JP5123465B2 - Fuel cell power generation system - Google Patents

Description

  The present invention relates to a fuel cell power generation system that generates power using a fuel cell.

  In a conventional fuel cell power generation system, countermeasures for dew condensation inside the main body are taken by preventing water droplets in the anode exhaust gas, water droplets in the cathode exhaust gas, and water droplets due to rainfall from entering the main body.

Specifically, a gallery for blocking water was provided in the intake part, and a partition plate was provided in the exhaust part to prevent water droplets from entering the inside of the main body ( For example, see Patent Document 1.)
JP 2004-259491 A

  However, in the method as shown in Patent Document 1, although water droplets can be prevented, fine water particles, water vapor and the like cannot be prevented from entering the inside. For this reason, fine water particles enter the inside of the apparatus and cause condensation. In addition, due to condensation, there is a possibility that electric leakage, a failure of an auxiliary machine for operating the fuel cell, or the like may occur.

  Further, in the method shown in Patent Document 1, it is possible to prevent water droplets from entering from the outside. However, (a) when anode exhaust gas is sucked, (b) cathode exhaust gas is sucked, (c) inside the main body. If the seal is insufficient and steam leaks from the seal, (d) steam leaks from the air vent valve, (e) the cooling water tank or condensate tank is open, etc. No countermeasures have been taken against dew condensation caused by the generated water vapor or dew condensation occurring in the piping portion through which the cold water for cooling the fuel cell flows.

  In view of the above-described conventional problems, an object of the present invention is to provide a fuel cell power generation system capable of preventing electric leakage and failure of auxiliary equipment due to condensation.

In order to achieve the above object, the first present invention provides:
A fuel cell that generates power using fuel gas and oxidant gas;
A housing surrounding the fuel cell;
An auxiliary machine for driving the fuel cell, having a control board and installed in the housing;
At least a heat insulating material attached to the inner wall surface of the top plate of the housing;
A first air intake section for supplying air into the housing from a lower portion of the housing;
An exhaust part for exhausting air from within the housing from the top of the housing;
A mounting table on which the fuel cell is mounted ;
A partition plate for partitioning a first space in which the fuel cell exists and a second space in which the control board exists in the housing;
A second air intake section provided on a side surface of the housing forming the second space ,
The exhaust part is provided on a side surface of the housing forming the first space,
A first gap is provided between the mounting table and the inner wall surface of the side surface of the housing,
The air supplied from the first intake part into the casing passes through the first gap and is discharged from the exhaust part to the outside of the casing .
A second gap is provided between the top plate and the partition plate,
After the air sucked from the second air intake section passes over the control board, the air flows into the first space through the second gap, and after the inflow, the air is discharged from the exhaust section. It is a fuel cell power generation system.

The second aspect of the present invention is
The auxiliary machine has a fuel processor for generating hydrogen from the raw material,
The fuel processor is the fuel cell power generation system according to the first aspect of the present invention, which is disposed below the mounting table.
The third aspect of the present invention
The auxiliary machine has an auto drain for taking out condensed water by gas-liquid separation of the exhaust gas discharged from the anode side of the fuel cell,
The auto drain is the fuel cell power generation system according to the first or second aspect of the present invention, which is disposed below the mounting table.
The fourth aspect of the present invention is
The auxiliary machine includes a condensed water tank for storing condensed water taken out by the auto drain,
The condensed water tank is the fuel cell power generation system according to the third aspect of the present invention, which is disposed below the mounting table.

The fifth aspect of the present invention is
The auxiliary machine has a cooling water tank for storing cooling water for cooling the fuel cell,
The cooling water tank is the fuel cell power generation system according to the first aspect of the present invention, which is open to the atmosphere with respect to the inside of the casing.

The sixth aspect of the present invention
The auxiliary machine is configured to separate the moisture contained in the exhaust gas on the anode side and / or the cathode side of the fuel cell, and to store the moisture separated by the gas-liquid separator. With a condensed water tank,
The condensed water tank is the fuel cell power generation system according to the first aspect of the present invention , which is open to the atmosphere with respect to the inside of the casing.

The seventh aspect of the present invention
The auxiliary machine has a cooling water path for supplying cooling water for cooling the fuel cell,
The said heat insulating material is a fuel cell power generation system of 1st this invention arrange | positioned so that the path | route part through which the low-temperature cooling water distribute | circulates the said cooling water path may be covered at least.

Further, the eighth aspect of the present invention is
The auxiliary machine has electrical components,
In the fuel cell power generation system according to the first aspect of the present invention, the heat insulating material is disposed so as to cover a part of the inner wall surface of the casing located above and around the electrical component.

Further, the present invention ninth,
In the fuel cell power generation system according to the first aspect of the present invention, the heat insulating material is attached to at least an inner wall surface of the top plate located above the control board .

  ADVANTAGE OF THE INVENTION According to this invention, the fuel cell power generation system which can prevent the electric leakage accompanying condensation and the failure of an auxiliary machine can be provided.

  FIG. 1 is a configuration diagram of a fuel cell power generation system according to an embodiment of the present invention. As shown in FIG. 1, the fuel cell power generation system of this embodiment includes a fuel cell 1 that generates power using air supplied to a cathode and hydrogen supplied to an anode, and hydrogen from a raw material such as city gas. And a fuel processor 2 for generation. A cooling water tank 3 for storing cooling water for cooling the fuel cell 1 and a cooling water pipe 4 for circulating the cooling water between the fuel cell 1 and the cooling water tank 3 are installed.

  Further, a heat exchanger 5 is installed in the cooling water pipe 4 on the downstream side of the fuel cell 1 with reference to the flow direction of the cooling water. A hot water circulating water flow path 6 is disposed so as to pass through the heat exchanger 5, and heat is transferred from the cooling water that has cooled the fuel cell 1 to a high temperature to the water in the hot water circulating water flow path 6, and as hot water It can be used by the user. On the downstream side of the heat exchanger 5, an air vent valve 7 is provided on the downstream side of the heat exchanger 5 for venting air from the hot water circulating water flow path 6 on the basis of the direction of the hot water storage water.

  In addition, an auto drain 9 for taking out condensed water by gas-liquid separation of the anode exhaust gas is installed on the anode exhaust gas flow path 8, and the extracted condensed water is condensed through the condensed water storage pipe 28. It is stored in the water tank 10. A drainage channel 11 for draining the condensed water is disposed in the condensed water tank 10, and a drainage channel opening / closing valve 12 is installed on the drainage channel 11. When the amount of condensed water in the condensed water tank 10 increases, the condensed water is appropriately drained.

  The condensed water tank 10 and the cooling water tank 3 are connected by a condensed water supply pipe 13, and a pure water device 14 for filtering the condensed water is installed on the condensed water supply pipe 13. When the cooling water in the cooling water tank 3 is insufficient due to evaporation or the like, the condensed water is filtered by the pure water device 14 and fed into the cooling water tank 3 as cooling water.

  In addition, in FIG. 1, since the schematic of the fuel cell power generation system of this Embodiment is shown, the pump etc. which are installed in the cooling water piping 4 and the condensed water supply piping 13 are not illustrated.

  FIG. 2 is a perspective view of a state in which the fuel cell power generation system of the present embodiment described in FIG. 1 is incorporated in a housing.

  As shown in FIG. 2, the fuel cell 1 is mounted on a mounting table 16 at the top of the housing 15 together with the cooling water tank 3, and below the mounting table 16, the fuel processor 2 and the auto drain 9. , And a condensed water tank 10 is disposed. A heat exchanger 5 is disposed between the mounting table 16 and the right side surface 15 a of the housing 15, and an air vent valve 7 is disposed in the vicinity of the heat exchanger 5. A hot water circulating water channel 6 is disposed from below so as to pass through the heat exchanger 5, and the hot water circulating water channel 6 is connected to a hot water tank outside the housing 15. The mounting table 16 is in contact with the inner wall surface of the side surface 15b located in the back of the casing 15, but is not in contact with the inner wall surface of the side surface 15c located in front. That is, a gap 20 is provided between the inner wall surface of the side surface 15 c located on the near side and the mounting table 16.

  A partition plate 17 is installed on the left side 15d side of the mounting table 16 so as to divide the housing 15 into left and right. On the left side 15d side of the partition plate 17, a control board 18 and an inverter 19 are arranged. Although the partition plate 17 is in contact with the inner wall surface of the bottom surface 15f of the housing 15, it is not in contact with the inner wall surface of the top plate 15e of the housing 15, and between the partition plate 17 and the top plate 15e. A gap 21 is provided. The gaps 20 and 21 are indicated by dotted lines in FIG.

  Moreover, the heat insulating material 27 is installed in the inner wall surface of the top plate 15e. As the heat insulating material 27, a material that does not generate a sulfur component and a chlorine component which are substances that poison the catalyst of the fuel cell 1 is preferable. Specifically, foamed EPDM, fluororubber, CR rubber and the like can be mentioned.

  In addition, a drain 29 for discharging moisture generated by condensation or the like is provided on the bottom surface 15f of the housing 15. Although not shown, the bottom surface 15f is provided with a groove connected to the drain 29 and an inclination toward the groove.

  Further, an intake portion 22 is formed on the right side surface 15 a near the heat exchanger 5, and an intake portion 23 is formed on the left side surface 15 d near the control board 18. Further, an air intake portion 24 is also formed at the bottom of the side surface 15c located in front. Further, an exhaust part 25 is formed at the upper part of the side surface 15b located at the back, and a fan 26 for exhaust is provided in the exhaust part 25.

  FIG. 3 is a perspective view showing the external appearance of the intake section 24. As shown in FIG. 3, the intake portion 24 has a housing opening 24c on the side surface 15c, and the housing opening 24c is covered by a cover 24a. An opening 24b is formed by the cover 24a below the housing opening 24c. The outside air sucked from the opening 24b is sent into the housing 15 through the housing opening 24c. In addition, the arrow of FIG. 3 has shown the flow of air. The intake portions 22 and 23 have the same structure as the intake portion 24. Further, the exhaust part 25 has a cover part disposed outside the fan 26.

  During the operation of the fuel cell power generation system of the present embodiment configured as described above, the reforming portion of the fuel processor 2 is maintained at 600 ° C. and heat is also generated from the control board 18 and the like. Along with this, the inside of the housing 15 becomes high temperature. At the same time, the fan 26 operates, the outside air is sucked from the intake portions 22, 23, and 24, and the air in the housing 15 is exhausted from the exhaust portion 25, so that ventilation is performed. Is lowered. The arrows in FIG. 2 indicate the air flow.

  Here, since the cover portions are formed in the intake portions 22, 23, 24 and the exhaust portion 25, water droplets do not enter the inside of the housing 15 even in rainy weather. However, fine water particles and water vapor contained in the outside air are sucked into the housing 15. Since the fuel cell power generation system is operating in the housing 15, the temperature is high, and a temperature difference from the outside air is generated across the housing 15.

  In the present embodiment, since the heat insulating material 27 is arranged on the top plate 15e, no condensation occurs on the inner wall surface of the top plate 15e, and water droplets generated by condensation on the inner inner walls of the side surfaces 15a, 15b, 15c, 15d. Falls on the bottom surface 15f through the inner wall, and is drained by the drain 29 together with water droplets generated on the bottom surface 15f. Accordingly, since water drops generated on the top plate do not fall, it is possible to prevent electric leakage.

  As described above, disposing the heat insulating material 27 only on the inner wall surface of the top plate 15e has an effect of minimizing the cost because the area for attaching the heat insulating material 27 is small. In addition, water droplets generated by condensation fall on the side wall through the inner wall, but the top plate falls on the substrate or the like, so the condensation on the top plate has become the most problematic. Therefore, as in the present embodiment, disposing a heat insulating material only on the inner wall surface of the top plate 15e is most effective in preventing condensation while minimizing the cost.

  Further, by not arranging the heat insulating material 27 on the inner wall surface other than the top plate 15e, the dew is positively condensed at a portion other than the top plate 15e that can be discharged even if dew condensation occurs. Since the amount of moisture contained in the gas inside the casing 15 can be reduced by positively condensing in this way, an effect of preventing the dew condensation on the top plate 15e as much as possible can be obtained.

  In addition, when the heat insulating material is provided on all of the inner wall surfaces of the side surface and the bottom surface, it is possible that the heat dissipation efficiency inside the housing 15 is deteriorated. Therefore, it is preferable that the area for arranging the heat insulating material 27 is small.

  Further, the fuel cell power generation system of the present embodiment has (a) when the anode exhaust gas containing moisture is sucked from the intake portions 22, 23, 24, (b) and when the cathode exhaust gas is sucked, (c) When steam leaks from an insufficiently sealed pipe in the housing 15, (d) when steam leaks from the air vent valve 7, (e) the cooling water tank 3 or the condensed water tank 10 is placed inside the housing 15. Even when the water vapor generated from the inside of the housing 15 is condensed, such as when the atmosphere is open, leakage can be prevented.

  In the present embodiment, the heat insulating material 27 is disposed only on the inner wall surface of the top plate 15e. However, the heat exchanger shown in FIG. 1 corresponds to an example of a path portion through which the low-temperature cooling water of the present invention flows. The heat insulating material 27 may be arranged so as to cover at least the cooling water pipe 4, the condensed water supply pipe 13, and the condensed water storage pipe 28 located downstream of the fuel cell 1 and upstream of the fuel cell 1. By setting it as such a structure, the dew condensation which arises in the piping vicinity where the low-temperature water after circulating the heat cell 5 before cooling and the heat exchanger 5 can distribute | circulate can be prevented.

  Moreover, in this Embodiment, although the heat insulating material 27 is arrange | positioned at the whole inner wall surface of the top plate 15e, you may arrange | position in a part. In the case where the heat insulating material 27 is partially arranged, for example, if the heat insulating material 27 is arranged on the inner wall surface of the top plate 15e located above the control board 18, it is possible to effectively prevent the condensed water from falling on the board. I can do it.

  Moreover, in this Embodiment, although the heat insulating material 27 is arrange | positioned only at the inner wall surface of the top plate 15e, you may arrange | position a heat insulating material in the circumference | surroundings where the electrical equipment part is arrange | positioned, and an upper inner wall part. By adopting such a configuration, dew condensation that occurs around and above the electrical component can be prevented, and water drops can be prevented from falling onto the substrate through the harness of the electrical component.

The auxiliary machine of the present invention corresponds to, for example, the fuel processor 2, the heat exchanger 5, the condensed water tank 10, etc., which are devices installed in the casing 15 in the present embodiment, and the fuel cell 1. All of the devices for driving are located in the housing 15, but some of them may be installed outside the housing 15.

  Further, in the present embodiment, only the intake portion for the purpose of ventilation is installed, but an intake portion for sucking air supplied to the cathode of the fuel cell 1 may be provided.

  In this embodiment, condensed water is taken out only from the anode exhaust gas, but it may be taken out from the cathode exhaust gas.

(Example)
Two types of fuel cell power generation system in which a heat insulating material is disposed only on the inner wall surface of the top plate shown in FIG. Was used to test whether it was possible to start, generate power, and stop normally under water discharge conditions. In addition, after the water discharge was completed, the insulation resistance between the input terminal and the ground was measured to confirm that there was no leakage.

The amount of water discharged was 2.5 L / min by fog, 35 L / min by shower, and 15 L / min by water discharge pipe. In addition, water was discharged at the same time and directly applied to the fuel cell power generation system. Moreover, the mist was discharged from above, the shower was discharged obliquely, and the water discharge pipe was discharged from the front.

  As a comparative example, a similar test was performed on a fuel cell power generation system in which no heat insulating material was disposed.

  As a result, the two types of fuel cell power generation systems provided with the heat insulating material can be stably operated even during water discharge, and the insulation resistance after water discharge is 100 MΩ or more.

  Moreover, in the fuel cell power generation system of the comparative example, normal operation during water discharge was impossible, and the insulation resistance after water discharge was 10 MΩ or less, causing dielectric breakdown. In addition, condensation water dropped from the top plate inside the casing.

  Thus, it turns out that the effect which prevents the electrical leakage by the dew condensation water of a fuel cell power generation system is acquired by arrange | positioning a heat insulating material to the inner wall surface of a top plate at least.

  INDUSTRIAL APPLICABILITY The fuel cell power generation system according to the present invention has an effect capable of preventing leakage of electricity and failure of auxiliary equipment due to condensation, and is useful as a fuel cell power generation system installed outdoors.

1 is a configuration diagram of a fuel cell power generation system according to an embodiment of the present invention. 1 is a perspective view of a fuel cell power generation system according to an embodiment of the present invention. FIG. 2 is an enlarged perspective view of the vicinity of the intake portion of the fuel cell power generation system according to the embodiment of the present invention.

Explanation of symbols

DESCRIPTION OF SYMBOLS 1 Fuel cell 2 Fuel processor 3 Cooling water tank 4 Cooling water piping 5 Heat exchanger 6 Hot water circulating water path 7 Air vent valve 8 Anode exhaust gas path 9 Auto drain 10 Condensed water tank 11 Drain path 12 Drain path on-off valve 13 Condensed water Supply path 14 Pure water device 15 Case 15e Top plate 18 Control boards 22, 23, 24 Intake section 25 Exhaust section 27 Insulation material

Claims (9)

A fuel cell that generates power using fuel gas and oxidant gas;
A housing surrounding the fuel cell;
An auxiliary machine for driving the fuel cell, having a control board and installed in the housing;
At least a heat insulating material attached to the inner wall surface of the top plate of the housing;
A first air intake section for supplying air into the housing from a lower portion of the housing;
An exhaust part for exhausting air from within the housing from the top of the housing;
A mounting table on which the fuel cell is mounted ;
A partition plate for partitioning a first space in which the fuel cell exists and a second space in which the control board exists in the housing;
A second air intake section provided on a side surface of the housing forming the second space ,
The exhaust part is provided on a side surface of the housing forming the first space,
A first gap is provided between the mounting table and the inner wall surface of the side surface of the housing,
The air supplied from the first intake part into the casing passes through the first gap and is discharged from the exhaust part to the outside of the casing .
A second gap is provided between the top plate and the partition plate,
After the air sucked from the second air intake section passes over the control board, the air flows into the first space through the second gap, and after the inflow, the air is discharged from the exhaust section. The fuel cell power generation system. The auxiliary machine has a fuel processor for generating hydrogen from the raw material,
The fuel cell power generation system according to claim 1, wherein the fuel processor is disposed below the mounting table. The auxiliary machine has an auto drain for taking out condensed water by gas-liquid separation of the exhaust gas discharged from the anode side of the fuel cell,
The fuel cell power generation system according to claim 1, wherein the auto drain is disposed below the mounting table. The auxiliary machine includes a condensed water tank for storing condensed water taken out by the auto drain,
The fuel cell power generation system according to claim 3, wherein the condensed water tank is disposed below the mounting table. The auxiliary machine has a cooling water tank for storing cooling water for cooling the fuel cell,
The fuel cell power generation system according to claim 1, wherein the cooling water tank is open to the atmosphere with respect to the inside of the casing. The auxiliary machine is configured to separate the moisture contained in the exhaust gas on the anode side and / or the cathode side of the fuel cell, and to store the moisture separated by the gas-liquid separator. With a condensed water tank,
The condensed water tank, said housing open to the atmosphere with respect to the body, the fuel cell power generation system of claim 1, wherein. The auxiliary machine has a cooling water path for supplying cooling water for cooling the fuel cell,
The fuel cell power generation system according to claim 1, wherein the heat insulating material is disposed so as to cover at least a path portion of the cooling water path through which low-temperature cooling water flows. The auxiliary machine has electrical components,
2. The fuel cell power generation system according to claim 1, wherein the heat insulating material is disposed on a portion of an inner wall surface of the casing located around and above the electrical component. The fuel cell power generation system according to claim 1, wherein the heat insulating material is attached to an inner wall surface of the top plate located at least above the control board.

Images