JP5027972B2 - ハニカム押出ダイおよびバッチ材料をハニカム形状に形成する方法 - Google Patents
ハニカム押出ダイおよびバッチ材料をハニカム形状に形成する方法 Download PDFInfo
- Publication number
- JP5027972B2 JP5027972B2 JP2001524785A JP2001524785A JP5027972B2 JP 5027972 B2 JP5027972 B2 JP 5027972B2 JP 2001524785 A JP2001524785 A JP 2001524785A JP 2001524785 A JP2001524785 A JP 2001524785A JP 5027972 B2 JP5027972 B2 JP 5027972B2
- Authority
- JP
- Japan
- Prior art keywords
- discharge
- die
- honeycomb
- microinches
- extrusion die
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000001125 extrusion Methods 0.000 title claims abstract description 56
- 239000000463 material Substances 0.000 title claims description 23
- 238000000034 method Methods 0.000 title claims description 18
- 230000003746 surface roughness Effects 0.000 claims description 17
- 241000264877 Hippospongia communis Species 0.000 description 46
- 210000004027 cell Anatomy 0.000 description 19
- 238000009760 electrical discharge machining Methods 0.000 description 13
- 238000003754 machining Methods 0.000 description 11
- 238000000227 grinding Methods 0.000 description 10
- 230000007547 defect Effects 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 7
- 230000007246 mechanism Effects 0.000 description 7
- 239000000919 ceramic Substances 0.000 description 6
- 238000013461 design Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
- 230000006872 improvement Effects 0.000 description 5
- PZNSFCLAULLKQX-UHFFFAOYSA-N Boron nitride Chemical compound N#B PZNSFCLAULLKQX-UHFFFAOYSA-N 0.000 description 4
- 210000002421 cell wall Anatomy 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 239000000843 powder Substances 0.000 description 4
- 229910001220 stainless steel Inorganic materials 0.000 description 4
- 239000010935 stainless steel Substances 0.000 description 4
- 239000000203 mixture Substances 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 230000009467 reduction Effects 0.000 description 3
- 239000011230 binding agent Substances 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 235000012438 extruded product Nutrition 0.000 description 2
- 238000000518 rheometry Methods 0.000 description 2
- XBWAZCLHZCFCGK-UHFFFAOYSA-N 7-chloro-1-methyl-5-phenyl-3,4-dihydro-2h-1,4-benzodiazepin-1-ium;chloride Chemical compound [Cl-].C12=CC(Cl)=CC=C2[NH+](C)CCN=C1C1=CC=CC=C1 XBWAZCLHZCFCGK-UHFFFAOYSA-N 0.000 description 1
- 229910001209 Low-carbon steel Inorganic materials 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 239000012736 aqueous medium Substances 0.000 description 1
- 238000003491 array Methods 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 210000003850 cellular structure Anatomy 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 229910052570 clay Inorganic materials 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 229910003460 diamond Inorganic materials 0.000 description 1
- 239000010432 diamond Substances 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 230000000153 supplemental effect Effects 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/20—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein the material is extruded
- B28B3/26—Extrusion dies
- B28B3/269—For multi-channeled structures, e.g. honeycomb structures
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
- B29C48/09—Articles with cross-sections having partially or fully enclosed cavities, e.g. pipes or channels
- B29C48/11—Articles with cross-sections having partially or fully enclosed cavities, e.g. pipes or channels comprising two or more partially or fully enclosed cavities, e.g. honeycomb-shaped
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/60—Multitubular or multicompartmented articles, e.g. honeycomb
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
- Extrusion Of Metal (AREA)
- Fertilizing (AREA)
- Eye Examination Apparatus (AREA)
- Nozzles (AREA)
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US09/401,713 US6299813B1 (en) | 1999-09-23 | 1999-09-23 | Modified slot extrusion dies |
| US09/401,713 | 1999-09-23 | ||
| PCT/US2000/023608 WO2001021379A1 (en) | 1999-09-23 | 2000-08-28 | Modified slot extrusion dies |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| JP2003509250A JP2003509250A (ja) | 2003-03-11 |
| JP2003509250A5 JP2003509250A5 (enExample) | 2007-11-01 |
| JP5027972B2 true JP5027972B2 (ja) | 2012-09-19 |
Family
ID=23588905
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2001524785A Expired - Lifetime JP5027972B2 (ja) | 1999-09-23 | 2000-08-28 | ハニカム押出ダイおよびバッチ材料をハニカム形状に形成する方法 |
Country Status (9)
| Country | Link |
|---|---|
| US (1) | US6299813B1 (enExample) |
| EP (1) | EP1226014B1 (enExample) |
| JP (1) | JP5027972B2 (enExample) |
| CN (1) | CN1189307C (enExample) |
| AT (1) | ATE285886T1 (enExample) |
| AU (1) | AU7083100A (enExample) |
| DE (1) | DE60017177T2 (enExample) |
| WO (1) | WO2001021379A1 (enExample) |
| ZA (1) | ZA200201261B (enExample) |
Families Citing this family (30)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2001225312A (ja) * | 1999-12-10 | 2001-08-21 | Ngk Insulators Ltd | 口金の製造方法 |
| CN1827330B (zh) * | 2001-04-17 | 2011-06-08 | 日本碍子株式会社 | 成形体的制造方法 |
| JP3903733B2 (ja) * | 2001-04-27 | 2007-04-11 | 株式会社デンソー | ハニカム構造体成形用金型 |
| JP4210446B2 (ja) * | 2001-09-19 | 2009-01-21 | 日本碍子株式会社 | ハニカム押出成形用口金及びその製造方法 |
| US7608344B2 (en) * | 2003-07-30 | 2009-10-27 | Corning Incorporated | Metal honeycomb substrates for chemical and thermal applications |
| JP4523378B2 (ja) * | 2004-10-21 | 2010-08-11 | 日本碍子株式会社 | セラミックス押出成形用金型 |
| US20090218322A1 (en) * | 2008-02-28 | 2009-09-03 | David William Folmar | Dies for manufacturing substrates and methods of making |
| US20100301515A1 (en) * | 2009-05-29 | 2010-12-02 | Thomas William Brew | Honeycomb Extrusion Die Apparatus And Methods |
| US8435025B2 (en) * | 2009-08-27 | 2013-05-07 | Corning Incorporated | Honeycomb extrusion die apparatus |
| CN101780711B (zh) * | 2010-02-23 | 2013-08-28 | 大连塑料研究所有限公司 | 连续直接挤出成型蜂窝板制品的设备 |
| US8591287B2 (en) * | 2010-02-26 | 2013-11-26 | Corning Incorporated | Methods of fabricating a honeycomb extrusion die from a die body |
| JP2012125882A (ja) * | 2010-12-15 | 2012-07-05 | Ngk Insulators Ltd | ハニカム構造体成形口金用電極 |
| JP2012125883A (ja) * | 2010-12-15 | 2012-07-05 | Ngk Insulators Ltd | ハニカム構造体成形口金用電極の製造方法 |
| JP6046712B2 (ja) * | 2012-06-04 | 2016-12-21 | 日本碍子株式会社 | ハニカム構造体成形用口金及びその製造方法 |
| US20140060253A1 (en) * | 2012-08-28 | 2014-03-06 | Thomas William Brew | Methods of manufacturing a die body |
| CN103042647B (zh) * | 2012-11-08 | 2015-05-20 | 江苏微赛新材料科技有限公司 | 一种聚丙烯微孔发泡厚板的生产方法 |
| CN107206518B (zh) | 2014-11-26 | 2019-05-14 | 康宁股份有限公司 | 用于制造挤出模具的设备和方法 |
| MX2018006179A (es) * | 2015-11-20 | 2019-04-09 | Corning Inc | Moldes de extrusión para cuerpo de panal. |
| JP6818036B2 (ja) | 2016-02-11 | 2021-01-20 | コーニング インコーポレイテッド | ハニカム体のための押出成形部品 |
| JP6776860B2 (ja) * | 2016-12-09 | 2020-10-28 | コニカミノルタ株式会社 | サイジングダイと押出成形装置、およびそれらを用いた管状部材の製造方法 |
| US11534937B2 (en) | 2017-12-22 | 2022-12-27 | Corning Incorporated | Extrusion dies |
| JP6881337B2 (ja) * | 2018-01-30 | 2021-06-02 | 株式会社デンソー | ハニカム構造体および金型 |
| WO2019232150A1 (en) * | 2018-05-31 | 2019-12-05 | Corning Incorporated | Honeycomb extrusion dies and forming methods |
| JP2022516990A (ja) * | 2019-01-11 | 2022-03-03 | コーニング インコーポレイテッド | ハニカム押出ダイおよびその製造方法 |
| CN113365791B (zh) * | 2019-01-30 | 2024-04-02 | 康宁股份有限公司 | 挤出模头制备方法 |
| US12109727B2 (en) | 2019-05-17 | 2024-10-08 | Corning Incorporated | Honeycomb extrusion dies and forming methods |
| JP6697645B1 (ja) * | 2020-03-19 | 2020-05-20 | 日東電工株式会社 | 押出方法 |
| JP6722833B1 (ja) * | 2020-03-19 | 2020-07-15 | 日東電工株式会社 | 押出方法 |
| US12485574B2 (en) | 2020-11-30 | 2025-12-02 | Corning Incorporated | Extrusion dies with zoned coatings, methods of fabricating such dies, and methods of manufacturing ceramic articles |
| CN117396316A (zh) * | 2021-05-27 | 2024-01-12 | 康宁股份有限公司 | 蜂窝挤出模头及其使用和制造方法 |
Family Cites Families (28)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CH273469A (de) | 1947-04-10 | 1951-02-15 | William Rudorff Dagobert | Verfahren zur werkstoffabtragenden Bearbeitung von Stücken aus elektrisch leitendem Material und Einrichtung zur Durchführung dieses Verfahrens. |
| US3038201A (en) | 1955-12-21 | 1962-06-12 | Multiple Extrusions Inc | Multiple tube extrusion apparatus and method |
| US3905743A (en) | 1971-11-09 | 1975-09-16 | Corning Glass Works | Extrusion apparatus for forming thin-walled honeycomb structures |
| US3790654A (en) | 1971-11-09 | 1974-02-05 | Corning Glass Works | Extrusion method for forming thinwalled honeycomb structures |
| US3885977A (en) | 1973-11-05 | 1975-05-27 | Corning Glass Works | Anisotropic cordierite monolith |
| GB1548817A (en) | 1976-05-14 | 1979-07-18 | Inoue Japax Res | Electrical discharge maschining |
| US4233486A (en) | 1977-12-26 | 1980-11-11 | Inoue-Japax Research Incorporated | Traveling-wire electrical discharge machine |
| US4235583A (en) | 1978-03-23 | 1980-11-25 | General Motors Corporation | Extrusion die and method for making same |
| US4259057A (en) | 1978-12-29 | 1981-03-31 | Saki Chemical Industry Co., Ltd. | Method of continuously extruding and molding ceramic honey-comb shaped moldings and die for use in the continuous extruding operation thereof |
| JPS63176107A (ja) | 1987-01-19 | 1988-07-20 | 日本碍子株式会社 | セラミツクハニカム押出用ダイス |
| JPS583802B2 (ja) | 1979-09-12 | 1983-01-22 | 株式会社日本自動車部品総合研究所 | ハニカム成型用ダイスの製造方法 |
| US4403131A (en) | 1981-07-30 | 1983-09-06 | Corning Glass Works | Electrical discharge machining utilizing a counter slot |
| US4527035A (en) | 1981-07-30 | 1985-07-02 | Corning Glass Works | Wire electrical discharge machine flushing process and apparatus |
| JPS62142607A (ja) | 1985-12-18 | 1987-06-26 | 日本碍子株式会社 | 押出ダイスおよびその製造方法 |
| US4902216A (en) | 1987-09-08 | 1990-02-20 | Corning Incorporated | Extrusion die for protrusion and/or high cell density ceramic honeycomb structures |
| US4992233A (en) | 1988-07-15 | 1991-02-12 | Corning Incorporated | Sintering metal powders into structures without sintering aids |
| JPH0260713A (ja) * | 1988-08-26 | 1990-03-01 | Babcock Hitachi Kk | ハニカム成形用口金 |
| US5171503A (en) * | 1988-08-29 | 1992-12-15 | Corning Incorporated | Method of extruding thin-walled honeycomb structures |
| US5011529A (en) | 1989-03-14 | 1991-04-30 | Corning Incorporated | Cured surfaces and a process of curing |
| US5320721A (en) | 1993-01-19 | 1994-06-14 | Corning Incorporated | Shaped-tube electrolytic polishing process |
| US5322599A (en) | 1993-01-19 | 1994-06-21 | Corning Incorporated | Shaped-tube electrolytic machining process |
| JPH0780977A (ja) * | 1993-09-16 | 1995-03-28 | Babcock Hitachi Kk | ハニカム構造体、その成形方法及び成形用の口金 |
| US5489756A (en) * | 1994-10-28 | 1996-02-06 | Corning Incorporated | Slot fabrication by electrical discharge machining |
| US5507925A (en) | 1994-10-28 | 1996-04-16 | Corning Incorporated | Electrochemical drilling of substrates |
| US5702659A (en) | 1995-11-30 | 1997-12-30 | Corning Incorporated | Honeycomb extrusion die and methods |
| JPH09300326A (ja) | 1996-05-16 | 1997-11-25 | Denso Corp | ハニカム成形用ダイス及びその製造方法 |
| US5997720A (en) * | 1997-02-06 | 1999-12-07 | Corning Incorporated | Method for machining extrusion dies |
| WO1999020445A1 (en) * | 1997-10-17 | 1999-04-29 | Corning Incorporated | Modified slot extrusion die |
-
1999
- 1999-09-23 US US09/401,713 patent/US6299813B1/en not_active Expired - Lifetime
-
2000
- 2000-08-28 JP JP2001524785A patent/JP5027972B2/ja not_active Expired - Lifetime
- 2000-08-28 DE DE60017177T patent/DE60017177T2/de not_active Expired - Lifetime
- 2000-08-28 AU AU70831/00A patent/AU7083100A/en not_active Abandoned
- 2000-08-28 CN CNB008131805A patent/CN1189307C/zh not_active Expired - Lifetime
- 2000-08-28 EP EP00959521A patent/EP1226014B1/en not_active Expired - Lifetime
- 2000-08-28 WO PCT/US2000/023608 patent/WO2001021379A1/en not_active Ceased
- 2000-08-28 AT AT00959521T patent/ATE285886T1/de not_active IP Right Cessation
-
2002
- 2002-02-14 ZA ZA200201261A patent/ZA200201261B/xx unknown
Also Published As
| Publication number | Publication date |
|---|---|
| EP1226014A4 (en) | 2002-10-30 |
| CN1189307C (zh) | 2005-02-16 |
| WO2001021379A1 (en) | 2001-03-29 |
| DE60017177D1 (de) | 2005-02-03 |
| US6299813B1 (en) | 2001-10-09 |
| ATE285886T1 (de) | 2005-01-15 |
| DE60017177T2 (de) | 2005-12-08 |
| JP2003509250A (ja) | 2003-03-11 |
| EP1226014A1 (en) | 2002-07-31 |
| EP1226014B1 (en) | 2004-12-29 |
| AU7083100A (en) | 2001-04-24 |
| ZA200201261B (en) | 2002-11-27 |
| CN1376108A (zh) | 2002-10-23 |
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