JP4941224B2 - Method for laminating a tray for a plate and a plate - Google Patents

Method for laminating a tray for a plate and a plate Download PDF

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JP4941224B2
JP4941224B2 JP2007269326A JP2007269326A JP4941224B2 JP 4941224 B2 JP4941224 B2 JP 4941224B2 JP 2007269326 A JP2007269326 A JP 2007269326A JP 2007269326 A JP2007269326 A JP 2007269326A JP 4941224 B2 JP4941224 B2 JP 4941224B2
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plate
tray
objects
sides
along
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JP2008120457A (en
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篤志 山本
勝哉 上林
稔 中西
輝秋 畠中
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Dai Nippon Printing Co Ltd
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Dai Nippon Printing Co Ltd
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本発明は、剛性のある四角状の板状物の面方向を水平方向として、該板状物を撓ませた状態で保持し、且つ、該板状物を載せた状態で複数重ねて搬送あるいは保管に用いられる、搬送用あるいは保管用のトレイに関し、特に、自重により撓む、平面型ディスプレイパネル用の板状の各種材料( 例えば、ガラスやプラスチックなど) ないし部材、あるいは、金属、レアメタル、シリコンなどの板状物や、それらに処理を施した板状の処理部材の、搬送、保管に適したトレイに関するものである。   The present invention holds the plate-like object in a bent state with the surface direction of the rigid square plate-like object as the horizontal direction, and conveys the plate-like object in a plurality of stacked or loaded state. Regarding trays for transportation or storage used for storage, in particular, various plate-like materials for flat display panels (for example, glass and plastic) or members that bend due to their own weight, or metal, rare metal, silicon The present invention relates to a tray suitable for transport and storage of plate-like objects such as, and plate-like processing members obtained by processing them.

プラズマディスプレイパネル、液晶ディスプパネル等のフラットパネルといった表面に機能層を備えた板状物は、その表面の機能層を損傷したり、汚したりすることなく輸送及び保管することが重要である。
従来、こういった板状物を保管、移送する際は、板状物表面を傷や破損から守るため、表面同士が接触しないように所定間隔で並列収納できる、箱形の収納容器を用いていた。 例えば、特開2004−59116号公報(特許文献1)には、限られたスペースにおいて、多くのディスプレイ用基板を、各ディスプレイ用基板同士が相互に接触することなく、効率よく輸送および保管するディスプレイ用基板収納用トレイが記載されている。
特開2004−59116号公報
It is important to transport and store a plate-like object having a functional layer on its surface such as a flat panel such as a plasma display panel or a liquid crystal display panel without damaging or contaminating the functional layer on the surface.
Conventionally, when storing and transporting such plate-shaped objects, box-shaped storage containers that can be stored in parallel at predetermined intervals so that the surfaces do not contact each other are used to protect the surface of the plate-shaped objects from scratches and damage. It was. For example, Japanese Unexamined Patent Application Publication No. 2004-59116 (Patent Document 1) discloses a display that efficiently transports and stores a large number of display substrates in a limited space without the display substrates contacting each other. A substrate storage tray is described.
JP 2004-59116 A

このような中、近年、特に、液晶表示用のフラットパネルにおいては、より大型のカラーフィルター形成基板の製造が要求されており、輸送、保管に対して、更に一層の、輸送効率向上による輸送コスト節減や保管場所の省スペース化が求められている。
しかしながら、上記のような収納容器による搬送では、輸送時の振動により板状物が跳ねやすく、割れや傷が発生しやすい為、板状物の薄型化が非常に困難であった。
Under these circumstances, in particular, for flat panels for liquid crystal displays, it has been required to produce larger-sized color filter-formed substrates, and transportation costs due to further improved transportation efficiency for transportation and storage. There is a need for saving and space saving.
However, in the transport using the storage container as described above, the plate-shaped object is likely to jump due to vibration during transportation, and cracks and scratches are likely to occur. Therefore, it is very difficult to reduce the thickness of the plate-shaped object.

上記のように、最近では、表示パネル用のカラーフィルター形成基板は、より大型化の製造が求められており、表示パネル用のカラーフィルター形成基板、あるいは、該カラーフィルター形成基板を作製するための中間工程基板の輸送、保管に対して、更に一層の、輸送効率向上による輸送コスト節減や保管場所の省スペース化が求められているが、先に述べたように、特開2004−59116号公報に記載の、トレイによる輸送、保管方法においては、輸送時の振動により板状物が跳ねやすく、割れや傷が発生しやすい為、薄型化が非常に困難である。
また、板状物の跳ねをなくす為に板状物の周辺部を上から押さえてしまうと、板状物の端面付近にダスト付着や傷が発生してしまい、機能部の品質的悪化が発生するという問題があり、これらの対応が求められていた。
更に、輸送、保管を効率的にできることが求められていた。
本発明はこれらに対応するもので、板状物を撓んだ状態で保持するトレイであって、板状物の機能を有する部分を、他と接触させずに、板状物同士、所定の間隔を保持した状態で、重ねて、搬送、保管が簡単に、効率的にでき、振動よる板状物の品質面の問題を解消できるトレイを提供しようとするものである。
更に具体的には、その一面に機能部を有する表示パネル用のカラーフィルター形成基板、あるいは、該カラーフィルター形成基板を作製するための中間工程基板を板状物とした場合、その輸送、保管に対して、輸送効率向上ができ、保管場所の省スペース化ができ、且つ、輸送時の振動により、板状物が跳ねたりせず、割れや傷が発生せず、品質的にも問題がない、板状物用トレイを提供しようとするものである。
同時に、搬送およびまたは保管において、振動よる板状物の品質面の問題を解消できる、板状物の積層方法を提供しようとするものである。
As described above, recently, a color filter forming substrate for a display panel is required to be manufactured in a larger size, and a color filter forming substrate for a display panel or a color filter forming substrate for producing the color filter forming substrate is required. For the transportation and storage of intermediate process substrates, further reduction in transportation cost and space saving in storage space are demanded by improving transportation efficiency. However, as described above, JP-A-2004-59116 In the transport and storage method using the tray described in the above, it is very difficult to reduce the thickness because the plate-like object is likely to jump due to vibration during transportation, and cracks and scratches are likely to occur.
Also, if the periphery of the plate is pressed from the top in order to eliminate the splash of the plate, dust adhesion or scratches will occur near the end surface of the plate, resulting in deterioration of the quality of the functional unit. There was a problem of doing so, and these measures were required.
Furthermore, it has been demanded that transportation and storage can be efficiently performed.
This invention respond | corresponds to these, Comprising: It is a tray which hold | maintains a plate-shaped object in the bent state, Comprising: Plate-shaped objects do not contact a part which has a function of a plate-shaped object between others, predetermined | prescribed It is an object of the present invention to provide a tray that can be stacked, transported and stored easily and efficiently in a state where the interval is maintained, and which can solve the problem of plate quality due to vibration.
More specifically, when a color filter forming substrate for a display panel having a functional part on one side thereof or an intermediate process substrate for producing the color filter forming substrate is a plate-like material, it can be transported and stored. On the other hand, transportation efficiency can be improved, storage space can be saved, and plate-like objects do not jump due to vibration during transportation, so there are no cracks or scratches, and there is no problem in quality. An object is to provide a tray for plate-like objects.
At the same time, an object of the present invention is to provide a method for laminating plate-like objects that can eliminate the problem of the quality of the plate-like objects caused by vibrations during transportation and / or storage.

本発明の板状物用トレイは、四角形状で剛性のある板状物の面方向を水平方向として、該板状物を、その上側に載せて保持するトレイで、且つ、該板状物を載せた状態で複数重ねて搬送あるいは保管に用いられる、搬送用あるいは保管用のトレイであって、全体を支持する基材で、枠内側領域が前記板状物より大きい枠部と、該枠部に支持され、該枠部の枠内側領域において、前記板状物を鉛直方向下側に撓ませた状態でその下側から保持する板状物保持部とを備え、前記枠部は、トレイを複数重ねる際の重なり部であり、トレイを複数重ねる際にその表裏が互いに面接触するように形成されているもので、前記板状物支持部の板状物を載せない側の面である裏面の少なくとも一部に、板状物を載せた該トレイを複数重ねた状態において、板状物と接触して振動を抑制する、振動抑制部材が取り付けられており、前記板状物保持部は、枠部の4辺の各辺に沿ったその上面を、いずれも、下側に湾曲させており、枠部の4辺に沿うように、前記板状物の4辺部に沿ってその端部を支持し、且つ、枠部の4辺の各辺に沿う方向において、鉛直方向下側に撓ませて、前記板状物を撓ませた状態で支持するものであることを特徴とするものである。
そして、上記の板状物用トレイであって、少なくとも一対の対向する2辺に沿う板状物支持部の裏面に、前記振動抑制部材が、取り付けられていることを特徴とするものである。
The tray for a plate-like object of the present invention is a tray that holds the plate-like object placed on the upper side thereof, with the surface direction of the rectangular and rigid plate-like substance being the horizontal direction, and the plate-like object is A tray for transportation or storage, which is used for transportation or storage in a stacked state in a state of being loaded, and is a base material that supports the whole, and a frame portion having an inner region larger than the plate-like material, and the frame portion It is supported, in the frame inner region of the frame portion, and a plate-like workpiece holding portion for holding the lower side thereof in a state in which deflect the platelet in the vertically lower side, the frame portion includes a tray A back surface that is an overlapping portion when a plurality of trays are stacked, and is formed so that the front and back of the trays are in surface contact with each other when stacking a plurality of trays. In a state where a plurality of the trays on which plate-like objects are placed are stacked on at least a part of Things and contact with suppressing vibration mounted vibration suppression member, the plate-like object holding portion, the upper surface along each side of the four sides of the frame portion, both, is bent to the lower side And supports the end portions along the four sides of the plate-like object along the four sides of the frame portion, and the lower side in the vertical direction in the direction along the four sides of the frame portion. And the plate-like object is supported in a bent state .
And it is said tray for plate-shaped objects, Comprising: The said vibration suppression member is attached to the back surface of the plate-shaped object support part which follows at least a pair of 2 opposing sides.

そしてまた、上記いずれか1項に記載の板状物用トレイであって、前記振動抑制部材は、それが沿う枠部の辺部に直交する厚み方向の断面において、その一方の面を前記板状物支持部の裏面に沿わせ、トレイ中心側に向かい厚みが薄くなっており、板状物を載せた該トレイを複数重ねた状態において、板状物の端部のみに接触するものであり、前記振動抑制部材は、板状物の端面のみと接触して振動を抑えるものであることを特徴とするものである。
また、請求項3ないし4のいずれか1項に記載の板状物用トレイであって、前記振動抑制部材は、それが沿う枠部の辺部に直交する厚み方向の断面において、前記一方の面とは反対側の他方の面は、テーパー形状と直線形状の1以上で形成されていることを特徴とするものである。
And it is a tray for plate-like objects given in any 1 paragraph of the above-mentioned, Comprising: In the section of the thickness direction in which the above-mentioned vibration suppression member intersects perpendicularly with the side of the frame part which it follows, the one side is said plate Along the back surface of the sheet support part, the thickness is reduced toward the center of the tray, and in contact with only the end of the plate object in the state where a plurality of the trays on which the plate object is placed are stacked. The vibration suppressing member suppresses vibration by contacting only the end face of the plate-like object.
The plate-like object tray according to any one of claims 3 to 4, wherein the vibration suppressing member has a cross section in a thickness direction perpendicular to a side portion of the frame portion along which the vibration suppressing member is disposed. The other surface opposite to the surface is formed of one or more of a tapered shape and a linear shape.

あるいはまた、請求項1ないし2のいずれか1項に記載の板状物用トレイであって、前記振動抑制部材は、それが沿う枠部の辺部に直交する厚み方向の断面において、その一方の面が前記前記板状物支持部の裏面に沿い、その厚みが該断面全体において均一であり、板状物を載せた該トレイを複数重ねた状態において、板状物とそれが取りつけられた領域全体で接触することを特徴とするものである。   Alternatively, the plate-like object tray according to any one of claims 1 to 2, wherein the vibration suppressing member has one of the vibration suppressing members in a cross section in the thickness direction perpendicular to the side of the frame portion along which the vibration suppressing member is disposed. The surface of the plate-shaped object is along the back surface of the plate-shaped object supporting portion, and the thickness thereof is uniform throughout the cross section. The contact is made in the entire area.

また、上記いずれかの板状物用トレイであって、前記振動抑制部材は、熱可塑性樹脂からなることを特徴とするものである。   Further, in any one of the plate-like object trays, the vibration suppressing member is made of a thermoplastic resin.

また、上記いずれか1項に記載の板状物用トレイであって、前記板状物保持部は、枠部の4辺の、一方の対向する2辺に沿うように前記板状物の両端を支持し、枠部の4辺の、他方の対向する2辺に沿う方向に、鉛直方向下側に撓ませて、前記板状物を支持するものであることを特徴とするものである。
また、請求項8に記載の板状物用トレイであって、前記板状物保持部は、保持される板状物の周縁部分のみに配されて、板状物の周縁部分を支持するものであり、保持される板状物の内部領域に対応する領域は開口となっていることを特徴とするものである。
また、請求項8に記載の板状物用トレイであって、前記板状物保持部は、保持される板状物の内部領域に跨るように配されて、板状物をその内部領域においても支持するものであることを特徴とするものである。
Moreover, it is a tray for plate-shaped objects of any one of the above-mentioned, Comprising: The said plate-shaped object holding | maintenance part is the both ends of the said plate-shaped object so that two opposite sides of one side of the frame part may be met. Is supported by bending downward in the vertical direction in the direction along the other two opposite sides of the four sides of the frame portion, thereby supporting the plate-like object .
9. The plate-like object tray according to claim 8 , wherein the plate-like object holding part is disposed only on a peripheral part of the held plate-like object and supports the peripheral part of the plate-like object. The region corresponding to the inner region of the plate-like object to be held is an opening.
Moreover, it is a tray for plate-shaped objects of Claim 8, Comprising: The said plate-shaped object holding | maintenance part is distribute | arranged so that it may straddle the internal area | region of the plate-shaped object hold | maintained, and a plate-shaped object is arranged in the internal area | region. It is also characterized by supporting it.

また、上記いずれか1項に記載の板状物用トレイであって、前記板状物が、表示パネル用のカラーフィルター形成基板、あるいは、該カラーフィルター形成基板を作製するための中間工程基板であることを特徴とするものである。   Moreover, it is a tray for plate-like objects according to any one of the above, wherein the plate-like object is a color filter forming substrate for a display panel or an intermediate process substrate for producing the color filter forming substrate. It is characterized by being.

本発明の積層方法は、請求項1ないし11のいずれか1項に記載の板状物用トレイを、搬送およびまたは保管のために、積層することを特徴とするものである。
そして、上記の板状物の積層方法であって、前記板状物が表示パネル用のカラーフィルター形成基板、あるいは、該カラーフィルター形成基板を作製するための中間工程基板であることを特徴とするものである。
The stacking method of the present invention is characterized in that the plate-like object trays according to any one of claims 1 to 11 are stacked for transportation and / or storage.
And it is the lamination method of said plate-shaped object, Comprising: The said plate-shaped object is a color filter formation board | substrate for display panels, or an intermediate process board | substrate for producing this color filter formation board | substrate, It is characterized by the above-mentioned. Is.

(作用)
本発明の板状物用トレイは、このような構成にすることにより、板状物を撓んだ状態で保持するトレイで、板状物の機能を有する部分を、他と接触させずに、板状物同士、所定の間隔を保持した状態で、重ねて、搬送、保管が簡単に、効率的にでき、且つ、振動よる板状物の品質面の問題を解消できるトレイの提供を可能としている。
詳しくは、全体を支持する基材で、枠内側領域が前記板状物より大きい枠部と、該枠部に支持され、該枠部の枠内側領域において、前記板状物を鉛直方向下側に撓ませた状態でその下側から保持する板状物保持部とを備え、前記枠部は、トレイを複数重ねる際の重なり部であり、トレイを複数重ねる際にその表裏が互いに面接触するように形成されているもので、前記板状物支持部の板状物を載せない側の面である裏面の少なくとも一部に、板状物を載せた該トレイを複数重ねた状態において、板状物と接触して振動を抑制する、振動抑制部材が取り付けられており、前記板状物保持部は、枠部の4辺の各辺に沿ったその上面を、いずれも、下側に湾曲させており、枠部の4辺に沿うように、前記板状物の4辺部に沿ってその端部を支持し、且つ、枠部の4辺の各辺に沿う方向において、鉛直方向下側に撓ませて、前記板状物を撓ませた状態で支持するものであることにより、これを達成している。
即ち、板状物を撓ませた状態で保持する板状物保持部とを備えていることにより、搬送等における振動による板状物の浮き上がりを低減することができるものとし、更に、板状物と接触して振動を抑制する、振動抑制部材が取り付けられていることにより、振動による板状物の品質面の問題を解消できるものとしている。
また、枠部は、トレイを複数重ねる際の重なり部であり、トレイを複数重ねる際にその表裏が互いに面接触するように形成されていることにより、即ち、枠部を面接触して重ねることによりトレイを重ねる構造としているため、板状物の収納間隔を狭くすることができ、同一体積における輸送効率を向上できる。
収納間隔を狭くすることができ、これにより、同一体積における保管能力も向上でき、結果、従来の収納容器に比べ、収納容器の床面積を削減できる。
板状物の浮き上がり起因の接触による板割れや傷の少ない搬送を実現できる。
板状物保持部は、枠部の4辺の各辺に沿ったその上面を、いずれも、下側に湾曲させており、枠部の4辺に沿うように、前記板状物の4辺部に沿ってその端部を支持し、且つ、枠部の4辺の各辺に沿う方向に、鉛直方向下側に撓ませて、前記板状物を撓ませた状態で支持するものであることにより、例えば、表示パネル用のカラーフィルター形成用の基板で、1.5m×1.8mサイズの第6世代と言われる大きさのガラス基板を板状物とした場合には、特に、板状物の振動を有効に抑えることができるものとしている。
また、前記枠部の4辺の各辺は、いずれも、その各辺に沿う前記板状物保持部の湾曲にそった形状である形態とすることにより、各辺にて、各辺に沿う板状物保持部の端を撓み形状で支持でき、確実に所望の撓み状態とすることができる。
例えば、四角状の板状物を四角状の板状物の対角に配する2つのコーナー部のみを支持して水平に保持した場合における、板状物の自重のみにより撓む、鉛直方向の撓みの形状に沿った状態として、あるいは、これよりも鉛直方向に浅い撓み状態として保持する。
板状物保持部の枠部の各辺にそった湾曲形状は、円弧もしくは楕円の外周形状の一部に形成されている形態、あるいは、円弧、多角形の外周形状の一部、もしくは、円弧や楕円の外周形状の一部と、直線とを、組み合わせた形状のいずれかである形態にすることにより、撓み状態で安定的に保持することを可能としている。
(Function)
The tray for a plate-like object of the present invention is a tray that holds the plate-like object in a bent state by such a configuration, and without bringing the part having the function of the plate-like object into contact with the other, It is possible to provide a tray that can be stacked, transported and stored easily and efficiently while maintaining a predetermined distance between plates, and that can solve the problem of plate quality caused by vibration. Yes.
Specifically, the base material supports the whole, and the frame inner region is supported by the frame portion larger than the plate-like material, and the plate-like material is vertically lower in the frame inner region of the frame portion. and a plate-like workpiece holding portion for holding from the lower side in a state where flexed, the frame portion is an overlapping portion when superimposing a plurality of trays, the front and back when stacking a plurality of trays are in surface contact with each other In the state in which a plurality of trays on which plate-like objects are placed are stacked on at least a part of the back surface of the plate-like object support portion on which the plate-like objects are not placed. A vibration suppressing member that suppresses vibration in contact with the object is attached, and the plate-like object holding part is bent downward on the upper surface along each of the four sides of the frame part. And support the end along the four sides of the plate-like material along the four sides of the frame, One, in the direction along each side of the four sides of the frame portion, is bent in the vertical direction lower side, by those that supported in a state flexed the platelet have achieved this.
That is, by providing a plate-like object holding portion that holds the plate-like object in a bent state, it is possible to reduce the lift of the plate-like object due to vibrations during conveyance or the like. By attaching a vibration suppression member that suppresses vibration in contact with the plate, it is possible to solve the problem of the quality of the plate-like material due to vibration.
Further, the frame portion is an overlapping portion when stacking a plurality of trays, and when stacking a plurality of trays, the front and back surfaces are in surface contact with each other, that is, the frame portions are stacked in surface contact. Therefore, the storage interval of the plate-like objects can be narrowed, and the transport efficiency in the same volume can be improved.
The storage interval can be narrowed, whereby the storage capacity in the same volume can be improved. As a result, the floor area of the storage container can be reduced as compared with the conventional storage container.
It is possible to realize conveyance with less cracking and scratches due to contact due to the floating of the plate-like object.
The plate-like object holding part has its upper surface along each of the four sides of the frame part curved downward, and the four sides of the plate-like object are along the four sides of the frame part. The end is supported along the part, and is bent downward in the vertical direction in the direction along each of the four sides of the frame part to support the plate-like object in a bent state. Therefore, for example, when a glass substrate having a size of 1.5 m × 1.8 m, which is the sixth generation, is used for forming a color filter for a display panel, a plate is particularly preferable. The vibration of the object can be effectively suppressed.
In addition, each of the four sides of the frame portion has a shape along the curvature of the plate-like object holding portion along each side, so that each side is along each side. The end of the plate-like object holding portion can be supported in a bent shape, and a desired bent state can be reliably obtained.
For example, in the case where a square plate is supported horizontally by supporting only two corners arranged diagonally to the square plate, the vertical plate is bent only by its own weight, It holds as a state along the shape of the bending, or as a bending state shallower in the vertical direction than this.
The curved shape along each side of the frame portion of the plate-like object holding portion is formed in a part of the outer peripheral shape of an arc or an ellipse, or a part of an arc, a polygonal outer shape, or an arc It is possible to stably hold in a bent state by adopting a form that is a combination of a part of the outer peripheral shape of an ellipse and a straight line.

具体的には、少なくとも一対の対向する2辺に沿う板状物支持部の裏面に、前記振動抑制部材が、取り付けられている、請求項2の発明の形態が挙げられる。
請求項2の発明の形態であって、前記振動抑制部材は、板状物を載せた該トレイを複数重ねた状態において、板状物の端部のみに接触するもので、それが沿う枠部の辺部に直交する厚み方向の断面において、その一方の面を前記前記板状物支持部の裏面に沿わせ、トレイ中心側に向かい厚みが薄くなっている、請求項3の発明の形態とすることにより、振動抑制部材が確実に板状物の端部のみに接触し、他では接触しないものとしている。
更に、板状物の端面のみと接触して振動を抑えるものである、請求項4の発明の形態とすることにより、振動抑制部材と板状物の機能面との接触面積を小さくすることを可能としている。
これにより、接触による品質的な悪影響が発生しづらいものとしている。
このような振動抑制部材としては、それが沿う枠部の辺部に直交する厚み方向の断面において、前記一方の面とは反対側の他方の面は、テーパー形状と直線形状の1以上で形成されている、形態が挙げられる。
Specifically, the form of the invention of claim 2 in which the vibration suppressing member is attached to the back surface of the plate-like object supporting portion along at least a pair of two opposing sides.
3. The vibration suppression member according to claim 2, wherein the vibration suppressing member is in contact with only an end portion of the plate-like object in a state in which a plurality of the trays on which the plate-like object is placed are stacked, and a frame portion along which the vibration suppressing member contacts. In the cross section in the thickness direction perpendicular to the side portion of the sheet, the thickness of the cross-section is reduced toward the center of the tray along one surface along the back surface of the plate-like object support portion. By doing so, the vibration suppressing member reliably contacts only the end portion of the plate-like object, and does not contact the others.
Furthermore, the contact area between the vibration suppressing member and the functional surface of the plate-like object can be reduced by adopting the form of the invention according to claim 4 that suppresses vibration by contacting only the end face of the plate-like object. It is possible.
As a result, it is difficult to cause quality adverse effects due to contact.
As such a vibration suppressing member, in the cross section in the thickness direction perpendicular to the side portion of the frame portion along which it is formed, the other surface opposite to the one surface is formed of one or more of a tapered shape and a linear shape. The form is mentioned.

あるいはまた、第2の発明の形態において、前記振動抑制部材としては、それが沿う枠部の辺部に直交する厚み方向の断面において、その一方の面が前記前記板状物支持部の裏面に沿い、その厚みが該断面全体において均一であり、板状物とそれが取りつけられた領域全体で接触する形態も挙げられる。
この形態の場合には、板状物の表面の所望の部分を押さえることを可能としている。
Alternatively, in the second aspect of the invention, as the vibration suppressing member, in the cross section in the thickness direction perpendicular to the side portion of the frame portion along which the vibration suppressing member is, one surface thereof is the back surface of the plate-like object supporting portion. A shape in which the thickness of the plate is uniform throughout the cross section, and the plate is in contact with the entire region where the plate is attached.
In the case of this form, it is possible to hold down a desired portion of the surface of the plate-like object.

また、前記振動抑制部材の材質としては、熱可塑性樹脂からなるものが挙げられる。
振動抑制部材は、特殊な形状の部材であり、また板状物と接する部材である。
そのため削り出し等で形状を加工する熱硬化性樹脂などは発塵が問題となり、またコストも時間もかかる。
それに対して熱可塑性樹脂では熱加工により形状を加工するため、発塵が問題とならず、コストも時間も低減できるからである。
In addition, examples of the material of the vibration suppressing member include those made of a thermoplastic resin.
The vibration suppressing member is a member having a special shape and is a member in contact with the plate-like object.
For this reason, the thermosetting resin or the like whose shape is processed by cutting or the like becomes a problem of dust generation, and costs and time are required.
On the other hand, since the shape of the thermoplastic resin is processed by thermal processing, dust generation does not become a problem and cost and time can be reduced.

前記板状物保持部としては、枠部の4辺の、一方の対向する2辺に沿うように前記板状物の両端を支持し、枠部の4辺の、他方の対向する2辺に沿う方向に、鉛直方向下側に撓ませて、前記板状物を支持するものである、請求項8の発明の形態や、枠部の4辺の各辺に沿ったその上面を、いずれも、下側に湾曲させており、枠部の4辺に沿うように、前記板状物の4辺部に沿ってその端部を支持し、且つ、枠部の4辺の各辺に沿う方向に、鉛直方向下側に撓ませて、前記板状物を撓ませた状態で支持するものである、請求項9の発明の形態が挙げられる。
更に、これらの形態において、保持される板状物の周縁部分のみに配されて、板状物の周縁部分を支持するものであり、保持される板状物の内部領域に対応する領域は開口となっている形態や、保持される板状物の内部領域に跨るように配されて、板状物をその内部領域においても支持するものである形態が挙げられる。
請求項8の発明の形態においては、四角状の板状物をその対向する2辺部のみで支持して水平に保持した場合における、板状物の自重のみにより撓む、鉛直方向の撓みの形状に沿った状態として、あるいは、これよりも鉛直方向に浅い撓み状態として保持する。
As the plate-like object holding part, both ends of the plate-like object are supported along one opposite two sides of the four sides of the frame part, and on the other two opposite sides of the four sides of the frame part. The upper surface along each side of the four sides of the frame part and the form of the invention according to claim 8, wherein the plate-like object is supported by bending downward in the vertical direction. , Curved downward, supporting the end portions along the four side portions of the plate-like object along the four sides of the frame portion, and directions along the four sides of the frame portion In addition, a form of the invention of claim 9 is provided in which the plate-like object is supported by being bent downward in the vertical direction.
Further, in these forms, the plate is disposed only at the peripheral portion of the plate-like object to be supported and supports the peripheral portion of the plate-like object, and the region corresponding to the internal region of the plate-like object to be held is an opening. And a form that is arranged so as to straddle the inner region of the held plate-like object and supports the plate-like object also in the inner region.
In the form of the invention of claim 8, when the square plate-like object is supported by only two opposite sides and held horizontally, it is bent only by its own weight, and is bent in the vertical direction. It is held as a state along the shape or as a bent state shallower in the vertical direction than this .

前記板状物としては、表示パネル用のカラーフィルター形成基板、あるいは、該カラーフィルター形成基板を作製するための中間工程基板が挙げられる。   Examples of the plate-like material include a color filter forming substrate for a display panel or an intermediate process substrate for producing the color filter forming substrate.

更に説明しておくが、単位の板状物をトレイで保持した場合、枠部に対して、板状物と板状物保持部は、板状物が撓んだ状態で、所定の位置関係の形状となるため、このような単位の板状物を保持したトレイを、枠部にて、面接触して重ねても、板状物同士は、枠の厚み分だけ、間隔を維持できるものとなる。
例えば、図10(a)に概略断面図を示すように、板状物50が撓んだ状態でトレイを3つ重ねた場合、太点線で示すように各トレイの板状物50は同じように撓み、そのピッチ間隔は枠部20の厚さを保つ。
尚、図10(a)は、後述する実施の形態例のトレイ10に板状物50を載置した状態を示した図9(c)のB1−B2における断面部におけるトレイの積層を示したものである。
ここでは明示していないが、板状物保持部は、板状物50に沿う形状で、板状物保持部の厚さは、枠部20の厚さより薄いことが必要で、多少の撓みのバラツキや振動を考慮して、枠部20の厚さより十分に薄いことが好ましい。
このようにしてトレイを重ねた状態で搬送、保管する場合には、枠体の形状に合わせた、例えば、図10(b)に示すような、形状の専用の台座60、あるいは,図10(c)にしめすような、枠形状の台座20aを用いる。
As will be further described, when the plate-like object of the unit is held by the tray, the plate-like object and the plate-like object holding part are in a predetermined positional relationship with the plate-like object being bent with respect to the frame part. Therefore, even if the tray holding the plate-like object of such a unit is overlapped in surface contact with the frame part, the plate-like objects can maintain the distance by the thickness of the frame. It becomes.
For example, as shown in a schematic cross-sectional view in FIG. 10A, when three trays are stacked in a state where the plate-like object 50 is bent, the plate-like objects 50 of the respective trays are the same as indicated by thick dotted lines. The pitch interval maintains the thickness of the frame portion 20.
FIG. 10A shows the stacking of the trays at the cross-section at B1-B2 in FIG. 9C showing a state where the plate-like object 50 is placed on the tray 10 of the embodiment described later. Is.
Although not explicitly shown here, the plate-like object holding part has a shape along the plate-like object 50, and the thickness of the plate-like object holding part needs to be thinner than the thickness of the frame part 20, and some bending is caused. In consideration of variation and vibration, it is preferable that the thickness of the frame portion 20 be sufficiently smaller.
When transporting and storing the trays in a stacked state in this way, a dedicated pedestal 60 having a shape as shown in FIG. c) A frame-shaped pedestal 20a as shown in FIG.

本発明の板状物の積層方法は、搬送およびまたは保管において、振動よる板状物の品質面の問題を解消できる、板状物の積層方法の提供を可能としている。   The method for laminating a plate-like object of the present invention makes it possible to provide a method for laminating a plate-like object that can solve the problem of the quality of the plate-like object due to vibration during transportation and / or storage.

本発明は、上記のように、板状物を撓んだ状態で保持するトレイであって、板状物の機能を有する部分を、他と接触させずに、板状物同士、所定の間隔を保持した状態で、重ねて、搬送、保管を簡単に、効率的にでき、且つ、振動よる板状物の品質面の問題を解消できるトレイの提供を可能としている。
特に、機能部をその一面側に有する表示パネル用のカラーフィルター形成基板、あるいは、該カラーフィルター形成基板を作製するための中間工程基板を板状物とした場合、その輸送、保管に対して、機能部を有する部分を、他と接触させずに、輸送効率向上ができ、保管場所の省スペース化ができ、且つ、輸送時の振動により、板状物が跳ねたりせず、割れや傷が発生せず、品質的にも問題がない、板状物用トレイの提供を可能とした。
同時に、搬送およびまたは保管において、振動よる板状物の品質面の問題を解消できる、板状物の積層方法の提供を可能とした。
The present invention, as described above, is a tray that holds a plate-like object in a bent state, and the plate-like objects do not come into contact with each other, and the plate-like objects are brought into contact with each other at a predetermined interval. It is possible to provide a tray that can be stacked, transported and stored easily and efficiently, and can solve the problem of plate-like quality caused by vibration.
In particular, when a color filter forming substrate for a display panel having a functional part on one side thereof, or an intermediate process substrate for producing the color filter forming substrate is a plate-like material, for its transportation and storage, Without bringing the functional part into contact with others, the transportation efficiency can be improved, the storage space can be saved, and the vibration during transportation does not cause the plate-like object to jump, causing cracks and scratches. It is possible to provide a tray for plate-like objects that does not occur and has no quality problems.
At the same time, it is possible to provide a method for laminating plate-like materials that can eliminate the problem of plate-like quality caused by vibration during transportation and / or storage.

本発明の実施の形態を図に基づいて説明する。
図1(a)は本発明の板状物用トレイの参考実施形態の1例の概略図で、図1(b)、図1(c)は、それぞれ、図1(a)のA1−A2方向、A3−A4方向における断面を示した図で、図1(d)は図1(a)のA5側から見た図で、図2(a)は図1(a)に示す板状物用トレイに板状物を載置した図で、図2(b)は板状物を載置した図1(a)に示す板状物用トレイを2つ積層した図で、図2(c)は図2(b)のA1−A2方向における断面図で、図2(d)は図2(b)のA3−A4方向における断面図で、図3は板状物を載置したトレイを重ねた状態において、振動抑制部材が端面にて接触する例を示した断面図で、図4〜図5は板状物を載置したトレイを重ねた状態において、振動抑制部材が端部で接触する他の例を示した図で、図6は板状物を載置したトレイを重ねた状態において、振動抑制部材が全面にて接触する形態を分かるように示した断面図で、図7(a)〜図7(b)は各種の板状物用トレイの表側の形態を示した図で、図7(a1)〜図7(b1)はそれぞれ図7(a)〜図7(b)の裏側の枠部と板状物支持部の外形形状を示した図で、図8(a)〜図8(d)は各種の板状物用トレイの表側の形態を示した図で、図8(a1)〜図8(d1)はそれぞれ図8(a)〜図8(d)の裏側の枠部と板状物支持部の外形形状を示した図で、図9(a)〜図9(f)は図1(a)に示す板状物用トレイを用いた場合の板状物の搭載と板状物を搭載したトレイの積層を説明するための手順の1例を順に示した概略図で、図10(a)は板状物を搭載したトレイを積層した状態を示した概略断面図で、図10(b)、図10(c)は図10(a)に示す積層状態の保持の1例を示した概略断面図で、図11(a)〜図11(d)は図11(a)に示す本発明の板状物用トレイの実施形態の1例を用いた場合の板状物の搭載と板状物を搭載したトレイの積層を説明するための手順の1例を順に示した概略図で、図12(a)、図12(b)は他の本発明の板状物用トレイの実施形態例を示した図で、図13は板状物の支持と撓み形状を説明するための図で、図14は台部の斜視図で、図15は板状物を載せたトレイの台部への搭載状態を説明するための図で、図16(a)は従来の板状物用トレイの形態の1例の概略構成図で、図16(a)〜図16(e)は図16(a)に示す板状物用トレイを用いた場合の板状物の搭載と板状物を搭載したトレイの積層を説明するため手順を順に示した概略図である。
尚、図3〜図6は、図2(a)において振動抑制部材のみを別の振動抑制部材に代えた場合の図で、図3(a)〜図6(a)はA1−A2方向における断面図で、図3(b)〜図6(b)はA3−A4方向における断面図である。
また、図9(e)、図9(f)、図16(d)、図16(e)は、分かり易くするため
、各トレイの枠部を離れた状態で示しているが、トレイを重ねた際には、枠部同士が面接触する。
図1〜図16中、10、10a〜10f、11、11aはトレイ、20は枠部、20aは台座、20S1は表側面、20S2は裏側面、30、30Aは板状物保持部、30a〜30d、30e〜30iは支持部(保持部とも言う)、31〜36は板状物保持部(支持部とも言う)、40は、40a〜40dは振動抑制部材、50は板状物、50a、50bは辺、50A、50Bはコーナー部、51、52は端面、60は台部、61〜64は辺、61s〜64sは上面、70、75は搬送部、110はトレイ、120が枠部、130は底部(支持部)、140は板状物である。
Embodiments of the present invention will be described with reference to the drawings.
FIG. 1A is a schematic diagram of an example of a reference embodiment of a tray for plate-like objects according to the present invention. FIGS. 1B and 1C are respectively A1-A2 in FIG. FIG. 1 (d) is a view from the A5 side of FIG. 1 (a), and FIG. 2 (a) is a plate-like object shown in FIG. 1 (a). FIG. 2 (b) is a diagram in which two plate-like trays shown in FIG. 1 (a) on which plate-like objects are placed are stacked, and FIG. ) Is a cross-sectional view in the A1-A2 direction of FIG. 2B, FIG. 2D is a cross-sectional view in the A3-A4 direction of FIG. 2B, and FIG. 3 is a tray on which a plate-like object is placed. FIG. 4 to FIG. 5 are cross-sectional views showing examples in which the vibration suppression member contacts at the end face in the stacked state, and FIGS. 4 to 5 show the vibration suppression member in contact at the end in the state where the trays on which the plate-like objects are placed are stacked. Show other examples FIG. 6 is a cross-sectional view illustrating the form in which the vibration suppressing member contacts the entire surface in a state where the trays on which the plate-like objects are placed are stacked, and FIGS. 7A to 7B. ) Is a view showing the form of the front side of various plate trays, and FIGS. 7 (a1) to 7 (b1) are the frame and plate on the back side of FIGS. 7 (a) to 7 (b), respectively. 8 (a) to 8 (d) are diagrams showing the forms of the front side of various plate trays, and FIG. 8 (a1) to FIG. (D1) is the figure which showed the external shape of the frame part and plate-shaped object support part of the back side of FIG. 8 (a)-FIG.8 (d), respectively, and FIG.9 (a)-FIG.9 (f) is FIG. FIG. 10 is a schematic diagram sequentially illustrating an example of a procedure for explaining the mounting of a plate-like object and the stacking of the tray on which the plate-like object is mounted when the plate-like object tray shown in FIG. a) Mounted plate 10 (b) and 10 (c) are schematic cross-sectional views showing an example of holding the stacked state shown in FIG. 10 (a), and FIG. FIGS. 11A to 11D are views showing a case where a plate-like object is mounted and a stack of trays on which the plate-like object is mounted when one example of the embodiment of the plate-like object tray of the present invention shown in FIG. FIG. 12 (a) and FIG. 12 (b) are diagrams showing examples of other embodiments of the plate-like object tray of the present invention . 13 is a diagram for explaining the support and bending shape of the plate-like object, FIG. 14 is a perspective view of the base part, and FIG. 15 is a diagram for explaining the mounting state of the tray on which the plate-like object is placed on the base part. FIG. 16A is a schematic configuration diagram of an example of a conventional plate-shaped object tray, and FIGS. 16A to 16E are for the plate-shaped object shown in FIG. For tray It is the schematic which showed the procedure in order in order to demonstrate the lamination | stacking of the tray in which the mounting of the plate-shaped object and the plate-shaped object in the case of having existed.
3 to 6 are diagrams in the case where only the vibration suppressing member is replaced with another vibration suppressing member in FIG. 2A, and FIGS. 3A to 6A are in the A1-A2 direction. FIG. 3B to FIG. 6B are cross-sectional views in the A3-A4 direction.
9 (e), 9 (f), 16 (d), and 16 (e) are shown in a state in which the frame portion of each tray is separated for easy understanding. The frame portions are in surface contact with each other.
1 to 16, 10, 10a to 10f, 11, 11a are trays, 20 is a frame portion, 20a is a pedestal, 20S1 is a front side surface, 20S2 is a back side surface, 30, 30A are plate-like object holding portions, 30a to 30d, 30e-30i are support parts (also referred to as holding parts), 31-36 are plate-like object holding parts (also referred to as support parts), 40 is a vibration suppressing member, 40 is a plate-like object, 50a, 50b is a side, 50A and 50B are corner parts, 51 and 52 are end faces, 60 is a base part, 61 to 64 are sides, 61s to 64s are top faces, 70 and 75 are transport parts, 110 is a tray, 120 is a frame part, Reference numeral 130 denotes a bottom part (support part), and 140 denotes a plate-like object.

本発明の板状物用トレイの参考実施形態の1例を、図1に基づいて説明する。
本例の板状物用トレイ10は、四角形状で剛性のある板状物の面方向を水平方向として、該板状物を、その上側に載せて保持するトレイで、且つ、該板状物を載せた状態で複数重ねて搬送あるいは保管に用いられる、搬送用あるいは保管用のトレイで、全体を支持する基材で、枠内側領域が前記板状物より大きい枠部20と、枠部20の4辺に沿って、枠部20に支持され、枠部20の枠内側領域において、前記板状物を鉛直方向下側に撓ませた状態でその下側から保持する板状物保持部30とを備えている。
そして、枠部20は、トレイを複数重ねる際の重なり部であり、トレイを複数重ねる際にその表側面20S1と裏側面20S2が互いに面接触するように形成されているものであり、特に、板状物支持部30の板状物を載せない側の面である裏面に、板状物を載せた該トレイを複数重ねた状態において、板状物と接触して振動を抑制する、振動抑制部材40が取り付けられている。
本例では、枠部20の4辺に沿った板状物支持部30a〜30dの全ての裏面に、各振動抑制部材40a〜40dが、取り付けられている。
板状物保持部30は、板状物50に接して支持する支持部30a、〜30dよりなり、支持部30b、30dにより、枠部20の4辺の、一方の対向する2辺に沿うように、板状物50の両端を支持し、支持部30a、30cにより、枠部の4辺の、他方の対向する2辺に沿う方向に、鉛直方向下側に撓ませて、板状物50を支持するものである。
板状物保持部30を、保持される板状物50の撓みに沿うように湾曲させているが、本例では、その湾曲形状を、板状物の自重による該湾曲方向のたわみ形状に近い形状とし、各支持部30a〜30dが板状物50に沿うようにしている。
尚、ここで、「板状物の自重による該湾曲方向のたわみ形状」とは、四角状の板状物の対向する2辺部のみを支持して水平に保持した場合における、板状物の自重のみにより撓む、鉛直方向の撓みの形状を意味する。
枠部20は、トレイ10を複数重ねる際の重なり部であり、トレイ10を複数重ねる際にその表裏が互いに面接触するように形成されているが、特に、本例では、枠部20の4辺は、いずれも、その表裏面をフラットとし、各辺の表面同士、裏面同士は、それぞれ、一平面上に位置しているが、この形状に限定されない。
また、本例においては、板状物保持部30は、保持される板状物50の周縁部分のみに配されて、板状物50の周縁部分を支持するものであり、保持される板状物50の内部領域に対応する領域は開口となっている。
板状物50としては、表示パネル用のカラーフィルター形成基板、あるいは、該カラーフィルター形成基板を作製するための中間工程基板が挙げられるが、これらには限定はされない。
このような構成にすることにより、板状物を撓んだ状態で保持するトレイで、板状物の機能を有する部分を、他と接触させずに、板状物同士、所定の間隔を保持した状態で、重ねて、搬送、保管が簡単に、効率的にでき、且つ、振動よる板状物の品質面の問題を解消できるトレイの提供を可能としている。
尚、枠部20としては、強度が大きく、軽量な材料が好ましく、例えば、アルミニウム等が挙げられる。
また、板状物保持部30の各支持部30a〜30dも、強度が大きく、軽量な材料であることが好ましく、例えば、アルミニウムを基材として、板状物50と接触する部分にクッション材を設けておく形態が好ましい。
また、振動抑制部材40としては、熱可塑性樹脂からなるものが、振動抑制の面から好ましい。
さらに、熱可塑性樹脂の中でも、特にポリエチレン(PE)、ポリプロピレン(PP)ナイロン66やナイロン610といったポリアミド系樹脂、ポリエーテルエーテルケトン(PEEK)やポリイミドが望ましい。
尚、同様の機能を有すれば、振動抑制部材40材質はこれらに限定はされない。
クッション性を有する材質を一部または全体に配して振動抑制部材40とする形態も挙
げられる。
One example of a reference embodiment of the tray for plate-like objects of the present invention will be described with reference to FIG.
The tray 10 for the plate-like object of the present example is a tray that holds the plate-like object on the upper side thereof with the surface direction of the rectangular and rigid plate-like object as the horizontal direction, and the plate-like object A plurality of trays for transportation or storage, which are used for transportation or storage in a state of being loaded, and are a base material that supports the whole. The plate-like object holding part 30 that is supported by the frame part 20 along the four sides of the frame part 20 and holds the plate-like object from the lower side in a state where the plate-like object is bent downward in the vertical direction. And.
The frame portion 20 is an overlapping portion when stacking a plurality of trays, and is formed so that the front side surface 20S1 and the back side surface 20S2 are in surface contact with each other when stacking a plurality of trays. A vibration suppression member that suppresses vibration by contacting the plate-like object in a state where a plurality of trays on which the plate-like object is placed are stacked on the back surface, which is the surface on which the plate-like object is not placed, of the support member 30. 40 is attached.
In this example, each vibration suppression member 40a-40d is attached to all the back surfaces of the plate-like object support portions 30a-30d along the four sides of the frame portion 20.
The plate-like object holding part 30 is composed of support parts 30a to 30d that are in contact with and supported by the plate-like object 50. The support parts 30b and 30d are arranged along two opposing sides of the four sides of the frame part 20. Next, both ends of the plate-like object 50 are supported, and are bent downward in the vertical direction in the direction along the other two opposite sides of the four sides of the frame portion by the support portions 30a and 30c. Is to support.
Although the plate-like object holding unit 30 is curved so as to follow the bending of the plate-like object 50 to be held, in this example, the curved shape is close to the bending shape in the bending direction due to the weight of the plate-like object. It is set as a shape and each support part 30a-30d is made to follow the plate-shaped object 50. FIG.
Here, the “bending shape in the bending direction due to the weight of the plate-like object” means that the plate-like object in the case where the two opposite sides of the square plate-like object are supported and held horizontally. It means the shape of the vertical deflection that is bent only by its own weight.
The frame portion 20 is an overlapping portion when a plurality of trays 10 are stacked, and is formed such that the front and back of the trays 10 are in surface contact with each other when stacking a plurality of trays 10. In any side, the front and back surfaces of each side are flat, and the front and back surfaces of each side are located on one plane, but the shape is not limited to this.
Moreover, in this example, the plate-shaped object holding | maintenance part 30 is distribute | arranged only to the peripheral part of the plate-shaped object 50 hold | maintained, and supports the peripheral part of the plate-shaped object 50, The plate shape hold | maintained An area corresponding to the internal area of the object 50 is an opening.
Examples of the plate-like material 50 include a color filter forming substrate for a display panel or an intermediate process substrate for producing the color filter forming substrate, but are not limited thereto.
By adopting such a configuration, the tray that holds the plate-like object in a bent state maintains a predetermined distance between the plate-like objects without bringing the portion having the function of the plate-like object into contact with the others. In this state, it is possible to provide a tray that can be stacked, transported and stored easily and efficiently, and can solve the problem of the quality of the plate-like material caused by vibration.
The frame portion 20 is preferably made of a material having a high strength and a light weight, such as aluminum.
Moreover, it is preferable that each support part 30a-30d of the plate-shaped object holding | maintenance part 30 is also a high intensity | strength and lightweight material, for example, uses aluminum as a base material and uses a cushioning material for the part which contacts the plate-shaped object 50 The form to provide is preferable.
Further, the vibration suppressing member 40 is preferably made of a thermoplastic resin from the viewpoint of vibration suppression.
Further, among thermoplastic resins, polyamide resins such as polyethylene (PE), polypropylene (PP) nylon 66 and nylon 610, polyether ether ketone (PEEK) and polyimide are particularly desirable.
In addition, as long as it has the same function, the material of the vibration suppression member 40 is not limited to these.
The form which makes the vibration suppression member 40 arrange | position the material which has cushioning properties in part or the whole is also mentioned.

本例では、図1(d)に示すように、板状物保持部30の各支持部30a〜30dに、それぞれ、ほぼ全面にわたり、振動抑制部材40a〜40dを配している。
そして、図1(b)、図1(c)に示すように、前記振動抑制部材40a〜40dは、それぞれ、それが沿う枠部の辺部に直交する厚み方向の断面において、枠部20の中心側に向かい直線的に先細となっている。
振動抑制部材40a〜40dの形状は、これに限定されるものでない。
In this example, as shown in FIG.1 (d), the vibration suppression members 40a-40d are distribute | arranged to each support part 30a-30d of the plate-shaped object holding | maintenance part 30 over the substantially whole surface, respectively.
And as shown to FIG.1 (b) and FIG.1 (c), the said vibration suppression members 40a-40d are respectively the cross sections of the frame part 20 in the cross section of the thickness direction orthogonal to the side part of the frame part which it follows. Tapered linearly toward the center.
The shape of the vibration suppressing members 40a to 40d is not limited to this.

本例のトレイ10に板状物50を載置した場合、図2(a)に示すように、板状物50は下側に撓んだ状態となる。
板状物50を載置した本例のトレイ10を2つ積層した場合は、図2(b)のように、枠部20の表裏の面同士が重なり、先にも述べたが、板状物同士の鉛直方向のピッチは枠部20の厚さとなる。
同様に、3つ以上を重ねることもできる。
本例では、図1(a)のA1−A2方向、A3−A4方向に対応する断面の、重なった2つのトレイ間の状態は、それぞれ、図2(c),図2(d)のようになり、振動抑制部材40a〜40dは、板状物50の端部のみで接触して、振動を抑制する。
When the plate-like object 50 is placed on the tray 10 of this example, the plate-like object 50 is bent downward as shown in FIG.
When two trays 10 of the present example on which the plate-like object 50 is placed are stacked, as shown in FIG. 2B, the front and back surfaces of the frame portion 20 are overlapped with each other. The vertical pitch between the objects is the thickness of the frame portion 20.
Similarly, three or more can be stacked.
In this example, the state between two overlapping trays in the cross section corresponding to the A1-A2 direction and the A3-A4 direction in FIG. 1A is as shown in FIGS. 2C and 2D, respectively. Therefore, the vibration suppressing members 40a to 40d are in contact with each other only at the end portion of the plate-like object 50 to suppress vibration.

振動抑制部材40a〜40dは、上記の断面の形状に限定されるものでない。
振動抑制部材40a〜40dの上記A1−A2方向、A3−A4方向の断面形状を変えることにより、例えば、図3(a)、図3(b)は、それぞれ、板状物50を載置したトレイ10を重ねた状態において、図2(b)のA1−A2方向、A3−A4方向に相当する方向の断面図であるが、端面近傍で振動抑制部材41aの厚みが枠部の中心側が小で、大きく変化させており、板状物50を載置したトレイ10を重ねた状態において、振動抑制部材41a、41dを板状物50の端面51、52でのみ接触させる。
また、図4(a)、図4(b)もまた、それぞれ、板状物50を載置したトレイ10を重ねた状態において、図2(b)のA1−A2方向、A3−A4方向に相当する方向の断面図であるが、端部の所定幅で振動抑制部材42aの厚みを一定とし、それより枠部の中心側は、中心側が漸次小となるよう、直線的に厚みを変化させており、板状物50を載置したトレイ10を重ねた状態において、振動抑制部材42a、42dを板状物50の端部でのみ所望の幅で接触させる。
また、図5(a)、図5(b)もまた、それぞれ、板状物50を載置したトレイ10を重ねた状態において、図2(b)のA1−A2方向、A3−A4方向に相当する方向の断面図であるが、端部の所定幅で振動抑制部材42aの厚みを一定とし、それより枠部の中心側は、中心側が漸次小となるよう、曲線的に厚みを変化させており、この場合も、板状物50を載置したトレイ10を重ねた状態において、振動抑制部材43a、43dを板状物50の端部でのみ所望の幅で接触させる。
また、図6(a)、図6(b)もまた、それぞれ、板状物50を載置したトレイ10を重ねた状態において、図2(b)のA1−A2方向、A3−A4方向に相当する方向の断面図であるが、板状物支持部30aの全領域にわたる幅で振動抑制部材42aの厚みを一定としており、板状物50を載置したトレイ10を重ねた状態において、振動抑制部材44a、44dを板状物50の板状物支持部30aの全領域にわたる幅で接触させる。
The vibration suppressing members 40a to 40d are not limited to the shape of the cross section.
By changing the cross-sectional shapes of the vibration suppressing members 40a to 40d in the A1-A2 direction and the A3-A4 direction, for example, in FIG. 3A and FIG. FIG. 2B is a cross-sectional view corresponding to the A1-A2 direction and the A3-A4 direction in FIG. 2B in a state where the trays 10 are stacked, but in the vicinity of the end surface, the thickness of the vibration suppressing member 41a is small on the center side of the frame portion. Thus, the vibration suppressing members 41 a and 41 d are brought into contact only at the end surfaces 51 and 52 of the plate-like object 50 in a state where the trays 10 on which the plate-like objects 50 are placed are stacked.
4 (a) and 4 (b) are also in the A1-A2 direction and A3-A4 direction in FIG. 2 (b), respectively, in a state where the trays 10 on which the plate-like objects 50 are placed are stacked. Although it is a cross-sectional view in a corresponding direction, the thickness of the vibration suppressing member 42a is made constant with a predetermined width at the end, and the thickness of the center side of the frame portion is changed linearly so that the center side gradually becomes smaller. In the state where the trays 10 on which the plate-like objects 50 are placed are stacked, the vibration suppressing members 42 a and 42 d are brought into contact with each other only at the end portions of the plate-like objects 50 with a desired width.
5 (a) and 5 (b) are also in the A1-A2 direction and A3-A4 direction in FIG. 2 (b), respectively, in a state where the trays 10 on which the plate-like objects 50 are placed are stacked. Although it is a cross-sectional view in a corresponding direction, the thickness of the vibration suppressing member 42a is made constant with a predetermined width at the end, and the thickness of the center side of the frame portion is changed in a curved manner so that the center side gradually becomes smaller. Also in this case, the vibration suppressing members 43a and 43d are brought into contact with only a desired width at the end of the plate-like object 50 in a state where the trays 10 on which the plate-like objects 50 are placed are stacked.
6 (a) and 6 (b) are also in the A1-A2 direction and A3-A4 direction in FIG. 2 (b), respectively, in a state where the trays 10 on which the plate-like objects 50 are placed are stacked. Although it is a cross-sectional view in a corresponding direction, the vibration suppression member 42a has a constant thickness over the entire region of the plate-like object support portion 30a, and vibration is generated in a state where the trays 10 on which the plate-like objects 50 are placed are stacked. The suppressing members 44a and 44d are brought into contact with each other with a width over the entire region of the plate-like object support 30a of the plate-like object 50.

本例のトレイ10は、図1(a)に示すように、枠部20の各辺は1平面上にあり、枠部20の4辺の、一方の対向する2辺に沿うように板状物50の両端を支持し、枠部20の4辺の、他方の対向する2辺に沿う方向に、鉛直方向下側に撓ませて、前記板状物を支持するもので、板状物保持部31a〜31dは、保持される板状物の周縁部分のみに配されて、板状物の周縁部分を支持する。
そして、保持される板状物の内部領域に対応する領域は開口となっている。
本例の板状物用トレイ10においては、板状物保持部30の形状は、板状物の対向する2辺のみを支持したときの、板状物の自重による鉛直方向の撓み形状に沿うように湾曲させた形状となっているが、通常は、板状物の自重による該鉛直方向の撓み形状よりも浅い撓み形状の相似形に沿って形成している。
尚、先にも述べたが、ここで、「板状物の自重による鉛直方向のたわみ形状」とは、四角状の板状物を支持した場合に四角状の板状物の対向する2辺のみを支持して水平に保持した場合における、板状物の自重のみにより撓む、鉛直方向の撓みの形状を意味する。
板状物50は全体を水平に、例えば、強固な平板上に、保持された場合は、図13(a)に示すように、撓まないで水平状態を保つことができるが、対向する2辺の50a、50bのみを支持して保持した場合には、図13(b)に示すように自重により撓む。
このような撓み形状を言っている。
In the tray 10 of this example, as shown in FIG. 1A, each side of the frame portion 20 is on one plane, and the four sides of the frame portion 20 are in a plate shape along one opposing two sides. Supports both ends of the object 50, supports the plate-like object by bending it vertically downward in the direction along the other two opposite sides of the four sides of the frame 20, and holds the plate-like object. The portions 31a to 31d are disposed only on the peripheral portion of the plate-like object to be held, and support the peripheral portion of the plate-like object.
And the area | region corresponding to the internal area | region of the plate-shaped object hold | maintained is an opening.
In the plate-like object tray 10 of the present example, the shape of the plate-like object holding unit 30 follows the vertical bending shape due to the weight of the plate-like object when only two opposing sides of the plate-like object are supported. However, it is usually formed along a similar shape of a bent shape that is shallower than the bent shape in the vertical direction due to its own weight.
In addition, as described above, here, the “vertical deflection shape due to the weight of the plate-like object” refers to two opposing sides of the square plate-like object when the square plate-like object is supported. This means a shape of bending in the vertical direction, which is bent only by the weight of the plate-like object when it is held horizontally while supporting only.
When the whole plate-like object 50 is held horizontally, for example, on a strong flat plate, as shown in FIG. 13 (a), the plate-like object 50 can be kept in a horizontal state without being bent. When only the sides 50a and 50b are supported and held, they are bent by their own weight as shown in FIG.
It says such a bent shape.

このように板状物を撓ませた状態で保持することにより、水平状態で保持する場合に比べて、外から伝わる上下振動に対して、板状物の振動する量を抑える効果が得られる。
これは、本来まっすぐである板状物を撓ませることで、元に戻ろうとする力(復元力)が働くため、この復元力が外からの振動の力を打ち消す力となり、振動量が抑えられるためと考えられる。
By holding the plate-like object in a bent state in this way, an effect of suppressing the amount of vibration of the plate-like object with respect to the vertical vibration transmitted from the outside can be obtained as compared with the case where the plate-like object is held in a horizontal state.
This is because a plate-like object that is originally straight is bent, and a force to restore it (restoring force) works, so this restoring force is a force that counteracts the vibration force from the outside, and the amount of vibration is suppressed. This is probably because of this.

ここで、図1(a)に示す本例の板状物用トレイ10(図9(a)の10に相当)を用いた場合の板状物50の搭載と板状物50を搭載したトレイの積層を、図9(a)〜図9(d)に基づいて簡単に説明する。
先ず、上記本例の板状物用トレイ10を用意し(図9(a))、板状物50を、その周縁部分が各支持部30a〜30dに載るようにして、板状物保持部30の上に載せると、板状物50は、支持部30b、30dにより、枠部20の4辺の、一方の対向する2辺に沿うように、その両端を支持され、また、支持部30a、30cにより、これに沿った状態で、枠部の4辺の、他方の対向する2辺に沿う方向に、鉛直方向下側に撓ませて支持される。(図9(b)〜図9(c))
このようにして、トレイ10に板状物50が撓んだ状態で搭載される。
次いで、このように、図9(c)に示す板状物50が搭載されたトレイ同士を、2つ重ね(図9(e))、更にそれに図9(c)に示す板状物50が搭載されたトレイを重ねて(図9f))、3つが重なった状態とする。
枠同士が面接触して積層され、図9(c)のB1−B2に相当する箇所における重なりの断面は、図10(a)のようになる。
このようにして、順次積層する。
あるいは、図9(c)に示す板状物50が搭載されたトレイの上側に、板状物50が搭載されていない同じトレイを載せ、更にその上に、同様に、板状物50を、その周縁部分が各支持部30a〜30dに載るようにして、板状物保持部30の上に載せて、板状物50が搭載されたトレイ同士を2つ重ねたものを得る。(図9(e))
更に、この上に、板状物50が搭載されていない同じトレイを載せ、更にその上に、同様に、板状物50を、その周縁部分が各支持部30a〜30dに載るようにして、板状物保持部30の上に載せて、板状物50が搭載されたトレイ同士を3つ重ねたものを得る。(図9(f))
このようにして、順次積層する。
尚、これら積層したもの全体を支持するには、通常、図10(b)に示すような台部60を用いるか、図10(c)に示すように、トレイの枠部に相当する形状の枠部20aを用いる。
Here, when the plate-like object tray 10 of this example shown in FIG. 1A (corresponding to 10 in FIG. 9A) is used, the plate-like object 50 is mounted and the tray on which the plate-like object 50 is mounted. A simple explanation will be given based on FIGS. 9A to 9D.
First, the plate-like object tray 10 of the present example is prepared (FIG. 9A), and the plate-like object 50 is placed on the respective support parts 30a to 30d so that the peripheral parts thereof are placed on the respective support parts 30a to 30d. When placed on 30, the plate-like object 50 is supported by the support portions 30 b and 30 d at both ends thereof along one opposing two sides of the four sides of the frame portion 20, and the support portion 30 a. , 30c in a state along this, is supported by being bent downward in the vertical direction in the direction along the other two opposite sides of the four sides of the frame portion. (FIG. 9B to FIG. 9C)
In this way, the plate-like object 50 is mounted on the tray 10 in a bent state.
Next, in this way, two trays on which the plate-like object 50 shown in FIG. 9C is mounted are stacked (FIG. 9E), and the plate-like object 50 shown in FIG. The mounted trays are stacked (FIG. 9f), and the three are in a stacked state.
The frames are stacked in surface contact with each other, and an overlapping cross section at a portion corresponding to B1-B2 in FIG. 9C is as shown in FIG.
In this way, the layers are sequentially stacked.
Alternatively, the same tray on which the plate-like object 50 is not mounted is placed on the upper side of the tray on which the plate-like object 50 shown in FIG. 9C is mounted, and the plate-like object 50 is similarly placed thereon. It is placed on the plate-like object holding part 30 so that the peripheral portion is placed on each of the support parts 30a to 30d, and two trays on which the plate-like objects 50 are mounted are stacked. (Fig. 9 (e))
Furthermore, on this, the same tray on which the plate-like object 50 is not mounted is placed, and further, the plate-like object 50 is similarly placed thereon so that the peripheral portion thereof is placed on each of the support portions 30a to 30d. It is placed on the plate-like object holding unit 30 to obtain a stack of three trays on which the plate-like objects 50 are mounted. (Fig. 9 (f))
In this way, the layers are sequentially stacked.
In order to support the entire stack, a base 60 as shown in FIG. 10B is usually used, or a shape corresponding to the frame of the tray as shown in FIG. 10C is used. The frame part 20a is used.

このように、本例の板状物用トレイ10は、一枚の板状物50のみを収納した状態で、順次積層されており、また板状物50を撓ませた状態で収納することにより、板状物50の振動を低減できるため、収納間隔を大幅に狭くすることができる。
例えば、板状物を垂直状態で複数収納する従来の収納ボックス(図示しない)では、大型で薄いために撓みやすい板状物が、隣接する板状物と接触するのを防止するために水平方向に適当な間隔をあけて配置する必要があった。
具体的には、G4と呼ばれる730mm×920mmサイズのカラーフィルター形成用基板で15mmピッチ、G5と呼ばれる1100mm×1300mm、1100mm×1250mm、1200mm×1300mmサイズで20mmピッチを要していたのに対して、本例の板状物用トレイでは、G6と呼ばれる1500mm×1850mmサイズで約10mmピッチとすることができた。
なお、このときの枠の厚みは約10mmであった。
As described above, the plate-like object tray 10 of this example is sequentially stacked in a state where only one plate-like object 50 is accommodated, and by accommodating the plate-like object 50 in a bent state. Since the vibration of the plate-like object 50 can be reduced, the storage interval can be greatly reduced.
For example, in a conventional storage box (not shown) that stores a plurality of plate-like objects in a vertical state, the plate-like object that is flexible because it is large and thin is horizontal to prevent it from coming into contact with an adjacent plate-like object. It was necessary to arrange them at appropriate intervals.
Specifically, a 730 mm × 920 mm size color filter forming substrate called G4 required a 15 mm pitch, and a G100 called 1100 mm × 1300 mm, 1100 mm × 1250 mm, 1200 mm × 1300 mm size required a 20 mm pitch, In the tray for plate-like objects of this example, the size of 1500 mm × 1850 mm called G6 was able to be about 10 mm pitch.
At this time, the thickness of the frame was about 10 mm.

本発明の板状物用トレイは上記に限定されない。
本例のトレイ10と同様、一平面上にある一方の対向する2辺に沿うように板状物50の両端を支持し、枠部20の4辺の、他方の対向する2辺に沿う方向に、鉛直方向下側に撓ませて、前記板状物を支持するものとしては、例えば、図7(a)、図7(b)、図8(a)〜図8(d)に、それぞれ、トレイの表面を示すトレイが挙げられる。
これらの対応する裏面の枠部と板状物支持部の外形形状は、図7(a1)、図7(b1)、図8(a1)〜図8(d1)に示される形状であるが、これらの板状物支持部31〜36の領域内に、上記、図3〜図6に示す各断面形状と同様な振動抑制部材を、載置する板状物の辺部領域に沿って配したものも、本発明の板状物用トレイの実施形態として挙げられる。
図7(a)、図7(a1)に示すトレイ10aは、枠部20の前記他方の2辺を、それぞれ、各辺に沿う板状物支持部と固定して沿わせている。
図7(b)、図7(b1)に示すトレイ10bは、本例のトレイと同様、枠部20の4辺を一平面上とし、一方の対向する2辺に沿うように板状物50の両端を支持しているが、板状物保持部32は保持される板状物の内部領域全域に跨るように配されて、板状物をその内部領域においても支持するものである。
図8(a)、図8(a1)に示すトレイ10cは、枠部20の4辺を一平面上とし、一方の対向する2辺に沿うように板状物50の両端を支持しているが、前記他方の2辺に沿う板状物支持部33を波状としている。
図8(b)、図8(b1)に示すトレイ10dも、枠部20の4辺を一平面上とし、一方の対向する2辺に沿うように板状物50の両端を支持しているが、前記他方の2辺に沿う板状物支持部33を直線の組み合わせ形状で下側に凹ませている。
図8(c)、図8(c1)に示すトレイ10eも、枠部20の4辺を一平面上とし、一方の対向する2辺に沿うように板状物50の両端を支持しているが、板状物保持部35は保持される板状物の内部領域全域に跨るように、帯状に複数配されて、板状物をその内部領域においても支持するもので、前記他方の2辺に沿う方向において板状物支持部35を下側に湾曲させている。
図8(d)、図8(d1)に示すトレイ10fも、枠部20の4辺を一平面上とし、一方の対向する2辺に沿うように板状物50の両端を支持しているが、板状物保持部35は保持される板状物の内部領域全域に跨るように、帯状に複数配されて、板状物をその内部領域においても支持するもので、前記他方の2辺に沿う方向において板状物支持部36を波状としている。
The tray for plate-like objects of the present invention is not limited to the above.
Similarly to the tray 10 of this example, both ends of the plate-like object 50 are supported along one opposing two sides on one plane, and the four sides of the frame portion 20 are along the other two opposing sides. In order to support the plate-like object by bending downward in the vertical direction, for example, FIG. 7 (a), FIG. 7 (b), FIG. 8 (a) to FIG. And a tray showing the surface of the tray.
The outer shape of the corresponding back frame portion and plate-like object support portion is the shape shown in FIG. 7 (a1), FIG. 7 (b1), and FIG. 8 (a1) to FIG. 8 (d1). In the region of these plate-like object support portions 31 to 36, the vibration suppressing members similar to the cross-sectional shapes shown in FIGS. 3 to 6 are arranged along the side region of the plate-like object to be placed. A thing is also mentioned as embodiment of the tray for plate-shaped objects of this invention.
In the tray 10a shown in FIG. 7A and FIG. 7A1, the other two sides of the frame portion 20 are fixedly placed along a plate-like object supporting portion along each side.
The tray 10b shown in FIG. 7B and FIG. 7B1 has a plate-like object 50 so that the four sides of the frame portion 20 are on one plane and the two opposing sides are in the same manner as the tray of this example. However, the plate-like object holding part 32 is arranged so as to straddle the entire inner region of the plate-like object to be held, and supports the plate-like object also in the inner region.
The tray 10c shown in FIG. 8A and FIG. 8A1 has four sides of the frame portion 20 on one plane and supports both ends of the plate-like object 50 along one opposing two sides. However, the plate-like object support portion 33 along the other two sides is waved.
The tray 10d shown in FIGS. 8B and 8B1 also supports both ends of the plate-like object 50 so that the four sides of the frame portion 20 are on one plane and the two opposing two sides are along. However, the plate-like object support portion 33 along the other two sides is recessed downward in a linear combination shape.
The tray 10e shown in FIG.8 (c) and FIG.8 (c1) also supports the both ends of the plate-shaped object 50 so that four sides of the frame part 20 may be on one plane, and it may be along one opposing two sides. However, the plate-like object holding part 35 is arranged in a plurality of strips so as to straddle the entire inner region of the plate-like object to be held, and supports the plate-like object also in the inner region. The plate-like object support portion 35 is curved downward in the direction along the direction.
The tray 10f shown in FIG. 8D and FIG. 8D1 also supports both ends of the plate-like object 50 so that the four sides of the frame portion 20 are on one plane and the two opposing two sides are along. However, the plate-like object holding part 35 is arranged in a plurality of strips so as to straddle the entire inner region of the plate-like object to be held, and supports the plate-like object also in the inner region. The plate-like object support portion 36 is waved in the direction along the direction.

また、本例のトレイ10とは異なり、全体を支持する基材で、枠内側領域が前記板状物より大きい枠部と、該枠部の4辺に支持され、該枠部の枠内側領域において、前記板状物を鉛直方向下側に撓ませた状態でその下側から保持する板状物保持部とを、備えたもので、板状物保持部は、枠部の4辺の各辺に沿ったその上面を、いずれも、下側に湾曲させており、枠部の4辺に沿うように、前記板状物の4辺部に沿ってその端部を支持し、且つ、枠部の4辺の各辺に沿う方向に、鉛直方向下側に撓ませて、前記板状物を撓ませた状態で支持するもので、枠部は、トレイを複数重ねる際の重なり部であり、トレイを複数重ねる際にその表裏が互いに面接触するように形成されている、図11(a)、図12(a)、図12(b)に、それぞれ、概略形状示すトレイで、板状物支持部の裏面側の領域内に、上記、図3〜図6に示す各断面形状と同様な振動抑制部材を、載置する板状物の辺部領域に沿い、配したものも、本発明の板状物用トレイの実施形態として挙げられる。
これらのトレイにおいては、枠部の4辺の各辺は、いずれも、その各辺に沿う前記板状物保持部の湾曲にそった形状である。
これらのトレイにおいても、板状物をトレイで保持した場合、枠部に対して、板状物と板状物保持部は、板状物が撓んだ状態で、所定の位置関係の形状となるため、板状物の振動を低減できる。
また、このような板状物を保持したトレイを、枠部にて、面接触して重ねても、板状物同士は、枠の厚み分だけ、間隔を維持できるものとなる。
したがって、収納間隔を大幅に狭くすることができる。
Further, unlike the tray 10 of the present example, a base material that supports the whole, a frame inner region is supported by a frame portion larger than the plate-like object, and four sides of the frame portion, and the frame inner region of the frame portion A plate-like object holding part that holds the plate-like object from the lower side in a state where the plate-like object is bent downward in the vertical direction, and the plate-like object holding part is provided on each of the four sides of the frame part. Each of the upper surfaces along the sides is curved downward, supports the edges along the four sides of the plate-like object along the four sides of the frame, and the frame In the direction along each side of the four sides of the part, it is bent downward in the vertical direction to support the plate-like object in a bent state, and the frame part is an overlapping part when stacking a plurality of trays. FIG. 11 (a), FIG. 12 (a), and FIG. 12 (b) are formed so that the front and back of the trays are in surface contact with each other when a plurality of trays are stacked. In the tray showing the shape, in the region on the back surface side of the plate-like object supporting portion, along the side region of the plate-like object on which the vibration suppressing member similar to each of the cross-sectional shapes shown in FIGS. These are also provided as embodiments of the tray for plate-like objects of the present invention.
In these trays, each of the four sides of the frame portion has a shape along the curvature of the plate-like object holding portion along each side.
Also in these trays, when a plate-like object is held by the tray, the plate-like object and the plate-like object holding part are in a state of a predetermined positional relationship with the plate-like object being bent with respect to the frame part. Therefore, the vibration of the plate-like object can be reduced.
Moreover, even if the tray which hold | maintained such a plate-shaped object is surface-contacted and piled up in a frame part, plate-shaped objects can maintain a space | interval only by the thickness of a frame.
Therefore, the storage interval can be greatly reduced.

板状物用トレイ11を用いた場合の板状物50の搭載と板状物50を搭載したトレイの積層を、図11(a)〜図11(d)に基づいて簡単に説明する。
先ず、板状物用トレイ11を用意し(図11(a))、板状物50を、その周縁部分が各支持部30e〜30hに載るようにして、板状物保持部30Aの上に載せると、板状物50は、4つの支持部30e〜30hにより、枠部20の4辺の4辺に沿うように、その各辺の端が支持され、且つ、枠部20の4辺の各辺に沿う方向に、鉛直方向下側に撓ませた状態で支持される。(図11(b)〜図11(c))
このようにして、トレイ11に板状物50が撓んだ状態で搭載される。
次いで、このように、図11(c)に示す板状物50が搭載されたトレイ同士を、その枠部20を互いに面接触させて、順次、重ねる。(図11(d))
このように、枠部同士を面接触して板状物を載置したトレイの積層が行われる。
実際には、図14(b)に示すような、台部60Aの上に重ねていき、搬送等が行われる。
図15に示すように、台座60A(図15(a)、図14の60Aに相当)上に板状物50を保持したトレイ11(図15(b)、図11(a)の11に相当)を、湾曲状態が合うようして載せ(図15(c))、更に、板状物50を保持したトレイ11を載せていく。
トレイ11を積層する台部60Aも、図14に示すように、その4辺61〜64の上面61s〜64sは、枠体の形状に合わせた形状となっている。
尚、積み重ね方法はこれに限定はされない。
トレイ11a、11bを用いた場合の板状物のトレイへの搭載、トレイの積み重ねも、基本的に、上記と同様に行われる。
The mounting of the plate-like object 50 and the stacking of the tray on which the plate-like object 50 is mounted when the plate-like object tray 11 is used will be briefly described with reference to FIGS. 11 (a) to 11 (d).
First, the plate-like object tray 11 is prepared (FIG. 11A), and the plate-like object 50 is placed on the plate-like object holding portion 30A so that the peripheral portion thereof is placed on each of the support portions 30e to 30h. When placed, the plate-like object 50 is supported by the four support portions 30 e to 30 h along the four sides of the frame portion 20, and the ends of the sides are supported. It is supported in a state of being bent downward in the vertical direction in the direction along each side. (FIG. 11 (b) to FIG. 11 (c))
In this way, the plate-like object 50 is mounted on the tray 11 in a bent state.
Next, the trays on which the plate-like objects 50 shown in FIG. 11C are mounted in this manner are sequentially stacked with their frame portions 20 in surface contact with each other. (Fig. 11 (d))
In this way, stacking of trays on which plate-like objects are placed with the frame portions in surface contact is performed.
Actually, as shown in FIG. 14B, the sheet is superposed on the platform 60A and transported or the like.
As shown in FIG. 15, the tray 11 (corresponding to 11 in FIGS. 15B and 11A) holding the plate-like object 50 on the pedestal 60A (equivalent to 60A in FIGS. 15A and 14). ) In a curved state (FIG. 15C), and further, the tray 11 holding the plate-like object 50 is placed.
As shown in FIG. 14, the upper surface 61 s to 64 s of the four sides 61 to 64 of the base 60 </ b> A for stacking the trays 11 has a shape that matches the shape of the frame.
The stacking method is not limited to this.
When the trays 11a and 11b are used, the loading of the plate-like object onto the tray and the stacking of the trays are basically performed in the same manner as described above.

図11(a)に示すトレイ11は、板状物保持部31e〜31hを、それぞれ、枠部20の各辺に沿い固定し、保持される板状物の周縁部分のみを支持するように帯状に配し、板状物の周縁部分を支持するものであり、保持される板状物の内部領域に対応する領域は開口となっている。
図12(a)に示すトレイ11aは、枠部20の4辺に沿い固定して枠部20の内側領域全体に跨る板状物保持部30Bを配している。
図12(b)に示すトレイ11bは、図11(a)に示すトレイ11に対して、さらに、 板状物保持部30iを配した構造のもので、保持される板状物の内部領域において、板状物保持部30iで支持することができる。
上記の板状物用トレイにおいては、板状物保持部の形状は、板状物の対角に配する2つのコーナー部のみを支持したときの、板状物の自重による鉛直方向の撓み形状に沿うように湾曲させた形状、あるいは、板状物の自重による該鉛直方向の撓み形状よりも浅い撓み形状の相似形に沿って形成されている。
尚、先にも述べたが、ここで、「板状物の自重による鉛直方向のたわみ形状」とは、四角状の板状物を支持した場合に四角状の板状物の対角に配する2つのコーナー部のみを支持して水平に保持した場合における、板状物の自重のみにより撓む、鉛直方向の撓みの形状を意味する。
板状物50は全体を水平に、例えば、強固な平板上に、保持された場合は、図13(a)に示すように、撓まないで水平状態を保つことができるが、対角に配する2つのコーナー部50A、50Bのみを支持して保持した場合には、図13(c)に示すように自重により撓む。
このような撓み形状を言っている。
The tray 11 shown in FIG. 11 (a) is shaped like a belt so as to fix the plate-like object holding portions 31e to 31h along the respective sides of the frame portion 20 and to support only the peripheral portion of the plate-like object to be held. It is arranged to support the peripheral portion of the plate-like object, and an area corresponding to the inner area of the plate-like object to be held is an opening.
A tray 11 a shown in FIG. 12A is provided with plate-like object holding portions 30 </ b> B that are fixed along the four sides of the frame portion 20 and straddle the entire inner region of the frame portion 20.
The tray 11b shown in FIG. 12 (b) has a structure in which a plate-like object holding portion 30i is further arranged with respect to the tray 11 shown in FIG. 11 (a), and in the internal region of the plate-like object to be held. It can be supported by the plate-like object holding part 30i.
In the above plate-shaped object tray, the shape of the plate-shaped object holding portion is a vertical bending shape due to the weight of the plate-shaped object when only the two corner portions arranged on the diagonal of the plate-shaped object are supported. , Or a similar shape of a bent shape shallower than the bent shape in the vertical direction due to the weight of the plate-like object.
As described above, here, “vertical deflection due to the weight of the plate-like object” means that the square plate-like object is arranged diagonally when it is supported. This means a vertical bending shape that is bent only by the weight of the plate-like object when only two corner portions are supported and held horizontally.
When the entire plate-like object 50 is held horizontally, for example, on a strong flat plate, as shown in FIG. 13 (a), the plate-like object 50 can be kept horizontal without being bent. When only the two corner portions 50A and 50B to be arranged are supported and held, they are bent by their own weight as shown in FIG.
It says such a bent shape.

ここで、従来のトレイの1例による板状物の搭載と積層とを、図16に基づいて簡単に説明しておく。
図16(a)に示トレイ110は、重なり部となる枠部120と、板状物を搭載する底部(支持部)130とからなり、底部(支持部)130は枠部に固定され、枠部120の枠内側領域全体を覆う強固な板状のものであり、その上に板状物を水平にして搭載しても板状物の自重により撓むことがないものである。
この従来のトレイ110の場合、例えば、水平にした状態で底部130に板状物を搭載してたものを、順次、枠部で重ねて(図16(a)〜図16(c))、板状物を搭載したトレイを2つ重ね(図16(d))、3つ重ね(図16(e))としていく。
このようにして、所望の重ね数を得るが、この従来のトレイ110においては、板状物は、ただ底部に搭載されただけの状態で、運搬等の振動でズレて、機能面が接触したり、端部がコスレて破損したり、ゴミが発生することがあり、品質的に問題が発生することがあった。
これに対し、上記、本発明のトレイにおいては、いずれも、鉛直方向下側に撓ん状態で搭載するため、搬送等における振動による板状物の浮き上がりを低減することができ、そのような品質的問題を無くすことができる。
そして、特に、板状物の振動を低下させることができる。
Here, mounting and stacking of plate-like objects according to an example of a conventional tray will be briefly described with reference to FIG.
The tray 110 shown in FIG. 16A includes a frame portion 120 that is an overlapping portion and a bottom portion (support portion) 130 on which a plate-like object is mounted. The bottom portion (support portion) 130 is fixed to the frame portion, It is a strong plate-like material that covers the entire area inside the frame of the portion 120, and even if a plate-like object is mounted horizontally on it, it does not bend due to its own weight.
In the case of this conventional tray 110, for example, a plate-like object mounted on the bottom 130 in a horizontal state is sequentially stacked on the frame portion (FIGS. 16A to 16C), Two trays on which plate-like objects are mounted are stacked (FIG. 16D), and three trays are stacked (FIG. 16E).
In this way, the desired number of stacks is obtained. In this conventional tray 110, the plate-like object is just mounted on the bottom, and is displaced by vibrations such as transportation, so that the functional surfaces come into contact with each other. In some cases, the edges may be damaged due to scraping, or dust may be generated, resulting in quality problems.
On the other hand, since the trays of the present invention are all mounted in a bent state in the lower side in the vertical direction, it is possible to reduce the lift of the plate-like object due to vibrations during transportation or the like. Problems can be eliminated.
And especially the vibration of a plate-shaped object can be reduced.

本発明は、上記に限定されるものではない。
上記では、対向する4辺に振動抑制部材をそれぞれ設けたものが挙げられているが、これに限定されない。
対向する1方の組みの2辺のみに振動抑制部材をそれぞれ設けた形態や、あるいは他方の1組の2辺のみに振動抑制部材をそれぞれ設けた形態が挙げられる。
また、例えば、板状物保持部の湾曲形状を、円弧や、多角形や楕円の一部外形形状としたり、また、円弧や楕円の外周形状の一部と、直線とを、組み合わせた形状とした形態も挙げられる。
また、上記のトレイにおいては、トレイを重ねる際の位置決めとなる位置決機構を明示していないが、例えば、互いに嵌合する凹凸形状の位置決め部を枠部の表裏に設けておく。
あるいは、枠部に位置をロックする機構を設けておく。
The present invention is not limited to the above.
Although what provided the vibration suppression member in each of the 4 sides which oppose is mentioned above, it is not limited to this.
Examples include a mode in which vibration suppression members are provided only on two sides of one set facing each other, or a mode in which vibration suppression members are provided only on two sides of the other set.
In addition, for example, the curved shape of the plate-like object holding portion is a circular arc, a partial outer shape of a polygon or an ellipse, or a shape obtained by combining a part of the outer peripheral shape of an arc or an ellipse with a straight line. The form which was made is also mentioned.
Further, in the above tray, a positioning mechanism for positioning when stacking the trays is not clearly shown, but, for example, concave and convex positioning portions that fit each other are provided on the front and back of the frame portion.
Alternatively, a mechanism for locking the position is provided in the frame portion.

図1(a)は本発明の板状物用トレイの参考実施形態の1例の概略図で、図1(b)、図1(c)は、それぞれ、図1(a)のA1−A2方向、A3−A4方向における断面を示した図で、図1(d)は図1(a)のA5側から見た図である。FIG. 1A is a schematic diagram of an example of a reference embodiment of a tray for plate-like objects according to the present invention. FIGS. 1B and 1C are respectively A1-A2 in FIG. FIG. 1 (d) is a view seen from the A5 side of FIG. 1 (a). 図2(a)は図1(a)に示す板状物用トレイに板状物を載置した図で、図2(b)は板状物を載置した図1(a)に示す板状物用トレイを2つ積層した図で、図2(c)は図2(b)のA1−A2方向における断面図で、図2(d)は図2(b)のA3−A4方向における断面図である。2A is a diagram in which a plate-like object is placed on the plate-like object tray shown in FIG. 1A, and FIG. 2B is a plate in which the plate-like object is placed in FIG. 1A. 2 (c) is a cross-sectional view in the A1-A2 direction of FIG. 2 (b), and FIG. 2 (d) is in the A3-A4 direction of FIG. 2 (b). It is sectional drawing. 板状物を載置したトレイを重ねた状態において、振動抑制部材が端面にて接触する例を示した断面図である。It is sectional drawing which showed the example which a vibration suppression member contacts in an end surface in the state which accumulated the tray which mounted the plate-shaped object. 板状物を載置したトレイを重ねた状態において、振動抑制部材が端部で接触する他の例を示した図である。It is the figure which showed the other example which a vibration suppression member contacts in an edge part in the state which accumulated the tray which mounted the plate-shaped object. 板状物を載置したトレイを重ねた状態において、振動抑制部材が端部で接触する他の例を示した図である。It is the figure which showed the other example which a vibration suppression member contacts in an edge part in the state which accumulated the tray which mounted the plate-shaped object. 板状物を載置したトレイを重ねた状態において、振動抑制部材が全面にて接触する形態を分かるように示した断面図である。It is sectional drawing shown so that the form which a vibration suppression member contacts in the whole surface could be understood in the state which piled up the tray which mounted the plate-shaped object. 図7(a)〜図7(b)は各種の板状物用トレイの表側の形態を示した図で、図7(a1)〜図7(b1)はそれぞれ図7(a)〜図7(c)の裏側の枠部と板状物支持部の外形形状を示した図である。7 (a) to 7 (b) are diagrams showing the form of the front side of various plate trays, and FIGS. 7 (a1) to 7 (b1) are FIGS. 7 (a) to 7 respectively. It is the figure which showed the external shape of the frame part and plate-shaped object support part of the back side of (c). 図8(a)〜図8(d)は各種の板状物用トレイの表側の形態を示した図で、図8(a1)〜図8(d1)はそれぞれ図8(a)〜図8(d)の裏側の枠部と板状物支持部の外形形状を示した図である。8 (a) to 8 (d) are views showing the form of the front side of various plate trays, and FIGS. 8 (a1) to 8 (d1) are FIGS. 8 (a) to 8 respectively. It is the figure which showed the external shape of the frame part and plate-shaped object support part of the back side of (d). 図9(a)〜図9(f)は図1(a)に示す板状物用トレイを用いた場合の板状物の搭載と板状物を搭載したトレイの積層を説明するための手順の1例を順に示した概略図である。FIG. 9A to FIG. 9F are procedures for explaining the loading of the plate-like object and the stacking of the trays carrying the plate-like object when the plate-like object tray shown in FIG. 1A is used. It is the schematic which showed one example of these in order. 図10(a)は板状物を搭載したトレイを積層した状態を示した概略断面図で、図10(b)、図10(c)は図10(a)に示す積層状態の保持の1例を示した概略断面図である。FIG. 10A is a schematic cross-sectional view showing a state in which trays on which plate-like objects are mounted are stacked, and FIGS. 10B and 10C are views for holding the stacked state shown in FIG. It is the schematic sectional drawing which showed the example. 図11(a)〜図11(d)は図11(a)に示す本発明の板状物用トレイの実施形態の1例を用いた場合の板状物の搭載と板状物を搭載したトレイの積層を説明するための手順の1例を順に示した概略図である。11 (a) to 11 (d) show the mounting of the plate-like object and the plate-like object when one example of the embodiment of the tray for the plate-like object of the present invention shown in FIG. 11 (a) is used. It is the schematic which showed one example of the procedure for demonstrating lamination | stacking of a tray in order. 図12(a)、図12(b)は他の本発明の板状物用トレイの実施形態例を示した図である。12 (a) and 12 (b) are diagrams showing another embodiment of the plate-like object tray of the present invention . 板状物の支持と撓み形状を説明するための図である。It is a figure for demonstrating the support and bending shape of a plate-shaped object. 台部の斜視図である。It is a perspective view of a base part. 板状物を載せたトレイの台部への搭載状態を説明するための図である。It is a figure for demonstrating the mounting state to the base part of the tray which mounted the plate-shaped object. 図16(a)は従来の板状物用トレイの形態の1例の概略構成図で、図16(a)〜図16(e)は図16(a)に示す板状物用トレイを用いた場合の板状物の搭載と板状物を搭載したトレイの積層を説明するため手順を順に示した概略図である。FIG. 16A is a schematic configuration diagram of an example of a conventional plate-shaped object tray. FIGS. 16A to 16E use the plate-shaped object tray shown in FIG. It is the schematic which showed the procedure in order in order to demonstrate the lamination | stacking of the tray in which the mounting of the plate-shaped object and the plate-shaped object in the case of having existed.

符号の説明Explanation of symbols

10、10a〜10f、11、11a トレイ
20 枠部
20a 台座
20S1 表側面
20S2 裏側面
30、30A 板状物保持部
30a〜30d、30e〜30i 支持部(保持部とも言う)
31〜36 板状物保持部(支持部とも言う)
40、40a〜40d 振動抑制部材
50 板状物
50a、50b 辺
50A、50B コーナー部
51、52 端面
60 台部
61〜64 辺
61s〜64s 上面
70、75 搬送部
110 トレイ
120 枠部
130 底部(支持部)
140 板状物
10, 10a to 10f, 11, 11a Tray 20 Frame portion 20a Pedestal 20S1 Front side surface 20S2 Back side surface 30, 30A Plate-like object holding portions 30a to 30d, 30e to 30i Support portions (also referred to as holding portions)
31-36 Plate-like object holding part (also called support part)
40, 40a-40d Vibration suppression member 50 Plate-like object 50a, 50b Side 50A, 50B Corner part 51, 52 End face 60 Base part 61-64 Side 61s-64s Upper surface 70, 75 Conveyance part 110 Tray 120 Frame part 130 Bottom part (Support) Part)
140 Plate

Claims (13)

四角形状で剛性のある板状物の面方向を水平方向として、該板状物を、その上側に載せて保持するトレイで、且つ、該板状物を載せた状態で複数重ねて搬送あるいは保管に用いられる、搬送用あるいは保管用のトレイであって、全体を支持する基材で、枠内側領域が前記板状物より大きい枠部と、該枠部に支持され、該枠部の枠内側領域において、前記板状物を鉛直方向下側に撓ませた状態でその下側から保持する板状物保持部とを備え、前記枠部は、トレイを複数重ねる際の重なり部であり、トレイを複数重ねる際にその表裏が互いに面接触するように形成されているもので、前記板状物支持部の板状物を載せない側の面である裏面の少なくとも一部に、板状物を載せた該トレイを複数重ねた状態において、板状物と接触して振動を抑制する、振動抑制部材が取り付けられており、前記板状物保持部は、枠部の4辺の各辺に沿ったその上面を、いずれも、下側に湾曲させており、枠部の4辺に沿うように、前記板状物の4辺部に沿ってその端部を支持し、且つ、枠部の4辺の各辺に沿う方向において、鉛直方向下側に撓ませて、前記板状物を撓ませた状態で支持するものであることを特徴とする板状物用トレイ。 A rectangular shape and a rigid plate-like object with the horizontal direction set as the horizontal direction, and a tray that holds the plate-like object on the upper side thereof, and a plurality of the plate-like objects are stacked and conveyed or stored. A tray for transportation or storage used for a base material that supports the whole, a frame inner region larger than the plate-like material, a frame portion supported by the frame portion, and a frame inner side of the frame portion A plate-like object holding part that holds the plate-like object from the lower side in a state where the plate-like object is bent downward in the vertical direction, and the frame part is an overlapping part when stacking a plurality of trays. Is formed so that the front and back surfaces of the plate-like object are in surface contact with each other, and the plate-like object is attached to at least a part of the back surface on which the plate-like object is not placed. In a state where a plurality of stacked trays are stacked, vibration is suppressed by contacting with a plate-like object. Mounted vibration suppression member, the plate-like object holding portion, the upper surface along each side of the four sides of the frame portion, either, which is bent downward, the four sides of the frame portion The end of the plate-like object is supported along the four sides of the plate-like object, and is bent downward in the vertical direction in the direction along the four sides of the frame part. A tray for plate-like objects, characterized in that it is supported in a bent state . 請求項1に記載の板状物用トレイであって、少なくとも一対の対向する2辺に沿う板状物支持部の裏面に、前記振動抑制部材が、取り付けられていることを特徴とする板状物用トレイ。   2. The plate-like object tray according to claim 1, wherein the vibration suppressing member is attached to the back surface of the plate-like object supporting portion along at least a pair of two opposing sides. Tray for things. 請求項1ないし2のいずれか1項に記載の板状物用トレイであって、前記振動抑制部材は、それが沿う枠部の辺部に直交する厚み方向の断面において、その一方の面を前記板状物支持部の裏面に沿わせ、トレイ中心側に向かい厚みが薄くなっており、板状物を載せた該トレイを複数重ねた状態において、板状物の端部のみに接触するものであることを特徴とする板状物用トレイ。 A plate-like object tray according to any one of claims 1 to 2, wherein the vibration suppressing member, in the thickness direction of the cross-section perpendicular to the sides of the frame portion which extends along the one surface Along the back side of the plate- like object supporting portion, the thickness is reduced toward the center of the tray, and in contact with only the end of the plate-like object when a plurality of the trays on which the plate-like objects are stacked are stacked. A tray for plate-like objects, 請求項3に記載の板状物用トレイであって、前記振動抑制部材は、板状物の端面のみと接触して振動を抑えるものであることを特徴とする板状物用トレイ。   4. The plate-like object tray according to claim 3, wherein the vibration suppressing member is in contact with only an end surface of the plate-like object to suppress vibration. 請求項3ないし4のいずれか1項に記載の板状物用トレイであって、前記振動抑制部材は、それが沿う枠部の辺部に直交する厚み方向の断面において、前記一方の面とは反対側の他方の面は、テーパー形状と直線形状の1以上で形成されていることを特徴とする板状物用トレイ。   5. The tray for a plate-like object according to claim 3, wherein the vibration suppressing member has a shape in a cross section in a thickness direction perpendicular to a side portion of a frame portion along which the vibration suppressing member is disposed, The other surface on the opposite side is formed of one or more of a taper shape and a linear shape. 請求項1ないし2のいずれか1項に記載の板状物用トレイであって、前記振動抑制部材は、それが沿う枠部の辺部に直交する厚み方向の断面において、その一方の面が前記前記板状物支持部の裏面に沿い、その厚みが該断面全体において均一であり、板状物を載せた該トレイを複数重ねた状態において、板状物とそれが取りつけられた領域全体で接触することを特徴とする板状物用トレイ。   It is a tray for plate-shaped objects of any one of Claim 1 thru | or 2, Comprising: The said vibration suppression member has the one surface in the cross section of the thickness direction orthogonal to the edge of the frame part which it follows. Along the back surface of the plate-like object supporting portion, the thickness thereof is uniform throughout the cross section, and in the state where a plurality of the trays on which the plate-like objects are placed are stacked, the plate-like object and the entire region where it is attached A tray for plate-like objects characterized by contacting. 請求項1ないし6のいずれか1項に記載の板状物用トレイであって、前記振動抑制部材は、熱可塑性樹脂からなることを特徴とする板状物用トレイ。   It is a tray for plate-shaped objects of any one of Claim 1 thru | or 6, Comprising: The said vibration suppression member consists of thermoplastic resins, The tray for plate-shaped objects characterized by the above-mentioned. 請求項1ないし7のいずれか1項に記載の板状物用トレイであって、前記板状物保持部は、枠部の4辺の、一方の対向する2辺に沿うように前記板状物の両端を支持し、枠部の4辺の、他方の対向する2辺に沿う方向に、鉛直方向下側に撓ませて、前記板状物を支持するものであることを特徴とする板状物用トレイ。   It is a tray for plate-shaped objects of any one of Claim 1 thru | or 7, Comprising: The said plate-shaped object holding | maintenance part is the said plate shape so that the two sides of one side of the four sides of a frame part may be met. A plate characterized by supporting the plate-like object by supporting both ends of the object and bending downward in the vertical direction in the direction along the other two opposite sides of the four sides of the frame portion. Tray for items. 請求項1ないし8のいずれか1項に記載の板状物用トレイであって、前記板状物保持部は、保持される板状物の周縁部分のみに配されて、板状物の周縁部分を支持するものであり、保持される板状物の内部領域に対応する領域は開口となっていることを特徴とする板状物用トレイ。 It is a tray for plate-shaped objects of any one of Claim 1 thru | or 8 , Comprising: The said plate-shaped object holding | maintenance part is distribute | arranged only to the peripheral part of the plate-shaped object hold | maintained, and the periphery of a plate-shaped object A tray for a plate-like object, which supports a portion and has an opening corresponding to an inner area of the plate-like object to be held. 請求項1ないし8のいずれか1項に記載の板状物用トレイであって、前記板状物保持部は、保持される板状物の内部領域に跨るように配されて、板状物をその内部領域においても支持するものであることを特徴とする板状物用トレイ。 The plate-shaped object tray according to any one of claims 1 to 8 , wherein the plate-shaped object holding portion is disposed so as to straddle an inner region of the held plate-shaped object. A tray for a plate-like object, characterized in that it is also supported in its inner region. 請求項1ないし10のいずれか1項に記載の板状物用トレイであって、前記板状物が、表示パネル用のカラーフィルター形成基板、あるいは、該カラーフィルター形成基板を作製するための中間工程基板であることを特徴とする板状物用トレイ。 The tray for plate-like objects according to any one of claims 1 to 10 , wherein the plate-like object is a color filter forming substrate for a display panel or an intermediate for producing the color filter forming substrate. A tray for plate-like objects, which is a process substrate. 請求項1ないし11のいずれか1項に記載の板状物用トレイを、搬送およびまたは保管のために、積層することを特徴とする板状物の積層方法。 A method for laminating plate-like objects, wherein the trays for plate-like objects according to any one of claims 1 to 11 are laminated for transportation and / or storage. 請求項12に記載の板状物の積層方法であって、前記板状物が表示パネル用のカラーフィルター形成基板、あるいは、該カラーフィルター形成基板を作製するための中間工程基板であることを特徴とする板状物の積層方法。 13. The method for laminating a plate-like material according to claim 12 , wherein the plate-like material is a color filter forming substrate for a display panel or an intermediate process substrate for producing the color filter forming substrate. A method for laminating plate-like materials.
JP2007269326A 2006-10-16 2007-10-16 Method for laminating a tray for a plate and a plate Active JP4941224B2 (en)

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