JP4940814B2 - Plate tray - Google Patents

Plate tray Download PDF

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JP4940814B2
JP4940814B2 JP2006207592A JP2006207592A JP4940814B2 JP 4940814 B2 JP4940814 B2 JP 4940814B2 JP 2006207592 A JP2006207592 A JP 2006207592A JP 2006207592 A JP2006207592 A JP 2006207592A JP 4940814 B2 JP4940814 B2 JP 4940814B2
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plate
tray
sides
frame
shaped
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JP2008030818A (en
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篤志 山本
健二郎 加本
勝哉 上林
稔 中西
輝秋 畠中
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Dai Nippon Printing Co Ltd
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Dai Nippon Printing Co Ltd
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  • Packaging Of Annular Or Rod-Shaped Articles, Wearing Apparel, Cassettes, Or The Like (AREA)
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  • Container, Conveyance, Adherence, Positioning, Of Wafer (AREA)

Description

本発明は、剛性のある四角状の板状物の面方向を水平方向として、該板状物を撓ませた状態で保持し、且つ、該板状物を載せた状態で複数重ねて搬送あるいは保管に用いられる、搬送用あるいは保管用のトレイに関し、特に、自重により撓む、平面型ディスプレイパネル用の板状の各種材料ないし部材、あるいは、金属、レアメタル、シリコンなどの板状物や、それらに処理を施した板状の処理部材の、搬送、保管に適したトレイに関するものである。   The present invention holds the plate-like object in a bent state with the surface direction of the rigid square plate-like object as the horizontal direction, and conveys the plate-like object in a plurality of stacked or loaded state. Regarding trays for transportation or storage used for storage, in particular, various plate-shaped materials or members for flat display panels that bend due to their own weight, or plate-shaped materials such as metals, rare metals, silicon, etc. The present invention relates to a tray suitable for transportation and storage of a plate-like processing member subjected to the above processing.

プラズマディスプレイパネル、液晶ディスプパネル等のフラットパネルといった表面に機能層を備えた板状物は、その表面の機能層を損傷したり、汚したりすることなく輸送及び保管することが重要である。
従来、こういった板状物を保管、移送する際は、板状物表面を傷や破損から守るため、表面同士が接触しないように所定間隔で並列収納できる、箱形の収納容器を用いていた。 例えば、特開2004−210395号公報(特許文献1)には、大型薄板に汚れや傷を発生させることなく、一度に多数の大型薄板を搬送できる、搬送効率の高い大型薄板用コンテナーが記載されている。
また、特開2006−36365号公報(特許文献2)には、ガラス基板などを、搬送の間、カセットに衝突させないように安全に運ぶことができる、ガラス基板収納カセットが記載されている。
特開2004−210395号公報 特開2006−36365号公報
It is important to transport and store a plate-like object having a functional layer on its surface such as a flat panel such as a plasma display panel or a liquid crystal display panel without damaging or contaminating the functional layer on the surface.
Conventionally, when storing and transporting such plate-shaped objects, box-shaped storage containers that can be stored in parallel at predetermined intervals so that the surfaces do not contact each other are used to protect the surface of the plate-shaped objects from scratches and damage. It was. For example, Japanese Patent Application Laid-Open No. 2004-210395 (Patent Document 1) describes a container for large-sized thin plates that can transport a large number of large-sized thin plates at a time without causing dirt or scratches on the large-sized thin plates. ing.
Japanese Patent Application Laid-Open No. 2006-36365 (Patent Document 2) describes a glass substrate storage cassette that can safely carry a glass substrate or the like so as not to collide with the cassette during conveyance.
Japanese Patent Laid-Open No. 2004-210395 JP 2006-36365 A

このような中、近年、特に、液晶表示用のフラットパネルにおいては、より大型のカラーフィルター形成基板の製造が要求されており、輸送、保管に対して、更に一層の、輸送効率向上による輸送コスト節減や保管場所の省スペース化が求められている。
しかしながら、上記のような収納容器による搬送では、輸送時の振動により板状物が跳ねやすく、割れや傷が発生しやすい為、薄型化が非常に困難であった。
また、板状物の跳ねをなくす為に板状物の周辺部を上から押さえてしまうと、板状物の端面付近にダスト付着や傷が発生してしまい、表面に機能層を備えた板状物である場合には品質を悪化させてしまうという問題がある。
Under these circumstances, in particular, for flat panels for liquid crystal displays, it has been required to produce larger-sized color filter-formed substrates, and transportation costs due to further improved transportation efficiency for transportation and storage. There is a need for saving and space saving.
However, in the transport using the storage container as described above, it is very difficult to reduce the thickness because the plate-like object is likely to jump due to vibration during transportation and cracks and scratches are likely to occur.
In addition, if the peripheral part of the plate-like object is pressed from the top in order to eliminate the splash of the plate-like object, dust adhesion and scratches occur near the end face of the plate-like object, and the plate having a functional layer on the surface In the case of a shape, there is a problem that the quality is deteriorated.

上記のように、最近では、表示パネル用のカラーフィルター形成基板は、より大型化の製造が求められており、表示パネル用のカラーフィルター形成基板、あるいは、該カラーフィルター形成基板を作製するための中間工程基板の輸送、保管に対して、更に一層の、輸送効率向上による輸送コスト節減や保管場所の省スペース化が求められているが、先に述べたように、特開2004−210395号公報(特許文献1)や特開2006−36365号公報(特許文献2)に記載の、コンテナや収納カセットによる輸送、保管方法においては、輸送時の振動により板状物が跳ねやすく、割れや傷が発生しやすい為、薄型化が非常に困難であり、板状物の端面付近にダスト付着や傷が発生してしまい、機能部の品質的悪化が発生するという問題があり、これらの対応が求められていた。
本発明はこれに対応するもので、板状物を撓んだ状態で保持するトレイであって、板状物の一方の面、例えば機能部を設けた面を、他と接触させずに、板状物同士、所定の間隔を保持した状態で、重ねて、搬送、保管が簡単にできるトレイを提供しようとするものである。
更に具体的には、その一面に機能部を有する表示パネル用のカラーフィルター形成基板、あるいは、該カラーフィルター形成基板を作製するための中間工程基板を板状物とした場合、その輸送、保管に対して、輸送効率向上ができ、保管場所の省スペース化ができ、且つ、輸送時の振動により、板状物が跳ねたりせず、割れや傷が発生せず、板状物の端面付近からのダストの発生もなく、品質的にも問題がない、板状物用トレイを提供しようとするものである。
As described above, recently, a color filter forming substrate for a display panel is required to be manufactured in a larger size, and a color filter forming substrate for a display panel or a color filter forming substrate for producing the color filter forming substrate is required. For the transportation and storage of the intermediate process substrate, further reduction in transportation cost by saving transportation efficiency and space saving of the storage place are demanded. However, as described above, JP-A-2004-210395 In the transportation and storage methods using containers and storage cassettes described in (Patent Document 1) and JP-A-2006-36365 (Patent Document 2), the plate-like object is likely to jump due to vibration during transportation, and cracks and scratches are caused. Because it is easy to occur, it is very difficult to reduce the thickness, dust adhesion and scratches occur near the end face of the plate-like material, and the quality of the functional part deteriorates Yes, these measures have been demanded.
The present invention corresponds to this, it is a tray that holds the plate-like object in a bent state, and one surface of the plate-like object, for example, a surface provided with a functional part is brought into contact with the other, An object of the present invention is to provide a tray that can be easily stacked and transported and stored while maintaining a predetermined interval between the plate-like objects.
More specifically, when a color filter forming substrate for a display panel having a functional part on one side thereof or an intermediate process substrate for producing the color filter forming substrate is a plate-like material, it can be transported and stored. On the other hand, the transportation efficiency can be improved, the storage space can be saved, and the plate-like objects do not jump due to vibration during transportation, and no cracks or scratches occur. Therefore, it is intended to provide a tray for plate-like objects that is free from the generation of dust and has no quality problems.

本発明の板状物用トレイは、四角形状で剛性のある板状物の面方向を水平方向として、該板状物を、その上側に載せて保持するトレイで、且つ、該板状物を載せた状態で複数重ねて搬送あるいは保管に用いられる、搬送用あるいは保管用のトレイであって、全体を支持する基材で、枠内側領域が前記板状物より大きい四角状の枠部と、該枠部に支持され、該枠部の枠内側領域において、前記板状物を鉛直方向下側に撓ませた状態でその下側から保持する板状物保持部とを備えたもので、板状物保持部は、枠部の4辺の、一方の対向する2辺に沿うように前記板状物の両端を支持し、枠部の4辺の、他方の対向する2辺に沿う方向において、鉛直方向下側に撓ませて、前記板状物を支持するもので、枠部は、トレイを複数重ねる際の重なり部であり、トレイを複数重ねる際にその表裏が互いに面接触するように形成されており、且つ、前記枠部の4辺は、いずれも、その表裏面をフラットとし、各辺の表面同士、裏面同士は、それぞれ、一平面上に位置し、板状物保持部は、前記枠部の4辺の、他方の対向する2辺に沿う方向において、前記板状物を保持する際の鉛直方向下側に撓ませていることを特徴とするものである。
そして、上記の板状物用トレイであって、前記板状物保持部は、保持される板状物の周縁部分のみに配されて、板状物の周縁部分を支持するものであり、保持される板状物の内部領域に対応する領域は開口となっていることを特徴とするものである。
あるいは、上記の板状物用トレイであって、前記板状物保持部は、保持される板状物の内部領域に跨るように配されて、板状物をその内部領域においても支持するものであることを特徴とするものである。
The tray for a plate-like object of the present invention is a tray that holds the plate-like object placed on the upper side thereof, with the surface direction of the rectangular and rigid plate-like substance being the horizontal direction, and the plate-like object is It is a tray for transportation or storage that is used for transportation or storage in a stacked state in a state where it is placed, and is a base material that supports the whole, and a rectangular frame part whose frame inner region is larger than the plate-like object, A plate-like object holding part which is supported by the frame part and holds the plate-like object from the lower side in a state where the plate-like object is bent vertically downward in the frame inner region of the frame part; The shaped object holding portion supports both ends of the plate-shaped object so as to be along one opposite two sides of the four sides of the frame portion, and in a direction along the other two opposite sides of the four sides of the frame portion. Oite, to deflect the vertically lower side, intended for supporting the plate-like material, the frame section, in the overlapping part when stacking a plurality of trays Ri, the front and back when stacking a plurality of trays are formed so as to surface contact with each other, and, four sides of the frame portion are both the front and rear surfaces thereof with the flat surface of the respective sides, the back surface to each other Are positioned on a single plane, and the plate-like object holding portion is located on the lower side in the vertical direction when holding the plate-like object in the direction along the other two opposite sides of the four sides of the frame portion. It is characterized by being bent .
And it is said tray for plate-shaped objects, Comprising: The said plate-shaped object holding | maintenance part is distribute | arranged only to the peripheral part of the plate-shaped object hold | maintained, and supports the peripheral part of a plate-shaped object, and is hold | maintained A region corresponding to the inner region of the plate-like object to be formed is an opening.
Or it is said tray for plate-shaped objects, Comprising: The said plate-shaped object holding | maintenance part is distribute | arranged so that it may straddle the internal area | region of the plate-shaped object hold | maintained, and supports a plate-shaped object also in the internal area | region It is characterized by being.

また、請求項1ないし3のいずれか1項に記載の板状物用トレイであって、前記板状物保持部を、前記保持される板状物の撓みに沿うように湾曲させていることを特徴とするものである。
ここで、前記板状物保持部の湾曲形状は、板状物の自重による該湾曲方向のたわみ形状に形成されていることを特徴とするものである。
あるいは、前記板状物保持部の湾曲形状は、円弧もしくは楕円の外周形状の一部に形成されていることを特徴とするものである。
あるいは、前記板状物保持部の湾曲形状は、波形状にて形成されていることを特徴とするものである。
あるいは、前記板状物保持部の湾曲形状は、円弧、多角形の外周形状の一部、もしくは、円弧や楕円の外周形状の一部と、直線とを、組み合わせた形状のいずれかであることを特徴とするものである。
Moreover, it is a tray for plate-shaped objects of any one of Claim 1 thru | or 3, Comprising : The said plate- shaped object holding part is curved so that the bending of the said plate- shaped object hold | maintained may be followed. It is characterized by.
Here, the curved shape of the plate-like object holding portion is characterized by being formed into a bent shape in the bending direction due to its own weight.
Alternatively, the curved shape of the plate-like object holding portion is formed in a part of an outer peripheral shape of an arc or an ellipse.
Alternatively, the curved shape of the plate-like object holding portion is formed in a wave shape.
Alternatively, the curved shape of the plate-like object holding portion is any one of a circular arc, a part of a polygonal outer peripheral shape, or a combination of a part of an outer peripheral shape of an arc or an ellipse and a straight line. It is characterized by.

尚、ここで、「板状物の自重による湾曲方向のたわみ形状」とは、四角状の板状物の対向する一方の2辺を支持して水平に保持した場合における、板状物の自重のみにより撓む、他方の対向する2辺に沿う方向の、即ち、湾曲方向の撓みの形状を意味する。 In here, the term "deflection shape of the curved direction due to the weight of the platelet", when the held horizontally in favor of one of the two opposing sides of the rectangular shape of the platelet, the platelet It means the shape of bending in the direction along the other two opposite sides, that is, bending in the bending direction, which is bent only by its own weight.

また、上記いずれかの板状物用トレイであって、前記板状物が、表示パネル用のカラーフィルター形成基板、あるいは、該カラーフィルター形成基板を作製するための中間工程基板であることを特徴とするものである。   Also, any one of the trays for plate-like objects, wherein the plate-like object is a color filter forming substrate for a display panel or an intermediate process substrate for producing the color filter forming substrate. It is what.

(作用)
本発明の板状物用トレイは、このような構成にすることにより、板状物を撓んだ状態で保持するトレイで、板状物の一方の面、例えば機能部を設けた面を、他と接触させずに、板状物同士、所定の間隔を保持した状態で、重ねて、搬送、保管が簡単にできるトレイの提供を可能としている。
具体的には、機能部をその一面側に有する表示パネル用のカラーフィルター形成基板、あるいは、該カラーフィルター形成基板を作製するための中間工程基板を板状物とした場合、その輸送、保管に対して、輸送効率向上ができ、保管場所の省スペース化ができ、且つ、輸送時の振動により、板状物が跳ねたりせず、割れや傷が発生せず、板状物の端面付近からのダストの発生もなく、品質的にも問題がない、板状物用トレイの提供を可能としている。
詳しくは、全体を支持する基材で、枠内側領域が前記板状物より大きい四角状の枠部と、該枠部に支持され、該枠部の枠内側領域において、前記板状物を鉛直方向下側に撓ませた状態でその下側から保持する板状物保持部とを備えたもので、板状物保持部は、枠部の4辺の、一方の対向する2辺に沿うように前記板状物の両端を支持し、枠部の4辺の、他方の対向する2辺に沿う方向において、鉛直方向下側に撓ませて、前記板状物を支持するもので、枠部は、トレイを複数重ねる際の重なり部であり、トレイを複数重ねる際にその表裏が互いに面接触するように形成されており、且つ、前記枠部の4辺は、いずれも、その表裏面をフラットとし、各辺の表面同士、裏面同士は、それぞれ、一平面上に位置し、板状物保持部は、前記枠部の4辺の、他方の対向する2辺に沿う方向において、前記板状物を保持する際の鉛直方向下側に撓ませていることにより、これを達成している。
板状物を撓ませた状態で保持する板状物保持部とを備えていることにより、搬送等における振動による板状物の浮き上がりを低減することができる。
また、枠部は、トレイを複数重ねる際の重なり部であり、トレイを複数重ねる際にその表裏が互いに面接触するように形成されていることにより、即ち、枠部を面接触して重ねることによりトレイを重ねる構造としているため、板状物の収納間隔を狭くすることができ、同一体積における輸送効率を向上できる。
収納間隔を狭くすることができ、これにより、同一体積における保管能力も向上でき、結果、従来の収納容器に比べ、収納容器の床面積を削減できる。
板状物の浮き上がり起因の接触による板割れや傷の少ない搬送を実現できる。
そして、前記枠部の4辺は、いずれも、その表裏面をフラットとし、各辺の表面同士、裏面同士は、それぞれ、一平面上に位置する形態とすることにより、枠部を水平な状態で、面接触して重ねることができ、安定性の良いものとできる。
具体的には、前記板状物保持部は、保持される板状物の周縁部分のみに配されて、板状物の周縁部分を支持するものであり、保持される板状物の内部領域に対応する領域は開口となっている、請求項2の発明の形態、あるいは、前記板状物保持部は、保持される板状物の内部領域に跨るように配されて、板状物をその内部領域においても支持するものである、請求項3の発明の形態が挙げられる。
(Function)
The tray for a plate-like object of the present invention is a tray that holds the plate-like object in a bent state by such a configuration, and one surface of the plate-like object, for example, a surface provided with a functional part, It is possible to provide a tray that can be easily transported and stored in a state where the plate-like objects are kept at a predetermined interval without being brought into contact with others.
Specifically, when a color filter forming substrate for a display panel having a functional part on one surface side or an intermediate process substrate for producing the color filter forming substrate is a plate-like material, it is used for transportation and storage. On the other hand, the transportation efficiency can be improved, the storage space can be saved, and the plate-like objects do not jump due to vibration during transportation, and no cracks or scratches occur. This makes it possible to provide a tray for plate-like objects that does not generate dust and has no quality problems.
Specifically, the base material supports the whole, and the frame inner region is supported by the square frame portion larger than the plate-like material, and the plate-like material is vertically arranged in the frame inner region of the frame portion. And a plate-like object holding part that is held from the lower side in a state of being bent downward in the direction, and the plate-like object holding part extends along two opposing sides of the four sides of the frame part. both ends of the plate-like material is supported, Oite in a direction along the four sides of the frame, two sides other opposing, to deflect the vertically lower side, intended for supporting the plate-like material, The frame portion is an overlap portion when stacking a plurality of trays , and is formed such that the front and back of the tray are in surface contact with each other when stacking a plurality of trays. The back surface is flat, the front surfaces of each side and the back surfaces are positioned on a single plane, and the plate-like object holding portion is 4 of the frame portion. Of, in the direction along the two sides other opposing, by being deflected in the vertical direction lower side at the time of holding the plate-like material, it has achieved this.
By including the plate-like object holding unit that holds the plate-like object in a bent state, it is possible to reduce the floating of the plate-like object due to vibration in conveyance or the like.
Further, the frame portion is an overlapping portion when stacking a plurality of trays, and when stacking a plurality of trays, the front and back surfaces are in surface contact with each other, that is, the frame portions are stacked in surface contact. Therefore, the storage interval of the plate-like objects can be narrowed, and the transport efficiency in the same volume can be improved.
The storage interval can be narrowed, whereby the storage capacity in the same volume can be improved. As a result, the floor area of the storage container can be reduced as compared with the conventional storage container.
It is possible to realize conveyance with less cracking and scratches due to contact due to the floating of the plate-like object.
And as for all four sides of the said frame part, the front and back surfaces are made flat, and the frame part is in a horizontal state by adopting a form in which the front surfaces of each side and the back surfaces are respectively located on one plane. Thus, they can be stacked in contact with each other, and the stability can be improved.
Specifically, the plate-like object holding portion is disposed only in the peripheral portion of the plate-like object to be held and supports the peripheral portion of the plate-like object, and the inner region of the plate-like object to be held The area corresponding to is an opening, the form of the invention of claim 2, or the plate-like object holding part is arranged so as to straddle the inner area of the plate-like object to be held, The form of the invention of Claim 3 which supports also in the internal area | region is mentioned.

更に説明しておくが、単位の板状物をトレイで保持した場合、枠部に対して、板状物と板状物保持部は、板状物が撓んだ状態で、所定の位置関係の形状となるため、このような単位の板状物を保持したトレイを、枠部にて、面接触して重ねても、板状物同士は、枠の厚み分だけ、間隔を維持できるものとなる。
例えば、図4(a)に概略断面図を示すように、板状物40が撓んだ状態でトレイを3つ重ねた場合、太点線で示すように各トレイの板状物40は同じように撓み、そのピッチ間隔は枠部20の厚さを保つ。
板状物保持部はここでは図示していないが、板状物40に沿う形状で、板状物保持部の厚さは、枠部20の厚さより薄いことが必要で、多少の撓みのバラツキや振動を考慮して、枠部20の厚さより十分に薄いことが好ましい。
尚、このようにしてトレイを重ねた状態で搬送、保管する場合には、例えば、図4(b)に示すような断面形状の専用の台座60や、図4(c)に示すように、トレイの枠部とと同じ枠体を用いても良い。
As will be further described, when the plate-like object of the unit is held by the tray, the plate-like object and the plate-like object holding part are in a predetermined positional relationship with the plate-like object being bent with respect to the frame part. Therefore, even if the tray holding the plate-like object of such a unit is overlapped in surface contact with the frame part, the plate-like objects can maintain the distance by the thickness of the frame. It becomes.
For example, as shown in the schematic cross-sectional view of FIG. 4A, when three trays are stacked in a state where the plate-like object 40 is bent, the plate-like objects 40 of the respective trays are the same as indicated by thick dotted lines. The pitch interval maintains the thickness of the frame portion 20.
Although the plate-like object holding portion is not shown here, the shape of the plate-like object holding portion is required to be smaller than the thickness of the frame portion 20 because of the shape along the plate-like object 40, and there is some variation in bending. In consideration of vibration and vibration, it is preferable that the thickness is sufficiently smaller than the thickness of the frame portion 20.
When transporting and storing the trays in a stacked state in this way, for example, as shown in FIG. 4B, a dedicated pedestal 60 having a cross-sectional shape as shown in FIG. The same frame as the tray frame may be used.

また、前記板状物保持部を、前記保持される板状物の撓みに沿うように湾曲させている、請求項4の発明の形態にすることにより、板状物を撓んだ状態で、且つ、板状物保持部と沿うように、保持できるものとしている。
ここで、特に、前記板状物保持部の湾曲形状は、板状物の自重による該湾曲方向のたわみ形状に形成されている、請求項5の発明の形態とすることにより、自然な撓み状態で安定的に保持することを可能としている。
あるいは、ここで、前記板状物保持部の湾曲形状は、円弧もしくは楕円の外周形状の一部に形成されている、請求項6の発明の形態とすることにより、撓み状態で安定的に保持することを可能としている。
あるいは、ここで、前記板状物保持部の湾曲形状は、波形状にて形成されている、請求項7の発明の形態とすることにより、板状物の保持に弾力性(クッション性)を持たせ、撓み状態で、更に、安定的に保持することを可能としている。
あるいは、ここで、前記板状物保持部の湾曲方向の断面形状は、円弧、多角形の外周形状の一部、もしくは、円弧や楕円の外周形状の一部と、直線とを、組み合わせた形状のいずれかである、請求項8の発明の形態とすることにより、撓み状態で、安定的に保持することを可能としている。
Further, the plate-like material holding portion, and is curved so as to conform to bending of the retained the plate-like material, by the form of the invention of claim 4, in a bent state of the plate-like material, And it shall be able to hold | maintain so that a plate-shaped object holding part may be met.
Here, in particular, the curved shape of the plate-like object holding portion is formed in the curved direction of the deflection shape due to its own weight of the platelet, by the form of the invention of claim 5, the natural deflected state It is possible to hold it stably.
Alternatively, here, the curved shape of the plate-like object holding portion is formed in a part of the outer peripheral shape of an arc or an ellipse, and stably held in a bent state by adopting the form of the invention of claim 6. It is possible to do.
Alternatively, here, the curved shape of the plate-like object holding portion is formed in a wave shape, and by adopting the form of the invention of claim 7 , elasticity (cushioning) is provided for holding the plate-like object. It is possible to hold it more stably in the bent state.
Alternatively, here, the cross-sectional shape in the bending direction of the plate-like object holding portion is a shape obtained by combining a straight line with a circular arc, a part of a polygonal outer peripheral shape, or a part of a circular arc or elliptical outer peripheral shape. By adopting the form of the invention of claim 8 which is any one of the above, it is possible to stably hold in a bent state.

また、前記板状物が、表示パネル用のカラーフィルター形成基板、あるいは、該カラーフィルター形成基板を作製するための中間工程基板である、請求項9の発明の形態とすることにより、板状物を機能面を上側としてトレイにて、撓んだ状態で保持でき、特に、、搬送、保管の面、品質面で有効としている。 Further, the plate-like object, a color filter formation substrate for a display panel or an intermediate step substrates for manufacturing the color filter forming substrate, by the form of the invention of claim 9, platelet Can be held in a bent state on the tray with the functional surface as the upper side, and is particularly effective in terms of transport and storage and quality.

本発明は、上記のように、板状物を撓んだ状態で保持するトレイであって、板状物の一方の面、例えば機能部を設けた面を、他と接触させずに、板状物同士、所定の間隔を保持した状態で、重ねて、搬送、保管が簡単にできるトレイの提供を可能とした。
特に、機能部をその一面側に有する表示パネル用のカラーフィルター形成基板、あるいは、該カラーフィルター形成基板を作製するための中間工程基板を板状物とした場合、その輸送、保管に対して、機能部を設けた面を、他と接触させずに、輸送効率向上ができ、保管場所の省スペース化ができ、且つ、輸送時の振動により、板状物が跳ねたりせず、割れや傷が発生せず、板状物の端面付近からのダストの発生もなく、品質的にも問題がない、板状物用トレイの提供を可能とした。
The present invention, as described above, is a tray that holds a plate-like object in a bent state, and does not contact one surface of the plate-like object, for example, a surface provided with a functional unit, with the other. It is possible to provide a tray that can be easily stacked and transported and stored while maintaining a predetermined distance between the objects.
In particular, when a color filter forming substrate for a display panel having a functional part on one side thereof, or an intermediate process substrate for producing the color filter forming substrate is a plate-like material, for its transportation and storage, The surface on which the functional part is provided can be improved in transportation efficiency without bringing it into contact with other parts, the storage space can be saved, and vibrations during transportation can prevent the plate-like object from jumping, causing cracks and scratches. It is possible to provide a tray for a plate-like object that does not generate any dust, does not generate dust from the vicinity of the end face of the plate-like object, and has no quality problem.

本発明の実施の形態を図に基づいて説明する。
図1(a)は本発明の板状物用トレイの実施の形態の第1の例の概略構成図で、図1(a)〜図1(f)は図1(a)に示す板状物用トレイを用いた場合の板状物の搭載と板状物を搭載したトレイの積層を説明するため手順を順に示した概略図で、図2(a)〜図2(e)はそれぞれ本発明の板状物用トレイの実施の形態の第2の例〜第6の例の概略構成図で、図3(a)は本発明に関わる板状物用トレイの参考実施形態例1の概略構成図で、図3(a)〜図3(f)は図3(a)に示す板状物用トレイを用いた場合の板状物の搭載と板状物を搭載したトレイの積層を説明するため手順を順に示した概略図で、図4(a)は板状物を搭載したトレイを積層した状態を示した概略断面図で、図4(b)は図4(a)に示し積層状態の保持の1例を示した概略断面図で、図4(c)は図4(a)に示し積層状態の保持の別の1例を示した概略断面図で、図5(a)は従来の板状物用トレイの形態の1例の概略構成図で、図5(a)〜図5(e)は図5(a)に示す板状物用トレイを用いた場合の板状物の搭載と板状物を搭載したトレイの積層を説明するため手順を順に示した概略図である。
尚、図1(e)、図1(f)は、分かり易くするため、各トレイの枠部を離れた状態で示しているが、トレイを重ねた際には、図4に示すように、枠部同士が面接触する。
また、図4(a)〜図4(c)はいずれも、図1(c)のA1−A2に対応する箇所の
断面図である。
図1〜図5中、10〜16はトレイ、20、20aは枠部、30〜36は板状物保持部、30a〜30dは支持部(保持部とも言う)、32aは支持部(保持部とも言う)、33a〜33dは支持部(保持部とも言う)、34a〜34dは支持部(保持部とも言う)、35aは支持部(保持部とも言う)、36a〜36dは支持部(保持部とも言う)、40は板状物、60は台部、70は搬送部、110はトレイ、120が枠部、130は底部(支持部)、140は板状物である。
Embodiments of the present invention will be described with reference to the drawings.
Fig.1 (a) is a schematic block diagram of the 1st example of embodiment of the tray for plate-shaped objects of this invention, Fig.1 (a)-FIG.1 (f) is plate shape shown to Fig.1 (a). FIG. 2 (a) to FIG. 2 (e) are schematic views sequentially showing a procedure for explaining the mounting of a plate-like object and the stacking of the tray on which the plate-like object is mounted when the object tray is used. in the second example to the schematic configuration diagram of a sixth example embodiment of the tray plate of the invention, FIG. 3 (a) of the tray plate product according to the present onset Ming reference embodiment 1 3 (a) to 3 (f) are schematic configuration diagrams, and FIG. 3 (a) shows a case where a plate-shaped object tray shown in FIG. 3 (a) is used and a stack of trays mounted with the plate-shaped object. FIG. 4 (a) is a schematic cross-sectional view illustrating a state in which trays on which plate-like objects are mounted are stacked, and FIG. 4 (b) is illustrated in FIG. 4 (a). An example of maintaining the laminated state 4 (c) is a schematic cross-sectional view showing another example of holding the laminated state shown in FIG. 4 (a), and FIG. 5 (a) is a conventional tray for plate-like objects. 5 (a) to FIG. 5 (e) are schematic diagrams of an example of the embodiment of FIG. 5A, FIG. It is the schematic which showed the procedure in order in order to demonstrate lamination | stacking of the mounted tray.
In addition, although FIG.1 (e) and FIG.1 (f) have shown in the state which left | separated the frame part of each tray in order to make it intelligible, as shown in FIG. The frame parts are in surface contact.
4A to 4C are all cross-sectional views corresponding to A1-A2 in FIG. 1C.
1 to 5, 10 to 16 are trays, 20 and 20 a are frame portions, 30 to 36 are plate-like object holding portions, 30 a to 30 d are support portions (also referred to as holding portions), and 32 a is a support portion (holding portion). 33a to 33d are support portions (also referred to as holding portions), 34a to 34d are support portions (also referred to as holding portions), 35a is a support portion (also referred to as a holding portion), and 36a to 36d are support portions (holding portions). 40 is a plate, 60 is a platform, 70 is a transport unit, 110 is a tray, 120 is a frame, 130 is a bottom (support), and 140 is a plate.

はじめに、本発明の板状物用トレイの実施の形態の第1の例を、図1(a)に基づいて説明する。
第1の例の板状物用トレイは、四角形状で剛性のある板状物40の面方向を水平方向として、板状物40を、その上側に載せて保持するトレイ10で、且つ、板状物40を載せた状態で複数重ねて搬送あるいは保管に用いられる、搬送用あるいは保管用のトレイで、全体を支持する基材で、枠内側領域が前記板状物より大きい四角状の枠部20と、枠部20に支持され、枠部20の枠内側領域において、板状物40を鉛直方向下側に撓ませた状態でその下側から保持する板状物保持部30とを備えたものである。
板状物保持部30は、板状物40に接して支持する支持部30a、30b、30c、30dよりなり、支持部30b、30dにより、枠部20の4辺の、一方の対向する2辺に沿うように、板状物40の両端を支持し、支持部30a、30cにより、枠部の4辺の、他方の対向する2辺に沿う方向に、鉛直方向下側に撓ませて、板状物40を支持するものである。
板状物保持部30を、保持される板状物40の撓みに沿うように湾曲させているが、本例では、その湾曲形状を、板状物の自重による該湾曲方向のたわみ形状に近い形状とし、各支持部30a、30b、30c、30dが板状物40に沿うようにしている。
枠部20は、トレイ10を複数重ねる際の重なり部であり、トレイ10を複数重ねる際にその表裏が互いに面接触するように形成されているが、特に、本例では、枠部20の4辺は、いずれも、その表裏面をフラットとし、各辺の表面同士、裏面同士は、それぞれ、一平面上に位置する。
また、第1の例においては、板状物保持部30は、保持される板状物40の周縁部分のみに配されて、板状物40の周縁部分を支持するものであり、保持される板状物40の内部領域に対応する領域は開口となっている。
板状物40としては、表示パネル用のカラーフィルター形成基板、あるいは、該カラーフィルター形成基板を作製するための中間工程基板が挙げられるが、これらには限定はされない。
このような構成にすることにより、板状物を撓んだ状態で保持するトレイで、板状物の一方の面、例えば機能部を設けた面を、他と接触させずに、板状物同士、所定の間隔を保持した状態で、重ねて、搬送、保管が簡単にできるトレイの提供を可能としている。
尚、枠部20としては、強度が大きく、軽量な材料が好ましく、例えば、アルミニウム等が挙げられる。
また、板状物保持部30の各支持部30a〜30dも、強度が大きく、軽量な材料であることが好ましく、例えば、アルミニウムを基材として、板状物40と接触する部分にクッション材を設けておく形態が好ましい。
First, the 1st example of embodiment of the tray for plate-shaped objects of this invention is demonstrated based on Fig.1 (a).
The tray for a plate-like object of the first example is a tray 10 that holds the plate-like object 40 on the upper side thereof, with the surface direction of the rectangular and rigid plate-like object 40 being the horizontal direction, and the plate This is a transport or storage tray that is used for transporting or storing a plurality of stacked objects 40 in a state of being loaded, and is a base material that supports the whole, and has a rectangular frame portion whose inner region is larger than the plate-shaped object. 20 and a plate-like object holding part 30 that is supported by the frame part 20 and holds the plate-like object 40 from the lower side in a state where the plate-like object 40 is bent downward in the vertical direction in the frame inner region of the frame part 20. Is.
The plate-like object holding unit 30 includes support parts 30a, 30b, 30c, and 30d that are in contact with and supported by the plate-like object 40, and two opposite sides of the four sides of the frame part 20 by the support parts 30b and 30d. The two ends of the plate-like object 40 are supported so as to extend along the other side, and are bent downward in the vertical direction in the direction along the other two opposite sides of the four sides of the frame portion by the support portions 30a and 30c. The shape 40 is supported.
Although the plate-like object holding portion 30 is curved so as to follow the bending of the plate-like object 40 to be held, in this example, the curved shape is close to the bending shape in the bending direction due to the weight of the plate-like object. Each of the support portions 30 a, 30 b, 30 c, and 30 d is along the plate-like object 40.
The frame portion 20 is an overlapping portion when a plurality of trays 10 are stacked, and is formed such that the front and back of the trays 10 are in surface contact with each other when stacking a plurality of trays 10. In each side, the front and back surfaces are flat, and the front and back surfaces of each side are located on one plane.
In the first example, the plate-like object holding unit 30 is disposed only on the peripheral part of the plate-like object 40 to be held, supports the peripheral part of the plate-like object 40, and is held. An area corresponding to the internal area of the plate-like object 40 is an opening.
Examples of the plate-like object 40 include a color filter forming substrate for a display panel or an intermediate process substrate for producing the color filter forming substrate, but are not limited thereto.
With such a configuration, the plate-like object is held in a bent state, and the plate-like object is not brought into contact with one surface of the plate-like object, for example, the surface provided with the functional unit. It is possible to provide a tray that can be easily stacked and transported and stored while maintaining a predetermined interval.
The frame portion 20 is preferably made of a material having a high strength and a light weight, such as aluminum.
Moreover, it is preferable that each support part 30a-30d of the plate-shaped object holding | maintenance part 30 is also a strong and lightweight material, for example, uses aluminum as a base material and uses a cushion material for the part which contacts the plate-shaped object 40 The form to provide is preferable.

第1の例の板状物用トレイ10を用いた場合の板状物40の搭載と板状物40を搭載したトレイの積層を、図1(a)〜図1(f)に基づいて簡単に説明する。
先ず、上記の第1の例の板状物用トレイ10を用意し(図1(a))、板状物40を、その周縁部分が各支持部30a〜30dに載るようにして、板状物保持部30の上に載せると、板状物40は、支持部30b、30dにより、枠部20の4辺の、一方の対向する2辺に沿うように、その両端を支持され、また、支持部30a、30cにより、これに沿った状態で、枠部の4辺の、他方の対向する2辺に沿う方向に、鉛直方向下側に撓ませて支持される。(図1(b)〜図1(c))
このようにして、トレイ10に板状物40が撓んだ状態で搭載される。
次いで、このように、図1(c)に示す板状物40が搭載されたトレイ同士を、2つ重ね(図1(e))、更にそれに図1(c)に示す板状物40が搭載されたトレイを重ねて(図1f))、3つが重なった状態とする。
枠同士が面接触して積層される(図4(a)参照)。
このようにして、順次積層する。
あるいは、図1(c)に示す板状物40が搭載されたトレイの上側に、板状物40が搭載されていない同じトレイを載せ、更にその上に、同様に、板状物40を、その周縁部分が各支持部30a〜30dに載るようにして、板状物保持部30の上に載せて、板状物40が搭載されたトレイ同士を2つ重ねたものを得る。(図1(e))
更に、この上に、板状物40が搭載されていない同じトレイを載せ、更にその上に、同様に、板状物40を、その周縁部分が各支持部30a〜30dに載るようにして、板状物保持部30の上に載せて、板状物40が搭載されたトレイ同士を3つ重ねたものを得る。(図1(f))
このようにして、順次積層する。
尚、これら積層したもの全体を支持するには、通常、図4(b)に示すような台部60を用いるか、図4(c)に示すように、トレイの枠部に相当する形状の枠部20aを用いる。
When the plate-like object tray 10 of the first example is used, the loading of the plate-like object 40 and the stacking of the tray on which the plate-like object 40 is mounted are simple based on FIGS. 1 (a) to 1 (f). Explained.
First, the plate-like object tray 10 of the first example is prepared (FIG. 1 (a)), and the plate-like object 40 is plate-shaped so that the peripheral portion thereof is placed on each of the support portions 30a to 30d. When placed on the object holding portion 30, the plate-like object 40 is supported at both ends by the support portions 30b and 30d along one opposite two sides of the four sides of the frame portion 20, and The support portions 30a and 30c are supported by being bent downward in the vertical direction in the direction along the other two opposite sides of the four sides of the frame portion in a state along the support portions 30a and 30c. (FIG. 1 (b) to FIG. 1 (c))
In this way, the plate-like object 40 is mounted on the tray 10 in a bent state.
Next, in this way, two trays on which the plate-like object 40 shown in FIG. 1C is mounted are stacked (FIG. 1E), and further, the plate-like object 40 shown in FIG. The mounted trays are stacked (FIG. 1f), and the three are in a stacked state.
The frames are stacked in surface contact (see FIG. 4A).
In this way, the layers are sequentially stacked.
Alternatively, the same tray on which the plate-like object 40 is not mounted is placed on the upper side of the tray on which the plate-like object 40 shown in FIG. 1 (c) is mounted, and the plate-like object 40 is similarly placed thereon. It is placed on the plate-like object holding part 30 so that the peripheral part is placed on each of the support parts 30a to 30d, and two trays on which the plate-like objects 40 are mounted are stacked. (Fig. 1 (e))
Furthermore, the same tray on which the plate-like object 40 is not mounted is placed thereon, and the plate-like object 40 is similarly placed thereon so that the peripheral portion thereof is placed on each of the support portions 30a to 30d. It is placed on the plate-like object holding unit 30 to obtain a stack of three trays on which the plate-like objects 40 are mounted. (Fig. 1 (f))
In this way, the layers are sequentially stacked.
In order to support the whole of these stacked ones, usually, a base 60 as shown in FIG. 4B is used, or a shape corresponding to the frame of the tray as shown in FIG. 4C. The frame part 20a is used.

第1の例の板状物用トレイ10と同様に、枠部20の4辺は、いずれも、その表裏面をフラットとし、各辺の表面同士、裏面同士は、それぞれ、一平面上に位置する、第2の例の板状物用トレイ11〜第6の例の板状物用トレイ15を、図2(a)〜図2(e)に挙げて、簡単に説明する。
第2の例の板状物用トレイ11〜第6の例の板状物用トレイ15は、いずれも、第1の例同様、四角形状で剛性のある板状物40の面方向を水平方向として、板状物40を、その上側に載せて保持するトレイで、且つ、板状物40を載せた状態で複数重ねて搬送あるいは保管に用いられる、搬送用あるいは保管用のトレイで、全体を支持する基材で、枠内側領域が前記板状物より大きい四角状の枠部20と、枠部20に支持され、枠部20の枠内側領域において、板状物40を鉛直方向下側に撓ませた状態でその下側から保持する板状物保持部とを備えたもので、いずれも、板状物を搭載し、撓んだ状態で下側から保持するという基本的な機能の面では第1の例と同じであるが、互いに他と、板状物を保持する領域、保持する際の湾曲状態、板状物40との接触状態等が異なるものである。
第2の例の板状物用トレイ11は、図2(a)に示すように、面状の撓んだ板状物保持部31を保持される板状物の内部領域に跨るように配し、板状物をその内部領域においても支持するもので、ここでも、板状物保持部31を、保持される板状物の撓みに沿うように湾曲させており、その湾曲形状を、板状物の自重による該湾曲方向のたわみ形状に近い形状とし、板状物保持部31が板状物に沿うようにしている。
第3の例の板状物用トレイ12は、図2(b)に示すように、帯状の撓んだ支持部32aを、複数、保持される板状物の内部領域に跨るように配し、板状物をその内部領域においても支持するもので、ここでも、板状物保持部32の各支持部32aを、保持される板状物の撓みに沿うように湾曲させており、その湾曲形状を、板状物の自重による該湾曲方向のたわみ形状に近い形状とし、板状物保持部32が板状物に沿うようにしている。
第4の例の板状物用トレイ13は、図2(c)に示すように、板状物保持部33は、板状物40に接して支持する支持部33a、33b、33c、33dよりなり、支持部33b、33dにより、枠部20の4辺の、一方の対向する2辺に沿うように、板状物の両端を支持し、支持部33a、33cにより、枠部の4辺の、他方の対向する2辺に沿う方向に、鉛直方向下側に撓ませて、板状物を支持するものである。
板状物保持部33の支持部33a、33cを、保持される板状物40の撓みに沿うように湾曲させているが、その湾曲形状を多角形の外周形状の一部とし、これを、板状物に沿うようにしている。
第5の例の板状物用トレイ14は、図2(d)に示すように、板状物保持部34は、板状物40に接して支持する支持部34a、34b、34c、34dよりなり、支持部34b、34dにより、枠部20の4辺の、一方の対向する2辺に沿うように、板状物の両端を支持し、支持部34a、34cにより、枠部の4辺の、他方の対向する2辺に沿う方向に、鉛直方向下側に撓ませて、板状物を支持するものである。
板状物保持部34の支持部34a、34cを、保持される板状物40の撓みに沿うように湾曲させているが、その湾曲形状を波状にて形成して、これを、板状物に沿うようにしている。
第6の例の板状物用トレイ15は、図2(e)に示すように、帯状の撓んだ支持部35aを複数、保持される板状物の内部領域に跨るように配し、板状物をその内部領域においても支持するもので、ここでも、板状物保持部35の各支持部35aを、保持される板状物の撓みに沿うように湾曲させており、その湾曲形状を、波状にて形成し、これを板状物に沿うようにしている。
As with the plate-like object tray 10 of the first example, the four sides of the frame portion 20 are all flat on the front and back surfaces, and the front and back surfaces of each side are positioned on one plane. The plate-like object tray 11 of the second example to the plate-like object tray 15 of the sixth example will be briefly described with reference to FIGS. 2 (a) to 2 (e).
As in the first example, the plate-like object tray 11 of the second example to the plate-like object tray 15 of the sixth example are horizontal in the plane direction of the rectangular and rigid plate-like object 40. As a tray for holding the plate-like object 40 on the upper side thereof, and a tray for carrying or storing, which is used for carrying or storing a plurality of the plate-like objects 40 in a stacked state. In the base material to be supported, the frame inner region is supported by the square frame portion 20 larger than the plate-like material and the frame portion 20, and the plate-like material 40 is placed vertically downward in the frame inner region of the frame portion 20. It is equipped with a plate-like object holding part that holds it from its lower side in a bent state, both of which have a basic function of mounting a plate-like object and holding it from the lower side in a bent state Then, it is the same as the first example, but with each other, the area for holding the plate-like object, the curved state when holding, Contact state of the Jo object 40 are different.
As shown in FIG. 2A, the plate-like object tray 11 of the second example is arranged so as to straddle the inner region of the plate-like object on which the planar plate-like object holding part 31 is held. In this case, the plate-like object is supported also in its inner region. Here, the plate-like object holding portion 31 is curved so as to follow the bending of the plate-like object to be held. It is made into the shape close | similar to the bending shape of this curve direction by the dead weight of a shaped object, and the plate-shaped object holding part 31 is made to follow a plate-shaped object.
As shown in FIG. 2B, the plate-like object tray 12 of the third example has a plurality of belt-like bent support portions 32a so as to straddle the inner region of the plate-like object to be held. The plate-like object is supported also in its inner region. Here, each support part 32a of the plate-like object holding part 32 is curved so as to follow the bending of the plate-like object to be held. The shape is a shape close to the bending shape in the bending direction due to the weight of the plate-like object, and the plate-like object holding portion 32 is along the plate-like object.
As shown in FIG. 2 (c), the plate-like object tray 13 of the fourth example has a plate-like object holding portion 33 that is supported by the support portions 33 a, 33 b, 33 c, and 33 d that are in contact with the plate-like object 40. The both ends of the plate-like object are supported by the support portions 33b and 33d along one opposite two sides of the four sides of the frame portion 20, and the four sides of the frame portion are supported by the support portions 33a and 33c. The plate-like object is supported by bending downward in the vertical direction in the direction along the other two opposing sides.
The support portions 33a and 33c of the plate-like object holding portion 33 are curved so as to follow the bending of the plate-like object 40 to be held, but the curved shape is a part of the polygonal outer peripheral shape. Along the plate.
As shown in FIG. 2D, the plate-like object tray 14 of the fifth example has a plate-like object holding portion 34 that is supported by the support portions 34a, 34b, 34c, and 34d that are in contact with and support the plate-like object 40. The both ends of the plate-like object are supported by the support portions 34b and 34d along one opposing two sides of the four sides of the frame portion 20, and the four sides of the frame portion are supported by the support portions 34a and 34c. The plate-like object is supported by bending downward in the vertical direction in the direction along the other two opposing sides.
The support portions 34a and 34c of the plate-like object holding portion 34 are curved so as to follow the bending of the plate-like object 40 to be held. To be along.
As shown in FIG. 2 (e), the plate-like object tray 15 of the sixth example is arranged so as to straddle the inner region of the plate-like object to be held, a plurality of belt-like bent support portions 35a, The plate-like object is supported also in its inner region. Here, each support portion 35a of the plate-like object holding portion 35 is curved so as to follow the bending of the plate-like object to be held. Is formed in the shape of a wave, and this is made to follow the plate-like object.

次に、本発明に関わる板状物用トレイの参考実施形態例1を図3(a)に基づいて説明する。
参考実施形態例1の板状物用トレイ16は、第1の例の板状物用トレイと同様、四角形状で剛性のある板状物40の面方向を水平方向として、板状物40を、その上側に載せて保持するトレイ10で、且つ、板状物40を載せた状態で複数重ねて搬送あるいは保管に用いられる、搬送用あるいは保管用のトレイで、全体を支持する基材で、枠内側領域が前記板状物より大きい四角状の枠部20と、枠部20に支持され、枠部20の枠内側領域において、板状物40を鉛直方向下側に撓ませた状態でその下側から保持する板状物保持部30とを備えたものであり、板状物保持部36は、板状物40に接して支持する支持部36a、36b、36c、36dよりなり、支持部36b、36dにより、枠部20の4辺の、一方の対向する2辺に沿うように、板状物40の両端を支持し、支持部36a、36cにより、枠部の4辺の、他方の対向する2辺に沿う方向に、鉛直方向下側に撓ませて、板状物40を支持するものである。
板状物保持部36を、保持される板状物40の撓みに沿うように湾曲させているが、参考実施形態例1でも、その湾曲形状を、板状物の自重による該湾曲方向のたわみ形状に近い形状とし、各支持部36a、36b、36c、36dが板状物40に沿うようにしているが、参考実施形態例1では、特に、支持部36a、36cは、それが沿う枠部の2辺に支持されており、該枠部の2辺は、上記支持部36a、36cと同じ湾曲状態となっている。
本例の場合は、上記の第1の例〜第6の例の場合のように枠部が1平面上にないが、同じように、トレイの枠部を面接触させて重ねて用いることができる。
Next, Reference Embodiment 1 of tray plate product according to the present onset Akira will be described with reference to FIG. 3 (a).
Platelet tray 16 Reference Embodiment 1, similar to the plate-like material for the tray of the first example, the surface direction of the platelet 40 with a rigid quadrilateral as the horizontal direction, the plate-like workpiece 40 In the tray 10 that is placed on the upper side and held, and a plurality of the plate-like objects 40 are stacked and used for transportation or storage, the transport or storage tray is a base material that supports the whole, The frame inner region is supported by the frame 20 and the rectangular frame 20 larger than the plate, and the plate 40 is bent downward in the vertical direction in the frame inner region of the frame 20. The plate-like object holding part 30 is provided from the lower side, and the plate-like object holding part 36 includes support parts 36a, 36b, 36c, and 36d that are in contact with and support the plate-like object 40. By 36b and 36d, along one opposing two sides of the four sides of the frame portion 20 Similarly, both ends of the plate-like object 40 are supported, and are bent downward in the vertical direction in the direction along the other two opposite sides of the four sides of the frame portion by the support portions 36a and 36c. Is to support.
Although the plate-like object holding portion 36 is curved so as to follow the bending of the plate-like object 40 to be held, also in the reference embodiment 1 , the bent shape is bent in the bending direction due to the weight of the plate-like object. The shape is close to the shape, and the support portions 36a, 36b, 36c, 36d are arranged along the plate-like object 40. However, in the reference embodiment example 1 , the support portions 36a, 36c are particularly the frame portions along which the support portions 36a, 36c are arranged. The two sides of the frame portion are in the same curved state as the support portions 36a and 36c.
In the case of this example, the frame portion is not on one plane as in the case of the above first to sixth examples, but in the same way, the frame portion of the tray is used while being in surface contact. it can.

考実施形態例1の板状物用トレイ16を用いた場合の板状物40の搭載と板状物40を搭載したトレイの積層も、基本的に図1に示す第1の例の場合と同様にできる。
先ず、考実施形態例1の板状物用トレイ16を用意し(図3(a))、板状物40を、その周縁部分が各支持部36a〜36dに載るようにして、板状物保持部36の上に載せると、板状物40は、支持部36b、36dにより、枠部20の4辺の、一方の対向する2辺に沿うように、その両端を支持され、また、支持部36a、36cにより、これに沿った状態で、枠部の4辺の、他方の対向する2辺に沿う方向に、鉛直方向下側に撓ませて支持される。(図3(b)〜図3(c))
このようにして、トレイ16に板状物40が撓んだ状態で搭載される。
次いで、このように、図3(c)に示す板状物40が搭載されたトレイ同士を、2つ重ね(図3(e))、更にそれに図3(c)に示す板状物40が搭載されたトレイを重ねて(図3f))、3つが重なった状態とする。
このようにして、順次積層する。
あるいは、図3(c)に示す板状物40が搭載されたトレイの上側に、板状物40が搭載されていない同じトレイを載せ、更にその上に、同様に、板状物40を、その周縁部分が各支持部36a〜36dに載るようにして、板状物保持部36の上に載せて、板状物40が搭載されたトレイ同士を2つ重ねたものを得る。(図3(e))
更に、この上に、板状物40が搭載されていない同じトレイを載せ、更にその上に、同様に、板状物40を、その周縁部分が各支持部36a〜36dに載るようにして、板状物保持部36の上に載せて、板状物40が搭載されたトレイ同士を3つ重ねたものを得る。(図3(f))
このようにして、順次積層する。
尚、これら積層したもの全体を支持するには、第1の例の場合と同様に、専用の台部を用いるか、トレイの枠部に相当する形状の枠部を用いても良い。
In the case of using the plate-like object tray 16 of the first embodiment, the mounting of the plate-like object 40 and the stacking of the tray on which the plate-like object 40 is mounted are also basically the case of the first example shown in FIG. You can do the same.
First, the plate-like object tray 16 of Example 1 is prepared (FIG. 3 (a)), and the plate-like object 40 is placed on the support portions 36a to 36d so that the peripheral portions thereof are placed on the support parts 36a to 36d. When placed on the holding portion 36, the plate-like object 40 is supported at both ends by the support portions 36 b and 36 d along the two opposing sides of the four sides of the frame portion 20. The portions 36a and 36c are supported by being bent downward in the vertical direction in the direction along the other two opposite sides of the four sides of the frame portion in a state along the portions 36a and 36c. (FIG. 3 (b) to FIG. 3 (c))
In this way, the plate-like object 40 is mounted on the tray 16 in a bent state.
Next, in this way, two trays on which the plate-like object 40 shown in FIG. 3C is mounted are overlapped (FIG. 3E), and further, the plate-like object 40 shown in FIG. The mounted trays are stacked (FIG. 3f), and the three are in a stacked state.
In this way, the layers are sequentially stacked.
Alternatively, the same tray on which the plate-like object 40 is not mounted is placed on the upper side of the tray on which the plate-like object 40 shown in FIG. 3 (c) is mounted, and the plate-like object 40 is similarly placed thereon. It is placed on the plate-like object holding part 36 so that the peripheral part is placed on each of the support parts 36a to 36d, and two trays on which the plate-like objects 40 are mounted are stacked. (Fig. 3 (e))
Further, on this, the same tray on which the plate-like object 40 is not mounted is placed, and further, the plate-like object 40 is similarly placed thereon so that the peripheral portion thereof is placed on each of the support portions 36a to 36d. It is placed on the plate-like object holding part 36 to obtain a stack of three trays on which the plate-like objects 40 are mounted. (Fig. 3 (f))
In this way, the layers are sequentially stacked.
Note that, in order to support the whole of these stacked ones, a dedicated base part may be used, or a frame part having a shape corresponding to the frame part of the tray may be used as in the case of the first example.

ここで、従来のトレイの1例による板状物の搭載と積層とを、図5に基づいて簡単に説明しておく。
図5(a)に示すように、重なり部となる枠部120と、板状物を搭載する底部(支持部)130とからなり、底部(支持部)130は枠部に固定され、枠部120の枠内側領域全体を覆う強固な板状のものであり、その上に板状物を水平にして搭載しても板状物の自重により撓むことがないものである。
この従来のトレイの場合、例えば、水平にした状態で底部130に板状物を搭載してたものを、順次、枠部で重ねて(図5(a)〜図5(c))、板状物を搭載したトレイを2つ重ね(図5(d))、3つ重ね(図5(e))としていく。
このようにして、所望の重ね数を得るが、この従来のトレイにおいては、板状物は、ただ底部に搭載されただけの状態で、運搬当の振動でズレて、機能面が接触したり、端部がコスレて破損したり、ゴミが発生することがあり、品質的に問題が発生することがあった。
これに対し、上記、第1の例〜第6の例、考実施形態例1においては、いずれも、鉛直方向下側に撓ん状態で搭載するため、搬送等における振動による板状物の浮き上がりを低減することができ、そのような品質的問題を無くすことができる。
Here, mounting and stacking of plate-like objects according to an example of a conventional tray will be briefly described with reference to FIG.
As shown in FIG. 5A, the frame portion 120 is an overlapping portion and a bottom portion (support portion) 130 on which a plate-like object is mounted. The bottom portion (support portion) 130 is fixed to the frame portion, and the frame portion. It is a strong plate-like material that covers the entire region of the frame 120, and even if a plate-like object is mounted horizontally on it, it does not bend due to its own weight.
In the case of this conventional tray, for example, a plate in which a plate-like object is mounted on the bottom 130 in a horizontal state is sequentially stacked on the frame (FIGS. 5A to 5C), and the plate Two trays on which the objects are mounted are overlapped (FIG. 5 (d)) and tripled (FIG. 5 (e)).
In this way, the desired number of stacks is obtained, but in this conventional tray, the plate-like object is just mounted on the bottom, and is displaced by vibration during transportation, so that the functional surface comes into contact. In some cases, the ends may be damaged due to scraping or dust may be generated, resulting in quality problems.
On the other hand, in each of the first to sixth examples and the first embodiment , the plate-like object is lifted due to vibration during conveyance or the like because it is mounted in a bent state on the lower side in the vertical direction. Can be reduced, and such quality problems can be eliminated.

上記第1の例〜第6の例に、本発明は限定されるものではない。
例えば、板状物保持部の湾曲形状を、円弧や、多角形や楕円の一部外形形状としたり、また、円弧や楕円の外周形状の一部と、直線とを、組み合わせた形状とした形態も挙げられる。
また、上記第1の例〜第6の例においては、トレイを重ねる際の位置決めとなる位置決め機構を明示していないが、例えば、互いに嵌合する凹凸形状の位置決め部を枠部の表裏に設けておく。
あるいは、枠部に位置をロックする機構を設けておく。
The present invention is not limited to the first to sixth examples .
For example, the curved shape of the plate-like object holding portion is a circular shape, a partial shape of a polygon or an ellipse, or a shape in which a part of the outer shape of an arc or an ellipse is combined with a straight line. Also mentioned.
Further, in the first example to sixth example of, but not explicitly a positioning mechanism comprising a positioning when stacking tray, for example, provided on the front and back of the frame positioning portion of the uneven shape to be fitted to each other Keep it.
Alternatively, a mechanism for locking the position is provided in the frame portion.

図1(a)は本発明の板状物用トレイの実施の形態の第1の例の概略構成図で、図1(a)〜図1(f)は図1(a)に示す板状物用トレイを用いた場合の板状物の搭載と板状物を搭載したトレイの積層を説明するため手順を順に示した概略図である。Fig.1 (a) is a schematic block diagram of the 1st example of embodiment of the tray for plate-shaped objects of this invention, Fig.1 (a)-FIG.1 (f) is plate shape shown to Fig.1 (a). It is the schematic which showed the procedure in order in order to demonstrate mounting | stacking of the plate-shaped object at the time of using an object tray, and lamination | stacking of the tray which mounted the plate-shaped object. 図2(a)〜図2(e)はそれぞれ本発明の板状物用トレイの実施の形態の第2の例〜第6の例の概略構成図である。FIG. 2A to FIG. 2E are schematic configuration diagrams of second to sixth examples of embodiments of the plate-like object tray of the present invention, respectively. 図3(a)に関わる本発明の板状物用トレイの考実施形態例1の概略構成図で、図3(a)〜図3(f)は図3(a)に示す板状物用トレイを用いた場合の板状物の搭載と板状物を搭載したトレイの積層を説明するため手順を順に示した概略図である。3A is a schematic configuration diagram of Embodiment 1 of the plate-shaped object tray of the present invention relating to FIG. 3A, and FIGS. 3A to 3F are for the plate-shaped object shown in FIG. It is the schematic which showed the procedure in order in order to demonstrate mounting | stacking of the plate-shaped object at the time of using a tray, and lamination | stacking of the tray which mounted the plate-shaped object. 図4(a)は板状物を搭載したトレイを積層した状態を示した概略断面図で、図4(b)は図4(a)に示し積層状態の保持の1例を示した概略断面図で、図4(c)は図4(a)に示し積層状態の保持の別の1例を示した概略断面図である。FIG. 4A is a schematic cross-sectional view showing a state in which trays on which plate-like objects are mounted are stacked, and FIG. 4B is a schematic cross-section showing an example of holding the stacked state shown in FIG. FIG. 4C is a schematic cross-sectional view showing another example of holding the laminated state shown in FIG. 図5(a)は従来の板状物用トレイの形態の1例の概略構成図で、図5(a)〜図5(e)は図5(a)に示す板状物用トレイを用いた場合の板状物の搭載と板状物を搭載したトレイの積層を説明するため手順を順に示した概略図である。FIG. 5A is a schematic configuration diagram of an example of a conventional plate-shaped object tray, and FIGS. 5A to 5E use the plate-shaped object tray shown in FIG. 5A. It is the schematic which showed the procedure in order in order to demonstrate the lamination | stacking of the tray in which the mounting of the plate-shaped object and the plate-shaped object in the case of having met.

符号の説明Explanation of symbols

10〜16 トレイ
20、20a 枠部
30〜36 板状物保持部
30a〜30d 支持部(保持部とも言う)
32a 支持部(保持部とも言う)
33a〜33d 支持部(保持部とも言う)
34a〜34d 支持部(保持部とも言う)
35a 支持部(保持部とも言う)
36a〜36d 支持部(保持部とも言う)
40 板状物
60 台部
70、75 搬送部
110 トレイ
120 枠部
130 底部(支持部)
140 板状物

10-16 Tray 20, 20a Frame portion 30-36 Plate-like object holding portion 30a-30d Support portion (also referred to as holding portion)
32a Supporting part (also called holding part)
33a-33d Supporting part (also called holding part)
34a-34d Support part (it is also called holding | maintenance part)
35a Supporting part (also called holding part)
36a-36d Support part (also called holding part)
40 plate-like object 60 base part 70, 75 conveyance part 110 tray 120 frame part 130 bottom part (support part)
140 Plate

Claims (9)

四角形状で剛性のある板状物の面方向を水平方向として、該板状物を、その上側に載せて保持するトレイで、且つ、該板状物を載せた状態で複数重ねて搬送あるいは保管に用いられる、搬送用あるいは保管用のトレイであって、全体を支持する基材で、枠内側領域が前記板状物より大きい四角状の枠部と、該枠部に支持され、該枠部の枠内側領域において、前記板状物を鉛直方向下側に撓ませた状態でその下側から保持する板状物保持部とを備えたもので、板状物保持部は、枠部の4辺の、一方の対向する2辺に沿うように前記板状物の両端を支持し、枠部の4辺の、他方の対向する2辺に沿う方向において、鉛直方向下側に撓ませて、前記板状物を支持するもので、枠部は、トレイを複数重ねる際の重なり部であり、トレイを複数重ねる際にその表裏が互いに面接触するように形成されており、且つ、前記枠部の4辺は、いずれも、その表裏面をフラットとし、各辺の表面同士、裏面同士は、それぞれ、一平面上に位置し、板状物保持部は、前記枠部の4辺の、他方の対向する2辺に沿う方向において、前記板状物を保持する際の鉛直方向下側に撓ませていることを特徴とする板状物用トレイ。 A rectangular shape and a rigid plate-like object with the horizontal direction set as the horizontal direction, and a tray that holds the plate-like object on the upper side thereof, and a plurality of the plate-like objects are stacked and conveyed or stored. A tray for transportation or storage used in the above, a substrate that supports the whole, a frame-side area larger than the plate-like object, and a frame-like frame portion supported by the frame portion, the frame portion In the frame inner region, the plate-like object is provided with a plate-like object holding part that holds the plate-like object from the lower side in a state of being bent downward in the vertical direction. sides, both ends of the plate-like material along the two sides one of opposed support, the four sides of the frame portion, Oite in a direction along the two sides other opposing, deflected in the vertical direction lower side The frame portion is an overlapping portion when stacking a plurality of trays, and when stacking a plurality of trays. Its sides are formed so as to surface contact with each other, and, four sides of the frame portion are both the front and rear surfaces thereof with the flat surface of the respective sides, the back side each other, respectively, on the one plane The plate-like object holding part is positioned and bent in the vertical direction when holding the plate-like object in the direction along the other two opposite sides of the four sides of the frame part. A tray for plate-like objects. 請求項1に記載の板状物用トレイであって、前記板状物保持部は、保持される板状物の周縁部分のみに配されて、板状物の周縁部分を支持するものであり、保持される板状物の内部領域に対応する領域は開口となっていることを特徴とする板状物用トレイ。   It is a tray for plate-shaped objects of Claim 1, Comprising: The said plate-shaped object holding | maintenance part is distribute | arranged only to the peripheral part of the plate-shaped object hold | maintained, and supports the peripheral part of a plate-shaped object. The plate-like object tray is characterized in that an area corresponding to the inner area of the held plate-like object is an opening. 請求項1に記載の板状物用トレイであって、前記板状物保持部は、保持される板状物の内部領域に跨るように配されて、板状物をその内部領域においても支持するものであることを特徴とする板状物用トレイ。   It is a tray for plate-shaped objects of Claim 1, Comprising: The said plate-shaped object holding | maintenance part is distribute | arranged so that it may straddle the internal area | region of the plate-shaped object hold | maintained, and a plate-shaped object is supported also in the internal area | region. A tray for plate-like objects, 請求項3記載の板状物用トレイであって、前記板状物保持部を、前記保持される板状物の撓みに沿うように湾曲させていることを特徴とする板状物用トレイ。 4. The plate-like object tray according to claim 3 , wherein the plate-like object holding portion is curved so as to follow the bending of the held plate-like object. 請求項4記載の板状物用トレイであって、前記板状物保持部の湾曲形状は、板状物の自重による該湾曲方向のたわみ形状に形成されていることを特徴とする板状物用トレイ。 5. The plate-shaped object tray according to claim 4 , wherein the curved shape of the plate-shaped object holding portion is formed in a bent shape in the curved direction due to the weight of the plate-shaped object. Tray. 請求項4記載の板状物用トレイであって、前記板状物保持部の湾曲形状は、円弧もしくは楕円の外周形状の一部に形成されていることを特徴とする板状物用トレイ。 5. The plate-shaped object tray according to claim 4 , wherein the curved shape of the plate-shaped object holding portion is formed in a part of an outer peripheral shape of an arc or an ellipse. 請求項4記載の板状物用トレイであって、前記板状物保持部の湾曲形状は、波形状にて形成されていることを特徴とする板状物用トレイ。 5. The plate-shaped object tray according to claim 4 , wherein the curved shape of the plate-shaped object holding portion is formed in a wave shape. 請求項4記載の板状物用トレイであって、前記板状物保持部の湾曲形状は、円弧、多角形の外周形状の一部、もしくは、円弧や楕円の外周形状の一部と、直線とを、組み合わせた形状のいずれかであることを特徴とする板状物用トレイ。 5. The plate-shaped object tray according to claim 4 , wherein the curved shape of the plate-shaped object holding portion is an arc, a part of a polygonal outer peripheral shape, or a part of an arc or elliptical outer peripheral shape, and a straight line. And a tray for a plate-like object characterized by being one of the combined shapes. 請求項1ないし8のいずれか1項に記載の板状物用トレイであって、前記板状物が、表示パネル用のカラーフィルター形成基板、あるいは、該カラーフィルター形成基板を作製するための中間工程基板であることを特徴とする板状物用トレイ。 The tray for a plate-like object according to any one of claims 1 to 8 , wherein the plate-like object is for producing a color filter forming substrate for a display panel or the color filter forming substrate. A tray for plate-like objects, which is an intermediate process substrate.
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JP4853204B2 (en) * 2006-09-28 2012-01-11 大日本印刷株式会社 Plate-like material conveying method and plate-like material conveying device
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JP6079044B2 (en) * 2012-08-20 2017-02-15 大日本印刷株式会社 Frame body conveying apparatus and frame body conveying method using frame body conveying apparatus
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JP2004149149A (en) * 2002-10-30 2004-05-27 Toppan Printing Co Ltd Large-sized glass base plate carrying tray
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