JP4880056B2 - Sieving machine - Google Patents

Description

  TECHNICAL FIELD The present invention relates to a useful sieving machine for scoring a target soup from animal-based soup materials such as pork bones and chicken gulls mainly in specialty ramen shops.

  In general, the flavor of ramen soup is derived from medullary extract eluted from animal soup materials (so-called genkotsu) such as pork bones and chicken gulls, and Japanese-style dashi and seasoning are added to this soy sauce flavor. Various soups, such as miso and salty tastes, have been produced. In any case, in order to elute the above-mentioned marrow extract, it is necessary to boil the animal-based soup material for a long time.

  Therefore, the ramen specialty store puts the above-mentioned animal-based soup material as a base into an appropriately sized pan, and simmers it for a long time after being soaked in hot water. Or adding cabbage, onions, other vegetables, fruits, seasonal vegetables, dried food, spices, seasonings, etc.

  Also, as it is boiled, the animal soup ingredients lose their shape and many soft medulla fragments escape, becoming muddy mucus that becomes sticky to the bottom of the pan. Because it can no longer be made, the above soup ingredients are exposed to steam in order to boil the dashi evenly, and are stirred.

  And finally boiled broth (filter material) is squeezed with stalks and squeezed as ramen soup (filtrate) with a sieve mesh, while unnecessary pork bones, chicken rattles, and other solids remaining on the sieve mesh In this case, the caking-like lump-like semi-solid matter (filter lump) is discarded.

  In this regard, the following Patent Documents 1 and 2 have been proposed as a soup manufacturing apparatus and a bone soup material generating apparatus for saving labor for a long and hard work by manpower.

JP 2008-22837 A JP 2009-136199 A

  The frustoconical mesh (6) described in Patent Document 1 is designed to block and retain heavy objects such as bones larger than the mesh, and to pass through fine materials, but in a stationary state from start to finish. Because it is fixed and maintained, it is a filtering action that only settles naturally, so even a small gelatinous medullary piece of animal-based soup material (genkotsu) that has been boiled down and pulled out, becomes a caking mass and becomes a net ( It is inevitable that it adheres and accumulates on the bottom surface (6a) and (6b) of 6) and is clogged, and the small soft medulla of the soup material cannot be effectively sown as an umami component of the soup.

  On the other hand, the mesh cage (23) described in Patent Document 2 is also fixed and maintained in a stationary state inside the tank (20). Therefore, the rotary centrifuge of the cutting rods (17) and (18) and the cutting blade (19) is used. Combined with the force, the bone fragments finely cut by the cutting rods (17), (18) and the cutting blades (19) adhere to and accumulate on the trunk surface of the mesh rod (23) and the tank (20). As a result, the net koji (23) is clogged, and the sputum of the genkotsu cannot be effectively sown as the flavor of the soup, forcing it to be discarded.

  The present invention aims to drastically solve such problems. In order to achieve this object, the present invention provides a mounting frame having a built-in rotary drive motor and a soup reception unit mounted at the center of the upper surface of the frame. As a pair of tanks, and a pair of facing each other that sandwich the soup receiving tank from the periphery of the upper surface of the frame, a rotating shaft that is suspended substantially in parallel and its bearing tube, and a lower end portion of either one of the two rotating shafts The endless chain, belt, gears, and other transmission means that are connected to the upward output shaft of the rotary drive motor, and both rotary shafts are fitted to the upper end of the soup receiving tank that is vertically taller than the top of the opening. A pair of integrated rotating top flanges and pivotally connected to both rotating top flanges via a pair of eccentric shafts, Consists of a serial broth receiving substantially so that the horizontally traversed strained arms Ring network holds the opening top of the tank,

  The scissors net, which is removably locked from above the central frame of both arm rings, is set so as to reciprocate circularly by the rotary drive motor.

  Further, the second aspect of the present invention is characterized in that the tanning net is a conical saucer-shaped wire net and the bottom thereof is immersed in the soup receiving tank.

  According to a third aspect of the present invention, the mesh size of the screen is set to 20 mesh to 60 mesh, and the number of rotations of the rotating shaft is controlled by the inverter 3 to 7 times per second.

  In claim 4, the hook net is formed into a conical saucer shape or a torso shape with one hand or both hands, and a plurality of hooks that can be detachably locked from the peripheral edge to the ring-shaped central frame of both arm rings are bent downward. It is characterized by that.

  According to a fifth aspect of the present invention, a soup receiving tank provided with an open / close cock for a soup discharge port is attached and fixed to the center of the upper surface of the installation frame.

  Further, the present invention is characterized in that the soup receiving tank is provided with one hand or both hands and is detachably / replaceablely mounted on the center of the upper surface of the installation frame.

  According to the above configuration of claim 1, the sash net is detachably locked from above to the central frame of the sash mesh holding arm rings that cross the upper surface of the opening of the soup receiving tank. The locked sushi net is reciprocated circularly by a rotary drive motor to repeatedly give vibrations (sieving action), so that the bone marrow fragments and other fine details in animal soup materials that are filter media It can prevent solids from becoming caking and clogging, and clogging of the scouring nets, and without losing these wastes, the same as the liquid dissolved from the bone (medullary extract) As an umami ingredient of soup, it has the effect of being effectively brewed, which helps to save labor and improve the efficiency of sieving.

  In particular, if the configuration of claim 2 is adopted, the screen mesh in the state of being locked to the center frame of the screen mesh holding both arm rings is composed of a cone-shaped wire mesh, so that it is reciprocated repeatedly by a rotary drive motor. When it is circularly moved, the boiled soup (solid-liquid mixture), which is the filter material inside, moves in the horizontal direction of the front, back, left and right, and at the same time, moves up and down the conical surface of the sushi net, You will be in contact.

  As a result, not only the target liquid (medullary extract) from the above-mentioned boiled juice (filter material), but also a variety of various solids and semi-solids that become umami components as the boiled small soft bone marrow pieces and other ramen soups. The solid matter can be surely squeezed and collected without clogging the sushi net (thus remaining in the net and eventually being disposed of).

  Such an effect is achieved by adopting the structure of claim 3 to select the mesh of the tanned mesh within an allowable range of 20 mesh to 60 mesh, or to set the rotational speed of the rotating shaft three times per second. It can be further improved by controlling the inverter as ~ 7 times.

  In addition, since the above-mentioned sushi net has a conical saucer shape, an unnecessary solid or semi-solid substance remaining in the inside of the sushi net can be scooped out by a handle or removed by turning over the sushi net. In doing so, there is also an effect that these can be crushed and dropped completely along the conical surface of the screen.

  If the structure of Claim 4 is employ | adopted, the misalignment or dropping of the tanning net | network during the use can be prevented by latching the hook of the tanning net | network to the center frame of both arm rings. Both have the effect of allowing the user to conveniently and easily engage and disengage the scissors net with respect to the center frame of both arm rings by holding one hand or both hands attached to the scissors net.

  Further, if the configuration of claim 5 is adopted, the opening and closing cock of the soup receiving tank is kept open during the sieving operation, and the soup of the target object that has been scoured is separated from the soup discharge port of the soup receiving tank. Can be transferred directly to a soup collection container, which helps improve workability.

  On the other hand, if the configuration of claim 6 is adopted, the tank can be removed from the upper surface of the installation frame with one hand or both hands attached to the soup receiving tank, and the soup that has been smeared off at the desired location can be removed from the tank. It is convenient to take out and clean the tank.

It is a top view of the use condition which shows 1st Embodiment of the sieving machine based on this invention. It is a side view of FIG. FIG. 3 is a sectional view taken along line 3-3 in FIG. 2. It is a top view corresponding to FIG. 1 which removes and shows a screen mesh. It is a top view which extracts and shows the both-arms ring for holding a mesh screen. FIG. 6 is a sectional view taken along line 6-6 of FIG. It is a top view which extracts and shows a screen mesh. FIG. 8 is a side view of FIG. 7. It is a top view of the use condition which shows 2nd Embodiment of the sieving machine which concerns on this invention. FIG. 10 is a side view of FIG. 9. It is the 11-11 line sectional view of FIG.

  Hereinafter, the specific configuration of the present invention will be described in detail with reference to the drawings. FIGS. 1 to 8 show a first embodiment of the sieving machine, and (F) is an installation frame on a work floor, The frame is integrated into a rectangular parallelepiped from stainless steel and other metal materials.

  (11) is a thick top plate of the installation frame (F), and includes a pair of left and right protruding ear pieces (11a). (12) is a plurality of grounding legs installed at the four corners of the installation frame (F), consisting of screw rods that can adjust (elevate and lower) the installation height, but adopt casters (universal wheels) instead. In addition, a hand handle (not shown) may be erected from the installation frame (F) so that the work floor can be moved.

  (13) is a rotary drive motor built in the installation frame (F), and a hanging frame (15) having a substantially cross-sectional cross section and a plurality of fixing bolts as a saddle type in which the output shaft (14) faces upward. By (16), it attaches to the lower surface center part of the said top plate (11). (17) is an output sprocket fitted and integrated with the output shaft (14) of the drive motor (13).

  As an example, the drive motor (13) has a single-phase 100V, 0.2KW, 415 rpm, and the inverter can be controlled at an appropriately low speed (rotation speed). Yes. (P) is an on / off switch for stepping on the drive motor (13). An insertion plug used for connection to a power outlet is not shown.

  Further, (18) is a soup receiving tank mounted in a fixed state on the center of the top surface of the top plate (11) in the installation frame (F), and a cross section having a capacity of about 33.6 liters from a stainless steel plate, for example. It is made into a U-shape (a cylindrical shape having a diameter of 350 mm and a depth of 300 mm). Moreover, an open / close cock (19) for the soup discharge port (faucet) is also attached to the lower part of the trunk surface.

  That is, in the case of the soup receiving tank (18) in which the soup (filtrate) (S) can be taken out and cleaned by opening the open / close cock (19), the tank (18) is installed as described above. This means that the frame (F) may be attached and integrated to the center of the top surface of the top plate (11) by welding or fixing bolts so that it cannot be attached or detached or moved.

  (20) is a pair of left and right bearing cylinders attached to the both overhanging lugs (11a) of the top plate (11) in the installation frame (F) by a plurality of fixing bolts (21). 18). (22) is a pair of substantially parallel left and right rotating shafts rotatably supported by both bearing cylinders (20), and both rotating shafts (22) from the bearing cylinder (20) to the soup receiving tank (18). Rotating top flanges (23) are fitted and integrated with the upper end portions that stand taller than the upper surface of the opening. (24) is a pair of upper and lower ball bearings interposed between the rotating shaft (22) and the bearing cylinder (20).

  Further, (25) is a double-arm ring for holding a sash net that crosses the upper surface of the soup receiving tank (18) almost horizontally, and has a ring-shaped central frame as shown in FIGS. (25a) and a pair of left and right arm pieces (25b) projecting continuously and integrally from now on, and both arm pieces (25b) are rotated in both directions via a corresponding pair of eccentric shafts (26). Each is pivotally connected to the top flange (23).

  That is, an eccentric shaft (26) composed of a bolt or a pin is planted at a position eccentric by a fixed distance (E) (for example, about 30 mm) from the rotation center line in the rotating top flange (23). The arm piece (25b) of the both arms ring (25) is pivotally attached to (26). (27) is a distance collar inserted between the upper and lower arms of the arm pieces (25b) and the rotating top flange (23) of both arm rings (25), and (28) is a washer for the eccentric shaft (26). .

  (29) is a mesh net formed from a stainless steel mesh, a true cast net, or other plain woven wire mesh into a conical saucer shape having a size and a constant depth corresponding to the ring-shaped central frame (25a) of the both-arm ring (25). The upper arm ring (25) is detachably locked to the ring-shaped central frame (25a) from above. As shown in FIGS. 2 and 3, the soup receiving tank (18) is immersed into the tank (28) through the upper surface of the opening. The mesh opening (net space) of the mesh (29) is preferably set to 20 mesh to 60 mesh, and may be selected and used within such an allowable range.

  In this case, it is preferable that the plurality of hooks (29a) be bent downward from the peripheral portion of the screen (29) as shown in FIGS. Then, the plurality of hooks (29a) are locked to the ring-shaped central frame (25a) of the both arm rings (25), and the tanning net (29) is kept in a stable state that cannot be displaced or dropped. This is because, by holding the handle (29b), the mesh net (29) can be conveniently engaged and disengaged with respect to the ring-shaped central frame (25a) of both arm rings (25). However, the handle (29b) is not limited to having one hand as shown in the figure, and may of course have a pair of opposite hands.

  On the other hand, the lower end portions of both rotating shafts (22) both protrude downward from the overhanging ear piece (11a) of the top plate (11) in the installation frame (F), but either one of the left and right sides (in FIG. 3). The right-side rotation shaft (22) is a driving rotation shaft, and a transmission sprocket (30) corresponding to the output sprocket (17) is fitted and integrated at the lower end thereof.

  Then, the transmission sprocket (30) on the driving rotation shaft (22) and the output sprocket (17) on the output shaft (14) in the drive motor (13) are connected via an endless transmission chain (31). The other rotary shaft (22) that is connected in transmission and that is left (left side in FIG. 3) is a driven rotary shaft, and the two-arm ring (25) is a link arm or a connecting rod. It will be accompanied together.

  The transmission means from the output shaft (14) of the drive motor (13) to the driving rotary shaft (22) is not limited to the chain (31) as shown, but a belt, a gear, or other means is adopted. can do.

  In using the sieve sieving machine having the above-described configuration, the noodle soup material (filter material) (M), which is finished by a separate simmering operation, is removed from the storage pan (not shown) by the worker using the handle. Crawling out and moving into the inside of the sash net (29) locked to the ring-shaped central frame (25a) of the both arms ring (25).

  In addition, the noodle broth (filter material) (M) is not only a liquid that has melted from animal soup materials such as pork bones and chicken gulls, It is in the state of a turbid liquid (slurry) containing many solids and semi-solids that are boiled from the bone and escaped from the bones and other sizes, shapes, and hardnesses.

  Therefore, if the on / off switch (P) of the drive motor (13) is stepped on and the driving rotation shaft (22) and then the driven rotation shaft (22) are rotated, the rotating top flange (23). Since the eccentric shaft (26) pivotally connecting the two arm rings (25) revolves around the rotation center line of the rotating shaft (22), the two arm rings (25) As is apparent from the chain line shown in the plan view of FIG. 1, the screen net (29) locked to the ring-shaped central frame (25a) performs a reciprocating circular motion that swings in the left-right direction and the front-rear direction. (Sieving action) will be given.

  In the process, the solid-liquid mixed boiled juice (filter material) (M) put in the sushi net (29) is moved back and forth from the center of the sushi net (29) in the shape of the cone tray. At the same time as moving left and right, the conical surface of the mesh (29) moves up and down and comes into contact with the mesh in a wide range and wide area.

  As a result, the liquid and solids of the boiled juice (filter material) (M) in the solid-liquid mixed state can be completely sieved and separated as a matter of course. It is also possible to prevent clogging of the above-mentioned sushi net (29) due to the caking of fine solids, etc. (semi-solids), and these various and diverse solids and semi-solids Like the liquid, it is surely dropped from the sushi net (29) to the soup receiving tank (18), and can be brewed as an umami ingredient of the ramen soup (S).

  In that case, the rotational drive motor (13) is controlled by an inverter to adjust the rotational speed of both rotary shafts (22) to 3 to 7 times per second, or / and the mesh of the mesh (29). It is preferable to adjust the opening to 20 mesh to 60 mesh, and screen and collect the soup (S) of a desired size. The larger the number of revolutions and the larger the opening, the greater the amount of soup material that becomes the umami component of soup (S).

  Each time the sieving operation is repeated, the worker removes unnecessary animal soup material remaining in the sushi net (29), other large solids, caking lump semisolids, etc. 29), and it is transferred to another waste container and disposed of in bulk, while the ramen soup (S) that has been boiled is collected in the soup receiving tank (18), and another soup collection container (T ) And used to manufacture ramen.

  When the ramen soup (S) is transferred to the soup collection container (T), the open / close cock (19) of the soup receiving tank (18) may be opened. The soup (S) can be transferred by itself from the soup receiving tank (18) to another soup collection container (T) during the sieving operation while being kept open. Further, when transferring unnecessary solid matter / semi-solid matter remaining in the animal-based soup material or other sushi net (29) to another waste container, the sushi net (29) is attached to the both arms ring (25 ) May be removed from the ring-shaped central frame (25a) and turned over.

  Next, FIGS. 9 to 11 show a second embodiment of the sieving machine according to the present invention, in which the soup receiving tank (18) is moved to the center of the top surface of the top plate (11) in the installation frame (F). It is not mounted and fixed, but is placed as detachable and replaceable. However, a positioning stopper (not shown) that can be locked to the body surface of the soup receiving tank (18) may be attached and fixed to the upper surface of the top plate (11).

  In any case, the soup receiving tank (18) is equipped with both hands, and the tank (18) is carried from the top plate (11) of the installation frame (F) by a pair of opposing handles (18a) attached thereto, The operation of transferring the ramen soup (S) that has been squeezed out to another soup collection container (T), the operation of cleaning the tank (18) itself, and the like can be performed.

  Further, the sushi net (29) of the second embodiment is deeper than that of the first embodiment and is shaped into a substantially flat cylindrical shape at the bottom, and is also immersed in the soup receiving tank (18). Is in a relationship state. For this reason, in the second embodiment, as in the first embodiment, the ramen soup material boiled soup (filter material) is passed from the sushi net (29) repeatedly vibrated (sieving action) to the outside of the soup receiving tank (18). ) (M) is not likely to scatter.

  However, in the second embodiment, the soup receiving tank (18) is moved from the top plate (11) of the installation frame (F) in order to transfer the ramen soup (S) that has been crushed into another soup collecting container (T). When carrying, it is necessary to first remove the scissors net (29) from the ring-shaped central frame (25a) of both arm rings (25).

  In addition, since the other structure and usage in 2nd Embodiment are substantially the same as the said 1st Embodiment of FIGS. 1-8, the corresponding code | symbol with FIGS. 1-8 is entered in the FIGS. 9-11. Therefore, the detailed description is omitted.

(11) · Top plate (11a) · Overhang ear piece (12) · Grounding leg (13) · Drive motor (14) · Output shaft (15) · Suspension frame (16) · Fixing bolt (17) · Output sprocket (18) · Soup receiving tank (18a) · Handle (19) · Opening and closing cock (20) · Bearing cylinder (21) · Fixing bolt (22) · Rotating shaft (23) · Rotating top flange (24) · Ball bearing ( 25) ・ Both arms ring (25a) ・ Ring-shaped center frame (25b) ・ Arm piece (26) ・ Eccentric shaft (27) ・ Distance collar (28) ・ Washer (29) ・ Washing net (29a) ・ Hook (29b) ) ・ Handle (30) ・ Transmission sprocket (31) ・ Transmission chain (F) ・ Installation frame (M) ・ Boiled soup of ramen soup ingredients
(P) · On / off switch (S) · Ramen soup (T) · Soup collection container

Claims (6)

The installation frame with a built-in rotary drive motor, the soup receiving tank mounted in the center of the upper surface of the frame, and a pair of opposing faces that sandwich the soup receiving tank from the periphery of the upper surface of the frame, are suspended vertically in parallel. As well as transmission means such as endless chains, belts, gears, etc. for transmission connection between the rotating shaft and its bearing cylinder, and the lower end of either of the two rotating shafts and the output shaft facing upward of the rotational drive motor. A pair of rotating top flanges that are fitted and integrated with the upper end of the rotating shaft that is suspended from the upper surface of the opening of the soup receiving tank, and are pivotally connected to both rotating top flanges via a pair of eccentric shafts. By doing this, the upper arm opening for the soup receiving tank crosses almost horizontally, and the two-arm ring for holding the sushi net is used. Become,
A sieving machine characterized in that a squeezing mesh, which is removably locked from above the central frame of both arm rings, is set so as to reciprocate circularly by the rotary drive motor.   2. The sieving machine according to claim 1, wherein the sushi net is a cone-shaped wire net, and the bottom of the sushi net is immersed in the soup receiving tank.   2. The sieving machine according to claim 1, wherein the mesh size of the screen is set to 20 mesh to 60 mesh, and the rotation speed of the rotary shaft is controlled by inverter to 3 to 7 times per second.   The hooked net is shaped like a cone tray with one hand or two hands or a torso shape, and a plurality of hooks that can be detachably locked from the peripheral edge to the ring-shaped central frame of both arm rings are bent downward. The sieving machine according to claim 1.   2. The sieving machine according to claim 1, wherein a soup receiving tank provided with an opening / closing cock for the soup discharge port is attached and fixed to the center of the upper surface of the installation frame.   2. The sieving machine according to claim 1, wherein the soup receiving tank is provided with one hand or both hands and is detachably mounted on the center of the upper surface of the installation frame.

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