KR101730690B1 - By-product collecting device from chionoxcxtes japonicus and and its method - Google Patents
By-product collecting device from chionoxcxtes japonicus and and its method Download PDFInfo
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- KR101730690B1 KR101730690B1 KR1020140129182A KR20140129182A KR101730690B1 KR 101730690 B1 KR101730690 B1 KR 101730690B1 KR 1020140129182 A KR1020140129182 A KR 1020140129182A KR 20140129182 A KR20140129182 A KR 20140129182A KR 101730690 B1 KR101730690 B1 KR 101730690B1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/80—Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
Abstract
The present invention relates to a method and an apparatus for collecting red byproducts by-products which can be used as a versatile food additive by hygienically collecting by-products such as broth, juice,
The method for collecting red byproducts by-products according to the present invention comprises a washing step (S100) for washing a crab; A step of removing the back skin of the crab (S200); (S210) a visceral and juice separation process for separating the viscera and the broth from the dorsal skin separated from the desalting process (S200); A self-sufficiency recovery step S230 for recovering the self-sufficiency field separated by the built-in and the juice separation process 210; A juice concentrate recovering step (S240) for recovering the concentrated broth from the broth separated through the visceral and the juice separation step (210); A leg and a body separating step (S300) for separating the crab body and the crab leg separated from the back shell through the unglobe process (S200); A step (S400) of boiling the crab legs and crab legs separated through the leg and trunk separating step (S300); A cooling step (S500) of cooling the crab body and the crab leg through the dipping step (S400); And a step (S600) of picking up legs and legs to extract crabs from crabs and crab legs.
Description
The present invention relates to a method and apparatus for collecting red meat processing by-products which can be used as a versatile food additive by hygienically collecting by-products such as broth, .
In general, red sea bream is caught on the east coast of Korea. It has long legs and it is relatively easy to remove the shell and it is used for processing. It is mainly used for salting and frozen, then shipped to the market and widely used as food materials.
In order to process red crab meat, it is accompanied by processes such as desalting, division, and grilling. During the process, a large number of crab's body water (hereinafter referred to as 'broth') and internal organs are generated, A large amount of the resulting digestive juices is disposable due to lack of hygienic collection methods and intended uses.
There is a large amount of proteins, silkworms, lipids, amino acids, etc. in the water of mature water, and it has a high value as a seasoning because it usually contains its original flavor and tastes. However, It is difficult to dispose of the water.
Although some low density dipping liquids are collected and used as food materials, they are consumed in excessive concentration in the concentration process, and the use of food additives as a food additive is insignificant.
Disclosure of Invention Technical Problem [8] Accordingly, the present invention has been made to solve the above-mentioned problems, and it is an object of the present invention to provide a food material which can be stored for a long period of time by hygienically recovering broth, It is an object of the present invention to utilize the present invention as a novel method.
In addition, it is an object of the present invention to provide a method and apparatus for collecting red by-products by-products, which can prevent water pollution generated in the process of disposing of a large amount of juice, Purpose.
In order to achieve the above-mentioned object, a method of collecting red byproducts by-products according to the present invention includes: a desalting step (S200) for separating the back skin of a crab; (S210) a visceral and juice separation process for separating the viscera and the broth from the dorsal skin separated from the desalting process (S200); A heating step (S220) of heating the juice and the viscera collected through the visceral and juice separation step (S210); A self-sufficiency recovery step (S221) of recovering a self-sufficiency field floating on a juicy water surface through the heating step (S220); And a juice concentrate recovery step (S222) for recovering the concentrated juice.
At this time, the visceral and juice separation step (S210) separates the crab shell separated from the crab shell through the desalting process (S200) at a predetermined height to separate the viscera and the juice from the back shell.
In addition, the method of the present invention may further comprise a step S300 of boiling the legs and legs separated from the back shell through the ungold step S200, And a water collection step (S310).
In the dipping step S300, the
The method may further include a body collecting step (S500) and a leg picking step (S600) for collecting body and leg fingers from the body and legs through the dipping step (S300).
In addition, the separated water used for the crab leg separation and the separated water used for separating the crab body are collected in the body collecting step (S500) and the leg picking step (S600) to separate the crab leg and the crab body And a separator returning step (S700) for returning the separator to use the separator.
The apparatus for collecting red by-products by-products according to the present invention comprises: a
At this time, the visceral /
A
Further, the
The
In addition, the
Collecting
The method and apparatus for collecting red meat processing by-products according to the present invention having the above-described structure can be stored for a long period of time by hygienically collecting broth, It can be used as a variety of food materials such as food additive and mixture.
In addition, it is possible to prevent water contamination caused by disinfected water and broth, which occurs in the process of processing red sea bream, and to reduce the processing cost, and also to reduce the amount of water used for processing red sea bream by 50% Or more.
In addition, it is possible to restore the loss of tastes such as taste and nutrients, which are problematic in crab processing, and it is possible to produce crab processed goods of better quality.
In addition, it is possible to greatly reduce the cost by improving the cooking method of the drinking water, and it can contribute to the protection of the raw material by preventing the crab overflow due to the increase of the income.
BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a view showing a device for collecting red meat processing by-products according to the present invention. FIG.
Figure 2 shows the visceral and juice separator of Figure 1;
Fig. 3 is a view showing the mashing machine of Fig. 1; Fig.
FIG. 4 is a view showing the bodyshoot collector and the leg fodder collector of FIG. 1; FIG.
5 is a view illustrating a process of collecting red byproducts by-products according to the present invention.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Reference will now be made in detail to the preferred embodiments of the present invention, examples of which are illustrated in the accompanying drawings.
FIG. 1 is a view showing a device for collecting red byproducts by-products according to the present invention, FIG. 2 is a view showing the visceral and juicy separator of FIG. 1, FIG. 3 is a view showing the tiller of FIG. 1, FIG. 5 is a view illustrating a method of collecting red meat by-products according to the present invention. FIG.
In general, the process of red-crowned process, which is widely practiced, is as follows.
1) The process of bringing red crabs into the factory and washing them.
2) The process of separating the shell of crab from the crab's shell.
3) The split process of dividing the body of a crab into two parts and dividing it into a leg part and a body part.
4) Divide leg part and body part into a mashing machine and boil it for 5 ~ 6 minutes in boiling water.
5) Leg separation process that separates the skin and flesh by passing the digested legs through a squeeze roll.
6) The process of separating the body and the flesh by passing the body part of the dough through a squeeze roll.
7) The process of separating and separating separated legs and trunk flesh and separating them by refrigeration.
The red ginseng process consisting of the above process takes about 8 ~ 10% of the total weight of crab meat and crab during crazing process to separate crab shells. The interior is discharged to the outside and is disposed of.
In addition, the dipping process is a method of boiling the boiled water by filling 1-2 ~ 2.5 tons of mashing machine with 1 ~ 2% brine and injecting the boiler steam directly into the mashing water. This method is effective in raising the temperature of mashing water suddenly Since the boiler steam comes into contact with the cooking water, condensate water is generated rapidly and the boiler water volume increases sharply.
In addition, since the boiler quencher or the steam pipe is mainly made of steel, the corroded rust is directly injected into the water of the cooking water, and the iron quality deteriorates the quality of the product or the quality of the color and taste.
Since steam is sprayed directly onto the mature water, the water content of the matured water is drastically increased and the concentration of the mulled milk solution is very diluted to not exceed 2.5brix. There is no hygienic collection method and the protein and silkworm nitrogen compound, lipid, The present invention has been made to solve the problem of drinking water having a high degree of utility as a cooking application such as a unique flavor and tasting ingredients.
In the process of separating the legs and separating the body, the crab legs and the crab body are passed through a squeeze roll to separate the skin and flesh. At this time, water is drained to facilitate separation of leg flesh and skin. Mainly, direct water is used to maintain constant flow rate and to separate crab meat. The crab legs and body lobes contain a large amount of crab crab ingredients. However, there is a problem in that the excessive use of water in the process leads to the loss of rich ingredients, dilution and disposal, There is a problem that excess water of 40 tons or more is required for separation.
To solve these problems, the red meat processing by-product collecting apparatus of the present invention includes a
The
The back skin contains a large amount of crab internals and crab meat, and separates the crab internals and the juice from the back skin transferred to the internal and
As shown in FIG. 2, the visceral and
After the seawater is primarily filtered through the
Then, the vibrating screen is conveyed through the screen conveyor (213) to apply vibrations to the back skin to cause the viscera and the juice to flow down to completely separate the viscera and the juice from the back skin, and then the back skin is selected for imitation Dispose of it by using or crushing it.
A collecting
When the intestines and juices transferred to the tank of the
When the internal organs and salted water separated from the salvage process are continuously supplied to the tank of the
The concentrated broth is transferred to the
As described above, the back skin of red mackerel is removed through the
The mashing
3, the
The
Therefore, it prevents sewage water from being diluted by steam condensate, and reduces boiler steam consumption, which can greatly reduce oil costs.
In addition, the
The liquor water collected in the liquefied
It is preferable to increase the contact area with the
The crab leg and the body that have passed through the mashing
In order to separate crab meat and shell,
As shown in FIG. 4, the
In more detail, as shown in FIG. 4, body trimming is supplied to the
The separated crabs and bark are supplied to the
The separated crab is then passed to the next sorting process for the fine sorting, and the separated water is collected in a collection bin equipped with a cryogenic cooler through a recovery pipe.
The water flowing down from the
The crab legs supplied to the
The crab legs separated from the
The water filtered by the
By using the separated water in the
As shown in FIG. 5, the main method of collecting red byproduct by-products according to the present invention includes a washing step (S100), a desalting step (S200), a dipping step (S300), a cooling step (S400) (S500), and a leg picking process (S600).
Each process will be described in detail later.
In general,
Use a washing machine (100) to generally clean water.
In the step S200,
The
The crab shell separated through the desalting process (S200) is subjected to an embryo and juice separation process (S210) for separating crab or gravy from the back skin using the visceral and juice separator (210).
In the embedding and juicing step S210, the crab shell is dropped from a predetermined height to separate the internal and the soup from the crab shell by the impact, and is passed through the vibrating
(Step S221) for filtering and collecting the crab germs floating in the upper layer through the heating step (S220). The juice is recovered by collecting the remaining juice The concentrated liquid recovery step (S222) is performed.
As described above, the crab shell is separated through the desalting process (S200), and the intestines and the concentrated seawater are recovered by separating the intestines and the seaweed from the separated crab shells.
The dipping step (S300)
[0051] The leg and the body separated through the desalting process (S200) are carried out in a boiling water using a masher (300).
In the dipping step (S300), the steam line (302) pipe in which the high temperature steam flows when the crab leg and the torso are heated to high temperature through the middling machine (300) To prevent the steam from coming into contact with the cooking water, thereby preventing the cooking water from being diluted by the steam condensate and reducing the consumption of the boiler steam, thereby greatly reducing the oil cost.
In addition, by continuously heating the mature water, the concentration of the mature water is increased to collect the mature water concentrated at a certain concentration or more, and the mature water recovery process (S310) is performed using the same as various kinds of food materials.
Cooling process (S400)
A cooling step of cooling the crab legs and the body heated through the dipping step (S300) is performed.
The body trimming step (S500) and the leg picking step (S600)
(S500) for collecting crab meat by transferring crab legs and crab bodies, which have been subjected to the dipping step (S300) and the cooling step (S400), to the body water collector (500) and the leg body collector (600) The collection step (S600) is performed.
In the body trimming step S500, the crab body is squeezed by the
And collect the water used to separate the crab body.
Separately from the crab body, the crab leg picking process (S600) compresses the legs to separate crab legs and shells. The separated crab legs are collected by screening with water, and the shells are passed through a squeeze roll It is discharged to the outside and discarded.
At this time, the water used to separate crab legs is collected through a screen filter.
As described above, the separated water used for separating crab legs and crab bodies is collected, cooled through a separation water return process (S700), and then reused repeatedly as separation water used for separating crab legs and crab bodies. To prevent pollution caused by abandonment, to concentrate the seawater discharged from crab meat and crab body, to store it, and to transfer it to a concentrator to produce a high concentration of crab meat with a certain concentration or more and use it as various kinds of food additives.
The method and apparatus for collecting red meat processing by-products according to the present invention having the above-described structure can be stored for a long period of time by hygienically collecting broth, It can be used as a food material.
In addition, it is possible to prevent water contamination caused by disinfected water and broth, which occurs in the process of processing red sea bream, and to reduce the processing cost, and also to reduce the amount of water used for processing red sea bream by 50% Or more.
Hereinabove, the method and apparatus for collecting red byproduct by-products according to the present invention have been described.
It will be understood by those skilled in the art that the technical features of the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof.
Therefore, it should be understood that the above-described embodiments are to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than the foregoing description, Ranges and equivalents thereof are to be construed as being included within the scope of the present invention.
100: Washer
200:
210: built-in and juice separator
211: Screen conveyor
212: lifting conveyor
213: Vibrating screen conveyor
214: collecting plate
220: Heating device
221: Self-sufficiency tank
222: Juicy concentrate tank
200: Leg and body separator
300: cooking machine
301: Tissue tank
302: Steam line
303: Number of sleeping
310: Self-contained water tank
400: cooler
500: Body collector
500a: Collecting pipe
501: Compression roller
502: Rotary separator
503: collecting tank
504: Shaking body
505: Screen filter
506: House collector
510: Crab tanks
600: Leg Filler
600a: Collecting pipe
601: Compression roller
602: Screen filter
603: Screening conveyor
610: Crab tanks
710: Return pump
711: Feed pump
720: cooling tank
730: Cooler
740: Separator return line
Claims (14)
The crab shell separated from the desalting process (S200) is dropped at a predetermined height to separate the viscera and the juice from the back skin, and the viscid and juice separation process S210 );
A heating step (S220) of heating the juice and the viscera collected through the visceral and juice separation step (S210);
A self-sufficiency recovery step (S221) of recovering a self-sufficiency field floating on a juicy water surface through the heating step (S220); And a juice concentrate recovery step (S222) for recovering the concentrated juice.
(S300) for boiling the legs and legs separated from the backshell through the ungold process (S200). The self-tiering process (S300) for recovering the self-tiering water of the concentrated self- And a collecting step (S310).
The dipping step (S300)
Wherein the steam line 302 in which the high temperature steam flows is immersed in the water of the masher 300 so that the steam line 302 indirectly heats the water of the mashing. .
Further comprising a body collecting step (S500) and a leg picking step (S600) for collecting body and leg fingers from the body and leg through the dipping step (S300), respectively, .
The separated water used for separating the crab legs and the separated water used for separating the crab body are collected for the separation of the crab legs and the crab body in the body trimming step (S500) and the leg picking step (S600) (S700). The method of collecting red by-products by-products according to claim 1,
A lifting conveyor 212 for lifting the back skin supplied from the descaling machine 200 to a predetermined height and dropping it to apply an impact to the back skin; A vibrating screen conveyor 213 for screen-separating the vibrating screen conveyor 213 and a collecting plate 214 installed under the vibrating screen conveyor 213 to collect the inside and the juice to be dropped by the screen, An internal and a juice separator 210;
A masher 300 for boiling crab legs and crab body in the mature water;
(500) for extracting crab meat by separating crab meat and shell from crab body; And
(600) for extracting crab meat by separating crab meat and shell from crab legs.
A heating device 220 for heating the viscera and the juice collected on the collecting plate 214;
A self-sufficiency tank 221 for storing the self-sufficiency field collected by floating through the heating device 220; And
And a juice concentrate tank (222) for storing juice and high-concentration juice from which a mating shelf has been removed in the heating device (220).
The masher (300)
A tiller tank 301 charged with the tiller 303;
A steam line 302 connected to the inside of the tiller tank 301 from the outside of the tiller tank 301 and flowing high temperature steam into the inside of the tiller tank 301 to indirectly heat the tiller 303 by being immersed in the tiller 303; And
And a mature water tank (310) for storing the concentrated mature water of the mature machine tank (301).
The body collectors (500)
A pressing roller (501) for pressing the body to receive the crab body together with the separated water;
A rotary separator 502 for separating the skin and flesh by filtering the crab body squeezed by the pressing roller 501 by rotating screen;
Collecting tank 503 for collecting crab separated by the rotation separator 502;
A multi-stage shaking member 504 for separating the micro-crab shell from the crab in the vibrating water receiving the crab and fine shell of the catchment tank 503;
And a screen filter (505) for filtering crab meat by supplying crab and seawater from the shaker (504).
The leg-gatherer 600 includes:
A pressing roller 601 for pressing the leg to receive the crab leg together with the separated water;
And a screen filter (602) for filtering the crab legs squeezed by the squeezing roller (601) to filter and separate the skin and flesh.
Collecting pipes 500a and 600a collecting the separated water used in the trunk collector 500 and the separated water used in the leg collector 600;
And a separated water return line (740) for re-supplying the separated water collected in the water collecting pipes (500a, 600a) to the body collectors (500) and the leg collectors (600) By - product collection device.
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FR3100106B1 (en) * | 2019-09-02 | 2022-04-15 | Briere Axel | Process and system for the valorization of shellfish farming products |
KR20220064583A (en) * | 2020-11-12 | 2022-05-19 | (주)세웅수산 | Crab cooking cube for crab fried rice and preparation method thereof |
KR102308694B1 (en) * | 2021-01-25 | 2021-10-05 | 김동환 | the method for the flesh being measured separately and packing the red crab |
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KR100518153B1 (en) * | 2003-04-08 | 2005-10-04 | 재 호 박 | a manufacturing process of crab meat sauce and crab paste |
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KR100518153B1 (en) * | 2003-04-08 | 2005-10-04 | 재 호 박 | a manufacturing process of crab meat sauce and crab paste |
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