JP4808457B2 - Hydrodynamic bearing device and manufacturing method thereof - Google Patents

Hydrodynamic bearing device and manufacturing method thereof Download PDF

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JP4808457B2
JP4808457B2 JP2005276412A JP2005276412A JP4808457B2 JP 4808457 B2 JP4808457 B2 JP 4808457B2 JP 2005276412 A JP2005276412 A JP 2005276412A JP 2005276412 A JP2005276412 A JP 2005276412A JP 4808457 B2 JP4808457 B2 JP 4808457B2
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housing
bearing
gate mark
shaft member
bearing device
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JP2006118705A (en
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貴開 稲塚
正紀 水谷
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NTN Corp
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  • Motor Or Generator Frames (AREA)
  • Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)
  • Sliding-Contact Bearings (AREA)
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  • Moulds For Moulding Plastics Or The Like (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)

Description

本発明は、ラジアル軸受隙間に生じる流体の潤滑膜によって軸部材を支持する流体軸受装置およびその製造方法に関するものである。この軸受装置は、情報機器、例えばHDD等の磁気ディスク装置、CD−ROM、CD−R/RW、DVD−ROM/RAM等の光ディスク装置、MD、MO等の光磁気ディスク装置等のスピンドルモータ、レーザビームプリンタ(LBP)のポリゴンスキャナモータ、その他の小型モータ用として好適である。   The present invention relates to a hydrodynamic bearing device that supports a shaft member with a lubricating film of fluid generated in a radial bearing gap, and a manufacturing method thereof. This bearing device is a spindle motor such as an information device, for example, a magnetic disk device such as an HDD, an optical disk device such as a CD-ROM, CD-R / RW, DVD-ROM / RAM, or a magneto-optical disk device such as MD or MO, It is suitable for polygon scanner motors of laser beam printers (LBP) and other small motors.

上記各種モータには、高回転精度の他、高速化、低コスト化、低騒音化等が求められている。これらの要求性能を決定づける構成要素の1つに当該モータのスピンドルを支持する軸受があり、近年では、上記要求性能に優れた特性を有する流体軸受の使用が検討され、あるいは実際に使用されている。   In addition to high rotational accuracy, the various motors are required to have high speed, low cost, low noise, and the like. One of the components that determine the required performance is a bearing that supports the spindle of the motor. In recent years, the use of a fluid bearing having characteristics excellent in the required performance has been studied or actually used. .

この種の流体軸受は、軸受隙間内の潤滑油に動圧を発生させる動圧発生手段を備えた動圧軸受と、動圧発生手段を備えていない、いわゆる真円軸受(軸受面が真円形状である軸受)とに大別される。   This type of fluid dynamic bearing includes a dynamic pressure bearing having a dynamic pressure generating means for generating a dynamic pressure in the lubricating oil in the bearing gap, and a so-called perfect bearing having no dynamic pressure generating means (the bearing surface is a perfect circle). The bearings are roughly classified into shapes.

例えば、HDD等のディスク駆動装置のスピンドルモータに組込まれる流体軸受装置では、軸部材をラジアル方向に回転自在に非接触支持するラジアル軸受部と、軸部材をスラスト方向に回転自在に非接触支持するスラスト軸受部とが設けられ、ラジアル軸受部として、軸受スリーブの内周面または軸部材の外周面に動圧発生用の溝(動圧溝)を設けた軸受(動圧軸受)が用いられる。スラスト軸受部としては、例えば、軸部材のフランジ部の両端面、あるいは、これに対向する面に動圧溝を設けた動圧軸受が用いられる(例えば、特許文献1参照)。あるいは、スラスト軸受部として、軸部材の一端面をスラスト部材によって接触支持する構造の軸受(いわゆるピボット軸受)が用いられる場合もある(例えば、特許文献2参照)。   For example, in a hydrodynamic bearing device incorporated in a spindle motor of a disk drive device such as an HDD, a radial bearing portion that supports a shaft member in a non-contact manner in a radial direction and a shaft member is supported in a non-contact manner in a thrust direction. A thrust bearing portion is provided, and a bearing (dynamic pressure bearing) in which a groove (dynamic pressure groove) for generating dynamic pressure is provided on the inner peripheral surface of the bearing sleeve or the outer peripheral surface of the shaft member is used as the radial bearing portion. As the thrust bearing portion, for example, a dynamic pressure bearing in which dynamic pressure grooves are provided on both end surfaces of the flange portion of the shaft member or a surface facing the flange portion is used (for example, see Patent Document 1). Alternatively, a bearing having a structure in which one end surface of the shaft member is in contact with and supported by the thrust member (so-called pivot bearing) may be used as the thrust bearing portion (see, for example, Patent Document 2).

この種の流体軸受装置は、ハウジング、軸受スリーブ、軸部材といった部品で構成され、情報機器の益々の高性能化に伴って必要とされる高い軸受性能を確保すべく、各部品の加工精度や組立精度を高める努力がなされている。その一方で、情報機器の低価格化の傾向に伴い、この種の流体軸受装置に対するコスト低減の要求も益々厳しくなっている。
特開2002−61641号公報 特開平11−191943号公報
This type of hydrodynamic bearing device is composed of parts such as a housing, a bearing sleeve, and a shaft member. In order to ensure the high bearing performance required as the performance of information equipment increases, the processing accuracy of each part and Efforts are being made to increase assembly accuracy. On the other hand, along with the trend of lowering the price of information equipment, the demand for cost reduction for this type of hydrodynamic bearing device has become increasingly severe.
JP 2002-61641 A Japanese Patent Laid-Open No. 11-191943

この種の流体軸受装置の低コスト化を図る一手段として、ハウジングを樹脂材料で成形(射出成形)することが考えられる。樹脂の射出成形では、成形金型のキャビティーに溶融状態の樹脂を充填するためのゲートを設け、このゲートから溶融樹脂をキャビティー内に射出する。そして、キャビティー内の溶融樹脂が冷却されて固化した後、成形金型の型開きを行うことで、成形品(ハウジング)が取り出される。成形品は、型開き前の状態では、ゲート内に形成されたゲート樹脂部とつながった形態となるが、型開きを行うことにより、ゲート樹脂部が分断され、ゲート樹脂部の一部がゲート跡として成形品側に残る。   As a means for reducing the cost of this type of hydrodynamic bearing device, it is conceivable to mold the housing with a resin material (injection molding). In the resin injection molding, a gate for filling a molten resin in a cavity of a molding die is provided, and the molten resin is injected into the cavity from this gate. Then, after the molten resin in the cavity is cooled and solidified, the molded product (housing) is taken out by opening the mold. In the state before the mold opening, the molded product is connected to the gate resin part formed in the gate. However, when the mold is opened, the gate resin part is divided and a part of the gate resin part is gated. It remains on the molded product side as a mark.

ところが、型開きの際、ゲート樹脂部はあたかも引きちぎられるかの如く分断されるため、ゲート樹脂部の一部として成形品側に残ったゲート跡の分断部分は、鋭利な凹凸を有する粗い分断面を形成し,例えば樹脂材料に繊維等の充填材が含まれている場合には、充填材が一部露出した形態となる。この場合、充填材やその他の異物がハウジングのゲート跡から脱落し易くなる。脱落した充填材等はハウジング等の表面に付着し、軸受装置の組立て時に、軸受装置内部に充満した潤滑油にコンタミとして混入するおそれがある。   However, when the mold is opened, the gate resin part is divided as if it were torn off, so that the part of the gate trace remaining on the molded product side as a part of the gate resin part is a rough divided section having sharp irregularities. For example, when the resin material contains a filler such as a fiber, the filler is partially exposed. In this case, the filler and other foreign matters are easily removed from the gate trace of the housing. The dropped filler or the like adheres to the surface of the housing or the like, and may be mixed as contamination in the lubricating oil filled in the bearing device when the bearing device is assembled.

本発明の課題は、この種の流体軸受装置におけるハウジングからコンタミが発生するのを抑えて、軸受装置内部あるいは周辺の清浄度を高レベルに維持することである。   An object of the present invention is to suppress the occurrence of contamination from the housing in this type of hydrodynamic bearing device and maintain the cleanliness inside or around the bearing device at a high level.

前記課題を解決するため、本発明に係る流体軸受装置は、ハウジングと、ハウジングの
内部に配置された軸受スリーブと、軸受スリーブの内周面に挿入された軸部材と、軸受ス
リーブの内周面と軸部材の外周面との間のラジアル軸受隙間に生じる流体の潤滑膜で軸部
材をラジアル方向に非接触支持するラジアル軸受部とを備えたものにおいて、ハウジングが充填材を含む樹脂の射出成形品で、ハウジングのゲート跡の先端に形成された分断部分の凸部押し倒され、押し倒された凸部で分断面がカバーされていることを特徴とする。
In order to solve the above problems, a hydrodynamic bearing device according to the present invention includes a housing, a bearing sleeve disposed inside the housing, a shaft member inserted into the inner circumferential surface of the bearing sleeve, and an inner circumferential surface of the bearing sleeve. And a radial bearing portion for supporting the shaft member in a non-contact manner in the radial direction with a lubricating film of a fluid generated in a radial bearing gap between the shaft member and the outer peripheral surface of the shaft member, wherein the housing is an injection molding of a resin containing a filler The protrusion of the divided part formed at the tip of the gate mark of the housing is pushed down, and the divided section is covered with the pushed-down protrusion .

このように、射出成形後のハウジングに残ったゲート跡を成形すれば、ゲート跡分断部分の鋭利な表面凹凸が平滑化される。すなわち、成形時の圧力により、分断部分の表面凹凸のうち、凸部が塑性的に押し倒されるため、ゲート跡の表面凹凸が均される。また、押し倒された凸部によって分断面がカバーされた状態となり、分断面自体の露出が防止される。従って、ゲート跡から充填材やその他の異物(以下、「充填材等」という)が脱落するのを抑制することが可能となる。ゲート跡の成形は、例えば治具をゲート跡に押し付けることによって行うことができる。   In this way, if the gate trace remaining in the housing after injection molding is molded, the sharp surface irregularities of the gate trace dividing portion are smoothed. That is, of the surface unevenness of the divided portion, the convex portion is plastically pushed down by the pressure at the time of molding, so that the surface unevenness of the gate trace is leveled. In addition, the divided section is covered by the pushed-down convex portion, and the divided section itself is prevented from being exposed. Accordingly, it is possible to prevent the filler and other foreign matters (hereinafter referred to as “filler etc.”) from dropping from the gate mark. The gate trace can be formed, for example, by pressing a jig against the gate trace.

成形後のゲート跡の表面形状としては、凸状の曲面、例えば部分凸球面が考えられる。この形状は、例えば部分凹球面状に形成された成形用の治具を用いることにより得られる。この治具をゲート跡に押し付ければ、ゲート跡分断部分の凸部は、治具の凹状成形面に案内され、成形面の傾斜方向に添って押し倒されるので、凸部の倒伏方向に規則性を持たせることができる。従って、ゲート跡表面の平滑性が増す。   As the surface shape of the gate mark after molding, a convex curved surface, for example, a partially convex spherical surface is conceivable. This shape is obtained, for example, by using a molding jig formed in a partially concave spherical shape. If this jig is pressed against the gate trace, the convex part of the gate trace splitting part is guided by the concave molding surface of the jig and pushed down along the inclination direction of the molding surface. Can be given. Therefore, the smoothness of the gate trace surface is increased.

また、前記課題を解決するため、本発明に係る流体軸受装置の製造方法は、ハウジング
と、ハウジングの内部に配置された軸受スリーブと、軸受スリーブの内周面に挿入された
軸部材と、軸受スリーブの内周面と軸部材の外周面との間のラジアル軸受隙間に生じる流
体の潤滑膜で軸部材をラジアル方向に非接触支持するラジアル軸受部とを備えた流体軸受
装置の製造方法を提供するものであって、ハウジングを充填材を含む樹脂材料で射出成形して離型した後、ゲート跡の先端に形成された分断部分の凸部を治具で押し倒して、分断面をカバーすることを特徴とする。
In order to solve the above problems, a method for manufacturing a hydrodynamic bearing device according to the present invention includes a housing, a bearing sleeve disposed inside the housing, a shaft member inserted into the inner peripheral surface of the bearing sleeve, and a bearing. Provided is a method of manufacturing a hydrodynamic bearing device including a radial bearing portion that non-contact-supports a shaft member in a radial direction with a lubricating film of fluid generated in a radial bearing gap between an inner peripheral surface of the sleeve and an outer peripheral surface of the shaft member After the housing is injection-molded with a resin material containing a filler and released from the mold , the protruding portion of the divided portion formed at the tip of the gate mark is pushed down with a jig to cover the divided section. It is characterized by.

ゲート跡を治具で成形する際に治具を回転させれば、ゲート跡分断面の凸部が治具の成形面との間の摩擦力で回転方向の力を受けつつ押し曲げられるので、凸部の倒伏方向により一層の規則性を持たせることができる。また、その時の摩擦熱で樹脂成分が軟化するため、凸部の押し曲げが一層容易になる。   If the jig is rotated when forming the gate trace with the jig, the convex part of the cross section of the gate trace is pushed and bent while receiving the force in the rotating direction with the frictional force between the molding surface of the jig, More regularity can be provided depending on the direction in which the protrusions fall. Further, since the resin component is softened by the frictional heat at that time, it is easier to push and bend the convex portion.

上述の理由から、ハウジングのゲート跡は成形されていることが好ましいが、さらに、ゲート跡の周囲が成形されていることが好ましい。かかる構成によれば、例えばゲート跡の成形時、成形圧によってゲート跡の肉(特に分断面部分の肉)がその周囲に押し出され、分断面部分を完全に成形し切れない場合であっても、ゲート跡の周囲を成形することで充填材等の脱落をより確実に防ぐことができる。   For the reasons described above, the gate trace of the housing is preferably molded, but it is further preferable that the periphery of the gate trace is molded. According to such a configuration, for example, when forming the gate trace, even if the meat of the gate trace (particularly the meat of the divided section) is pushed out by the molding pressure, the divided section cannot be completely formed. By molding the periphery of the gate mark, it is possible to more reliably prevent the filler from falling off.

上記構成をなすハウジングは、例えばゲート跡を成形する第1成形面と、ゲート跡の周囲を成形する第2成形面とを備えた治具で成形を行うことによって得ることができる。   The housing having the above-described configuration can be obtained, for example, by molding with a jig provided with a first molding surface for molding the gate trace and a second molding surface for molding the periphery of the gate trace.

また、前記課題を解決するため、本発明に係る流体軸受装置は、底部を一体に有するハウジングと、ハウジングの内部に配置された軸受スリーブと、軸受スリーブの内周面に挿入された軸部材と、軸受スリーブの内周面と軸部材の外周面との間のラジアル軸受隙間に生じる流体の圧力で軸部材をラジアル方向に非接触支持するラジアル軸受部とを備えた流体軸受装置において、ハウジングが樹脂の射出成形品で、ハウジングの底部には窪み部が設けられ、窪み部の底面にゲート跡が形成されると共に、ゲート跡の先端に分断部分が形成されており、窪み部に被覆材を充填することで分断部分を含むゲート跡全体が被覆材で被覆されていることを特徴とする。 In order to solve the above problems, a hydrodynamic bearing device according to the present invention includes a housing integrally having a bottom portion, a bearing sleeve disposed inside the housing, and a shaft member inserted into an inner peripheral surface of the bearing sleeve. A hydrodynamic bearing device including a radial bearing portion that non-contact-supports the shaft member in a radial direction by a fluid pressure generated in a radial bearing gap between the inner circumferential surface of the bearing sleeve and the outer circumferential surface of the shaft member. A resin injection-molded product with a hollow at the bottom of the housing, a gate mark is formed on the bottom of the hollow, and a split portion is formed at the tip of the gate mark. By filling, the entire gate trace including the divided portion is covered with a covering material.

かかる構成では、ゲート跡が外部に対して密封された状態となるので、樹脂に含まれる充填材等のゲート跡からの脱落を防止することができる。被覆材の供給前に既にゲート跡から脱落した充填材等も、その後の被覆材の供給で被覆材に捕捉されるため、その散逸を防止することができる。ゲート跡が完全に被覆されておらず、一部の充填材が被覆材の表面から突出している場合でも突出部分の根元は被覆材で拘束されているので、その脱落を防止することができる。   In such a configuration, since the gate trace is sealed to the outside, it is possible to prevent the filler contained in the resin from falling off the gate trace. Filler that has already fallen off the gate trace before the coating material is supplied is captured by the coating material by the subsequent supply of the coating material, so that dissipation can be prevented. Even when the gate mark is not completely covered and a part of the filler protrudes from the surface of the covering material, the base of the protruding portion is constrained by the covering material, so that it can be prevented from falling off.

ハウジングが有底筒状をなす場合、その底部の軸心にゲート跡を有するのが好ましい。このようにゲート跡が形成される場合、キャビティー内へ射出するためのゲートは、成形金型の、ハウジング底部の端面の軸心(中央)に対応する箇所に位置し(点状ゲート)、かつそのゲート数は1となる。従って、上述のようにゲートを設ければ、ゲートを介してキャビティー内に送り込まれた溶融樹脂が、底部の中央から半径方向に均等に広がって、キャビティー内が溶融樹脂でムラなく均一に充填される。そのため、ウェルドの発生を避けて、寸法精度を高めた成形品を安定して得ることができる。   When the housing has a bottomed cylindrical shape, it is preferable to have a gate mark on the axis of the bottom. When the gate mark is formed in this way, the gate for injection into the cavity is located at a position corresponding to the axial center (center) of the end surface of the housing bottom of the molding die (dot gate), The number of gates is one. Therefore, if the gate is provided as described above, the molten resin fed into the cavity through the gate spreads uniformly in the radial direction from the center of the bottom, and the inside of the cavity is uniformly made of molten resin. Filled. Therefore, it is possible to stably obtain a molded product with improved dimensional accuracy by avoiding the occurrence of welds.

上記流体軸受装置は、流体軸受装置と、ロータマグネットと、ステータコイルとを備えたモータとして提供することも可能である。   The hydrodynamic bearing device can also be provided as a motor including a hydrodynamic bearing device, a rotor magnet, and a stator coil.

本発明によれば、この種の流体軸受装置におけるハウジングからコンタミが発生するのを抑えて、軸受装置内部あるいは周辺の清浄度を高レベルに維持することができる。   According to the present invention, it is possible to suppress the occurrence of contamination from the housing in this type of hydrodynamic bearing device and maintain the cleanliness inside or around the bearing device at a high level.

以下、本発明の実施形態を図面に基づいて説明する。   Hereinafter, embodiments of the present invention will be described with reference to the drawings.

図1は、本発明の一実施形態に係る流体軸受装置(動圧軸受装置)1を組込んだ情報機器用スピンドルモータの一構成例を概念的に示している。この情報機器用スピンドルモータは、HDD等のディスク駆動装置に用いられるもので、軸部材2を回転自在に非接触支持する流体軸受装置1と、軸部材2に取付けられたディスクハブ3と、例えば半径方向のギャップを介して対向させたステータコイル4およびロータマグネット5と、ブラケット6とを備えている。ステータコイル4はブラケット6の外周に取付けられ、ロータマグネット5は、ディスクハブ3の内周に取付けられる。また、ブラケット6は、その内周に流体軸受装置1を装着している。ディスクハブ3は、その外周に磁気ディスク等のディスク状情報記録媒体(以下、単にディスクという。)Dを一枚または複数枚保持している。このように構成された情報機器用スピンドルモータにおいて、ステータコイル4に通電すると、ステータコイル4とロータマグネット5との間の励磁力でロータマグネット5が回転し、これに伴って、ディスクハブ3およびディスクハブ3に保持されたディスクDが軸部材2と一体に回転する。   FIG. 1 conceptually shows one configuration example of a spindle motor for information equipment incorporating a fluid dynamic bearing device (dynamic pressure bearing device) 1 according to an embodiment of the present invention. This spindle motor for information equipment is used in a disk drive device such as an HDD, and includes a hydrodynamic bearing device 1 that rotatably supports the shaft member 2 in a non-contact manner, a disk hub 3 attached to the shaft member 2, and, for example, A stator coil 4 and a rotor magnet 5 which are opposed to each other through a gap in the radial direction, and a bracket 6 are provided. The stator coil 4 is attached to the outer periphery of the bracket 6, and the rotor magnet 5 is attached to the inner periphery of the disk hub 3. The bracket 6 has the hydrodynamic bearing device 1 mounted on the inner periphery thereof. The disk hub 3 holds one or more disk-shaped information recording media (hereinafter simply referred to as disks) D such as magnetic disks on the outer periphery thereof. In the spindle motor for information equipment configured as described above, when the stator coil 4 is energized, the rotor magnet 5 is rotated by the exciting force between the stator coil 4 and the rotor magnet 5, and accordingly, the disk hub 3 and The disk D held by the disk hub 3 rotates integrally with the shaft member 2.

図2は、流体軸受装置1を示している。この流体軸受装置1は、一端に底部7bを有するハウジング7と、ハウジング7に固定された軸受スリーブ8と、軸受スリーブ8の内周に挿入された軸部材2と、シール部材9とを構成部品として構成される。なお、説明の便宜上、ハウジング7の底部7bの側を下側、底部7bと反対の側を上側として以下説明を行う。   FIG. 2 shows the hydrodynamic bearing device 1. The hydrodynamic bearing device 1 includes a housing 7 having a bottom 7b at one end, a bearing sleeve 8 fixed to the housing 7, a shaft member 2 inserted into the inner periphery of the bearing sleeve 8, and a seal member 9. Configured as For convenience of explanation, the following description will be made with the bottom 7b side of the housing 7 as the lower side and the side opposite the bottom 7b as the upper side.

軸部材2は、例えば、ステンレス鋼等の金属材料で形成され、軸部2aと、軸部2aの下端に一体または別体に設けられたフランジ部2bを備えている。   The shaft member 2 is formed of, for example, a metal material such as stainless steel, and includes a shaft portion 2a and a flange portion 2b provided integrally or separately at the lower end of the shaft portion 2a.

軸受スリーブ8は、例えば、焼結金属からなる多孔質体、例えば銅を主成分とする焼結金属の多孔質体で円筒状に形成され、後述するハウジング7内周の所定位置に固定される。   The bearing sleeve 8 is formed in a cylindrical shape with a porous body made of sintered metal, for example, a sintered metal porous body mainly composed of copper, and is fixed to a predetermined position on the inner periphery of the housing 7 described later. .

軸受スリーブ8の内周面8aには、第1ラジアル軸受部R1と第2ラジアル軸受部R2のラジアル軸受隙間に面する上下2つの領域が軸方向に離隔して設けられ、この2つの領域には、例えば図示は省略するが、動圧発生部として、へリングボーン形状等の動圧溝がそれぞれ形成される。   On the inner peripheral surface 8a of the bearing sleeve 8, two upper and lower regions facing the radial bearing gap between the first radial bearing portion R1 and the second radial bearing portion R2 are provided apart in the axial direction. For example, although not shown in the drawing, a dynamic pressure groove having a herringbone shape or the like is formed as a dynamic pressure generating portion.

軸受スリーブ8の下側端面8bの全面又は一部の環状領域には、図示は省略するが、動圧発生部として、例えばスパイラル形状の動圧溝が形成される。   Although not shown in the figure, the entire surface of the lower end surface 8b of the bearing sleeve 8 or a part of the annular region is provided with, for example, a spiral-shaped dynamic pressure groove as a dynamic pressure generating portion.

ハウジング7は、例えば液晶ポリマー(LCP)やポリフェニレンサルファイド(PPS)、ポリエーテルエーテルケトン(PEEK)等の結晶性樹脂、あるいはポリフェニルサルフォン(PPSU)、ポリエーテルサルフォン(PES)、ポリエーテルイミド(PEI)等の非晶性樹脂をベースとする樹脂組成物で射出成形される。このハウジング7は、図2に示すように、円筒状の側部7aと、側部7aの下端に一体に設けられた底部7bとを備えている。底部7bの上側端面7cのうち、軸部材2のフランジ部2bに対向する一部環状領域には、図示は省略するが、例えばスパイラル形状の動圧溝が形成される。底部7bの下側端面7d中央には、窪み部7eが形成され、その中央には凸状の表面12dを有するゲート跡12が形成される。また、上側端面7cの上方には、軸受スリーブ8の下側端面8bと係合して軸方向の位置決めを行う段部7fが側部7aと一体に形成される。   The housing 7 is made of, for example, a crystalline resin such as liquid crystal polymer (LCP), polyphenylene sulfide (PPS), or polyetheretherketone (PEEK), or polyphenylsulfone (PPSU), polyethersulfone (PES), or polyetherimide. It is injection-molded with a resin composition based on an amorphous resin such as (PEI). As shown in FIG. 2, the housing 7 includes a cylindrical side portion 7a and a bottom portion 7b provided integrally with the lower end of the side portion 7a. Of the upper end surface 7c of the bottom portion 7b, in a partially annular region facing the flange portion 2b of the shaft member 2, for example, a spiral-shaped dynamic pressure groove is formed. A recess 7e is formed at the center of the lower end surface 7d of the bottom 7b, and a gate mark 12 having a convex surface 12d is formed at the center thereof. A step portion 7f that engages with the lower end surface 8b of the bearing sleeve 8 to perform axial positioning is formed integrally with the side portion 7a above the upper end surface 7c.

ハウジング7を構成する上記樹脂組成物には、例えば、ガラス繊維等の繊維状充填材、チタン酸カリウム等のウィスカ状充填材、マイカ等の鱗片状充填材、カーボン繊維、カーボンブラック、黒鉛、カーボンナノマテリアル、各種金属粉等の繊維状または粉末状の導電性充填材を、目的に応じて適量配合することができる。   Examples of the resin composition constituting the housing 7 include fibrous fillers such as glass fibers, whisker-like fillers such as potassium titanate, scaly fillers such as mica, carbon fibers, carbon black, graphite, carbon An appropriate amount of a fibrous or powdery conductive filler such as a nanomaterial or various metal powders can be blended depending on the purpose.

上記ハウジング7は、例えば以下に示す工程を経て製造される。   The housing 7 is manufactured through the following steps, for example.

図3は、上記ハウジング7の成形工程を概念的に示している。この工程で使用される成形金型は、固定型と可動型とで構成され、ランナー10a、点状ゲート10b、およびキャビティー10cを備えている。点状ゲート10bは、この実施形態では、キャビティー10cの、ハウジング底部7bの下側端面7d(図3では上側の面)の中央に対応する位置に1箇所形成される。ゲート面積は、溶融樹脂の溶融時の粘度や射出速度を考慮して適正な大きさに設定される。   FIG. 3 conceptually shows the molding process of the housing 7. The molding die used in this step is composed of a fixed mold and a movable mold, and includes a runner 10a, a dotted gate 10b, and a cavity 10c. In this embodiment, the dotted gate 10b is formed at one position corresponding to the center of the lower end surface 7d (upper surface in FIG. 3) of the housing bottom 7b of the cavity 10c. The gate area is set to an appropriate size in consideration of the viscosity and injection speed when the molten resin is melted.

図示されない射出成形機のノズルから射出された溶融樹脂Pは、成形金型のランナー10a、点状ゲート10bを通ってキャビティー10c内に充填される。このように、点状ゲート10bからキャビティー10c内に溶融樹脂Pを充填することにより、溶融樹脂Pがキャビティー10cの半径方向(主に底部7b対応領域)および軸方向(主に側部7a対応領域)に均一に充填される。これにより、ウェルドの発生を回避することができ、高い寸法精度を有するハウジング7が得られる。   The molten resin P injected from a nozzle of an injection molding machine (not shown) is filled into the cavity 10c through the runner 10a and the dotted gate 10b of the molding die. In this way, by filling the cavity 10c with the molten resin P from the dotted gate 10b, the molten resin P is in the radial direction (mainly corresponding to the bottom 7b) and the axial direction (mainly the side 7a) of the cavity 10c. The corresponding area) is uniformly filled. Thereby, generation | occurrence | production of a weld can be avoided and the housing 7 which has high dimensional accuracy is obtained.

キャビティー10c内に充填された溶融樹脂Pが固化した後、成形金型を型開きして成形したハウジング7を取り出す。型開きに伴い、点状ゲート10b内に形成されたゲート樹脂部11が分断され、ハウジング7にゲート跡12が残る。ゲート跡12の分断部分12a先端に形成された分断面12bは、鋭利な凹凸状をなす。このゲート跡12は、上記点状ゲート10bに対応する位置、本実施形態でいえば、図4に示すようにハウジング底部7bに形成された窪み部7eの軸心上に形成される。また、その先端はハウジング底部7bの下側端面7dから一部突出している。   After the molten resin P filled in the cavity 10c is solidified, the molding die 7 is opened and the molded housing 7 is taken out. As the mold is opened, the gate resin portion 11 formed in the dotted gate 10 b is divided, and the gate trace 12 remains in the housing 7. A divided section 12b formed at the tip of the divided portion 12a of the gate mark 12 has a sharp concavo-convex shape. The gate mark 12 is formed at a position corresponding to the dotted gate 10b, in this embodiment, on the axis of the recess 7e formed in the housing bottom 7b as shown in FIG. Further, a part of the tip protrudes from the lower end surface 7d of the housing bottom 7b.

次いで、図4に示すように、成形用の治具13をゲート跡12の分断部分12aに押し当てて軸方向に加圧する。治具13は凹曲面状、例えば部分凹球面(これに近似する形状も含む)の成形面13aを備えている。このように治具13をゲート跡12に押し当てることにより、その時の加圧力で分断部分12aの表面凹凸のうち、特に針状の凸部12cが成形面13aによって案内され、その傾斜方向に沿って塑性的に押し曲げられて倒伏する。倒伏した各凸部12cは、例えば他の凸部12cと絡み合い、あるいは凹部に嵌まり込むことによって分断面12bをカバーする。従って、分断部分12aの凹凸が均され、図5に示すように、ゲート跡12の表面12dが成形面13a形状に対応した部分凸球面状に成形される。この結果、ゲート跡からの充填材等の脱落が抑制される。また、分断部分12aをハウジング7内周側(開口側)に向けて加圧することで、例えば図5に示すように、分断部分12aの下側端面7dからの飛び出しを抑えることができる。   Next, as shown in FIG. 4, the forming jig 13 is pressed against the divided portion 12 a of the gate mark 12 and pressed in the axial direction. The jig 13 includes a molding surface 13a having a concave curved surface, for example, a partially concave spherical surface (including a shape similar to this). By pressing the jig 13 against the gate mark 12 in this way, the needle-like convex portion 12c is guided by the molding surface 13a among the surface irregularities of the divided portion 12a by the applied pressure at that time, and along the inclined direction thereof. It is pushed and bent plastically and falls. Each projecting part 12c that has fallen covers the dividing surface 12b by, for example, being entangled with another projecting part 12c or fitting into a recessed part. Accordingly, the unevenness of the divided portion 12a is leveled, and as shown in FIG. 5, the surface 12d of the gate mark 12 is formed into a partially convex spherical shape corresponding to the shape of the forming surface 13a. As a result, falling off of the filler from the gate mark is suppressed. Further, by pressing the dividing portion 12a toward the inner peripheral side (opening side) of the housing 7, as shown in FIG. 5, for example, the protrusion from the lower end surface 7d of the dividing portion 12a can be suppressed.

上記成形時、治具13を軸方向に加圧しつつ回転させれば、ゲート跡12の凸部12cには、軸方向の力だけでなく、回転方向に押し曲げる力も付与される。これにより、凸部12cの倒伏方向により一層の規則性を持たせ、分断部分12aの表面凹凸をさらに平滑化することができる。治具13の回転により摩擦熱が生じると、ゲート跡12の表面凹凸中の樹脂成分が軟化するので、凸部12cの押し曲げが容易となり、あるいは押し曲げた凸部12c同士の結着力が高まる。従って、成形後のゲート跡表面12dの平滑性を高め、かつ成形後のゲート跡12の表面12d形状を安定して保持することが可能となる。ゲート跡12の加熱は、摩擦熱を利用する他、別途配置した加熱装置を利用して行うこともできる。   If the jig 13 is rotated while being pressed in the axial direction during the molding, not only the axial force but also the force that pushes and bends in the rotational direction is applied to the convex portion 12c of the gate mark 12. Thereby, it is possible to provide more regularity in the lying direction of the convex portion 12c, and to further smooth the surface irregularities of the divided portion 12a. When frictional heat is generated by the rotation of the jig 13, the resin component in the surface irregularities of the gate trace 12 is softened, so that the convex portions 12 c can be easily bent or the binding force between the convex portions 12 c is increased. . Accordingly, the smoothness of the gate trace surface 12d after molding can be improved, and the shape of the surface 12d of the gate trace 12 after molding can be stably maintained. The gate trace 12 can be heated using frictional heat or a heating device provided separately.

上述の如く製造したハウジング7の内周に、軸部材2および軸受スリーブ8を挿入し、軸受スリーブ8を、段部7fにより軸受スリーブ8の軸方向の位置決めを行った上でハウジング7の内周に固定する。そして、シール部材9をハウジング7の側部7aの上端内周に固定する。その後、ハウジング7の内部空間に潤滑油を充満させることで、流体軸受装置1の組立てが完了する。このとき、シール部材9で密封されたハウジング7の内部空間に充満した潤滑油の油面は、シール部材9の内周に設けられたテーパ面9aと、軸部材2の軸部2aの外周面2a1との間に形成されたシール空間Sの範囲内に維持される。   The shaft member 2 and the bearing sleeve 8 are inserted into the inner circumference of the housing 7 manufactured as described above, and the bearing sleeve 8 is positioned in the axial direction of the bearing sleeve 8 by the stepped portion 7f, and then the inner circumference of the housing 7 is obtained. Secure to. Then, the seal member 9 is fixed to the inner periphery of the upper end of the side portion 7 a of the housing 7. Then, the assembly of the hydrodynamic bearing device 1 is completed by filling the internal space of the housing 7 with lubricating oil. At this time, the oil surface of the lubricating oil filled in the internal space of the housing 7 sealed by the seal member 9 is a tapered surface 9 a provided on the inner periphery of the seal member 9 and the outer peripheral surface of the shaft portion 2 a of the shaft member 2. It is maintained within the range of the seal space S formed between 2a1.

上述のように構成された流体軸受装置1において、軸部材2を回転させると、軸受スリーブ8の内周面8aの動圧溝の形成領域(上下2箇所)と、これら動圧溝の形成領域にそれぞれ対向する軸部2aの外周面2a1との間のラジアル軸受隙間に、潤滑油の動圧作用による圧力が発生し、軸部材2の軸部2aがラジアル方向に回転自在に非接触支持される。これにより、軸部材2をラジアル方向に回転自在に非接触支持する第1ラジアル軸受部R1と第2ラジアル軸受部R2とが形成される。また、軸受スリーブ8の下側端面8bに形成される動圧溝領域と、この動圧溝領域に対向するフランジ部2bの上側端面2b1との間のスラスト軸受隙間、および底部7bの上側端面7cに形成される動圧溝領域と、この動圧溝領域と対向するフランジ部2bの下側端面2b2との間のスラスト軸受隙間に、潤滑油の動圧作用による圧力がそれぞれ発生し、軸部材2のフランジ部2bが両スラスト方向に回転自在に非接触支持される。これにより、軸部材2をスラスト方向に回転自在に非接触支持する第1スラスト軸受部T1と第2スラスト軸受部T2とが形成される。   In the hydrodynamic bearing device 1 configured as described above, when the shaft member 2 is rotated, dynamic pressure groove formation regions (upper and lower two places) on the inner peripheral surface 8a of the bearing sleeve 8 and formation regions of these dynamic pressure grooves are formed. In the radial bearing gap between the shaft portion 2a and the outer peripheral surface 2a1 facing each other, pressure is generated by the dynamic pressure action of the lubricating oil, and the shaft portion 2a of the shaft member 2 is supported in a non-contact manner so as to be rotatable in the radial direction. The As a result, the first radial bearing portion R1 and the second radial bearing portion R2 that support the shaft member 2 in a non-contact manner so as to be rotatable in the radial direction are formed. Further, a thrust bearing gap between the dynamic pressure groove region formed on the lower end surface 8b of the bearing sleeve 8 and the upper end surface 2b1 of the flange portion 2b facing the dynamic pressure groove region, and the upper end surface 7c of the bottom portion 7b. In the thrust bearing gap between the dynamic pressure groove region formed in the shaft and the lower end surface 2b2 of the flange portion 2b opposed to the dynamic pressure groove region, pressure due to the dynamic pressure action of the lubricating oil is generated respectively. The two flange portions 2b are supported in a non-contact manner so as to be rotatable in both thrust directions. Thereby, the 1st thrust bearing part T1 and the 2nd thrust bearing part T2 which support the shaft member 2 in a non-contact manner so as to be rotatable in the thrust direction are formed.

以上、本発明の一実施形態を説明したが、本発明は、この実施形態に限定されるものではない。   Although one embodiment of the present invention has been described above, the present invention is not limited to this embodiment.

上記実施形態では、凹球面状をなす成形面13aを備えた治具13でゲート跡12を成形した場合を説明したが、これ以外の治具13を用いて成形することも可能である。例えば図6は、ゲート跡12の成形工程の他形態を概念的に示すもので、同図において使用される治具13は、凹球面状の成形面13a(第1成形面)と、成形面13aの外径側に設けられるテーパ面状の成形面13b(第2成形面)とを備えたものである。   In the above-described embodiment, the case where the gate mark 12 is formed by the jig 13 having the molding surface 13a having the concave spherical shape has been described. However, it is also possible to mold using the jig 13 other than this. For example, FIG. 6 conceptually shows another form of the step of forming the gate mark 12, and the jig 13 used in FIG. 6 includes a concave spherical surface 13a (first molding surface) and a molding surface. A tapered molding surface 13b (second molding surface) provided on the outer diameter side of 13a.

図6に示すように、例えばゲート跡12が窪んだ凹状の形態を成す場合、分断面12bを全面に亘って成形するためには、治具13を底部7bの奥深くにまで押し込む必要が生じるが、単に治具13を押し込むだけでは、分断面12b部分の肉がゲート跡12の周囲に押し出されてしまい、分断面12bを完全に成形することができないことがある。ここで、図6に示す治具13を用いて成形を行えば、周囲に押し出された分断面12b部分の肉も第1成形面13aの外径側に設けた第2成形面13bによって成形することができる。これにより、ゲート跡12およびその周囲を成形して、充填材等の脱落をより確実に防ぐことができる。   As shown in FIG. 6, for example, when the gate trace 12 has a concave shape, the jig 13 needs to be pushed deeply into the bottom 7b in order to form the dividing surface 12b over the entire surface. If the jig 13 is simply pushed, the part 12b of meat is pushed out around the gate mark 12, and the part 12b may not be completely formed. Here, if molding is performed using the jig 13 shown in FIG. 6, the meat of the section 12b extruded to the periphery is also molded by the second molding surface 13b provided on the outer diameter side of the first molding surface 13a. be able to. Thereby, the gate mark 12 and its periphery can be shape | molded, and dropping-out of a filler etc. can be prevented more reliably.

また、この実施形態では、第1成形面13aとその外径側で連続する円環状の下端面13c、および下端面13cと第2成形面13bとをつなげる筒状面13dとが治具13に設けられている。このうち、第2成形面13bや筒状面13dが、治具13の押込み方向に対して傾斜させた状態で設けられている。そのため、治具13の押込み時、これらの面13b、13dが比較的緩やかな角度でゲート跡12およびその周囲の面に当るため、押込みにより角部やバリなどを生じることなく成形を行うことができる。   Further, in this embodiment, the first molding surface 13a and an annular lower end surface 13c continuous on the outer diameter side thereof, and a cylindrical surface 13d connecting the lower end surface 13c and the second molding surface 13b are formed on the jig 13. Is provided. Among these, the 2nd shaping | molding surface 13b and the cylindrical surface 13d are provided in the state inclined with respect to the pressing direction of the jig | tool 13. As shown in FIG. Therefore, when the jig 13 is pushed in, these surfaces 13b and 13d come into contact with the gate mark 12 and the surrounding surface at a relatively gentle angle, so that molding can be performed without causing corners or burrs. it can.

上述のように成形されたハウジング7には、図7に示すように、第1成形面13aによる半球面12dと、第2成形面13bによるテーパ面12e、および半球面12dとテーパ面12eとの間に、治具13の下端面13cおよび筒状面13dによる面12f、12gがそれぞれ成形される。また、窪み部7eにおける平坦面7e1とテーパ面12eとが滑らかにつながり、テーパ面12eと筒状成形面12gとが滑らかにつながった形態をなす。   In the housing 7 molded as described above, as shown in FIG. 7, the hemispherical surface 12d by the first molding surface 13a, the tapered surface 12e by the second molding surface 13b, and the hemispherical surface 12d and the tapered surface 12e are formed. In the meantime, the surfaces 12f and 12g by the lower end surface 13c and the cylindrical surface 13d of the jig 13 are respectively formed. Further, the flat surface 7e1 and the tapered surface 12e in the recess 7e are smoothly connected, and the tapered surface 12e and the cylindrical molding surface 12g are smoothly connected.

あるいは、図4に示す凸状のゲート跡12を、第1、第2成形面13a、13bを有する治具13を底部7bの奥深くまで押し込むことによっても、分断面12bを漏れなく成形することができ、分断面12bからの充填材等の脱落をより確実に抑えることができる。この場合、図8に示すように、第1成形面13aによるゲート跡12の表面(凸状面)12dは、窪み部7eの平坦面7e1よりも軸方向下側(ハウジング開口側)に成形される。また、ゲート跡12の周囲には、平坦面7e1と滑らかにつながったテーパ面12eが第2成形面13bにより成形される。   Alternatively, the dividing section 12b can be molded without omission by pressing the jig 13 having the first and second molding surfaces 13a and 13b deep into the bottom 7b of the convex gate trace 12 shown in FIG. This makes it possible to more reliably suppress the falling off of the filler from the dividing surface 12b. In this case, as shown in FIG. 8, the surface (convex surface) 12d of the gate mark 12 by the first molding surface 13a is molded on the lower side in the axial direction (housing opening side) than the flat surface 7e1 of the recess 7e. The A tapered surface 12e smoothly connected to the flat surface 7e1 is formed around the gate mark 12 by the second forming surface 13b.

また、図6に示すように、ゲート跡12を直接成形する第1成形面13aを第2成形面13bよりも下方(ハウジング7側)に突出させた治具13を用いることで、ゲート跡12を直接押し込む面積を最小限にして、ハウジング7に過度の負荷をかけずに成形を行うことができる。これにより、例えば底部7bの上側端面7cに形成される動圧溝形成領域の変形を極力避けて成形を行うことができる。また、上述の形状とすることで、ゲート跡12が凸状あるいは凹状何れの場合にも使用する(兼用する)ことができ、経済的である。   In addition, as shown in FIG. 6, by using a jig 13 in which a first molding surface 13a for directly molding the gate trace 12 is protruded downward (housing 7 side) from the second molding surface 13b, the gate trace 12 is used. It is possible to perform molding without imposing an excessive load on the housing 7 by minimizing the area into which the housing 7 is directly pushed. Thereby, for example, it is possible to perform molding while avoiding deformation of the dynamic pressure groove forming region formed on the upper end surface 7c of the bottom 7b as much as possible. In addition, by using the above-described shape, the gate mark 12 can be used (also used) when it is convex or concave, and is economical.

何れにしても、テーパ面12eを成形する第2成形面13bのテーパ角(傾斜角)δは、平坦面7e1とテーパ面12eとを滑らかにつなげる観点から、例えば図6に示す治具13の押込み方向線(1点鎖線)に直交する面から10°〜20°傾斜していることが望ましい。   In any case, the taper angle (inclination angle) δ of the second molding surface 13b that molds the taper surface 12e is, for example, from the viewpoint of smoothly connecting the flat surface 7e1 and the taper surface 12e of the jig 13 shown in FIG. It is desirable to incline by 10 ° to 20 ° from a plane perpendicular to the indentation direction line (dashed line).

また、以上の実施形態では、射出時のゲートを、成形金型の底部7bの軸心(図示例では、下側端面7dの窪み部7eの中央)に対応する位置に1箇所設けた場合を説明したが、特にこの形態に限ることはない。例えば、上記ゲートを、底部7bの軸心以外の箇所に設ける場合や、複数箇所に設ける場合にも本発明を適用することができる。また、上述のゲート形状(点状ゲート)に限らず、フィルム状(環状)のゲートを設ける場合にも同様に本発明を適用することができる。   Moreover, in the above embodiment, the case where the gate at the time of injection is provided at one position corresponding to the axis of the bottom 7b of the molding die (in the illustrated example, the center of the recess 7e of the lower end surface 7d) is provided. Although described, it is not limited to this form. For example, the present invention can be applied to the case where the gate is provided at a location other than the axis of the bottom portion 7b or at a plurality of locations. Further, the present invention is not limited to the above-described gate shape (dot-shaped gate) but can be applied to a case where a film-like (annular) gate is provided.

また、以上の実施形態では、ハウジング7の射出成形後、ゲート跡12の分断部分12aを、治具13で成形する場合を説明したが、他の方法を採ることもできる。例えば図6に示すように、ゲート跡12の表面に被覆材14を供給し、この被覆材14でゲート跡12の表面を被覆することによっても、同様に分断面12bからの充填材等の脱落を防ぐことができる。被覆材14としては、例えば光硬化性樹脂が使用可能であり、特に硬化時間の短い紫外線硬化樹脂を用いるのが好ましい。   Moreover, although the above embodiment demonstrated the case where the part 12a of the gate trace 12 was shape | molded with the jig | tool 13 after the injection molding of the housing 7, another method can also be taken. For example, as shown in FIG. 6, the covering material 14 is supplied to the surface of the gate trace 12 and the surface of the gate trace 12 is covered with the coating material 14. Can be prevented. As the covering material 14, for example, a photocurable resin can be used, and it is particularly preferable to use an ultraviolet curable resin having a short curing time.

また、以上の実施形態では、ラジアル軸受部R1、R2およびスラスト軸受部T1、T2として、へリングボーン形状やスパイラル形状の動圧溝により潤滑流体の動圧作用を発生させる構成を例示しているが、本発明はこれに限定されるものではない。   In the above embodiment, the radial bearing portions R1 and R2 and the thrust bearing portions T1 and T2 are configured to generate the dynamic pressure action of the lubricating fluid by the herringbone shape or spiral shape dynamic pressure grooves. However, the present invention is not limited to this.

例えば、ラジアル軸受部R1、R2として、いわゆるステップ軸受や多円弧軸受を採用してもよい。   For example, so-called step bearings or multi-arc bearings may be employed as the radial bearing portions R1 and R2.

ステップ軸受としては、例えば図示は省略するが、軸受スリーブ8の内周面8aのラジアル軸受隙間に面する領域(ラジアル軸受面となる領域)に、複数の軸方向溝形状の動圧溝を円周方向所定間隔に設けたものが挙げられる。このステップ軸受により、ラジアル軸受部R1、R2の一方又は双方が構成される。   As the step bearing, although not shown, for example, a plurality of axial groove-shaped dynamic pressure grooves are circularly formed in a region facing the radial bearing gap on the inner peripheral surface 8a of the bearing sleeve 8 (region serving as the radial bearing surface). The thing provided in the circumferential direction predetermined interval is mentioned. One or both of the radial bearing portions R1 and R2 are configured by the step bearing.

多円弧軸受としては、例えば図示は省略するが、軸受スリーブ8の内周面8aのラジアル軸受面となる領域を、3つの円弧面で構成したものが挙げられる(いわゆる3円弧軸受)。3つの円弧面の曲率中心は、それぞれ、軸受スリーブ8(軸部2a)の軸中心から等距離オフセットされている。3つの円弧面で区画される各領域において、ラジアル軸受隙間は、円周方向の両方向に対して、それぞれ楔状に漸次縮小した形状を有している。そのため、軸受スリーブ8と軸部2aとが相対回転すると、その相対回転の方向に応じて、ラジアル軸受隙間内の潤滑流体が楔状に縮小した最小隙間側に押し込まれて、その圧力が上昇する。このような構成の多円弧軸受における潤滑流体の動圧作用によって、軸受スリーブ8と軸部2aとが非接触支持され、ラジアル軸受部R1、R2の一方又は双方が構成される。なお、3つの円弧面の相互間の境界部に、分離溝と称される、一段深い軸方向溝を形成してもよい。   As the multi-arc bearing, for example, although not shown in the figure, there is an example in which a region that becomes a radial bearing surface of the inner peripheral surface 8a of the bearing sleeve 8 is configured by three arc surfaces (so-called three-arc bearing). The centers of curvature of the three arc surfaces are offset from each other by an equal distance from the shaft center of the bearing sleeve 8 (shaft portion 2a). In each region defined by three arcuate surfaces, the radial bearing gap has a shape gradually reduced in a wedge shape in both circumferential directions. For this reason, when the bearing sleeve 8 and the shaft portion 2a rotate relative to each other, the lubricating fluid in the radial bearing gap is pushed into the minimum gap side reduced in a wedge shape in accordance with the direction of the relative rotation, and the pressure rises. The bearing sleeve 8 and the shaft portion 2a are supported in a non-contact manner by the dynamic pressure action of the lubricating fluid in the multi-arc bearing having such a configuration, and one or both of the radial bearing portions R1 and R2 are configured. Note that a deeper axial groove called a separation groove may be formed at the boundary between the three arc surfaces.

多円弧軸受は、これ以外の構成を採ることもできる。例えば図示は省略するが、軸受スリーブ8の内周面8aのラジアル軸受面となる領域を、3つの円弧面で構成し(いわゆる3円弧軸受)、3つの円弧面で区画される各領域において、ラジアル軸受隙間を、円周方向の一方向に対して、それぞれ楔状に漸次縮小した形状とすることもできる。このような構成の多円弧軸受は、テーパ軸受と称されることもある。また、3つの円弧面の相互間の境界部に、分離溝と称される、一段深い軸方向溝を形成することもできる。この場合、軸受スリーブ8と軸部2aとが所定方向に相対回転すると、ラジアル軸受隙間内の潤滑流体が楔状に縮小した最小隙間側に押し込まれて、その圧力が上昇する。このような構成の多円弧軸受における潤滑流体の動圧作用によって、軸受スリーブ8と軸部2aとが非接触支持され、ラジアル軸受部R1、R2の一方又は双方が構成される。   The multi-arc bearing can take other configurations. For example, although illustration is omitted, a region that becomes a radial bearing surface of the inner peripheral surface 8a of the bearing sleeve 8 is configured by three arc surfaces (so-called three arc bearings), and in each region partitioned by the three arc surfaces, The radial bearing gap may be formed in a shape gradually reduced in a wedge shape with respect to one direction in the circumferential direction. The multi-arc bearing having such a configuration may be referred to as a taper bearing. A deeper axial groove called a separation groove can also be formed at the boundary between the three arc surfaces. In this case, when the bearing sleeve 8 and the shaft portion 2a rotate relative to each other in a predetermined direction, the lubricating fluid in the radial bearing gap is pushed into the minimum gap side reduced in a wedge shape, and the pressure rises. The bearing sleeve 8 and the shaft portion 2a are supported in a non-contact manner by the dynamic pressure action of the lubricating fluid in the multi-arc bearing having such a configuration, and one or both of the radial bearing portions R1 and R2 are configured.

多円弧軸受は、さらに別の構成を採ることもできる。例えば図示は省略するが、上記3円弧軸受において、3つの円弧面の最小隙間側の円周方向所定領域を、それぞれ、軸受スリーブ8(軸部2a)の軸中心を曲率中心とする同心かつ同径の円弧で構成することもできる。従って、各所定領域において、ラジアル軸受隙間(最小隙間)は一定になる。このような構成の多円弧軸受は、テーパ・フラット軸受と称され、ラジアル軸受部R1、R2の一方又は双方を構成する。   The multi-arc bearing can also take another configuration. For example, although not shown in the figure, in the above-mentioned three arc bearings, the circumferential predetermined regions on the minimum gap side of the three arc surfaces are concentric and concentric with the axis center of the bearing sleeve 8 (shaft portion 2a) as the center of curvature. It can also be constituted by a circular arc of a diameter. Accordingly, the radial bearing gap (minimum gap) is constant in each predetermined region. The multi-arc bearing having such a configuration is called a taper / flat bearing, and constitutes one or both of the radial bearing portions R1 and R2.

以上の各例における多円弧軸受は、いわゆる3円弧軸受であるが、これに限らず、いわゆる4円弧軸受、5円弧軸受、さらに6円弧以上の数の円弧面で構成された多円弧軸受を採用してもよい。また、ラジアル軸受部をステップ軸受や多円弧軸受で構成する場合、ラジアル軸受部R1、R2のように、2つのラジアル軸受部を軸方向に離隔して設けた構成とする他、軸受スリーブ8の内周面8aの上下領域に亘って1つのラジアル軸受部を設けた構成としてもよい。   The multi-arc bearings in the above examples are so-called three-arc bearings, but are not limited to this, and so-called four-arc bearings, five-arc bearings, and multi-arc bearings composed of more than six arc surfaces are adopted. May be. Further, when the radial bearing portion is constituted by a step bearing or a multi-arc bearing, in addition to the configuration in which the two radial bearing portions are separated from each other in the axial direction as in the radial bearing portions R1 and R2, the bearing sleeve 8 It is good also as a structure which provided the one radial bearing part over the up-and-down area | region of the internal peripheral surface 8a.

また、スラスト軸受部T1、T2の一方又は双方は、例えば、スラスト軸受面となる領域に、複数の半径方向溝形状の動圧溝を円周方向所定間隔に設けた、いわゆるステップ軸受、いわゆる波型軸受(ステップ型が波型になったもの)等で構成することもできる。   Further, one or both of the thrust bearing portions T1 and T2 are, for example, so-called step bearings, so-called wave bearings, in which a plurality of radial groove-shaped dynamic pressure grooves are provided at predetermined intervals in the circumferential direction in a region serving as a thrust bearing surface. It can also be constituted by a mold bearing (a step type having a wave shape) or the like.

また、ラジアル軸受部R1、R2やスラスト軸受部T1、T2を動圧軸受以外の軸受で構成することもでき、例えばスラスト軸受部としてピボット軸受が、ラジアル軸受部として真円軸受が使用可能である。   Further, the radial bearing portions R1 and R2 and the thrust bearing portions T1 and T2 can be configured by bearings other than the dynamic pressure bearing. For example, a pivot bearing can be used as the thrust bearing portion, and a round bearing can be used as the radial bearing portion. .

また、以上の実施形態では、流体軸受装置1の内部に充満し、軸受スリーブ8と軸部材2との間のラジアル軸受隙間や、軸受スリーブ8およびハウジング7と軸部材2との間のスラスト軸受隙間に潤滑膜を形成する流体として、潤滑油を例示したが、それ以外にも各軸受隙間に潤滑膜を形成可能な流体、例えば空気等の気体や、磁性流体等の流動性を有する潤滑剤を使用することもできる。   In the above embodiment, the hydrodynamic bearing device 1 is filled and the radial bearing gap between the bearing sleeve 8 and the shaft member 2 or the thrust bearing between the bearing sleeve 8 and the housing 7 and the shaft member 2 is filled. Lubricating oil is exemplified as the fluid that forms the lubricating film in the gap, but other fluids that can form the lubricating film in the bearing gaps, for example, a gas such as air, or a lubricant having fluidity such as magnetic fluid Can also be used.

本発明の一実施形態に係る流体軸受装置を組み込んだ情報機器用スピンドルモータの断面図である。1 is a cross-sectional view of a spindle motor for information equipment incorporating a hydrodynamic bearing device according to an embodiment of the present invention. 流体軸受装置の断面図である。It is sectional drawing of a hydrodynamic bearing apparatus. ハウジングの成形工程を概念的に示す断面図である。It is sectional drawing which shows the formation process of a housing notionally. ハウジングのゲート跡成形の一例を概念的に示す断面図である。It is sectional drawing which shows notionally an example of gate mark shaping | molding of a housing. ゲート跡周辺の一例を示す拡大断面図である。It is an expanded sectional view showing an example around a gate mark. ハウジングのゲート跡成形の他の例を概念的に示す断面図である。It is sectional drawing which shows notionally the other example of gate mark shaping | molding of a housing. ゲート跡周辺の他の例を示す拡大断面図である。It is an expanded sectional view showing other examples around a gate mark. ゲート跡周辺の他の例を示す拡大断面図である。It is an expanded sectional view showing other examples around a gate mark. ハウジングのゲート跡の被覆加工の一例を概念的に示す断面図である。It is sectional drawing which shows notionally an example of the covering process of the gate trace of a housing.

符号の説明Explanation of symbols

1 流体軸受装置
2 軸部材
3 ディスクハブ
4 ステータコイル
5 ロータマグネット
7 ハウジング
7a 側部
7b 底部
7c 上側端面
7d 下側端面
7e 窪み部
8 軸受スリーブ
9 シール部材
10a ランナー
10b 点状ゲート
10c キャビティー
11 ゲート樹脂部
12 ゲート跡
12a 分断部分
12b 分断面
12c 凸部
12d 表面
12e テーパ面
13 治具
13a 第1成形面
13b 第2成形面
R1、R2 ラジアル軸受部
T1、T2 スラスト軸受部
DESCRIPTION OF SYMBOLS 1 Fluid dynamic bearing apparatus 2 Shaft member 3 Disc hub 4 Stator coil 5 Rotor magnet 7 Housing 7a Side part 7b Bottom part 7c Upper side end face 7d Lower side end face 7e Recessed part 8 Bearing sleeve 9 Seal member 10a Runner 10b Point gate 10c Cavity 11 Gate Resin portion 12 Gate mark 12a Divided portion 12b Divided section 12c Protruding portion 12d Surface 12e Tapered surface 13 Jig 13a First molding surface 13b Second molding surface R1, R2 Radial bearing portion T1, T2 Thrust bearing portion

Claims (10)

ハウジングと、ハウジングの内部に配置された軸受スリーブと、軸受スリーブの内周面に挿入された軸部材と、軸受スリーブの内周面と軸部材の外周面との間のラジアル軸受隙間に生じる流体の潤滑膜で軸部材をラジアル方向に非接触支持するラジアル軸受部とを備えた流体軸受装置において、
ハウジングが充填材を含む樹脂の射出成形品で、
ハウジングのゲート跡の先端に形成された分断部分の凸部押し倒され、押し倒された凸部で分断面がカバーされていることを特徴とする流体軸受装置。
Fluid generated in a housing, a bearing sleeve disposed inside the housing, a shaft member inserted into the inner peripheral surface of the bearing sleeve, and a radial bearing gap between the inner peripheral surface of the bearing sleeve and the outer peripheral surface of the shaft member A hydrodynamic bearing device including a radial bearing portion that non-contact supports the shaft member in the radial direction with the lubricating film of
The housing is a resin injection molded product containing a filler .
A hydrodynamic bearing device, characterized in that a projecting portion of a divided portion formed at a tip of a gate mark of a housing is pushed down, and a divided section is covered with the pushed-down convex portion .
底部を一体に有するハウジングと、ハウジングの内部に配置された軸受スリーブと、軸受スリーブの内周面に挿入された軸部材と、軸受スリーブの内周面と軸部材の外周面との間のラジアル軸受隙間に生じる流体の圧力で軸部材をラジアル方向に非接触支持するラジアル軸受部とを備えた流体軸受装置において、
ハウジングが樹脂の射出成形品で、ハウジングの底部には窪み部が設けられ、窪み部の底面にゲート跡が形成されると共に、ゲート跡の先端に分断部分が形成されており、
窪み部に被覆材を充填することで分断部分を含むゲート跡全体が被覆材で被覆されていることを特徴とする流体軸受装置。
A housing integrally having a bottom, a bearing sleeve disposed inside the housing, a shaft member inserted into the inner peripheral surface of the bearing sleeve, and a radial between the inner peripheral surface of the bearing sleeve and the outer peripheral surface of the shaft member In a hydrodynamic bearing device including a radial bearing portion that non-contact-supports a shaft member in a radial direction by a fluid pressure generated in a bearing gap,
The housing is a resin injection-molded product, a recess is provided at the bottom of the housing, a gate mark is formed on the bottom surface of the recess, and a split part is formed at the tip of the gate mark,
A hydrodynamic bearing device, wherein the entire gate mark including the divided portion is covered with a covering material by filling the indentation with a covering material .
ゲート跡の表面は、滑らかな凸状の曲面である請求項1記載の流体軸受装置。   The hydrodynamic bearing device according to claim 1, wherein the surface of the gate mark is a smooth convex curved surface. さらに、ゲート跡の周囲が成形されている請求項1記載の流体軸受装置。   2. The hydrodynamic bearing device according to claim 1, wherein the periphery of the gate mark is formed. ハウジングが有底筒状をなし、その底部の軸心にゲート跡を有する請求項1又は2記載
の流体軸受装置。
The hydrodynamic bearing device according to claim 1, wherein the housing has a bottomed cylindrical shape and has a gate mark at an axis center of the bottom portion.
請求項1〜5記載の流体軸受装置と、ロータマグネットと、ステータコイルとを備えた
モータ。
A motor comprising the hydrodynamic bearing device according to claim 1, a rotor magnet, and a stator coil.
ハウジングと、ハウジングの内部に配置された軸受スリーブと、軸受スリーブの内周面に挿入された軸部材と、軸受スリーブの内周面と軸部材の外周面との間のラジアル軸受隙間に生じる流体の潤滑膜で軸部材をラジアル方向に非接触支持するラジアル軸受部とを備えた流体軸受装置の製造方法において、
ハウジングを充填材を含む樹脂材料で射出成形して離型した後、ゲート跡の先端に形成された分断部分の凸部を治具で押し倒して、分断面をカバーすることを特徴とする流体軸受装置の製造方法。
Fluid generated in a housing, a bearing sleeve disposed inside the housing, a shaft member inserted into the inner peripheral surface of the bearing sleeve, and a radial bearing gap between the inner peripheral surface of the bearing sleeve and the outer peripheral surface of the shaft member In the method of manufacturing a hydrodynamic bearing device comprising a radial bearing portion that non-contact supports the shaft member in the radial direction with the lubricating film of
A hydrodynamic bearing characterized in that a housing is injection-molded with a resin material containing a filler and released from the mold, and then a convex portion of a divided portion formed at the tip of a gate mark is pushed down with a jig to cover a divided section. Device manufacturing method.
治具を回転させながらゲート跡を成形する請求項7記載の流体軸受装置の製造方法。   8. The method of manufacturing a hydrodynamic bearing device according to claim 7, wherein the gate mark is formed while rotating the jig. ゲート跡を加熱しながら成形する請求項7記載の流体軸受装置の製造方法。   The method of manufacturing a hydrodynamic bearing device according to claim 7, wherein the gate mark is formed while being heated. ゲート跡を成形する第1成形面と、ゲート跡の周囲を成形する第2成形面とを備えた治
具で成形を行う請求項7記載の流体軸受装置の製造方法。
8. The method of manufacturing a hydrodynamic bearing device according to claim 7, wherein the forming is performed by a jig having a first forming surface for forming a gate mark and a second forming surface for forming the periphery of the gate mark.
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