JP4753339B2 - Non-contact communication medium - Google Patents

Non-contact communication medium Download PDF

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Publication number
JP4753339B2
JP4753339B2 JP2001302730A JP2001302730A JP4753339B2 JP 4753339 B2 JP4753339 B2 JP 4753339B2 JP 2001302730 A JP2001302730 A JP 2001302730A JP 2001302730 A JP2001302730 A JP 2001302730A JP 4753339 B2 JP4753339 B2 JP 4753339B2
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Japan
Prior art keywords
communication medium
elastic body
contact communication
primary molded
medium according
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JP2001302730A
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JP2003108964A (en
Inventor
則夫 大友
昭博 高橋
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Tokin Corp
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NEC Tokin Corp
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    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06KGRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
    • G06K19/00Record carriers for use with machines and with at least a part designed to carry digital markings
    • G06K19/02Record carriers for use with machines and with at least a part designed to carry digital markings characterised by the selection of materials, e.g. to avoid wear during transport through the machine
    • G06K19/027Record carriers for use with machines and with at least a part designed to carry digital markings characterised by the selection of materials, e.g. to avoid wear during transport through the machine the material being suitable for use as a textile, e.g. woven-based RFID-like labels designed for attachment to laundry items

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Theoretical Computer Science (AREA)
  • Credit Cards Or The Like (AREA)
  • Structures Or Materials For Encapsulating Or Coating Semiconductor Devices Or Solid State Devices (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は、非接触でデータの読み出しや書き込みを行う非接触通信媒体に関するものであり、より具体的にはICチップと送受信アンテナコイルからなるICモジュールを具備したICタグやICカードに、曲げ変形を生じた際の損傷を防止する方法に関わるものである。
【0002】
【従来の技術】
近年、外部装置との信号交換を、電磁波を利用して行なう非接触通信媒体が、種々の分野で使用されている。この非接触通信媒体は、データの処理装置や記憶装置として機能するICチップと、信号の送受信を行なうアンテナコイルを基本要素とし、用途に応じてカードやシートの形状の基材に封止成形されて製品に仕上げられている。
【0003】
そして、従来、この種の通信媒体は、厚み0.6〜0.9mm、縦横86×54mm前後のポリ塩化ビニル(以下、PVCと記す)やポリエチレンテレフタレート(以下、PETと記す)などのプラスチック材料と、ホットメルトあるいは熱硬化型接着剤などを組み合わせたカード状基材や、粘着剤を塗布した合成紙などの紙基材の貼り合わせたものが主であり、内部にICモジュールを配置して構成され、引張りや曲げ変形に対して、ある程度の強度を有する媒体して使用されてきた。
【0004】
昨今、非接触通信媒体の用途多様化に伴い、商品タグとしての市場の要望が増加し、ICモジュール自体の形状の多様化や、タグとしたときの小型化、さらには使用条件に合わせての曲げ変形に対する強度の向上など、ユーザーの要求も多様になってきている。しかしながら、上記の従来技術では、必ずしもこれらの新しい要求に対し、応じきれなくなりつつあるのが実状である。
【0005】
特に、問題なのが、厚みが1mm以上のICモジュールの成形であり、成形後の媒体が曲面に貼り付けて使用されるような用途が増えており、このような場合に関しては、従来のような硬質の材料による構成では、可撓性に乏しく剛性が高過ぎるため、無理に貼り付けようとすると、破断に至ってしまうことがあった。
【0006】
また、これを克服するために紙基材を用いることがあるが、この場合には、ICチップやチップコンデンサなど、チップ形状の複数の表面実装部品で構成されるICモジュールの形状が、表面に浮き出して、平滑に成形することが極めて困難である。その上、曲げの繰り返しによって比較的容易に破断してしまう。
【0007】
そして、さらに小型化を求められても、基材のICモジュールの周辺部分に、少なくとも2mm以上の接着代が必要となるなど、数々の問題があり、上記従来の構成では、所望の形状を得ることが極めて困難な状況である。
【0008】
【発明が解決しようとする課題】
従って、本発明が解決しようとする技術的な課題は、上記の従来の問題点を解決し、曲げ変形に対して、十分な強度を具備した非接触通信媒体を提供することである。
【0009】
【課題を解決するための手段】
本発明は、ICモジュールの周囲に弾性体を配置するとともに、用いる弾性体のショア硬度を限定し、非接触通信媒体に加わった曲げ応力を、前記弾性体に吸収させることにより、曲げ変形に対する強度を向上することを検討した結果、なされたものである。
【0010】
即ち、本発明は、ICチップと送受信アンテナコイルを有するICモジュールを具備した非接触通信媒体において、前記ICモジュールを内部に封止した矩形板状の一次成形体と、前記一次成形体と同じ形状で前記一次成形体を収納する空間部が内部に設けられた板状の弾性体とを備え、前記弾性体は、前記一次成形体の長さ及び幅方向の周囲を包囲してなり、少なくとも一部は、ショア硬度80以下であることを特徴とする非接触通信媒体である。
【0013】
また、本発明は、前記の非接触通信媒体において、前記弾性体が、織布からなることを特徴とする非接触通信媒体である。
【0014】
また、本発明は、前記の非接触通信媒体において、前記弾性体が、不織布からなることを特徴とする非接触通信媒体である。
【0015】
また、本発明は、前記の非接触通信媒体において、前記弾性体が、エラストマーからなることを特徴とする非接触通信媒体である。
【0016】
また、本発明は、前記の非接触通信媒体において、前記弾性体が、融点が80〜200℃のホットメルト接着剤からなることを特徴とする非接触通信媒体である。
【0017】
また、本発明は、前記の非接触通信媒体において、前記弾性体が、ポリエステル系高分子を主成分とするホットメルト接着剤であることを特徴とする非接触通信媒体である。
【0018】
また、本発明は、前記の非接触通信媒体において、前記弾性体が、織布、不織布、エラストマー、融点が80〜200℃のホットメルト接着剤から選ばれる少なくとも1種を含むことを特徴とする非接触通信媒体である。
【0019】
【作用】
本発明においては、前記のようにICモジュールの近傍に、ショア硬度80以下の弾性体を緩衝材として配置するので、非接触通信媒体に曲げ変形が加わっても、破壊に至ることが、極めて少なくなる。ショア硬度を80以下に限定したのは、これ以上のショア硬度の弾性体では、緩衝材として十分に機能しないからである。
【0020】
また、用いる弾性体の材質は、80以下のショア硬度で得られるものであれば、基本的に限定されるものではなく、例えば、各種の、織布、不織布、エラストマー、ホットメルト接着剤などが使用できる。ただし、ホットメルト接着剤を用いる場合は、加熱して可塑化した状態で、ICモジュール近傍に流し込むことになるので、可塑化し得る温度が過度に高いと、基材などの周辺の部材を損傷する可能性があり、その融点を80〜200℃に限定する必要がある。なお、80℃以上という限定条件を加えたのは、一般に融点の低いホットメルト接着剤は、平均分子量が低く、それに付随して機械的な強度も低くなるからである。
【0021】
【発明の実施の形態】
次に、本発明の実施の形態について、図を参照して具体的に説明する。
【0022】
図1は、本発明によるICタグの一例を示す図で、寸法は、厚さが2mm、長さが60mm、幅が12mmである。図1(a)は完成品である二次成形体の側面図、図1(b)は、各部品の組み合わせ構成図、図1(c)は弾性体の正面図である。図1において、100は非接触通信媒体の完成品、101は弾性体、102はカバーシート、200は一次成形体で、内部にICモジュールが配置されている。
【0023】
本例においては、弾性体101として、羊毛繊維を圧縮成形したフェルトが用いられていて、図1(c)に示したように、内部に一次成形体200が収納できるように、一次成形体の形状に適合した空間部103が設けられている。また、カバーシートとしては、厚さが0.25mmのPETフィルムが用いられていて、図1(b)における弾性体101と一次成形体200に対向する側には、ホットメルト接着剤が塗付されている。
【0024】
また、図2は、図1における一次成形体200の内部構成を示す図であり、図2(a)は正面図、図2(b)は側面図である。図2において、201は基板であり、ポリイミドのフィルムからなっている。基板201の上には、エポキシ樹脂で封止されたICベアチップ202、チップコンデンサ203が載置されている。204はアンテナコイルであり、ICベアチップ202とチップコンデンサ203とともにICモジュールを構成している。ICモジュールは、PETからなるベース基材205により封止され、一次成形体を構成している。
【0025】
そして、前記の各部材は、図1(b)に示したように配置し、上下方向から熱プレスを行ない、積層して二次成形体、即ち、ICタグの完成品100を得る。
【0026】
このようにして作製したICタグを、直径100mmの円筒に巻き付けるという操作を繰り返すことで、曲げ変形に対する強度を評価した。その結果、何ら損傷が認められなかった。比較のため、弾性体101の代替にPETを用いたもので、同様の評価を行なったところ、評価に用いたICタグの23%に、接着面での剥離などの損傷が見られた。
【0027】
なお、ここでは、一次成形体200に四周に弾性体を配置した例を示したが、弾性体で一次成形体全体を包囲する構造としても、前記の例と同等以上の効果が得られることは、論を俟たない。また、弾性体を一次成形体、即ち、ICモジュールの最長辺近傍にのみ配置しても、前記の例と同様の結果が得られることが確認できた。
【0028】
さらに、前記に例では、弾性体としてフェルトを用いたが、同等のショア硬度を具備した弾性体として、スチレン−ブタジエンゴム、ポリエステル繊維の織布、エチレン−酢酸ビニル共重合体と脂肪族系の石油樹脂を重量比で1:1で混合したホットメルト接着剤、ポリエステルを変性したホットメルト接着剤を用いた場合も、同様の効果が得られた。
【0029】
【発明の効果】
以上に説明したように、本発明によれば、ICモジュールの近傍に弾性体を配置することで、非接触通信媒体の曲げ変形に対する強度を向上することが可能となり、信頼を確保することができる。なお、実施の形態には、ICタグに応用した例を示したが、IDカード、プリペイドカードにも適用し得るのは勿論である。
【図面の簡単な説明】
【図1】本発明によるICタグの一例を示す図で、図1(a)は完成品である二次成形体の側面図、図1(b)は、各部品の組み合わせ構成図、図1(c)は弾性体の正面図。
【図2】一次成形体の内部構成を示す図であり、図2(a)は正面図、図2(b)は側面図。
【符号の説明】
100 ICタグの完成品
101 弾性体
102 カバーシート
103 空間部
200 一次成形体
201 基板
202 ICベアチップ
203 チップコンデンサ
204 アンテナコイル
205 ベース基材
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a non-contact communication medium that reads and writes data in a non-contact manner. More specifically, the present invention relates to an IC tag or an IC card that includes an IC module including an IC chip and a transmission / reception antenna coil. It relates to a method for preventing damage caused by the occurrence of damage.
[0002]
[Prior art]
In recent years, non-contact communication media that use electromagnetic waves to exchange signals with external devices have been used in various fields. This non-contact communication medium has an IC chip that functions as a data processing device and storage device, and an antenna coil that transmits and receives signals as its basic elements, and is sealed and formed on a base material in the shape of a card or sheet depending on the application. The product is finished.
[0003]
Conventionally, this type of communication medium is a plastic material such as polyvinyl chloride (hereinafter referred to as PVC) and polyethylene terephthalate (hereinafter referred to as PET) having a thickness of 0.6 to 0.9 mm and a length and width of about 86 × 54 mm. And a card-like base material combined with hot melt or thermosetting adhesive, or a paper base material such as synthetic paper coated with an adhesive. It has been used as a medium having a certain degree of strength against tensile and bending deformation.
[0004]
In recent years, with the diversification of applications of non-contact communication media, the demand for product tags has increased, the diversification of the shape of IC modules themselves, the miniaturization of tags, and the use conditions. User demands such as improvement of strength against bending deformation have been diversified. However, in the above-described conventional technology, it is not always possible to meet these new requirements.
[0005]
In particular, the problem is the molding of IC modules with a thickness of 1 mm or more, and there are increasing applications in which the medium after molding is used after being attached to a curved surface. In the structure by a hard material, since it is lacking in flexibility and rigidity is too high, when it tried to attach forcibly, it might lead to a fracture | rupture.
[0006]
In order to overcome this, a paper base material may be used. In this case, the shape of the IC module composed of a plurality of chip-shaped surface mounting components such as an IC chip and a chip capacitor is formed on the surface. It is very difficult to protrude and form smoothly. In addition, it is relatively easily broken by repeated bending.
[0007]
Even if further downsizing is required, there are a number of problems such as the need for a bonding margin of at least 2 mm in the peripheral portion of the substrate IC module, and the above-described conventional configuration obtains a desired shape. This is an extremely difficult situation.
[0008]
[Problems to be solved by the invention]
Therefore, the technical problem to be solved by the present invention is to solve the above-mentioned conventional problems and provide a non-contact communication medium having sufficient strength against bending deformation.
[0009]
[Means for Solving the Problems]
In the present invention, an elastic body is arranged around the IC module, the Shore hardness of the elastic body to be used is limited, and the bending stress applied to the non-contact communication medium is absorbed by the elastic body, whereby the strength against bending deformation is achieved. It was made as a result of examining improvement.
[0010]
That is, the present invention is the same shape in the contactless communication medium provided with the IC module, and a rectangular plate-like primary molded body encapsulating the IC module therein, and the primary molded body having an IC chip and transceiver antenna coil in a plate-like elastic body provided space for accommodating the primary molded body inside, the elastic body is made to surround the periphery of the length and width direction of the primary molded body, without low some and also is a non-contact communication medium according to claim der Rukoto Shore hardness of 80 or less.
[0013]
Further, the present invention provides a non-contact communication medium of the, the elastic body is a non-contact communication medium, characterized by comprising a woven fabric.
[0014]
Moreover, this invention is a non-contact communication medium characterized by the said elastic body consisting of a nonwoven fabric in the said non-contact communication medium.
[0015]
According to the present invention, in the non-contact communication medium, the elastic body is made of an elastomer.
[0016]
The present invention is the non-contact communication medium according to the non-contact communication medium, wherein the elastic body is made of a hot-melt adhesive having a melting point of 80 to 200 ° C.
[0017]
The present invention is the non-contact communication medium, wherein the elastic body is a hot-melt adhesive mainly composed of a polyester polymer.
[0018]
In the non-contact communication medium according to the present invention, the elastic body includes at least one selected from a woven fabric, a nonwoven fabric, an elastomer, and a hot melt adhesive having a melting point of 80 to 200 ° C. It is a non-contact communication medium.
[0019]
[Action]
In the present invention, as described above, an elastic body having a Shore hardness of 80 or less is disposed as a cushioning material in the vicinity of the IC module. Become. The reason why the Shore hardness is limited to 80 or less is that an elastic body having a Shore hardness of more than this does not function sufficiently as a buffer material.
[0020]
The material of the elastic body to be used is not basically limited as long as it can be obtained with a Shore hardness of 80 or less. For example, various woven fabrics, non-woven fabrics, elastomers, hot melt adhesives, etc. Can be used. However, when a hot melt adhesive is used, it is poured into the vicinity of the IC module while being plasticized by heating. If the temperature at which plasticization is possible is excessively high, peripheral members such as a substrate may be damaged. There is a possibility, and it is necessary to limit its melting point to 80-200 ° C. The reason why the limiting condition of 80 ° C. or higher is added is that a hot-melt adhesive having a low melting point generally has a low average molecular weight and a concomitant reduction in mechanical strength.
[0021]
DETAILED DESCRIPTION OF THE INVENTION
Next, embodiments of the present invention will be specifically described with reference to the drawings.
[0022]
FIG. 1 is a diagram showing an example of an IC tag according to the present invention. The dimensions are 2 mm in thickness, 60 mm in length, and 12 mm in width. FIG. 1A is a side view of a secondary molded body as a finished product, FIG. 1B is a combination configuration diagram of each component, and FIG. 1C is a front view of an elastic body. In FIG. 1, 100 is a completed product of a non-contact communication medium, 101 is an elastic body, 102 is a cover sheet, 200 is a primary molded body, and an IC module is disposed therein.
[0023]
In this example, a felt obtained by compression-molding wool fibers is used as the elastic body 101, and as shown in FIG. 1 (c), the primary molded body 200 can be accommodated therein. A space portion 103 adapted to the shape is provided. Moreover, as the cover sheet, a PET film having a thickness of 0.25 mm is used, and a hot melt adhesive is applied to the side facing the elastic body 101 and the primary molded body 200 in FIG. Has been.
[0024]
2 is a diagram showing an internal configuration of the primary molded body 200 in FIG. 1, FIG. 2 (a) is a front view, and FIG. 2 (b) is a side view. In FIG. 2, reference numeral 201 denotes a substrate made of a polyimide film. On the substrate 201, an IC bare chip 202 and a chip capacitor 203 sealed with an epoxy resin are placed. An antenna coil 204 constitutes an IC module together with the IC bare chip 202 and the chip capacitor 203. The IC module is sealed with a base substrate 205 made of PET to form a primary molded body.
[0025]
The members are arranged as shown in FIG. 1 (b), hot pressed from above and below, and laminated to obtain a secondary molded body, that is, a finished product 100 of an IC tag.
[0026]
The strength against bending deformation was evaluated by repeating the operation of winding the IC tag thus produced around a cylinder having a diameter of 100 mm. As a result, no damage was observed. For comparison, PET was used as an alternative to the elastic body 101 and the same evaluation was performed. As a result, 23% of the IC tag used for the evaluation showed damage such as peeling on the adhesive surface.
[0027]
In addition, although the example which has arrange | positioned the elastic body to the four periphery to the primary molded object 200 was shown here, even if it is a structure which surrounds the whole primary molded object with an elastic body, the effect more than equivalent to the said example is acquired. , Do not hesitate. Further, it was confirmed that the same result as in the above example was obtained even when the elastic body was disposed only in the vicinity of the primary molded body, that is, the longest side of the IC module.
[0028]
Furthermore, in the above example, felt was used as the elastic body, but as an elastic body having equivalent Shore hardness, styrene-butadiene rubber, polyester fiber woven fabric, ethylene-vinyl acetate copolymer and aliphatic series The same effect was obtained when a hot melt adhesive in which petroleum resin was mixed at a weight ratio of 1: 1 and a hot melt adhesive in which polyester was modified were used.
[0029]
【The invention's effect】
As described above, according to the present invention, by disposing the elastic body in the vicinity of the IC module, it is possible to improve the strength against bending deformation of the non-contact communication medium, and it is possible to ensure reliability. . In addition, although the example applied to IC tag was shown in embodiment, of course, it can apply also to an ID card and a prepaid card.
[Brief description of the drawings]
1A and 1B are diagrams illustrating an example of an IC tag according to the present invention, in which FIG. 1A is a side view of a secondary molded body that is a finished product, FIG. 1B is a combination configuration diagram of components, and FIG. (C) is a front view of an elastic body.
2A and 2B are diagrams showing an internal configuration of a primary molded body, in which FIG. 2A is a front view and FIG. 2B is a side view.
[Explanation of symbols]
100 Finished product of IC tag 101 Elastic body 102 Cover sheet 103 Space 200 Primary molded body 201 Substrate 202 IC bare chip 203 Chip capacitor 204 Antenna coil 205 Base substrate

Claims (7)

ICチップと送受信アンテナコイルを有するICモジュールを具備した非接触通信媒体において、前記ICモジュールを内部に封止した矩形板状の一次成形体と、前記一次成形体と同じ形状で前記一次成形体を収納する空間部が内部に設けられた板状の弾性体とを備え、前記弾性体は、前記一次成形体の長さ及び幅方向の周囲を包囲してなり、少なくとも一部は、ショア硬度80以下であることを特徴とする非接触通信媒体。The non-contact communication medium provided with the IC module having an IC chip and transceiver antenna coil, a rectangular plate-like primary molded body encapsulating the IC module therein, the primary molded body in the same shape as the primary molded body and a housing to space the plate-shaped elastic body provided inside the elastic body, the result surrounds the periphery of the length and width direction of the primary molded body, some even without small, Shore noncontact communication medium, characterized in der Rukoto hardness of 80 or less. 請求項1に記載の非接触通信媒体において、前記弾性体は、織布からなることを特徴とする非接触通信媒体。The non-contact communication medium according to claim 1, wherein the elastic body is non-contact communication medium, characterized in that it consists of a woven fabric. 請求項1に記載の非接触通信媒体において、前記弾性体は、不織布からなることを特徴とする非接触通信媒体。 The contactless communication medium according to claim 1 , wherein the elastic body is made of a nonwoven fabric. 請求項1に記載の非接触通信媒体において、前記弾性体は、エラストマーからなることを特徴とする非接触通信媒体。The non-contact communication medium according to claim 1 , wherein the elastic body is made of an elastomer. 請求項1に記載の非接触通信媒体において、前記弾性体は、融点が80〜200℃のホットメルト接着剤からなることを特徴とする非接触通信媒体。 2. The non-contact communication medium according to claim 1 , wherein the elastic body is made of a hot-melt adhesive having a melting point of 80 to 200 ° C. 3. 請求項1に記載の非接触通信媒体において、前記弾性体は、織布、不織布、エラストマー、融点が80〜200℃のホットメルト接着剤から選ばれる少なくとも1種を含むことを特徴とする非接触通信媒体。 2. The non-contact communication medium according to claim 1 , wherein the elastic body includes at least one selected from a woven fabric, a non-woven fabric, an elastomer, and a hot-melt adhesive having a melting point of 80 to 200 ° C. 3. Communication medium. 請求項5又は6に記載の非接触通信媒体において、前記弾性体は、ポリエステル系高分子を主成分とするホットメルト接着剤であることを特徴とする非接触通信媒体。7. The non-contact communication medium according to claim 5 , wherein the elastic body is a hot-melt adhesive mainly composed of a polyester-based polymer.
JP2001302730A 2001-09-28 2001-09-28 Non-contact communication medium Expired - Fee Related JP4753339B2 (en)

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