JP4737525B2 - Eyelet hole sewing machine - Google Patents

Eyelet hole sewing machine Download PDF

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JP4737525B2
JP4737525B2 JP2005247147A JP2005247147A JP4737525B2 JP 4737525 B2 JP4737525 B2 JP 4737525B2 JP 2005247147 A JP2005247147 A JP 2005247147A JP 2005247147 A JP2005247147 A JP 2005247147A JP 4737525 B2 JP4737525 B2 JP 4737525B2
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eyelet
blade member
sewing
lower blade
sewing object
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JP2007061127A (en
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靖宏 清水
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Brother Industries Ltd
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Brother Industries Ltd
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Description

本発明は、縫製対象物に備えられる鳩目穴にかがり縫いを施す、鳩目穴かがりミシンに関するものである。   BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an eyelet sewing machine that performs overwork stitching on eyelet holes provided in a sewing object.

従来より、縫製対象物に予め(または事後的に)形成される鳩目穴にかがり縫いを施す鳩目穴かがりミシンが知られている(例えば、特許文献1参照)。この鳩目穴かがりミシンは、縫製対象物が載置され、且つ鳩目穴の形状に沿って移動される送り台と、ミシンフレームのアーム部に設けられ縫針を下端部に備えた針棒と、この針棒を上下動させる針棒上下動機構と、縫針の針落ち点を1針毎に左右に振らせる針振り機構と、この針振りに対応してベッド部に設けたルーパーを動作させるルーパー駆動機構と、上記縫針による鳩目穴かがり縫目の形成位置を挟んで一方側及び他方側にそれぞれ設けられ、上記送り台上の縫製対象物を押圧する一対の布押さえと、送り台の上記一方側に下刃部材が設けられ、その下刃部材と上刃部材との協働により鳩目穴かがり縫目から延出する糸を切断する糸切り装置とを有している。   2. Description of the Related Art Conventionally, there are known eyelet-bore-hole sewing machines that perform over-eye stitching on eyelet holes that are formed in advance (or afterwards) on a sewing object (see, for example, Patent Document 1). This eyelet sewing machine has a feed base on which a sewing object is placed and moved along the shape of the eyelet hole, a needle bar provided on the arm part of the sewing machine frame and having a sewing needle at the lower end, A needle bar up / down mechanism that moves the needle bar up and down, a needle swing mechanism that swings the needle drop point of the sewing needle to the left and right for each stitch, and a looper drive that operates the looper provided on the bed in response to this needle swing A mechanism, a pair of cloth pressers that are respectively provided on one side and the other side across the formation position of the eyelet stitched seam by the sewing needle, and presses the sewing object on the feed base, and the one side of the feed base A lower blade member, and a thread trimming device for cutting the thread extending from the eyelet stitching seam by the cooperation of the lower blade member and the upper blade member.

縫製対象物が送り台に載置されると、一対の布押さえが下降して縫製対象物を上記一方側と上記他方側において押圧した後、送り装置によってこの送り台に対し鳩目穴の切り込み形状に沿わせた送り駆動が与えられ、また針棒上下動機構による針棒の上下動及び針振り機構による針振り動作に合わせてルーパー駆動機構がルーパーを動作させ、これらの協働により鳩目穴に沿って縫製対象物に鳩目穴かがり縫い目が完成される。こうして鳩目穴かがり縫いが縫い終わった時点で、上記一対の布押さえが上昇して縫製対象物から離間した後、送り台の内部に装備された糸切り装置により、下糸と芯糸とが同時に切断される。   When the sewing object is placed on the feed base, the pair of cloth pressers descend and press the sewing object on the one side and the other side, and then the cut-out shape of the eyelet hole is formed on the feed base by the feed device. The looper drive mechanism operates the looper in accordance with the needle bar vertical movement by the needle bar vertical movement mechanism and the needle swinging operation by the needle swinging mechanism. The eyelet stitching stitch is completed along the sewing object. When the eyelet stitching is finished, the pair of cloth pressers are raised and separated from the object to be sewn, and then the lower thread and the core thread are simultaneously formed by the thread trimmer provided inside the feed base. Disconnected.

この糸切り装置では、糸切りに際してシリンダが進出駆動されることで、リンク腕及び連結リンクを介し、上刃部材(上メス)と下刃部材(下メス)とが略同時に相互に接近する方向に回動し、鳩目穴かがり縫いの縫い終わり位置の近傍位置おいて、それら上刃部材と下刃部材とにより鳩目穴かがり縫目から延びる下糸と芯糸を同時に切断するようになっている。   In this thread trimming device, when the cylinder is advanced during thread trimming, the upper blade member (upper knife) and the lower blade member (lower knife) approach each other substantially simultaneously via the link arm and the connecting link. The lower thread and the core thread extending from the eyelet seam are cut at the same time by the upper blade member and the lower blade member at a position near the sewing end position of the eyelet seam. .

特開2001−321589号公報JP 2001-321589 A

しかしながら、上記従来技術において、縫製対象物は、送り台に載置された後鳩目穴かがり縫い目の形成までは下降した布押さえによって押圧されているが、その後の糸切り装置による糸切り時には、糸切り装置との干渉を避けるために布押さえは上昇し縫製対象物から離間するので、糸切り時に縫製対象物が位置ずれを起こす可能性があった。   However, in the above-described prior art, the sewing object is pressed by the cloth presser lowered until the formation of the eyelet stitches after being placed on the feed base, but at the time of thread trimming by the subsequent thread trimming device, In order to avoid interference with the cutting device, the cloth presser is raised and separated from the sewing object, so that there is a possibility that the sewing object is displaced during thread trimming.

本発明の目的は、糸切り時における縫製対象物の位置ずれを確実に防止することができる鳩目穴かがりミシンを提供することにある。   An object of the present invention is to provide an eyelet sewing machine capable of surely preventing displacement of a sewing object during thread trimming.

上記目的を達成するために、第1の発明は、縫製対象物が載置され、且つ鳩目穴の形状に沿って移動される送り台と、前記送り台に載置された前記縫製対象物に鳩目穴かがり縫目を形成する縫目形成手段と、この縫目形成手段による前記鳩目穴かがり縫目の形成位置を挟んで一方側及び他方側にそれぞれ設けられ、前記送り台上の前記縫製対象物を押圧する一対の布押さえと、前記送り台の前記一方側に下刃部材が設けられ、その下刃部材と上刃部材との協働により前記鳩目穴かがり縫目から延出する糸を切断する糸切り装置と、を備えた鳩目穴かがりミシンにおいて、前記送り台の前記一方側に設けられ、糸切り時に前記送り台上の前記縫製対象物を押圧可能な補助押さえと、前記補助押さえを、上昇位置と、前記縫製対象物を押圧する下降位置とに、昇降制御する補助押さえ駆動手段と、前記送り台の上面に、前記一方側及び前記他方側にそれぞれ設けられた一対の針板と、を有し、前記糸切り装置の前記下刃部材の上面は、前記送り台の縫製対象物の載置面と略同一面を形成しており、前記一対の布押さえの一方側は、縫製時には、前記縫製対象物を前記下刃部材の上面に押圧し、前記糸切り装置による糸切り時には前記縫製対象物から離間するように構成されており、前記糸切り装置の前記下刃部材は、糸切り時に、前記一対の布押さえの一方側が前記縫製対象物から離間した後に前記上刃部材と協働して鳩目穴かがり縫目から延出する糸を切断するように構成されており、前記補助押さえは、前記下刃部材が前記鳩目穴かがり縫目から延出する糸を切断するときに、前記一方側の針板との間で前記縫製対象物を挟んで押圧するように、設けられていることを特徴とする。
In order to achieve the above object, the first invention provides a feed base on which a sewing target is placed and moved along the shape of the eyelet hole, and the sewing target placed on the feed base. A seam forming means for forming an eyelet seam, and a sewing object on the feed base provided on one side and the other side of the eyelet seam forming position by the seam forming means; A pair of cloth pressers for pressing an object and a lower blade member provided on the one side of the feed base, and a thread extending from the eyelet stitching seam by the cooperation of the lower blade member and the upper blade member An auxiliary presser that is provided on the one side of the feed base and is capable of pressing the sewing object on the feed base at the time of thread trimming. The raised position and the bottom to press the sewing object In the position, and the auxiliary presser driving means for elevation control, the upper surface of the feed table, have a, a pair of needle plates provided respectively on the one side and the other side, the lower knife of the thread cutting device The upper surface of the member forms substantially the same surface as the mounting surface of the sewing object of the feed base, and one side of the pair of cloth pressers holds the sewing object to the upper surface of the lower blade member during sewing. The lower blade member of the thread trimmer device is configured so that one side of the pair of cloth pressers is the same as that of the pair of cloth pressers when the thread trimmer is trimmed. It is configured to cut the thread extending from the eyelet seam in cooperation with the upper blade member after being separated from the sewing object, and the auxiliary presser is configured so that the lower blade member is the eyelet hole. When cutting the thread extending from the seam, So as to press across the sewing object between the square side of the needle plate, characterized in that it is provided.

本願第1発明の鳩目穴かがりミシンにおいては、送り台に載置した縫製対象物に対し鳩目穴かがり縫目を形成した後、送り台の一方側に設けた糸切り装置の下刃部材と上刃部材との協働で当該鳩目穴かがり縫目から延出する糸を切断する。この糸切り装置の下刃部材が位置する送り台の一方側には、上記布押さえとは別に、糸切り時に縫製対象物を押圧可能な補助押さえが設けられている。これにより、鳩目穴かがり縫い目を縫製対象物の端部に形成する場合であっても糸切り時に補助押さえにより縫製対象物を確実に押さえることができ、位置ずれを確実に防止できる。また、補助押さえを送り台の他方側に設ける場合、前記の場合(鳩目穴かがり縫い目を縫製対象物の端部に形成する場合)は、縫製対象物は送り台の一方側に載置されるため、これを押さえることができない。   In the eyelet sewing machine according to the first invention of the present application, after forming the eyelet sewing thread on the sewing object placed on the feed base, the lower blade member and the upper part of the thread trimmer provided on one side of the feed base In cooperation with the blade member, the thread extending from the eyelet seam is cut. In addition to the cloth presser, an auxiliary presser capable of pressing the sewing object at the time of thread trimming is provided on one side of the feed base on which the lower blade member of the thread trimming device is located. As a result, even when the eyelet stitched seam is formed at the end of the sewing target object, the sewing target object can be reliably pressed by the auxiliary presser at the time of thread trimming, and positional deviation can be reliably prevented. Further, when the auxiliary presser is provided on the other side of the feed base, in the case described above (when the eyelet stitched seam is formed at the end of the sewing target object), the sewing target object is placed on one side of the feed base. Therefore, this cannot be suppressed.

また、下刃部材の上面を糸の切断だけではなく縫製対象物の載置面としても機能させることにより、糸切断位置を縫目形成位置に近づけることができる。そして、糸切り時は補助押さえにより縫製対象物の位置ずれが防止されることから、鳩目穴かがり縫目に連なる糸足の長さを短くすることができ、その長さも、糸切り時の縫製対象物の位置ずれが防止されるのでばらつかないようにすることができる。
また、補助押さえで、一方側の針板との間で縫製対象物を挟んで押圧を行うことで、糸切り時における縫製対象物の位置ずれを確実に防止することができる。また、縫目形成時にも補助押さえが縫製対象物を押さえる場合には、縫目形成をより正確な位置に行うことができる。
Moreover, the thread cutting position can be brought close to the stitch forming position by causing the upper surface of the lower blade member not only to cut the thread but also to function as a placement surface for the sewing object. In addition, since the position of the sewing object is prevented by the auxiliary presser during thread trimming, the length of the thread foot connected to the eyelet stitching can be shortened. Since the positional displacement of the object is prevented, it is possible to prevent variation.
In addition, by pressing the sewing object with the auxiliary presser while holding the sewing object between one side of the needle plate, it is possible to reliably prevent the displacement of the sewing object during thread trimming. In addition, when the auxiliary presser holds the sewing object even when the seam is formed, the seam can be formed at a more accurate position.

また、補助押さえ駆動手段で補助押さえを下降位置に制御することにより、縫製対象物を押圧して縫製対象物の位置ずれを確実に防止することができる。
Further, by controlling the auxiliary presser to the lowered position by the auxiliary press driving means, it is possible to reliably prevent the sewing object from being displaced by pressing the sewing target object.

第2発明は、上記第1発明において、前記補助押さえ駆動手段は、前記縫目形成手段による縫目形成時に、前記補助押さえを前記下降位置へ下降させることを特徴とする。
A second invention is characterized in that, in the first invention, the auxiliary pressing drive means lowers the auxiliary pressing to the lowered position at the time of stitch formation by the stitch forming means.

縫目形成時に補助押さえ駆動手段で補助押さえを下降位置に制御することにより、縫目形成時における縫製対象物の位置ずれを確実に防止することができる。特に、縫目形成時は送り台の一方側では下刃部材と一対の布押さえの一方側とで縫製対象物は保持されており、下刃部材の上面は上刃部材の下面との摺動のため平坦面として形成され縫目形成時に滑りが発生しやすいが、補助押さえで縫目形成時も押さえることにより縫製対象物の位置ずれをさらに確実に防止でき、正確な鳩目穴かがり縫目を形成できる。   By controlling the auxiliary presser to the lowered position by the auxiliary press driving means at the time of forming the stitch, it is possible to reliably prevent the displacement of the sewing object at the time of forming the stitch. In particular, when the stitches are formed, the sewing object is held on one side of the feed base by the lower blade member and one side of the pair of cloth pressers, and the upper surface of the lower blade member slides on the lower surface of the upper blade member. For this reason, it is formed as a flat surface, and slippage is likely to occur when forming the seam. Can be formed.

第3発明は、上記第1又は第2発明において、前記一方側の針板は、前記下刃部材の一部の上方を覆うように延出された延出部を備え、前記補助押さえは、前記延出部との間で前記縫製対象物を挟んで押圧するように設けられていることを特徴とする。
According to a third aspect of the present invention, in the first or second aspect of the invention , the one side throat plate includes an extension portion extending so as to cover a part of the lower blade member, and the auxiliary presser includes: and being provided so as to press across the sewing object between the front Kinobe out portion.

補助押さえで、糸切り装置の下刃部材を覆うように設けた針板延出部との間で縫製対象物を挟んで押圧を行うことで、糸切り時における縫製対象物の位置ずれを確実に防止することができる。特に針板延出部に摩擦増大のための凹凸部や粗面部を設ければ、位置ずれ防止効果をさらに大きくすることが可能である。また、縫目形成時にも補助押さえが縫製対象物を押さえる場合には、縫目形成をより正確な位置に行うことができる。   With the auxiliary presser, the sewing object is sandwiched and pressed between the needle plate extension provided so as to cover the lower blade member of the thread trimming device, so that the positional deviation of the sewing object during thread trimming is ensured. Can be prevented. In particular, if an uneven portion or a rough surface portion for increasing friction is provided in the needle plate extending portion, the effect of preventing displacement can be further increased. In addition, when the auxiliary presser holds the sewing object even when the seam is formed, the seam can be formed at a more accurate position.

第4発明は、上記第3発明において、前記下刃部材は、前記針板の延出部に覆われる段付き部を備えることを特徴とする。
In a fourth aspect based on the third aspect , the lower blade member includes a stepped portion that is covered by the extending portion of the needle plate.

これにより、下刃部材の段付き部を針板延出部の下方に潜り込ませるようにすることで、上刃部材への遠近方向動作による下刃部材の円滑な糸切断機能を確保しつつ、針板延出部が下刃部材を覆う重ね合わせ構造を実現することができる
第5発明は、上記第4発明において、前記下刃部材の段付き部と前記針板の延出部との重ね合わせ部に入り込んだ異物を排出する排出手段を設けたことを特徴とする。
Thereby, while ensuring the smooth thread cutting function of the lower blade member by the perspective direction operation to the upper blade member, by allowing the stepped portion of the lower blade member to sink under the needle plate extension portion, An overlapping structure in which the needle plate extension covers the lower blade member can be realized .
According to a fifth aspect of the present invention, in the fourth aspect of the present invention , there is provided discharge means for discharging foreign matter that has entered the overlapping portion of the stepped portion of the lower blade member and the extension portion of the needle plate.

これにより、針板延出部が下刃部材を覆う重ね合わせ構造において、その重ね合わせ部に布くずや糸くず等の異物が入り込んだとしても、排出手段を介し当該重ね合わせ部から円滑に排出することができる。   As a result, in the overlapping structure in which the needle plate extending portion covers the lower blade member, even if foreign matter such as cloth or lint enters the overlapping portion, it is smoothly discharged from the overlapping portion via the discharging means. can do.

本発明によれば、糸切り時における縫製対象物の位置ずれを確実に防止することができる。   According to the present invention, it is possible to reliably prevent displacement of the sewing object during thread trimming.

以下、本発明の一実施の形態を図面を参照しつつ説明する。   Hereinafter, an embodiment of the present invention will be described with reference to the drawings.

図1は、本実施形態の鳩目穴かがりミシンの全体外観を表す斜視図であり、図2は、そのシステム構成を表す機能ブロック図である。   FIG. 1 is a perspective view showing the overall appearance of an eyelet hole sewing machine according to this embodiment, and FIG. 2 is a functional block diagram showing the system configuration.

これら図1及び図2において、鳩目穴かがりミシン1は、この例では例えばデニム(ジーンズ)等の縫製対象物(加工布、後述の図7参照)に鳩目穴かがり縫目HN(後述の図5参照)を縫製するものであり、上方を開放した略矩形箱状をなすベッドカバー2と、そのベッドカバー2に嵌め込むように載置されたベッド部3と、そのベッド部3の後方部から立設される脚柱部4と、その脚柱部4の上部から前方に延びるアーム部5等を有し、ミシンテーブルT上に載置固定されている。   In FIG. 1 and FIG. 2, the eyelet sewing machine 1 is an eyelet sewing machine HN (see FIG. 5 described later) on a sewing object (work cloth, see FIG. 7 described later) such as denim (jeans) in this example. The bed cover 2 having a substantially rectangular box shape with the upper part opened, the bed part 3 placed so as to be fitted into the bed cover 2, and the rear part of the bed part 3 It has a standing pillar 4, an arm 5 extending forward from the top of the pillar 4, and the like, and is mounted and fixed on the sewing machine table T.

ミシンテーブルTには、後述する駆動源となるメインモータ(ミシンモータ)110、入力手段としてのキー操作部131を含む操作パネル111、足踏み式の布押さえスイッチ138、及び起動スイッチ112等が設けられ、更に、各機構の動作を制御するCPU113、ROM114、RAM115等からなる制御装置116が設けられている。   The sewing machine table T is provided with a main motor (sewing machine motor) 110 serving as a driving source, which will be described later, an operation panel 111 including a key operation unit 131 as input means, a foot-operated cloth presser switch 138, an activation switch 112, and the like. Further, a control device 116 including a CPU 113, a ROM 114, a RAM 115, and the like for controlling the operation of each mechanism is provided.

アーム部5の先端下部には、縫針(図示せず)を備えた針棒(図示せず)が上下動可能に設けられ、詳細な図示及び説明を省略するが、メインモータ110(図2参照)の駆動により回転する主軸の回転力がカム機構に伝達され、針棒は所定幅分だけ左右に揺動しながら上下駆動される。この場合、主軸が2回転する毎に、針棒は左側揺動位置と右側揺動位置とに揺動し、それぞれの位置にて縫針が縫製対象物を刺通する。   A needle bar (not shown) provided with a sewing needle (not shown) is provided at the lower end of the arm portion 5 so as to be movable up and down, and detailed illustration and description are omitted, but the main motor 110 (see FIG. 2) is omitted. ) Is transmitted to the cam mechanism, and the needle bar is driven up and down while swinging left and right by a predetermined width. In this case, every time the main shaft rotates twice, the needle bar swings between the left swing position and the right swing position, and the sewing needle pierces the sewing target object at each position.

ベッド部3には、針棒に対向するように2個のルーパー(図示せず)を備えたルーパー土台(図示せず)が設けられ、これら2個のルーパーは図示しないカム機構を介して、主軸の同転により針棒の上下動と連動して駆動される。また、針棒及びルーパー土台は、ベッド部3内に設けられたθ方向駆動モータ119(図2参照)及びギヤ機構からなる回動機構(図示せず)により、それぞれ水平面において、鉛直軸周りに一体的に回動される。なお、この縫針及びルーパーが、各請求項記載の、送り台に載置された前記縫製対象物に鳩目穴かがり縫目を形成する縫目形成手段を構成する。   The bed 3 is provided with a looper base (not shown) provided with two loopers (not shown) so as to face the needle bar, and these two loopers are connected via a cam mechanism (not shown). Driven in conjunction with the vertical movement of the needle bar by the rotation of the main shaft. Further, the needle bar and the looper base are respectively rotated around the vertical axis in the horizontal plane by a θ direction drive motor 119 (see FIG. 2) provided in the bed 3 and a rotation mechanism (not shown) including a gear mechanism. It is rotated integrally. The sewing needle and the looper constitute a seam forming means for forming an eyelet stitched seam on the sewing object placed on the feed base.

また、ベッド部3には、ルーパー土台の後方側に位置して固定配置された鳩目穴を形成する為のメス(図示せず)が着脱可能に取付けられ、このメスに対して上方より接離する打ち抜きハンマー本体(図示せず)がミシンの脚柱部4に揺動可能に設けられている。これらハンマー本体の先端部には、ハンマー(図示せず)が着脱可能に取付けられ、ハンマーは脚柱部4内に設けられたエアシリンダなどからなるハンマー駆動機構117(図2参照)により駆動され、前記メスに対して縫製対象物を押圧して鳩目穴が縫製対象物に形成される前記縫目形成手段(縫目形成機構)、前記メス、前記ハンマーは、鳩目穴かがりミシンとしては周知であるため、あえて詳細な説明を省略したが、必要であれば例えば特開平9−225166号公報を参照されたい。   Also, on the bed part 3, a knife (not shown) for forming a eyelet hole fixedly disposed on the rear side of the looper base is detachably attached. A punching hammer main body (not shown) is swingably provided on the leg 4 of the sewing machine. A hammer (not shown) is detachably attached to the tip of these hammer bodies, and the hammer is driven by a hammer drive mechanism 117 (see FIG. 2) comprising an air cylinder or the like provided in the leg post 4. The seam forming means (stitch forming mechanism) in which the eyelet is pressed against the knife and the eyelet hole is formed in the object to be sewn, the knife and the hammer are well-known as eyelet sewing machines. For this reason, a detailed description is omitted, but if necessary, refer to, for example, JP-A-9-225166.

また、ベッド部3には、縫製対象物がセットされる送り台7が設けられている。ベッド部3内には、この送り台7を、X方向送りモータ126(図2参照)の駆動によりX方向(左右方向)に送り移動させるX方向移動機構(図示せず)と、Y方向送りモータ127(図2参照)の駆動によりY方向(前後方向)に送り移動させるY方向移動機構(図示せず)とが設けられている。ここで、これら送り台7、X方向移動機構及びY方向移動機構により、縫製対象物を送る送り装置128(図2参照)が構成されている。   The bed 3 is provided with a feed base 7 on which a sewing object is set. In the bed 3, an X-direction moving mechanism (not shown) for moving the feed base 7 in the X direction (left and right direction) by driving an X direction feed motor 126 (see FIG. 2), and a Y direction feed A Y-direction moving mechanism (not shown) that moves in the Y-direction (front-rear direction) by driving the motor 127 (see FIG. 2) is provided. Here, a feed device 128 (see FIG. 2) for feeding the sewing object is constituted by the feed base 7, the X-direction moving mechanism, and the Y-direction moving mechanism.

図3は、送り台7及びその近傍の詳細構造を表す上面図である。   FIG. 3 is a top view showing the detailed structure of the feed base 7 and the vicinity thereof.

この図3及び上記図1において、送り台7は、全体として薄形の矩形箱状をなし、送り台7の左右方向中央部の上面には、左右1対のクロスプレート(押さえプレート)8,9がそれぞれ設けられている。上記両クロスプレート8,9の前後方向の途中部に、右側針板10と左側針板11とがそれぞれビス12により固着されている。これら左右針板10,11は、例えば約8mm分の異なる長さの鳩目穴かがり縫目HNを縫製できるようになっている。例えば、14mm〜22mmまでの長さの鳩目穴かがり縫目HNを縫製できる針板10,11と、22mm〜30mmまでの長さの鳩目穴かがり縫目HNを縫製できる針板10,11と、・・34mm〜42mmまでの長さの鳩目穴かがり縫目HNを縫製できる針板10,11等、複数種類の針板10、11が予め用意されている。   In FIG. 3 and FIG. 1, the feed base 7 has a thin rectangular box shape as a whole, and a pair of left and right cross plates (pressing plates) 8 on the upper surface of the center in the left-right direction of the feed base 7. 9 is provided. The right throat plate 10 and the left throat plate 11 are fixed to the middle portions of the cross plates 8 and 9 in the front-rear direction by screws 12, respectively. These left and right needle plates 10 and 11 can sew eyelet stitches HN having different lengths of about 8 mm, for example. For example, needle plates 10 and 11 that can sew eyelet stitches HN having a length of 14 mm to 22 mm, and needle plates 10 and 11 that can sew eyelet stitches HN having a length of 22 mm to 30 mm; A plurality of types of throat plates 10 and 11 such as throat plates 10 and 11 that can sew eyelet seams HN having a length of 34 mm to 42 mm are prepared in advance.

送り台7の上部には、縫針による鳩目穴かがり縫い目の形成位置を挟んで一方側(この例では右側)及び他方側(この例では左側)に一対の布押さえレバー15,16が設けられ、これら布押さえレバー15,16の先端部に送り台7上の縫製対象物を押圧保持する左右一対の布押さえ51,52がそれぞれ取付けられている。つまり、左右一対の布押さえ51,52は、縫い目形成位置を挟んで一方側と他方側で縫製対象物をそれぞれ押圧する。前記布押さえレバー15,16が布押さえ駆動機構150(図2参照)で駆動されることにより、布押さえ51,52は上側の上昇位置(退避位置)と下側の下降位置(押圧位置)とに切換制御される。なおこれら布押さえ51,52の下部には、縫製対象物との間の摩擦を増大させて滑りを防止するための凹凸部(又は粗面部)R1が設けられている(後述の図7参照)。   A pair of cloth presser levers 15 and 16 are provided on the upper side of the feed base 7 on one side (in this example, the right side) and the other side (in this example, the left side) across the formation position of the eyelet stitched seam by the sewing needle, A pair of left and right cloth pressers 51 and 52 for pressing and holding the sewing object on the feed base 7 are attached to the front ends of the cloth presser levers 15 and 16, respectively. That is, the pair of left and right cloth pressers 51 and 52 press the sewing object on one side and the other side with the seam forming position in between. When the cloth presser levers 15 and 16 are driven by a cloth presser driving mechanism 150 (see FIG. 2), the cloth pressers 51 and 52 have an upper ascending position (retracted position) and a lower lowered position (pressing position). Are controlled to be switched. In addition, an uneven portion (or rough surface portion) R1 for preventing friction by increasing friction between the cloth pressers 51 and 52 to prevent slipping is provided (see FIG. 7 described later). .

また送り台7の上部には、さらに、上記縫針による鳩目穴かがり縫い目の形成位置の一方側(この例では右側、詳細には上記右側の布押さえレバー15が設けられている)に補助押さえレバー17が設けられ、この補助押さえレバー17の先端部に補助押さえ18が取付けられている。この補助押さえ18による縫製対象物の押圧位置は後述する下刃部材22の近傍に設定されている。この補助押さえレバー17が補助押さえ駆動機構160(補助押さえ駆動手段、図2参照)で駆動されることにより、補助押さえ18は上側の上昇位置(退避位置)と下側の下降位置(押圧位置)とに切換制御される。   Further, at the upper part of the feed base 7, an auxiliary presser lever is provided on one side (in this example, the right side, in detail, the right side fabric presser lever 15 is provided) of the position where the eyelet stitched seam is formed by the sewing needle. 17 is provided, and an auxiliary presser 18 is attached to the tip of the auxiliary presser lever 17. The pressing position of the sewing object by the auxiliary presser 18 is set in the vicinity of the lower blade member 22 described later. The auxiliary presser lever 17 is driven by an auxiliary press drive mechanism 160 (auxiliary press drive means, see FIG. 2), so that the auxiliary presser 18 is moved upward (retracted position) and lowered (pressed position). And switching control.

図4は、上記布押さえ駆動機構150及び補助押さえ駆動機構160の詳細構造を表す、図3中A方向から見た矢視側面図である。   FIG. 4 is a side view of the cloth presser drive mechanism 150 and the auxiliary presser drive mechanism 160 as viewed from the direction of the arrow A in FIG.

この図4及び上記図3において、布押さえ駆動機構150は、駆動力を発生する布押さえ用エアシリンダ151と、このエアシリンダ151の進退駆動するロッド部に固定された進退部材152と、この進退部材152にピン154を介し一端部153Aが連結され、回転軸155まわりに回転自在に支持されたリンク部材153と、このリンク部材153の他端部153Bに設けた略球形状の球頭部153Cに一端部156Aが連結され、回転軸157まわりに回転自在に支持された布押さえ用接続アーム156と、この布押さえ用接続アーム156の他端部156Bに上記布押さえレバー15又は16を前後方向位置調整可能に取り付ける取付具158とを備えている(なお、図示の煩雑を防止するために、図3では、縫い目形成位置を挟んで左右両側に設けられる進退部材152、リンク部材153等の右側の図示を一部省略している)。そして、布押さえ用エアシリンダ150のロッド部が伸長すると、進退部材152を介しリンク部材153が図4中反時計まわりに回転して球頭部153Cが下降し、これによって布押さえ用接続アーム156が反時計回りに回転して布押さえレバー15又は16が下降し、布押さえ51又は52が縫製対象物を押圧する。逆に、布押さえ用エアシリンダ151のロッド部が縮短すると、進退部材152を介しリンク部材153が図4中時計まわりに回転して球頭部153Cが上昇し、これによって布押さえ用接続アーム156が時計回りに回転して布押さえレバー15又は16が上昇し、布押さえ51又は52が縫製対象物から離間する。   In FIG. 4 and FIG. 3, the cloth presser drive mechanism 150 includes a cloth presser air cylinder 151 that generates a driving force, an advance / retreat member 152 fixed to a rod portion that drives the air cylinder 151 to advance and retract, and One end portion 153A is connected to the member 152 via a pin 154, and the link member 153 is rotatably supported around the rotation shaft 155, and the substantially spherical ball head 153C provided at the other end portion 153B of the link member 153. One end portion 156A is connected to the cloth holding connection arm 156 rotatably supported around the rotation shaft 157, and the cloth holding lever 15 or 16 is connected to the other end portion 156B of the cloth holding connection arm 156 in the front-rear direction. (In order to prevent the complexity of illustration, in FIG. 3, the seam forming position is Nde reciprocating members 152 provided on both left and right sides, are partially omitted right illustration of such link members 153). When the rod portion of the cloth presser air cylinder 150 is extended, the link member 153 rotates counterclockwise in FIG. 4 via the advance / retreat member 152 and the ball head 153C is lowered, thereby the cloth presser connection arm 156. Rotates counterclockwise, the cloth presser lever 15 or 16 is lowered, and the cloth presser 51 or 52 presses the sewing object. On the other hand, when the rod portion of the cloth presser air cylinder 151 is shortened, the link member 153 rotates clockwise through the advance / retreat member 152 to raise the ball head 153C, thereby the cloth presser connection arm 156 is raised. Rotates clockwise to raise the cloth presser lever 15 or 16, and the cloth presser 51 or 52 is separated from the sewing object.

一方、補助押さえ駆動機構160は、駆動力を発生する補助押さえ用エアシリンダ161と、このエアシリンダ161の進退駆動するロッド部に固定された進退部材162と、この進退部材162にピン164を介し一端部163Aが連結され、他端部163Bが回転軸165まわりに回転自在に支持されたリンク部材163と、このリンク部材163の中間部に設けた当接ピン166に一端部167Aが当接可能に配置され、上記布押さえ駆動機構150の布押さえ用接続アーム156と同一の回転軸157まわりに回転自在に支持された補助押さえ用接続アーム167と、この補助押さえ用接続アーム167の他端部167Bに上記補助押さえレバー17を前後方向位置調整可能に取り付ける取付具168とを備えている。そして、補助押さえ用エアシリンダ161のロッド部が伸長すると、進退部材162を介しリンク部材163が図4中反時計まわりに回転して補助押さえ接続用アーム167の一端部167Aに当接し、これによって補助押さえ用接続アーム167が反時計回りに回転して補助押さえレバー17が下降し、補助押さえ18が縫製対象物を押圧する。逆に、補助押さえ用エアシリンダ161のロッド部が縮短すると、進退部材162を介しリンク部材163が図4中時計まわりに回転し、補助押さえ接続用アーム167の中間部に設けたブラケット167Cと送り台7との間に設けられたばね169の付勢力によって補助押さえ用接続アーム167が時計回りに回転して補助押さえレバー17が上昇し、補助押さえ18が縫製対象物から離間する。   On the other hand, the auxiliary pressing drive mechanism 160 includes an auxiliary pressing air cylinder 161 that generates a driving force, an advancing / retracting member 162 fixed to a rod portion that drives the advancing / retreating of the air cylinder 161, and a pin 164 to the advancing / retracting member 162. One end portion 163A is connected, and the other end portion 163B is rotatably supported around the rotation shaft 165, and the one end portion 167A can contact a contact pin 166 provided at an intermediate portion of the link member 163. And an auxiliary presser connection arm 167 rotatably supported around the same rotation shaft 157 as the cloth presser connection arm 156 of the cloth presser drive mechanism 150, and the other end of the auxiliary presser connection arm 167 A fixture 168 for attaching the auxiliary pressing lever 17 to the 167B so that the position in the front-rear direction can be adjusted is provided. When the rod portion of the auxiliary holding air cylinder 161 is extended, the link member 163 rotates counterclockwise in FIG. 4 via the advance / retreat member 162 and comes into contact with one end portion 167A of the auxiliary holding connection arm 167. The auxiliary presser connection arm 167 rotates counterclockwise, the auxiliary presser lever 17 descends, and the auxiliary presser 18 presses the sewing object. Conversely, when the rod portion of the auxiliary presser air cylinder 161 contracts, the link member 163 rotates clockwise through the advance / retreat member 162 in FIG. 4 to feed the bracket 167C provided at the intermediate portion of the auxiliary presser connection arm 167. The auxiliary presser connection arm 167 is rotated clockwise by the biasing force of the spring 169 provided between the base 7 and the auxiliary presser lever 17 is raised, and the auxiliary presser 18 is separated from the sewing object.

なおこのとき、補助押さえレバー17は、その中間部が前記一方側(この例では右側)の布押さえレバー15(またはこれに設けた上記取付具158)に下方から当接可能であり、補助押さえレバー17が上昇して布押さえレバー15に当接した後は、この当接状態がストッパとなって、補助押さえ駆動機構160のばね169の付勢力に抗してそれ以上は上昇しないように抑制される構造となっている。   At this time, the auxiliary pressing lever 17 can contact the cloth pressing lever 15 on the one side (right side in this example) (or the mounting tool 158 provided thereon) from below at the intermediate portion. After the lever 17 is raised and comes into contact with the cloth presser lever 15, this contacted state becomes a stopper, and it is restrained from rising further against the biasing force of the spring 169 of the auxiliary press drive mechanism 160. It has a structure.

図3に戻り、送り台7の内部には、鳩目穴かがり縫い目から延出する糸(下糸と芯糸)を切断する糸切り装置20が設けられている。この糸切り装置20は、右側クロスプレート8の上面に回動可能に枢支された上刃部材21と、右側クロスプレート8の上面に回動可能に枢支され、前記上刃部材21と協働して糸を切断するための下刃部材22と、これら両刃部材21、22を糸切り作動させる糸切り作動機構23と、その糸切り作動機構23を駆動する糸切り用エアシリンダ24等とで構成されている。   Returning to FIG. 3, a thread trimming device 20 that cuts the thread (lower thread and core thread) extending from the eyelet stitching seam is provided inside the feed base 7. The thread trimming device 20 is pivotally supported on the upper surface of the right cross plate 8 and pivotally supported on the upper surface of the right cross plate 8, and cooperates with the upper blade member 21. A lower blade member 22 for cutting the yarn by working, a thread trimmer operating mechanism 23 for operating the thread trimmer members 21 and 22, a thread trimmer air cylinder 24 for driving the thread trimmer operating mechanism 23, and the like. It consists of

糸切り用エアシリンダ24は、送り台7の内部の前端部に左右方向向きに配置されている。そして、そのピストンロッド24aの先端部に、平面視ほぼU字形状の連結部材28が固着されている。この糸切り用エアシリンダ24は、糸切りに際して、図示しないバルブユニットから圧縮エアを受け、ピストンロッド24aを進出駆動する。この連結部材28の後側に、上刃部材21と下刃部材22を作動させる上記糸切り作動機構23が設けられている。   The thread trimming air cylinder 24 is disposed in the left-right direction at the front end of the feed base 7. A connecting member 28 having a substantially U shape in plan view is fixed to the tip of the piston rod 24a. This thread trimming air cylinder 24 receives compressed air from a valve unit (not shown) during thread trimming and drives the piston rod 24a to advance. The thread trimming operation mechanism 23 for operating the upper blade member 21 and the lower blade member 22 is provided on the rear side of the connecting member 28.

図5は、上記糸切り作動機構23の詳細構造を表す図3中部分拡大図であり、図6はさらにその要部詳細構造を表す図5中部分拡大図である。また、図7は、図6中B−B断面による横断面図である。   FIG. 5 is a partially enlarged view in FIG. 3 showing the detailed structure of the thread trimming operation mechanism 23, and FIG. 6 is a partially enlarged view in FIG. FIG. 7 is a cross-sectional view taken along the line BB in FIG.

これら図5、図6、図7、及び前述の図3において、糸切り作動機構23では、右側クロスプレート8の上面のうちの右側針板10の直ぐ前側において下側に位置し、送り台7の縫製対象物CLの載置面と略同一面を形成する(図7参照)下刃部材22と、その下刃部材22の上側に位置する上刃部材21とが第1段ネジ26で回動可能に枢支されている。下刃部材22は右側の布押さえ51による縫製対象物の押圧位置に配置されているので、右側の布押さえ51により、縫製対象物は針板と下刃部材22に押圧される。上刃部材21の先端部分には上刃21aが形成されるとともに、切断する下糸と芯糸とを保持する為の糸保持具27が固着されている。
そしてこの例では、右側針板10は下刃部材22の一部の上方を覆うように延出された延出部10pを備え、下刃部材22はその延出部10pの下部に(通常の待機位置において)段付き部22pが潜り込み右側針板10の一部を構成する。これにより、糸切断位置を鳩目穴かがり縫目(概略的に示す)HNの縫い終わり位置に極力接近させている。またこの右側針板10の延出部10pには、摩擦増大(滑り防止)のための凹凸部(又は粗面部)R2が設けられており、上記待機状態においては、補助押さえ18は上記右側針板10の延出部10pの凹凸部R2との間で縫製対象物CLを挟んで押圧する(図7参照)。なお反対側の左側針板11にも、同様の凹凸部R2が設けられており、前述の左側布押さえ52の凹凸部R1との間で縫製対象物CLを挟んで押圧する。
In FIGS. 5, 6, and 7, and FIG. 3 described above, the thread trimming operation mechanism 23 is positioned on the lower side of the upper surface of the right side cross plate 8 just in front of the right side needle plate 10. The lower blade member 22 and the upper blade member 21 located above the lower blade member 22 are formed by a first step screw 26 so as to form a surface substantially the same as the surface on which the sewing object CL is placed (see FIG. 7). It is pivotally supported. Since the lower blade member 22 is disposed at the pressing position of the sewing object by the right cloth presser 51, the sewing object is pressed against the needle plate and the lower blade member 22 by the right cloth presser 51. An upper blade 21a is formed at the tip portion of the upper blade member 21, and a thread holder 27 for holding a lower thread and a core thread to be cut is fixed.
In this example, the right throat plate 10 includes an extended portion 10p that extends so as to cover a portion of the lower blade member 22, and the lower blade member 22 is located below the extended portion 10p (in a normal manner). At the standby position) the stepped portion 22p sinks and forms part of the right throat plate 10. As a result, the thread cutting position is made as close as possible to the sewing end position of the eyelet stitching seam (shown schematically) HN. Further, the extending portion 10p of the right throat plate 10 is provided with a concavo-convex portion (or rough surface portion) R2 for increasing friction (preventing slipping), and in the standby state, the auxiliary presser 18 is provided with the right needle. The sewing object CL is sandwiched and pressed with the uneven portion R2 of the extending portion 10p of the plate 10 (see FIG. 7). The opposite left side needle plate 11 is also provided with the same uneven part R2, and presses the sewing object CL with the uneven part R1 of the left cloth presser 52 described above.

また、右側クロスプレート8の下面には、屈曲形状の第1作動リンク30の屈曲部が回動支点として第2段ネジ31により回動可能に枢支されている。その第1作動リンク30の前端部には下向きの支軸32の上端部が固着され、その支軸32にコロ部材33が回転可能に枢着されている。その第1作動リンク30の直ぐ後側において、駆動軸34が右側のクロスプレート8の下側からその上側に貫通して回動可能に枢支されている。この駆動軸34の下端部、つまり右側クロスプレート8の下側に突出する下端部に、駆動リンク35が駆動軸34を回動支点としてネジ47で固着されている。更に、第1作動リンク30の後端部と第1連結リンク36の右端部とが第1ピン37で連結され、その第1連結リンク36の左端部と駆動リンク35の前端部とが第2ピン38で連結されている。   Further, a bent portion of the bent first operating link 30 is pivotally supported on the lower surface of the right cross plate 8 by a second stage screw 31 as a rotation fulcrum. An upper end portion of a downward support shaft 32 is fixed to the front end portion of the first operation link 30, and a roller member 33 is pivotally attached to the support shaft 32. Immediately behind the first operating link 30, the drive shaft 34 is pivotally supported so as to pass through from the lower side of the right cross plate 8 to the upper side thereof. A drive link 35 is fixed to a lower end portion of the drive shaft 34, that is, a lower end portion projecting to the lower side of the right cross plate 8 with a screw 47 with the drive shaft 34 as a rotation fulcrum. Further, the rear end portion of the first operating link 30 and the right end portion of the first connecting link 36 are connected by a first pin 37, and the left end portion of the first connecting link 36 and the front end portion of the drive link 35 are second. The pins 38 are connected.

一方、右側クロスプレート8の上側において、平面視ほぼV字形状の第2作動リンク39の屈曲部が回動支点として駆動軸34の上端部、つまり右側クロスプレート8の上側に突出する上端部に固着されている。第2作動リンク39の第1アーム部39aの先端部と第2連結リンク40の左端部とが第3ピン41で連結され、その第2連結リンク40の右端部と下刃部材22に突出状に形成された下刃連結部22bとが第4ピン42で連結されている。更に、第2作動リンク39の第2アーム部39bの先端部と第3連結リンク43の前端部とが第5ピン44で連結され、その第3連結リンク43の後端部と上刃部材21に突出状に形成された上刃連結部21bとが第6ピン45で連結されている。   On the other hand, on the upper side of the right cross plate 8, the bent portion of the substantially V-shaped second operation link 39 in plan view is the upper end portion of the drive shaft 34, that is, the upper end portion protruding above the right cross plate 8 as a rotation fulcrum. It is fixed. The distal end portion of the first arm portion 39a of the second operating link 39 and the left end portion of the second connecting link 40 are connected by the third pin 41, and protrudes from the right end portion of the second connecting link 40 and the lower blade member 22. The lower blade connecting portion 22b formed on the second pin 42 is connected by a fourth pin 42. Furthermore, the tip end portion of the second arm portion 39b of the second operation link 39 and the front end portion of the third connection link 43 are connected by the fifth pin 44, and the rear end portion of the third connection link 43 and the upper blade member 21 are connected. The upper blade connecting portion 21 b formed in a protruding shape is connected by a sixth pin 45.

ここで、右側クロスプレート8の下側においては、駆動リンク35に前後方向向きの板部材(図示せず)の後端部が固着されており、その板部材の前端部と右側クロスプレート8の下面に固着したビス(図示せず)とに瓦って引っ張りコイルバネ(図示せず)が掛装されている。この結果、第1作動リンク30は、右側クロスプレート8の下面に固着した待機位置規制ビス(図示せず)に当接し、上記複数のリンク30,35,36,39,40,43からなるリンク機構を介して、常には図5及び図6に示す待機位置に弾性布勢されるようになっている。   Here, on the lower side of the right cross plate 8, a rear end portion of a plate member (not shown) facing in the front-rear direction is fixed to the drive link 35, and the front end portion of the plate member and the right cross plate 8 A tension coil spring (not shown) is hung on a screw (not shown) fixed to the lower surface. As a result, the first operating link 30 comes into contact with a standby position regulating screw (not shown) fixed to the lower surface of the right cross plate 8 and is a link comprising the plurality of links 30, 35, 36, 39, 40, 43. Through the mechanism, the elastic force is always applied to the standby position shown in FIGS.

これにより、下刃部材22は、図5及び図6に示すように右側針板10の一部として機能する待機位置に位置し、上刃部材21は左側針板11の方に大きく開いた待機位置に位置している。この状態で、糸切り用エアシリンダ24が駆動されてピストンロッド24a伸長されると、連結部材28を介し第1作動リンク30及び駆動リンク35の回動により、上刃部材21と下刃部材22とが相反する方向に回動され、下刃部材22の回動途中において第2作動リンク39の駆動軸34と、第2連結リンク40の第3ピン41及び第4ピン42とが一直線上に位置する状態が所定期間に瓦って続く。すなわち、第2作動リンク39が回動しているにも関わらず、下刃部材22が実質的に回動停止した状態で、上刃部材21だけが時計回り方向へ、つまり下刃部材22に向かって回動し続け、下刃部材22が実質的に回動停止した状態で、上刃部材21だけの回動により下糸と芯糸とが切断される。図8はこの状態を表している。   Accordingly, the lower blade member 22 is positioned at a standby position that functions as a part of the right throat plate 10 as shown in FIGS. 5 and 6, and the upper blade member 21 is largely open toward the left throat plate 11. Located in position. In this state, when the thread trimming air cylinder 24 is driven to extend the piston rod 24a, the upper blade member 21 and the lower blade member 22 are rotated by the rotation of the first operating link 30 and the drive link 35 via the connecting member 28. And the drive shaft 34 of the second operating link 39 and the third pin 41 and the fourth pin 42 of the second connecting link 40 are in a straight line while the lower blade member 22 is rotating. The state where it is located continues for a predetermined period. That is, only the upper blade member 21 is rotated in the clockwise direction, that is, the lower blade member 22 in the state where the lower blade member 22 is substantially stopped while the second operation link 39 is rotated. The lower thread and the core thread are cut by the rotation of only the upper blade member 21 while the lower blade member 22 is substantially stopped from rotating. FIG. 8 shows this state.

この状態から逆に糸切り用エアシリンダ24のピストンロッド24aが縮短されると、連結部材28を介し第1作動リンク30及び駆動リンク35の回動により、再び上刃部材21と下刃部材22とがこれまでの逆方向の動作をし、下刃部材22は前述の右側針板10の一部として機能する待機位置に戻り、上刃部材21は左側針板11の方に大きく開いた待機位置に戻る。ここで、前述したような下刃部材22の段付き部22pが潜り込む重ね合わせ構造になっていることから、このような動作に伴い、当該段付き部22pと上記針板10の延出部10pとの間に布くずや糸くず等の異物が入り込む可能性がある。そこで本実施形態では、この異物を排出する排出手段として、右側クロスプレート8のうち当該重ね合わせ構造の下部となる位置に貫通孔8Aを設け、針板10の延出部10pの下部の異物を、下刃部材22が待機位置に戻る時に、当該段付き部22pで貫通孔8Aより押出して円滑に排出できる   On the contrary, when the piston rod 24a of the air cylinder 24 for thread trimming is shortened from this state, the upper blade member 21 and the lower blade member 22 are again rotated by the rotation of the first operation link 30 and the drive link 35 via the connecting member 28. And the lower blade member 22 returns to the standby position that functions as a part of the right throat plate 10 and the upper blade member 21 is largely open toward the left throat plate 11. Return to position. Here, since the stepped portion 22p of the lower blade member 22 as described above has an overlapping structure, the stepped portion 22p and the extending portion 10p of the needle plate 10 are accompanied by such an operation. There is a possibility that foreign matter such as lint and lint will get in between. Therefore, in the present embodiment, as a discharge means for discharging the foreign matter, a through hole 8A is provided in the right cross plate 8 at a lower position of the overlapping structure, and the foreign matter at the lower portion of the extending portion 10p of the needle plate 10 is removed. When the lower blade member 22 returns to the standby position, the stepped portion 22p can be pushed out from the through hole 8A and smoothly discharged.

ここで、本実施形態の特徴の一つとして、上記布押さえ駆動機構150、補助押さえ駆動機構160、糸切り装置20は、その動作タイミングを制御装置116によって互いに関連づけられて制御される。図9はその制御内容を表すタイムチャートであり、横軸が時間の経過を表している。   Here, as one of the features of the present embodiment, the cloth presser drive mechanism 150, the auxiliary presser drive mechanism 160, and the thread trimming device 20 are controlled by the control device 116 in association with the operation timing thereof. FIG. 9 is a time chart showing the contents of the control, and the horizontal axis shows the passage of time.

図9において、送り台7の上面部に縫製対象物CLをセットして起動スイッチ112が押されると、制御装置116から布押さえ駆動機構150の布押さえ用エアシリンダ151に駆動制御信号が出力されて布押さえ51,52が上記下降位置に駆動され縫製対象物CLを(鳩目穴かがり縫い目HNの形成される位置の)左右両側にて押圧する(T1時点)。このとき右側布押さえ51の一部は、縫製対象物CLを下刃部材22の上面に押圧する(図6及び図7参照)。縫製対象物CLは上刃部材21の上方に載置されるが、上刃部材21は待機位置に配置されているので、右側布押さえ51による縫製対象物CLの押圧を妨げない。ほぼ同時に、さらに補助押さえ駆動機構160の補助押さえ用エアシリンダ161に駆動制御信号が出力されて補助押さえ18が上記下降位置に駆動され、縫製対象物CLを(鳩目穴かがり縫い目HNの形成される位置の)右側にて押圧する(T2時点)。このとき補助押さえ18は、前述したように縫製対象物CLを針板10の延出部10pの上面に押圧する(図6及び図7参照)。   In FIG. 9, when the sewing object CL is set on the upper surface of the feed base 7 and the start switch 112 is pressed, a drive control signal is output from the control device 116 to the cloth presser air cylinder 151 of the cloth presser drive mechanism 150. Then, the cloth pressers 51 and 52 are driven to the lowered position and press the sewing object CL on both the left and right sides (at the position where the eyelet stitch seam HN is formed) (at time T1). At this time, a part of the right side cloth presser 51 presses the sewing object CL against the upper surface of the lower blade member 22 (see FIGS. 6 and 7). The sewing object CL is placed above the upper blade member 21. However, since the upper blade member 21 is disposed at the standby position, the pressing of the sewing object CL by the right cloth presser 51 is not hindered. At substantially the same time, a drive control signal is further output to the auxiliary presser air cylinder 161 of the auxiliary presser drive mechanism 160 to drive the auxiliary presser 18 to the lowered position, thereby forming the sewing object CL (the eyelet seam HN). Press on the right side (at time T2). At this time, the auxiliary presser 18 presses the sewing object CL against the upper surface of the extending portion 10p of the needle plate 10 as described above (see FIGS. 6 and 7).

その後、制御装置116からX方向移動機構及びY方向移動機構のX方向送りモータ126及びY方向送りモータ127に駆動制御信号が出力されて送り台7が所定の縫製開始位置に移動するとともに、制御装置116からメインモータ110にも駆動制御信号が出力されて針棒の上下動及び左右揺動が開始され(T3時点)、例えば予めプログラムされた所定の縫製データに基づいて縫製が開始され、鳩目穴の形状に沿って送り台7を移動しつつ鳩目穴かがり縫い目HNが形成される。   Thereafter, a drive control signal is output from the control device 116 to the X-direction feed motor 126 and the Y-direction feed motor 127 of the X-direction movement mechanism and the Y-direction movement mechanism, so that the feed base 7 moves to a predetermined sewing start position. A drive control signal is also output from the device 116 to the main motor 110 to start up-and-down movement and left-right swing of the needle bar (at time T3). For example, sewing is started based on predetermined sewing data programmed in advance. The eyelet seam HN is formed while moving the feed base 7 along the shape of the hole.

そして、上記のようにして縫製が終了すると、制御装置116からX方向移動機構及びY方向移動機構のX方向送りモータ126及びY方向送りモータ127に駆動制御信号が出力されて送り台7の移動を停止するとともに、さらにメインモータ110にも駆動制御信号が出力されて上記針棒の上下動及び揺動を停止した後(T4時点)、図示しない上糸切り機構が作動して上糸切りを行う。その後、再び制御装置116からX方向移動機構及びY方向移動機構のX方向送りモータ126及びY方向送りモータ127に駆動制御信号が出力されて(T5時点)、送り台7が鳩目穴の穿孔位置(下糸切り位置)に移動する(T6時点)。移動し終わった後に制御装置116からハンマー駆動機構117のエアシリンダに駆動制御信号が出力されて前述の鳩目穴用ハンマーが作動し(T7時点)、鳩目穴が縫製対象物CLに穿孔される(T8時点)。   When the sewing is completed as described above, a drive control signal is output from the control device 116 to the X-direction feed motor 126 and the Y-direction feed motor 127 of the X-direction movement mechanism and the Y-direction movement mechanism, and the movement of the feed base 7 is performed. And a drive control signal is also output to the main motor 110 to stop the vertical movement and swinging of the needle bar (at time T4), and then an upper thread trimming mechanism (not shown) is activated to perform upper thread trimming. Do. Thereafter, drive control signals are again output from the control device 116 to the X-direction feed motor 126 and the Y-direction feed motor 127 of the X-direction movement mechanism and the Y-direction movement mechanism (at time T5), and the feed base 7 is pierced with the eyelet holes. Move to (lower thread trimming position) (at time T6). After the movement is completed, a drive control signal is output from the control device 116 to the air cylinder of the hammer drive mechanism 117 and the aforementioned eyelet hammer is activated (at time T7), and the eyelet hole is drilled in the sewing object CL ( T8).

こうして縫製対象物CLの穿孔(布切り)が終了したら、制御装置116から布押さえ駆動機構150の布押さえ用エアシリンダ151に駆動制御信号が出力されて布押さえ51,52が上記上昇位置に駆動される(T9時点、縫製対象物CLから離間する)が、この時点で補助押さえ18はまだ下降位置に下降し縫製対象物CLの押圧状態を維持している。この状態で、制御装置116から糸切り装置20の糸切り用エアシリンダ24へ駆動制御信号が出力されて上刃部材21及び下刃部材22が糸切り作動され(T10時点)、鳩目穴かがり縫目HNから延出する下糸と芯糸とが切断されて一つの鳩目穴縫いが終了する(T11時点)。上刃部材21は待機位置から糸切り位置に回動されるが、布押さえ51,52が上昇位置に移動されるため、上刃部材の回動が阻害されることはない。   When the perforation (cloth cutting) of the sewing object CL is completed in this way, a drive control signal is output from the control device 116 to the cloth pressing air cylinder 151 of the cloth pressing drive mechanism 150, and the cloth pressers 51 and 52 are driven to the raised position. The auxiliary presser 18 is still lowered to the lowered position and maintains the pressed state of the sewing target CL at this time (separated from the sewing target CL at time T9). In this state, a drive control signal is output from the control device 116 to the thread trimming air cylinder 24 of the thread trimming device 20, the upper blade member 21 and the lower blade member 22 are thread trimmed (at time T10), and the eyelet stitching is performed. The lower thread and the core thread extending from the eye HN are cut and one eyelet hole stitching is completed (at time T11). The upper blade member 21 is rotated from the standby position to the thread trimming position. However, since the cloth pressers 51 and 52 are moved to the raised position, the rotation of the upper blade member is not hindered.

その後、再び制御装置116からX方向移動機構及びY方向移動機構のX方向送りモータ126及びY方向送りモータ127に駆動制御信号が出力されて(T12時点)、送り台7が布セット位置(原点)に移動した後、制御装置116から補助押さえ駆動機構160の補助押さえ用エアシリンダ161に駆動制御信号が出力されて補助押さえ18が上記上昇位置に駆動され(T13時点)、次の縫製の準備完了状態となる。   Thereafter, drive control signals are again output from the control device 116 to the X-direction feed motor 126 and the Y-direction feed motor 127 of the X-direction movement mechanism and the Y-direction movement mechanism (at time T12), and the feed base 7 is moved to the cloth setting position (origin). ), The control device 116 outputs a drive control signal to the auxiliary presser air cylinder 161 of the auxiliary presser drive mechanism 160 to drive the auxiliary presser 18 to the raised position (at time T13) and prepare for the next sewing. Completed state.

以上説明したように、本実施形態の鳩目穴かがりミシン1においては、送り台7に載置した縫製対象物CLに対し鳩目穴かがり縫目HNを形成した後、送り台7に設けた糸切り装置20で鳩目穴かがり縫目HNから延出する糸を切断する際、別途設けた補助押さえ18で縫製対象物CLを押圧することにより、糸切り時に縫製対象物CLを確実に押さえ、位置ずれを確実に防止できる。特に、補助押さえ18を糸切り装置20の下刃部材22が位置する送り台7の右側に設けることにより、鳩目穴かがり縫い目HNを縫製対象物CLの端部に形成する場合であっても確実に縫製対象物CLを押さえることができる。このとき、補助押さえ18を送り台7の左側に設けた場合には、縫製対象物CLは送り台7の右側に裁置されるので、縫製対象物を押さえることができない。   As described above, in the eyelet sewing machine 1 according to this embodiment, after forming the eyelet sewing seam HN on the sewing object CL placed on the feed base 7, the thread trimming provided on the feed base 7 is performed. When the thread extending from the eyelet seam HN is cut by the device 20, the sewing object CL is pressed by the auxiliary presser 18 provided separately, so that the sewing object CL is surely pressed and the position shifts. Can be reliably prevented. In particular, the auxiliary presser 18 is provided on the right side of the feed base 7 on which the lower blade member 22 of the thread trimming device 20 is located, so that even when the eyelet seam HN is formed at the end of the sewing object CL, it is ensured. It is possible to hold the sewing object CL. At this time, when the auxiliary presser 18 is provided on the left side of the feed base 7, the sewing target object CL is placed on the right side of the feed base 7, so that the sewing target object cannot be pressed.

また本実施形態では特に、補助押さえ18を糸切り装置20の下刃部材22の近傍位置に設け、当該近傍位置より縫製対象物CLに対して押圧を行っているので、糸切り時における縫製対象物CLの位置ずれをさらに確実に防止することができる。   In the present embodiment, the auxiliary presser 18 is provided in the vicinity of the lower blade member 22 of the thread trimming device 20 and presses against the sewing object CL from the vicinity, so that the sewing target at the time of thread trimming is obtained. The positional deviation of the object CL can be prevented more reliably.

また本実施形態では特に、補助押さえ18は、下刃部材22を覆うように設けた針板10の延出部10pとの間で縫製対象物を挟んで押圧を行うことで、糸切り時における縫製対象物の位置ずれをさらに確実に防止することができる。針板延出部10pには摩擦増大のための凹凸部R2が設けられているので、当該位置ずれ防止効果をさらに大きくすることができる。また、この場合、下刃部材22の上面が、糸の切断だけではなく縫製対象物CLの載置面としても機能させることとなるので、糸切断位置を鳩目穴かがり縫目HNの縫い目形成位置にさらに確実に近づけることができる。そして、上述のように糸切り時は補助押さえ18により縫製対象物CLの位置ずれが防止されることから、鳩目穴かがり縫目HNに連なる糸足の長さを短くすることができ、その長さも、糸切り時の縫製対象物CLの位置ずれが防止されるのでばらつかないようにすることができる。   In this embodiment, in particular, the auxiliary presser 18 is pressed while holding the sewing object between the extension portion 10p of the needle plate 10 provided so as to cover the lower blade member 22, and at the time of thread trimming. It is possible to more reliably prevent the displacement of the sewing object. Since the concavo-convex portion R2 for increasing the friction is provided in the needle plate extending portion 10p, the effect of preventing the displacement can be further increased. Further, in this case, the upper surface of the lower blade member 22 functions not only as the thread cutting but also as the placement surface of the sewing object CL, so that the thread cutting position is the stitch formation position of the eyelet seam HN. Can be more reliably approached. As described above, since the position of the sewing object CL is prevented by the auxiliary presser 18 at the time of thread trimming, the length of the thread foot connected to the eyelet seam HN can be shortened. In addition, since the displacement of the sewing object CL during thread trimming is prevented, it can be prevented from being scattered.

さらに、本実施形態では特に、縫目形成時(縫製時)にも補助押さえ18が下降位置に駆動され布押さえ51,52とともに縫製対象物CLを押圧することにより、縫目形成時における縫製対象物CLの位置ずれも確実に防止できる。特に、鳩目穴かがり縫目HNの形成時は、送り台7の右側で下刃部材22と右側布押さえ51とで縫製対象物CLは保持され、下刃部材22の上面は上刃部材21の下面との摺動のため平坦面として形成され滑りが発生しやすいが、本実施形態では補助押さえ18で鳩目穴かがり縫目HNの形成時も押さえることによってこの弊害を確実に回避し、縫製対象物CLの位置ずれをさらに確実に防止して正確な鳩目穴かがり縫目HNを形成することができる。   Furthermore, in the present embodiment, the auxiliary presser 18 is driven to the lowered position and presses the sewing object CL together with the cloth pressers 51 and 52 also at the time of stitch formation (sewing). Misalignment of the object CL can be reliably prevented. In particular, when forming the eyelet seam HN, the sewing object CL is held by the lower blade member 22 and the right cloth presser 51 on the right side of the feed base 7, and the upper surface of the lower blade member 22 is the upper surface of the upper blade member 21. Although it is formed as a flat surface due to sliding with the lower surface, slippage is likely to occur. In this embodiment, the auxiliary presser 18 can be used to prevent this adverse effect by pressing even when forming the eyelet seam HN. It is possible to more reliably prevent misalignment of the object CL and to form an accurate eyelet stitching stitch HN.

当然のことであるが、縫目形成時(布切り時も含む)に縫製対象物の位置ずれが問題とならない場合は、補助押さえ18で押さえる必要はなく、糸切り時のみ補助押さえ18で押さえればよい。   Needless to say, if the misalignment of the sewing object is not a problem when forming the stitches (including when cutting the cloth), it is not necessary to press with the auxiliary presser 18, and it can be pressed with the auxiliary presser 18 only during thread trimming. That's fine.

特に、本実施形態では針板と下刃部材22に縫製対象物を布押さえ51で押さえていたが、下刃部材22を布押さえ51の押圧位置から外れた位置に設けることも可能である。この場合は特に、左右の布押さえ5152の押圧条件は同じになるため、縫目形成時に補助押さえ18で押さえる必要はない。本発明はこの変形形態をも含むものである。   In particular, in the present embodiment, the sewing object is pressed against the needle plate and the lower blade member 22 by the cloth presser 51, but the lower blade member 22 may be provided at a position away from the pressing position of the cloth presser 51. In this case, in particular, since the pressing conditions of the left and right cloth pressers 5152 are the same, it is not necessary to press the auxiliary pressers 18 when forming the stitches. The present invention includes this modification.

また、本実施形態では、下刃部材22は針板の延出部に覆われる段付部を備え、下刃部材が糸切り時に上刃部材と共に回動する構成としていたが、段付部が存在しない変形形態も採用可能である。この場合の一例としては、下刃部材22が針板に固定され、上刃部材のみを回動させるようにすればよい。   In the present embodiment, the lower blade member 22 includes a stepped portion that is covered by the extending portion of the needle plate, and the lower blade member rotates with the upper blade member during thread trimming. Variations that do not exist can also be employed. As an example in this case, the lower blade member 22 may be fixed to the needle plate and only the upper blade member may be rotated.

その他、一々例示はしないが、本発明は、その趣旨を逸脱しない範囲内において、種々の変更が加えられて実施されるものである。   In addition, although not illustrated one by one, the present invention is implemented with various modifications within a range not departing from the gist thereof.

本発明の一実施形態の鳩目穴かがりミシンの全体外観を表す斜視図である。1 is a perspective view illustrating an overall appearance of a blind hole sewing machine according to an embodiment of the present invention. 本発明の一実施形態の鳩目穴かがりミシンのシステム構成を表す機能ブロック図である。It is a functional block diagram showing the system configuration | structure of the eyelet drilling machine of one Embodiment of this invention. 送り台及びその近傍の詳細構造を表す上面図である。It is a top view showing the detailed structure of a feed stand and its vicinity. 図3中A方向から見た矢視側面図である。It is the arrow side view seen from the A direction in FIG. 糸切り作動機構の詳細構造を表す図3中部分拡大図である。FIG. 4 is a partially enlarged view in FIG. 3 illustrating a detailed structure of a thread trimming operation mechanism. 糸切り作動機構の要部詳細構造を表す図5中部分拡大図である。It is the elements on larger scale in FIG. 5 showing the principal part detailed structure of a thread trimming operation mechanism. 図6中B−B断面による横断面図である。It is a cross-sectional view by the BB cross section in FIG. 糸切り装置の作動状態を表す拡大図である。It is an enlarged view showing the operating state of a thread trimming device. 制御装置の制御内容を表すタイムチャートである。It is a time chart showing the control content of a control apparatus.

符号の説明Explanation of symbols

1 鳩目穴かがりミシン
7 送り台
8 クロスプレート
8A 貫通孔(排出手段)
9 クロスプレート
10 針板
10p 延出部
11 針板
18 補助押さえ
20 糸切り装置
21 上刃部材
22 下刃部材
22p 段付き部
51 布押さえ
52 布押さえ
150 布押さえ駆動機構
160 補助押さえ駆動機構(補助押さえ駆動手段)
CL 縫製対象物
HN 鳩目穴かがり縫目HN
1 Eyelet hole sewing machine 7 Feeding base 8 Cross plate 8A Through hole (discharge means)
9 Cross plate 10 Needle plate 10p Extension portion 11 Needle plate 18 Auxiliary presser 20 Thread trimmer 21 Upper blade member 22 Lower blade member 22p Stepped portion 51 Cloth presser 52 Cloth presser 150 Cloth presser drive mechanism 160 Auxiliary presser drive mechanism (auxiliary Pressing drive means)
CL Sewing object HN Eyelet seam HN

Claims (5)

縫製対象物が載置され、且つ鳩目穴の形状に沿って移動される送り台と、
前記送り台に載置された前記縫製対象物に鳩目穴かがり縫目を形成する縫目形成手段と、
この縫目形成手段による前記鳩目穴かがり縫目の形成位置を挟んで一方側及び他方側にそれぞれ設けられ、前記送り台上の前記縫製対象物を押圧する一対の布押さえと、
前記送り台の前記一方側に下刃部材が設けられ、その下刃部材と上刃部材との協働により前記鳩目穴かがり縫目から延出する糸を切断する糸切り装置と、
を備えた鳩目穴かがりミシンにおいて、
前記送り台の前記一方側に設けられ、糸切り時に前記送り台上の前記縫製対象物を押圧可能な補助押さえと、
前記補助押さえを、上昇位置と、前記縫製対象物を押圧する下降位置とに、昇降制御する補助押さえ駆動手段と、
前記送り台の上面に、前記一方側及び前記他方側にそれぞれ設けられた一対の針板と、
を有し、
前記糸切り装置の前記下刃部材の上面は、
前記送り台の縫製対象物の載置面と略同一面を形成しており、
前記一対の布押さえの一方側は、
縫製時には、前記縫製対象物を前記下刃部材の上面に押圧し、前記糸切り装置による糸切り時には前記縫製対象物から離間するように構成されており、
前記糸切り装置の前記下刃部材は、
糸切り時に、前記一対の布押さえの一方側が前記縫製対象物から離間した後に前記上刃部材と協働して鳩目穴かがり縫目から延出する糸を切断するように構成されており、
前記補助押さえは、
前記下刃部材が前記鳩目穴かがり縫目から延出する糸を切断するときに、前記一方側の針板との間で前記縫製対象物を挟んで押圧するように、設けられている
ことを特徴とする鳩目穴かがりミシン。
A feed base on which a sewing object is placed and moved along the shape of the eyelet hole;
Seam forming means for forming eyelet stitched seams on the sewing object placed on the feed table;
A pair of cloth pressers that are respectively provided on one side and the other side across the formation position of the eyelet stitched seam by the stitch forming means and press the sewing object on the feed base;
A thread cutting device provided with a lower blade member on the one side of the feed base, and cutting the thread extending from the eyelet seam by the cooperation of the lower blade member and the upper blade member;
In the eyelet drilling machine with
An auxiliary presser provided on the one side of the feed table and capable of pressing the sewing object on the feed table at the time of thread trimming ;
Auxiliary press drive means for raising and lowering the auxiliary presser to an ascending position and a lowered position for pressing the sewing object;
A pair of needle plates provided on the upper surface of the feed base on the one side and the other side, and
I have a,
The upper surface of the lower blade member of the thread trimming device is
Forming substantially the same surface as the placement surface of the sewing object of the feed base,
One side of the pair of cloth pressers is
At the time of sewing, the sewing object is pressed against the upper surface of the lower blade member, and is configured to be separated from the sewing object at the time of thread trimming by the thread trimming device,
The lower blade member of the thread trimming device is
During thread trimming, one side of the pair of cloth pressers is configured to cut a thread extending from the eyelet stitching seam in cooperation with the upper blade member after being separated from the sewing object,
The auxiliary presser is
When the lower blade member cuts a thread extending from the eyelet stitching stitch, the lower blade member is provided so as to sandwich and press the sewing object with the one side needle plate <br>/> The eyelet sewing machine characterized by that.
請求項1に記載の鳩目穴かがりミシンにおいて、
前記補助押さえ駆動手段は、
前記縫目形成手段による縫目形成時に、前記補助押さえを前記下降位置へ下降させることを特徴とする鳩目穴かがりミシン。
In the eyelet-punching sewing machine according to claim 1 ,
The auxiliary pressing drive means is
The eyelet sewing machine characterized in that the auxiliary presser is lowered to the lowered position when the seam is formed by the seam forming means.
請求項1又は請求項2に記載の鳩目穴かがりミシンにおいて、
前記一方側の針板は、前記下刃部材の一部の上方を覆うように延出された延出部を備え、
前記補助押さえは、前記延出部との間で前記縫製対象物を挟んで押圧するように設けられていることを特徴とする鳩目穴かがりミシン。
In the eyelet-punching sewing machine according to claim 1 or 2 ,
The one side throat plate includes an extending portion that extends so as to cover a part of the lower blade member.
It said auxiliary pressing the eyelet buttonhole sewing machine, characterized in that is provided so as to press across the sewing object between the front Kinobe out portion.
請求項3に記載の鳩目穴かがりミシンにおいて、
前記下刃部材は、
前記針板の延出部に覆われる段付き部を備えることを特徴とする鳩目穴かがりミシン。
In the eyelet-punching sewing machine according to claim 3 ,
The lower blade member is
An eyelet-punching sewing machine comprising a stepped portion covered with an extending portion of the needle plate.
請求項4に記載の鳩目穴かがりミシンにおいて、
前記下刃部材の段付き部と前記針板の延出部との重ね合わせ部に入り込んだ異物を排出する排出手段を設けたことを特徴とする鳩目穴かがりミシン。
In the eyelet-punching sewing machine according to claim 4 ,
An eyelet-punching sewing machine comprising a discharge means for discharging foreign matter that has entered the overlapping portion of the stepped portion of the lower blade member and the extending portion of the needle plate.
JP2005247147A 2005-08-29 2005-08-29 Eyelet hole sewing machine Expired - Fee Related JP4737525B2 (en)

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