JP4486146B2 - Surface treatment equipment - Google Patents

Surface treatment equipment Download PDF

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Publication number
JP4486146B2
JP4486146B2 JP2008252334A JP2008252334A JP4486146B2 JP 4486146 B2 JP4486146 B2 JP 4486146B2 JP 2008252334 A JP2008252334 A JP 2008252334A JP 2008252334 A JP2008252334 A JP 2008252334A JP 4486146 B2 JP4486146 B2 JP 4486146B2
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opening
gas
processing
downstream
tank
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JP2010087079A (en
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尚 梅岡
博史 八木沢
聡 真弓
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Sekisui Chemical Co Ltd
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Sekisui Chemical Co Ltd
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Priority to JP2008252334A priority Critical patent/JP4486146B2/en
Priority to PCT/JP2009/004634 priority patent/WO2010038372A1/en
Priority to US13/003,161 priority patent/US20110209829A1/en
Priority to KR1020117007341A priority patent/KR101045486B1/en
Priority to CN2009801381737A priority patent/CN102165566B/en
Priority to TW098131977A priority patent/TW201021627A/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J37/00Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
    • H01J37/32Gas-filled discharge tubes
    • H01J37/32009Arrangements for generation of plasma specially adapted for examination or treatment of objects, e.g. plasma sources
    • H01J37/32366Localised processing
    • H01J37/32376Scanning across large workpieces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B5/00Cleaning by methods involving the use of air flow or gas flow
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J37/00Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
    • H01J37/32Gas-filled discharge tubes
    • H01J37/32431Constructional details of the reactor
    • H01J37/3244Gas supply means
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J37/00Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
    • H01J37/32Gas-filled discharge tubes
    • H01J37/32431Constructional details of the reactor
    • H01J37/3244Gas supply means
    • H01J37/32449Gas control, e.g. control of the gas flow
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J37/00Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
    • H01J37/32Gas-filled discharge tubes
    • H01J37/32431Constructional details of the reactor
    • H01J37/32733Means for moving the material to be treated
    • H01J37/32752Means for moving the material to be treated for moving the material across the discharge
    • H01J37/32761Continuous moving
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J37/00Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
    • H01J37/32Gas-filled discharge tubes
    • H01J37/32431Constructional details of the reactor
    • H01J37/32798Further details of plasma apparatus not provided for in groups H01J37/3244 - H01J37/32788; special provisions for cleaning or maintenance of the apparatus
    • H01J37/32816Pressure
    • H01J37/32834Exhausting
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer
    • H01L21/18Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic System or AIIIBV compounds with or without impurities, e.g. doping materials
    • H01L21/30Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
    • H01L21/302Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to change their surface-physical characteristics or shape, e.g. etching, polishing, cutting
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer
    • H01L21/18Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic System or AIIIBV compounds with or without impurities, e.g. doping materials
    • H01L21/30Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
    • H01L21/302Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to change their surface-physical characteristics or shape, e.g. etching, polishing, cutting
    • H01L21/306Chemical or electrical treatment, e.g. electrolytic etching
    • H01L21/3065Plasma etching; Reactive-ion etching
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/67005Apparatus not specifically provided for elsewhere
    • H01L21/67011Apparatus for manufacture or treatment
    • H01L21/67017Apparatus for fluid treatment
    • H01L21/67028Apparatus for fluid treatment for cleaning followed by drying, rinsing, stripping, blasting or the like
    • H01L21/6704Apparatus for fluid treatment for cleaning followed by drying, rinsing, stripping, blasting or the like for wet cleaning or washing
    • H01L21/67051Apparatus for fluid treatment for cleaning followed by drying, rinsing, stripping, blasting or the like for wet cleaning or washing using mainly spraying means, e.g. nozzles
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/677Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations
    • H01L21/67739Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations into and out of processing chamber
    • H01L21/6776Continuous loading and unloading into and out of a processing chamber, e.g. transporting belts within processing chambers

Description

本発明は、被処理物の表面に処理ガスを接触させ、被処理物の表面を処理する装置に関し、特に有毒性又は腐食性を有する処理ガスを用いた処理に適した表面処理装置に関する。   The present invention relates to an apparatus for treating a surface of a workpiece by bringing the treatment gas into contact with the surface of the workpiece, and more particularly to a surface treatment apparatus suitable for treatment using a toxic or corrosive treatment gas.

ガラス基板や半導体ウェハ等の被処理物に処理ガスを吹き付け、エッチング、洗浄、表面改質、成膜等の表面処理を行なう装置は公知である。この種の表面処理に用いる処理ガスには、外部に漏れると安全上又は環境上好ましくない成分が含まれていることが少なくない。そこで、一般に、処理空間を処理槽(チャンバー)で囲み、処理ガスが外部に漏れるのを防止している。   An apparatus for spraying a processing gas onto an object to be processed such as a glass substrate or a semiconductor wafer and performing a surface treatment such as etching, cleaning, surface modification, and film formation is known. The processing gas used for this type of surface treatment often contains components that are unsafe or environmentally undesirable when leaked to the outside. Therefore, generally, the processing space is surrounded by a processing tank (chamber) to prevent the processing gas from leaking to the outside.

特許文献1、2の表面処理装置は、処理槽(チャンバー)に被処理物を導入する入口、及び被処理物を導出する出口が設けられている。入口及び出口はスリット状になっている。処理槽の両端には緩和室を設け、プラズマ生成ガスの流出及び外気の処理槽内への流入を緩和している。処理槽の内部のガスは、排気口から排出している。
特許文献3の表面処理装置は、放電プラズマ発生部を囲む内槽と、この内槽を囲む外槽とを備えている。外槽と内槽との間の空間の内圧は、内槽の内圧より低く、かつ外気圧より低くなっている。この結果、処理ガスが内槽から外槽と内槽との間の空間に流出し、かつ外気が外槽に流入するようになっている。
特許第4058857号公報(図9) 特許第3994596号公報(図7) 特開2003−142298号公報
The surface treatment apparatuses of Patent Documents 1 and 2 are provided with an inlet for introducing a workpiece into a treatment tank (chamber) and an outlet for leading the workpiece. The inlet and outlet are slit-shaped. Relaxation chambers are provided at both ends of the treatment tank to alleviate the outflow of plasma generation gas and the inflow of outside air into the treatment tank. The gas inside the treatment tank is discharged from the exhaust port.
The surface treatment apparatus of Patent Document 3 includes an inner tank that surrounds the discharge plasma generation unit and an outer tank that surrounds the inner tank. The internal pressure of the space between the outer tub and the inner tub is lower than the inner pressure of the inner tub and lower than the external pressure. As a result, the processing gas flows out from the inner tank to the space between the outer tank and the inner tank, and the outside air flows into the outer tank.
Japanese Patent No. 4058857 (FIG. 9) Japanese Patent No. 3994596 (FIG. 7) JP 2003-142298 A

処理槽には、被処理物を出し入れする開口が必要である。この開口から処理槽内の処理ガスが漏れる可能性もある。このような漏れを防止するには、処理槽に排気系を接続し、処理槽から排気を行なうことが考えられる。これにより、上記開口でのガスの流れを処理槽の外部から処理槽の内部に向けることができる。しかし、上記開口からの流入ガスは、乱流になりやすい。そうすると、処理槽内のガス分布が不安定になる。また、処理槽の外部の外気が乱れた場合、その乱れが上記開口を介して処理槽の内部に伝播することもある。発明者は、上記開口の外側で渦流を形成すると、上記開口の内部のガスが渦になって上記開口から外部に出て来る現象を確認している。
本発明は、上記事情に鑑みてなされたものであり、その目的とするところは、表面処理用の処理槽に設けた、被処理物の出し入れ用の開口でのガスの流れを安定させることにある。
The treatment tank needs an opening for taking in and out the object to be treated. The processing gas in the processing tank may leak from this opening. In order to prevent such leakage, it is conceivable to connect an exhaust system to the treatment tank and exhaust the gas from the treatment tank. Thereby, the flow of the gas at the opening can be directed from the outside of the processing tank to the inside of the processing tank. However, the inflow gas from the opening tends to be turbulent. If it does so, the gas distribution in a processing tank will become unstable. Further, when the outside air outside the processing tank is disturbed, the disturbance may propagate to the inside of the processing tank through the opening. The inventor has confirmed a phenomenon in which when a vortex is formed outside the opening, the gas inside the opening becomes a vortex and exits from the opening.
This invention is made | formed in view of the said situation, The place made into the objective is to stabilize the flow of the gas in the opening for taking in / out of to-be-processed object provided in the processing tank for surface treatment. is there.

上記課題を解決するため、本発明は、被処理物の表面に処理ガスを接触させ、前記表面を処理する装置において、
被処理物搬送方向の上流側及び下流側の壁に開口が形成され、前記被処理物が前記上流側の開口から搬入されて前記下流側の開口から搬出され、かつ内部に前記表面処理を行なう処理空間が、前記上流側の開口から前記搬送方向の下流側に離れるとともに前記下流側の開口から前記搬送方向の上流側に離れて設けられた処理槽と、
前記処理槽の内部に臨む供給ノズルを含み、前記供給ノズルが、前記処理槽内に搬入された前記被処理物との間に前記処理空間を画成し、前記供給ノズルから前記処理空間に処理ガスを供給する供給系と、
前記処理槽内における前記上流側の開口より前記搬送方向の下流側、かつ前記下流側の開口より前記搬送方向の上流側に配置された排気口を含み、前記処理槽の内部からガスを排出し、この排出流量が、前記供給系の処理ガス供給流量より大きい排気系と、
を備え、前記上流側及び下流側の開口が、前記搬送方向と直交する対向方向に対向距離を隔てて互いに対向する一対の整流によって画成され、前記上流側及び下流側の開口の前記搬送方向に沿う奥行きが、前記対向距離の2倍以上であり、前記一対の整流板の各々が、前記壁から前記処理槽の内部に突出する部分を有していることを特徴とする。
In order to solve the above problems, the present invention provides an apparatus for treating a surface by bringing a treatment gas into contact with the surface of an object to be treated.
Openings are formed in the upstream and downstream walls in the conveyance direction of the object to be processed, the object to be processed is carried in from the opening on the upstream side, carried out from the opening on the downstream side, and the surface treatment is performed inside. A processing tank in which the processing space to be performed is separated from the upstream opening to the downstream side in the transport direction and from the downstream opening to the upstream side in the transport direction ; and
Including a supply nozzle facing the inside of the processing tank, wherein the supply nozzle defines the processing space with the object to be processed carried into the processing tank, and processing from the supply nozzle to the processing space A supply system for supplying gas;
Downstream of the conveying direction from the opening of the upstream side in the treatment tank, and wherein the downstream outlet that is disposed on the upstream side in the transport direction than the opening of the gas discharged from the inside of the processing bath The exhaust flow rate is higher than the processing gas supply flow rate of the supply system;
The upstream and downstream openings are defined by a pair of rectifying plates facing each other at an opposing distance in an opposing direction orthogonal to the transport direction, and the upstream and downstream openings are transported depth along the direction state, and are more than twice the opposing distance, each of said pair of flow plates, characterized that you have had a portion projecting into the interior of the processing vessel from the wall.

排気系による排気により、前記開口では外部から処理槽の内部に向かうガス流れを形成できる。これにより、処理ガスが前記開口から外部に漏れ出るのを防止できる。加えて、一対の整流面によって、前記開口から処理槽内に流入するガスの流れを安定化でき、流入ガスが乱流になるのを防止でき、または流入ガスを層流に近づけることができる。したがって、処理槽内ひいては処理空間のガス分布を安定化できる。これにより、表面処理の安定性を確保できる。また、処理槽の内部が外部の影響を受けるのを防止できる。例えば処理槽の外部で渦流等のガスの乱れが生じた場合、その乱れが開口を介して処理槽の内部に伝播するのを防止でき、処理槽の内部のガスが渦流等になって前記開口を通って外部に漏れ出るのを防止できる。ひいては、処理ガスや処理済みガスの漏洩を一層確実に防止することができる。   By the exhaust by the exhaust system, a gas flow from the outside toward the inside of the treatment tank can be formed at the opening. Thereby, it can prevent that process gas leaks outside from the said opening. In addition, the flow of the gas flowing into the processing tank from the opening can be stabilized by the pair of rectifying surfaces, the inflowing gas can be prevented from becoming turbulent, or the inflowing gas can be brought close to a laminar flow. Therefore, the gas distribution in the processing tank and thus in the processing space can be stabilized. Thereby, the stability of the surface treatment can be ensured. In addition, the inside of the treatment tank can be prevented from being affected by the outside. For example, when turbulence of gas such as vortex occurs outside the processing tank, the turbulence can be prevented from propagating to the inside of the processing tank through the opening, and the gas inside the processing tank becomes vortex or the like and the opening It is possible to prevent leakage through the outside. As a result, leakage of the processing gas and the processed gas can be prevented more reliably.

前記開口の奥行きが、前記対向距離の6〜10倍であることがより好ましい。これによって、開口でのガス流を一層確実に安定化できる。
前記開口の形状は、長方形が好ましい。
前記対向距離が、場所によって異なる場合、対向距離は平均した値と定義する。前記開口の奥行きが、前記対向距離の平均値の2倍以上であることが好ましく、前記開口の奥行きが、前記対向距離の平均値の6〜10倍であることが一層好ましい。
More preferably, the depth of the opening is 6 to 10 times the opposing distance. As a result, the gas flow at the opening can be more reliably stabilized.
The shape of the opening is preferably rectangular.
When the facing distance varies depending on the location, the facing distance is defined as an average value. It is preferable that the depth of the opening is twice or more the average value of the facing distance, and it is more preferable that the depth of the opening is 6 to 10 times the average value of the facing distance.

本発明によれば、被処理物の搬送方向の上流側の開口及び下流側の開口でのガスの流れを安定させることができる。ひいては、処理槽内のガス分布が変動するのを防止でき、表面処理の安定性を確保できる。 According to the present invention, the flow of gas in the conveyance direction upstream side of the opening and the downstream side of the opening of the workpiece can be stabilized. As a result, it is possible to prevent the gas distribution in the treatment tank from fluctuating and to secure the stability of the surface treatment.

以下、本発明の実施形態を説明する。
図1は、本発明の第1実施形態を示したものである。この実施形態の被処理物9は、フラットパネルディスプレイ用のガラス基板で構成されているが、本発明は、これに限定されるものではなく、例えば半導体ウェハ、連続シート状の樹脂フィルム等、種々の被処理物に適用できる。この実施形態の表面処理内容は、ガラス基板9の表面に被膜されたシリコン(図示省略)のエッチングであるが、本発明は、これに限定されるものではなく、酸化シリコンや窒化シリコンのエッチングにも適用でき、エッチングに限られず、成膜、洗浄、撥水化、親水化等、種々の表面処理に適用できる。
Embodiments of the present invention will be described below.
FIG. 1 shows a first embodiment of the present invention. Although the to-be-processed object 9 of this embodiment is comprised with the glass substrate for flat panel displays, this invention is not limited to this, For example, various things, such as a semiconductor wafer and a continuous sheet-like resin film, etc. It can be applied to any workpiece. The surface treatment content of this embodiment is etching of silicon (not shown) coated on the surface of the glass substrate 9, but the present invention is not limited to this, and etching of silicon oxide or silicon nitride is not limited thereto. It is also applicable to various surface treatments such as film formation, cleaning, water repellency, and hydrophilicity.

なお、フラットパネルディスプレイ用ガラス基板からなる被処理物9の長さ(図1の左右方向の寸法)は、例えば1500mmであり、幅(図1の紙面と直交する方向の寸法)は、例えば1100mm程度であり、厚さは、例えば0.7mm程度である。   In addition, the length (dimension in the left-right direction in FIG. 1) of the workpiece 9 made of the glass substrate for flat panel display is, for example, 1500 mm, and the width (dimension in the direction orthogonal to the paper surface in FIG. 1) is, for example, 1100 mm. For example, the thickness is about 0.7 mm.

図1に示すように、表面処理装置1は、処理槽10と、搬送手段20と、供給系30と、排気系40を備えている。   As shown in FIG. 1, the surface treatment apparatus 1 includes a treatment tank 10, a transport unit 20, a supply system 30, and an exhaust system 40.

処理槽10は、内部に被処理物9を配置できる大きさの容器状になっている。処理槽10の内部の略中央部に処理空間19が形成されている。言い換えると、処理槽10は、処理空間19を囲んでいる。処理空間19は、後記供給ノズル33と、該供給ノズル33の下方に配置されるべき被処理物9との間に画成される。なお、図において、処理空間19の厚さ(上下方向の寸法)は、誇張されている。実際の処理空間19の厚さは0.5〜5mm程度である。   The processing tank 10 has a container shape with a size that allows the workpiece 9 to be disposed therein. A processing space 19 is formed at a substantially central portion inside the processing tank 10. In other words, the processing tank 10 surrounds the processing space 19. The processing space 19 is defined between a supply nozzle 33 which will be described later and a workpiece 9 to be disposed below the supply nozzle 33. In the drawing, the thickness (vertical dimension) of the processing space 19 is exaggerated. The actual thickness of the processing space 19 is about 0.5 to 5 mm.

処理槽10の一端側(図1において右側)の壁11には、搬入開口13が形成されている。処理槽10の他端側(図1において左側)の壁12には、搬出開口14が形成されている。搬入出開口13,14は、図1の紙面と直交する方向に延びている。被処理物9が搬入出開口13,14を通して処理槽10に出入りできるようになっている。搬入出開口13,14は、常時開いている。処理槽10には搬入出開口13,14を開閉する扉が設けられていない。搬入出開口13,14の構造については追って更に詳述する。   A carry-in opening 13 is formed in the wall 11 on one end side (right side in FIG. 1) of the processing tank 10. A carry-out opening 14 is formed in the wall 12 on the other end side (left side in FIG. 1) of the processing tank 10. The carry-in / out openings 13 and 14 extend in a direction perpendicular to the paper surface of FIG. The workpiece 9 can enter and exit the processing tank 10 through the loading / unloading openings 13 and 14. The carry-in / out openings 13 and 14 are always open. The processing tank 10 is not provided with a door for opening and closing the loading / unloading openings 13 and 14. The structure of the carry-in / out openings 13 and 14 will be described in detail later.

搬送手段20は、ローラーコンベアで構成されている。ローラーコンベアの多数のローラ21が、軸線を図1の紙面と直交する方向に向け、左右に間隔を置いて並べられている。ローラーコンベア20の一部分が処理槽10の内部に配置されている。被処理物9が、ローラ21の上に載せられ、図1において右から左方向(搬送方向)へ搬送され、搬入開口13を通して処理槽10内に搬入されて処理空間19に配置され、その後、搬出開口14を通して処理槽10から搬出される。
搬送手段20は、ローラーコンベアに限られず、移動式ステージ、浮上ステージ、ロボットアーム等で構成されていてもよい。
The conveying means 20 is constituted by a roller conveyor. A large number of rollers 21 of the roller conveyor are arranged at intervals on the left and right with the axis line oriented in a direction orthogonal to the paper surface of FIG. A part of the roller conveyor 20 is disposed inside the processing tank 10. The workpiece 9 is placed on the roller 21 and is conveyed from right to left (conveying direction) in FIG. 1, is carried into the treatment tank 10 through the carry-in opening 13, and is disposed in the treatment space 19. It is unloaded from the processing tank 10 through the unloading opening 14.
The conveying means 20 is not limited to a roller conveyor, and may be constituted by a movable stage, a floating stage, a robot arm, or the like.

供給系30は、原料ガス供給部31と、供給ノズル33を有している。原料ガス供給部31から供給路32が延びている。供給路32が供給ノズル33に接続されている。供給ノズル33は、処理槽10の天井部に配置されている。詳細な図示は省略するが、供給ノズル33は、図1の紙面と直交する方向に被処理物9の同方向寸法より少し長く延びている。   The supply system 30 includes a source gas supply unit 31 and a supply nozzle 33. A supply path 32 extends from the source gas supply unit 31. A supply path 32 is connected to the supply nozzle 33. The supply nozzle 33 is disposed on the ceiling of the processing tank 10. Although detailed illustration is omitted, the supply nozzle 33 extends in a direction orthogonal to the paper surface of FIG.

供給系30は、処理内容に応じた反応成分や該反応成分の原料成分等を含む処理ガスを処理空間19に供給する。処理ガス成分(上記反応成分、原料成分等)は、環境負荷性、有毒性、腐食性を有していることが少なくない。シリコンのエッチングに係る本実施形態では、反応成分として、フッ素系反応成分と酸化性反応成分が用いられている。フッ素系反応成分として、HF、COF、フッ素ラジカル等が挙げられる。フッ素系反応成分は、例えばフッ素系原料を水(HO)で加湿した後、プラズマ化(分解、励起、活性化、イオン化等を含む)することにより生成できる。この実施形態では、フッ素系原料として、CFが用いられている。フッ素系原料としてCFに代えて、C、C、C等の他のPFC(パーフルオロカーボン)を用いてもよく、CHF、CH、CHF等のHFC(ハイドロフルオロカーボン)を用いてもよく、SF、NF、XeF等のPFC及びHFC以外のフッ素含有化合物を用いてもよい。 The supply system 30 supplies the processing space 19 with a processing gas including a reaction component corresponding to the processing content, a raw material component of the reaction component, and the like. Process gas components (such as the above reaction components and raw material components) often have environmental impact, toxicity, and corrosivity. In the present embodiment relating to silicon etching, a fluorine-based reaction component and an oxidizing reaction component are used as reaction components. Examples of the fluorine-based reaction component include HF, COF 2 and fluorine radicals. The fluorine-based reaction component can be generated, for example, by humidifying a fluorine-based raw material with water (H 2 O) and then plasmatizing (including decomposition, excitation, activation, ionization, etc.). In this embodiment, CF 4 is used as the fluorine-based material. Instead of CF 4 as the fluorine-based raw material, other PFC (perfluorocarbon) such as C 2 F 6 , C 3 F 8 , C 3 F 8 may be used, and CHF 3 , CH 2 F 2 , CH 3 F may be used HFC (hydrofluorocarbon) etc., may be used SF 6, NF 3, XeF fluorine-containing compounds other than PFC and HFC, such as 2.

フッ素系原料は、希釈ガスで希釈してもよい。希釈ガスとして、例えばAr、He等の希ガスや、Nが用いられる。フッ素系原料への添加剤として水(HO)に代えて、アルコール等のOH基含有化合物を用いてもよい。 The fluorine-based raw material may be diluted with a diluent gas. As the dilution gas, for example, a rare gas such as Ar or He or N 2 is used. Instead of water (H 2 O), an OH group-containing compound such as alcohol may be used as an additive to the fluorine-based raw material.

酸化性反応成分として、O、Oラジカル等が挙げられる。この実施形態では、酸化性反応成分としてOが用いられている。Oは、酸素(O)を原料としオゾナイザーで生成できる。O等の酸素系原料をプラズマ化することによって酸化性反応成分を生成することにしてもよい。 Examples of the oxidizing reaction component include O 3 and O radicals. In this embodiment, O 3 is used as the oxidizing reaction component. O 3 can be generated by an ozonizer using oxygen (O 2 ) as a raw material. The oxidizing reaction component may be generated by converting oxygen-based raw material such as O 2 into plasma.

上記フッ素系原料や酸素系原料のプラズマ化は、プラズマ生成装置の一対の電極どうし間のプラズマ空間に上記原料を含むガスを導入することで実行できる。上記プラズマ化は、大気圧近傍で実行するのが好ましい。ここで、大気圧近傍とは、1.013×10〜50.663×10Paの範囲を言い、圧力調整の容易化や装置構成の簡便化を考慮すると、1.333×10〜10.664×10Paが好ましく、9.331×10〜10.397×10Paがより好ましい。 Plasma conversion of the fluorine-based material or oxygen-based material can be performed by introducing a gas containing the material into a plasma space between a pair of electrodes of a plasma generation apparatus. The plasmification is preferably performed near atmospheric pressure. Here, the vicinity of the atmospheric pressure refers to a range of 1.013 × 10 4 to 50.663 × 10 4 Pa, and considering the ease of pressure adjustment and the simplification of the apparatus configuration, 1.333 × 10 4 to 10.664 × 10 4 Pa is preferable, and 9.331 × 10 4 to 10.9797 × 10 4 Pa is more preferable.

シリコンのエッチングに係る本実施形態では、原料ガス供給部31においてフッ素系原料のCFをArで希釈し、かつHOを添加し、フッ素系原料ガス(CF+Ar+HO)を得る。このフッ素系原料ガスを供給路32で供給ノズル33に導く。供給ノズル33には一対の電極が設けられている。この電極間でフッ素系原料ガスをプラズマ化する。供給ノズル33は、プラズマ生成装置を兼ねている。これにより、HF等のフッ素系反応成分が生成される。図示は省略するが、別途、酸化性反応成分としてオゾナイザーでOを生成して供給ノズル33に導入し、上記プラズマ化後のガスと混合する。これにより、フッ素系反応成分(HF等)と酸化性反応成分(O等)を含む処理ガスが生成される。勿論、処理ガスには、原料ガス成分(CF、HO、Ar、O等)も含まれている。この処理ガスが、供給ノズル33の底面(先端面)の吹き出し口から処理空間19へ吹き出される。処理ガスの供給流量は、例えば32slm程度である。 In this embodiment according to the etching of the silicon, the raw material gas supply unit 31, CF 4 fluorine raw material is diluted with Ar, and the addition of H 2 O, to obtain a fluorine-based material gas (CF 4 + Ar + H 2 O). This fluorine-based source gas is guided to the supply nozzle 33 through the supply path 32. The supply nozzle 33 is provided with a pair of electrodes. The fluorine-based source gas is turned into plasma between the electrodes. The supply nozzle 33 also serves as a plasma generation device. Thereby, fluorine-type reaction components, such as HF, are generated. Although not shown, O 3 is separately generated as an oxidizing reaction component by an ozonizer, introduced into the supply nozzle 33, and mixed with the plasmaized gas. Thereby, the process gas containing a fluorine-based reactive components (HF, etc.) with an oxidizing reactant (O 3 or the like) is generated. Of course, the processing gas also includes source gas components (CF 4 , H 2 O, Ar, O 2, etc.). This processing gas is blown into the processing space 19 from the outlet of the bottom surface (tip surface) of the supply nozzle 33. The supply flow rate of the processing gas is, for example, about 32 slm.

なお、ガス供給部31においてフッ素系反応成分と酸化性反応成分を含む処理ガスを生成し、この処理ガスを供給路32によって供給ノズル33へ送り、吹き出すことにしてもよい。   Alternatively, a processing gas containing a fluorine-based reaction component and an oxidizing reaction component may be generated in the gas supply unit 31, and this processing gas may be sent to the supply nozzle 33 through the supply path 32 and blown out.

供給ノズル33から吹き出された処理ガスが処理空間19の被処理物9に吹き付けられ、被処理物9が表面処理される。シリコンのエッチングにおいては、処理ガス中の酸化性成分(O等)によりシリコンが酸化され、酸化シリコンと処理ガス中のフッ素系反応成分(HF等)とが反応し、揮発成分のSiFが生成される。これにより、被処理物9の表面のシリコン層を除去できる。 The processing gas blown from the supply nozzle 33 is blown to the object 9 to be processed in the processing space 19, and the object 9 is surface-treated. In the etching of silicon, silicon is oxidized by an oxidizing component (such as O 3 ) in the processing gas, the silicon oxide reacts with a fluorine-based reaction component (such as HF) in the processing gas, and the volatile component SiF 4 is changed. Generated. Thereby, the silicon layer on the surface of the workpiece 9 can be removed.

次に、排気系40について説明する。処理槽10の底部の例えば略中央部に排気口43が設けられている。排気口43から排気路42が延びている。排気路42には、フィルタ部45と排気ポンプ41が順次設けられている。図示は省略するが、供給ノズル33の底面には処理ガスの吹き出し口に隣接して局所排気口が形成されている。この局所排気口に連なる吸引路が供給ノズル33の上部から引き出されている。この吸引路がフィルタ部45より上流側(排気口43側)の排気路42に合流している。上記局所排気口及び吸引路も排気系40の要素を構成する。   Next, the exhaust system 40 will be described. An exhaust port 43 is provided at, for example, a substantially central portion of the bottom of the processing tank 10. An exhaust passage 42 extends from the exhaust port 43. In the exhaust path 42, a filter unit 45 and an exhaust pump 41 are sequentially provided. Although illustration is omitted, a local exhaust port is formed on the bottom surface of the supply nozzle 33 adjacent to the processing gas blowing port. A suction path connected to the local exhaust port is drawn from the upper part of the supply nozzle 33. This suction path joins the exhaust path 42 on the upstream side (exhaust port 43 side) from the filter portion 45. The local exhaust port and the suction path also constitute an element of the exhaust system 40.

フィルタ部45は、排出ガス中の塵埃等を除去するフィルタの他、排出ガス中のHF等を除去するスクラバー、排出ガス中のHOを除去するミストトラップ、排ガス中のOを除去するオゾンキラー等を含む。 The filter unit 45 removes dust and the like in the exhaust gas, a scrubber that removes HF and the like in the exhaust gas, a mist trap that removes H 2 O in the exhaust gas, and O 3 in the exhaust gas. Including ozone killer.

排気ポンプ41(排気手段)の駆動によって、処理槽10内のガスが排気口43から排気路42に吸い込まれる。また、処理空間19で被処理物9に吹き付けられた後の処理ガス(以下「処理済みガス」と称す)が、主に上記局所排気口に吸い込まれ、上記吸引路を経て、排気路42に合流する。処理済みガスは、処理ガスの成分(HF、O、CF、HO、Ar等)や表面処理反応による副生成物(SiF等)を含む。処理済みガスの一部が処理空間19から漏れることもあり、そのような処理済みガスは、排気口43から吸い込まれる。 By driving the exhaust pump 41 (exhaust means), the gas in the processing tank 10 is sucked into the exhaust path 42 from the exhaust port 43. Further, the processing gas (hereinafter referred to as “processed gas”) after being sprayed on the object 9 to be processed in the processing space 19 is mainly sucked into the local exhaust port and passes through the suction path to the exhaust path 42. Join. Treated gas contains components of the processing gas (HF, O 3, CF 4 , H 2 O, Ar , etc.) and by-product by surface treatment reaction (SiF 4 and the like). Part of the processed gas may leak from the processing space 19, and such processed gas is sucked from the exhaust port 43.

排気系40による排出ガス流量は、処理槽10内のガスが搬入出開口13,14から漏れ出ない程度に少量に設定する。搬入出開口13,14からガスが漏れ出ないようにするには、排出ガス流量を処理ガスの供給流量より大きくし、処理槽10の外部の雰囲気ガス(空気)が搬入出開口13,14から処理槽10の内部へ流入するようにする。本実施形態では、上述したように処理ガスの供給流量が32slm程度であるのに対し、第1排出系40の排出ガス流量は、例えば200〜400slm程度である。   The exhaust gas flow rate by the exhaust system 40 is set to a small amount so that the gas in the processing tank 10 does not leak from the carry-in / out openings 13 and 14. In order to prevent the gas from leaking out from the carry-in / out openings 13 and 14, the exhaust gas flow rate is made larger than the supply flow rate of the processing gas, and the atmospheric gas (air) outside the processing tank 10 passes through the carry-in / out openings 13 and 14. It flows into the inside of the processing tank 10. In the present embodiment, the supply flow rate of the processing gas is about 32 slm as described above, whereas the exhaust gas flow rate of the first exhaust system 40 is, for example, about 200 to 400 slm.

したがって、排気系40による排出ガスの大半は空気である。排出ガス中、最も割合が大きい成分は窒素である。排出ガスには、更に処理済みガスの成分(HF、O、CF、HO、Ar、SiF等)が含まれている。 Therefore, most of the exhaust gas from the exhaust system 40 is air. Nitrogen is the largest component in the exhaust gas. The exhaust gas further contains components of processed gas (HF, O 3 , CF 4 , H 2 O, Ar, SiF 4, etc.).

表面処理装置1には、再利用部50が更に備えられている。再利用部50は、排気系40で排気されるガスから処理ガスの反応成分を回収する。詳述すると、再利用部50は、分離回収器51を備えている。分離回収器51には分離膜52が設けられている。分離膜52によって分離回収器51の内部が濃縮室53と希釈室54に仕切られている。分離膜52としては、例えばガラス状ポリマー膜(特許第3151151号公報等参照)が用いられている。分離膜52がCF(反応成分)を透過させる速度は相対的に小さく、窒素(不純物)を透過させる速度は相対的に大きい。排気ポンプ41より下流側の排気路42が濃縮室53に連なっている。排気ポンプ41からの排出ガスが、濃縮室53に導入され、分離膜52によって濃縮室53に留まる回収ガスと分離膜52を透過して希釈室54に入る放出ガスとに分離される。回収ガスは、CF濃度が高く(CF=90vol%以上)、かつ流量が小さい。放出ガスは、CF濃度が低く(CF=1vol%以下)、かつ流量が大きい。 The surface treatment apparatus 1 further includes a reuse unit 50. The reuse unit 50 collects the reaction component of the processing gas from the gas exhausted by the exhaust system 40. More specifically, the reuse unit 50 includes a separation and recovery device 51. The separation / recovery device 51 is provided with a separation membrane 52. A separation membrane 52 divides the inside of the separation / collector 51 into a concentration chamber 53 and a dilution chamber 54. As the separation membrane 52, for example, a glassy polymer membrane (see Japanese Patent No. 3151151) is used. The speed at which the separation membrane 52 permeates CF 4 (reaction component) is relatively small, and the speed at which nitrogen (impurities) permeate is relatively large. An exhaust passage 42 downstream from the exhaust pump 41 is connected to the concentration chamber 53. Exhaust gas from the exhaust pump 41 is introduced into the concentrating chamber 53, and is separated by the separation membrane 52 into recovered gas that remains in the concentrating chamber 53 and discharged gas that passes through the separation membrane 52 and enters the dilution chamber 54. The recovered gas has a high CF 4 concentration (CF 4 = 90 vol% or more) and a low flow rate. The released gas has a low CF 4 concentration (CF 4 = 1 vol% or less) and a high flow rate.

なお、図では分離回収器51が1つしか図示されていないが、再利用部50が分離回収器51を複数有していてもよい。複数の分離回収器51が、直列に連なっていてもよく、並列に連なっていてもよく、直列と並列が組み合わさるように連なっていてもよい。   Although only one separation / recovery device 51 is shown in the figure, the reuse unit 50 may have a plurality of separation / recovery devices 51. The plurality of separation and recovery devices 51 may be connected in series, may be connected in parallel, or may be connected so that the series and the parallel are combined.

濃縮室53の下流端から回収路55が延びている。回収路55は、原料ガス供給部31に接続されている。   A recovery path 55 extends from the downstream end of the concentration chamber 53. The recovery path 55 is connected to the source gas supply unit 31.

希釈室54から放出路46が延びている。放出路46は、除害設備47に接続されている。   A discharge path 46 extends from the dilution chamber 54. The discharge path 46 is connected to the abatement equipment 47.

処理槽10の搬入出開口13,14の構造について詳述する。
図2及び図3に示すように、搬入側壁11には開口部16が形成されている。開口部16は、搬入側壁11の幅方向(図2の左右方向、図3の紙面直交方向)に延びるスリット状になっている。
The structure of the carry-in / out openings 13 and 14 of the treatment tank 10 will be described in detail.
As shown in FIGS. 2 and 3, an opening 16 is formed in the carry-in side wall 11. The opening 16 has a slit shape extending in the width direction of the carry-in side wall 11 (the left-right direction in FIG. 2 and the direction perpendicular to the plane of FIG. 3).

搬入側壁11には、上下に一対をなす整流板15,15が取り付けられている。以下、上下の整流板15を互いに区別するときは、上側の整流板15の符号に「A」を付し、下側の整流板15の符号に「B」を付す。   A pair of rectifying plates 15 and 15 are attached to the carry-in side wall 11 in a pair. Hereinafter, when the upper and lower rectifying plates 15 are distinguished from each other, the upper rectifying plate 15 is denoted by “A” and the lower rectifying plate 15 is denoted by “B”.

図3に示すように、上側の整流板15Aは、2つの上側整流板部15a,15aに分かれている。図2に示すように、各整流板部15a,15aは、搬入側壁11の幅方向に延びる細い平板状になっている。図3に示すように、2つの上側整流板部15a,15aが、搬入側壁11の開口部16より上側の部分を、外側(図3において右)と内側(図3において左)から挟んでいる。上側整流板部15a,15aの下面は、開口部16の上端縁と面一になっている。互いに面一をなす上側整流板部15a,15aの下面及び開口部16の上端縁によって、上側の整流面17が構成されている。上側整流面17は、搬入側壁11の幅方向に水平に延びている。   As shown in FIG. 3, the upper rectifying plate 15A is divided into two upper rectifying plate portions 15a and 15a. As shown in FIG. 2, each of the rectifying plate portions 15 a and 15 a has a thin flat plate shape extending in the width direction of the carry-in side wall 11. As shown in FIG. 3, the two upper rectifying plate portions 15a and 15a sandwich the portion above the opening 16 of the carry-in side wall 11 from the outside (right in FIG. 3) and the inside (left in FIG. 3). . The lower surfaces of the upper rectifying plate portions 15 a and 15 a are flush with the upper edge of the opening 16. The upper rectifying surface 17 is constituted by the lower surfaces of the upper rectifying plate portions 15 a and 15 a that are flush with each other and the upper edge of the opening 16. The upper rectifying surface 17 extends horizontally in the width direction of the carry-in side wall 11.

下側の整流板15Bは、2つの下側整流板部15b,15bに分かれている。図2に示すように、各整流板部15b,15bは、搬入側壁11の幅方向に延びる細い平板状になっている。図3に示すように、2つの下側整流板部15b,15bが、搬入側壁11の開口部16より下側の部分を、外側(図3において右)と内側(図3において左)から挟んでいる。下側整流板部15b,15bの上面は、開口部16の下端縁と面一になっている。互いに面一をなす下側整流板部15b,15bの上面及び開口部16の下端縁によって、下側整流面18が構成されている。下側整流面18は、搬入側壁11の幅方向に水平に延びている。   The lower rectifying plate 15B is divided into two lower rectifying plate portions 15b and 15b. As shown in FIG. 2, each of the rectifying plate portions 15 b and 15 b has a thin flat plate shape extending in the width direction of the carry-in side wall 11. As shown in FIG. 3, the two lower rectifying plate portions 15b and 15b sandwich the portion below the opening 16 of the carry-in side wall 11 from the outside (right in FIG. 3) and the inside (left in FIG. 3). It is out. The upper surfaces of the lower rectifying plate portions 15 b and 15 b are flush with the lower end edge of the opening 16. The lower rectifying surface 18 is configured by the upper surfaces of the lower rectifying plate portions 15 b and 15 b that are flush with each other and the lower end edge of the opening 16. The lower rectifying surface 18 extends horizontally in the width direction of the carry-in side wall 11.

上側整流面17と下側整流面18は、互いに平行をなし、上下(被処理物9の搬送方向(図3の左右方向)と直交する対向方向)に対向している。一対の整流面17,18の間に搬入開口13が形成されている。上側整流面17は、開口13の上縁を画成している。下側整流面18は、開口13の下縁を画成している。   The upper rectifying surface 17 and the lower rectifying surface 18 are parallel to each other, and are opposed to each other in the vertical direction (opposite direction orthogonal to the conveying direction of the workpiece 9 (left and right direction in FIG. 3)). A carry-in opening 13 is formed between the pair of rectifying surfaces 17 and 18. The upper rectifying surface 17 defines the upper edge of the opening 13. The lower rectifying surface 18 defines the lower edge of the opening 13.

整流面17,18の被処理物9の搬送方向(図3の左右方向)に沿う長さLひいては開口13の搬送方向に沿う奥行きLは、整流面17,18の対向距離Dひいては開口13の上下の厚さDの2倍以上であり(L≧2×D)、好ましくは6倍以上(L≧6×D)である。開口13の奥行きLの上限は、整流板15の取り付け性やローラ21との干渉等を考慮して適宜設定する。開口13の奥行きLの上限は、対向距離Dの15倍程度が好ましく、10倍程度がより好ましい。   The length L along the conveyance direction (left and right direction in FIG. 3) of the rectifying surfaces 17 and 18 and the depth L along the conveyance direction of the opening 13 are the distance D between the rectifying surfaces 17 and 18 and the opening 13. It is more than twice the upper and lower thickness D (L ≧ 2 × D), preferably more than 6 times (L ≧ 6 × D). The upper limit of the depth L of the opening 13 is appropriately set in consideration of the attachment property of the current plate 15 and the interference with the roller 21. The upper limit of the depth L of the opening 13 is preferably about 15 times the facing distance D, and more preferably about 10 times.

この実施形態では、整流面17,18の対向距離Dすなわち開口13の厚さDは、例えばD=5mm程度である。したがって、開口13の奥行きLは、L=10mm以上であり、好ましくは30mm以上である。   In this embodiment, the facing distance D of the rectifying surfaces 17 and 18, that is, the thickness D of the opening 13 is, for example, about D = 5 mm. Therefore, the depth L of the opening 13 is L = 10 mm or more, preferably 30 mm or more.

詳細な図示は省略するが、搬出開口14についても、搬入開口13と同様の構造になっている。すなわち、搬出側壁12に開口部16が形成され、この開口部16に整流板15が取り付けられて、上下に対向する一対の整流面17,18が形成され、これら整流面17,18の間に搬出開口14が画成されている。搬出開口14の奥行きLは、厚さDの2倍以上、好ましくは6倍以上になっている。   Although detailed illustration is omitted, the carry-out opening 14 has the same structure as the carry-in opening 13. That is, an opening 16 is formed in the carry-out side wall 12, a rectifying plate 15 is attached to the opening 16, and a pair of rectifying surfaces 17 and 18 that are vertically opposed to each other are formed, and between the rectifying surfaces 17 and 18. A carry-out opening 14 is defined. The depth L of the carry-out opening 14 is 2 times or more, preferably 6 times or more the thickness D.

上記構成の表面処理装置1によれば、搬送手段20によって被処理物9を搬入開口13から処理槽10の内部に搬入し、処理空間19に導入する。また、供給系30によって処理ガスを処理空間19に供給する。この処理ガスが、被処理物9に接触し、エッチング等の表面処理が実行される。処理後の被処理物9を搬出開口14に通して処理槽10から搬出する。複数の被処理物9をローラーコンベア20上に間隔を置いて一列に並べ、順次、処理槽10内に搬入して表面処理した後、処理槽10から搬出する。   According to the surface treatment apparatus 1 configured as described above, the workpiece 9 is carried into the treatment tank 10 from the carry-in opening 13 by the conveying means 20 and introduced into the treatment space 19. Further, the processing gas is supplied to the processing space 19 by the supply system 30. This processing gas comes into contact with the workpiece 9 and surface processing such as etching is performed. The processed object 9 after processing is carried out from the processing tank 10 through the carry-out opening 14. A plurality of objects 9 to be processed are arranged in a line on the roller conveyor 20 at intervals, and sequentially carried into the treatment tank 10 and subjected to surface treatment, and then carried out of the treatment tank 10.

処理ガスの供給と併行して、排気系40によって処理槽10内のガス(処理空間19の処理済みガスを含む)を排出する。この排気によって、処理槽10の外部のガスが、搬入出開口13,14を通って処理槽10の内部に流入する。したがって、搬入出開口13,14内でのガスの流れを、外側から内側(処理槽10内)への方向に向けることができる。これにより、処理槽10内の処理ガス又は処理済みガスが搬入出開口13,14から外部に漏れ出るのを防止できる。   In parallel with the supply of the processing gas, the exhaust system 40 discharges the gas in the processing tank 10 (including the processed gas in the processing space 19). By this exhaust, the gas outside the processing tank 10 flows into the processing tank 10 through the loading / unloading openings 13 and 14. Therefore, the gas flow in the carry-in / out openings 13 and 14 can be directed from the outside to the inside (inside the treatment tank 10). Thereby, it is possible to prevent the processing gas in the processing tank 10 or the processed gas from leaking out from the loading / unloading openings 13 and 14.

しかも、搬入出開口13,14の奥行きLが厚さDの2倍以上であり(L≧2×D)、好ましくは6倍以上(L≧6×D)であるため、搬入出開口13,14から流入するガスの流れを安定化でき、流入ガスが乱流になるのを防止できる。または流入ガスの状態を層流に近付けることができる。したがって、処理槽10のガス分布を安定化できる。ひいては、処理空間19の処理ガスの流れを安定化できる。よって、表面処理の安定性を確保できる。また、処理槽10の内部が外部の影響を受けるのを防止できる。例えば、処理槽10の外部で渦流等のガスの乱れが生じた場合、その乱れが開口13,14を介して処理槽10の内部に伝播するのを防止でき、処理槽10の内部のガスが渦流等になって開口13,14から外に漏れ出るのを防止できる。ひいては、処理ガスや処理済みガスの漏洩を一層確実に防止することができる。   Moreover, since the depth L of the carry-in / out openings 13 and 14 is at least twice the thickness D (L ≧ 2 × D), and preferably at least six times (L ≧ 6 × D), The flow of gas flowing in from 14 can be stabilized, and the inflowing gas can be prevented from becoming turbulent. Alternatively, the state of the inflowing gas can be brought close to laminar flow. Therefore, the gas distribution in the processing tank 10 can be stabilized. As a result, the flow of the processing gas in the processing space 19 can be stabilized. Therefore, the stability of the surface treatment can be ensured. Moreover, the inside of the processing tank 10 can be prevented from being affected by the outside. For example, when turbulence of gas such as eddy current occurs outside the processing tank 10, the turbulence can be prevented from propagating into the processing tank 10 through the openings 13 and 14, and the gas inside the processing tank 10 can be prevented. It is possible to prevent leakage from the openings 13 and 14 due to a vortex or the like. As a result, leakage of the processing gas and the processed gas can be prevented more reliably.

排気系30によって処理槽10内から排出したガスは、フィルタ部45でフィルタリングした後、排気ポンプ41で圧縮し、分離回収器51に導入する。分離回収器51において、排出ガスを高CF濃度の回収ガスと低CF濃度の放出ガスとに分離する。回収ガスは、回収路55を経て原料ガス供給部31に送る。これにより、分離回収器51で回収された反応成分(CF)を回収路55に戻し、再利用できる。したがって、表面処理装置1のトータルのCFの使用量を低減でき、ランニングコストを抑えることができる。放出ガスは、放出路46で除害設備47へ送って除害処理した後、大気に放出する。 The gas discharged from the processing tank 10 by the exhaust system 30 is filtered by the filter unit 45, compressed by the exhaust pump 41, and introduced into the separation / collector 51. In the separation / collector 51, the exhaust gas is separated into a high CF 4 concentration recovery gas and a low CF 4 concentration discharge gas. The recovered gas is sent to the raw material gas supply unit 31 through the recovery path 55. Thereby, the reaction component (CF 4 ) recovered by the separation / recovery device 51 can be returned to the recovery path 55 and reused. Therefore, the total amount of CF 4 used in the surface treatment apparatus 1 can be reduced, and the running cost can be suppressed. The released gas is sent to the removal equipment 47 through the release passage 46 and subjected to the removal treatment, and then released to the atmosphere.

排気系40の排気流量は、処理済みガスが搬入出開口13,14から漏れない程度に少量である。したがって、分離回収器51の負荷を軽減できる。また、除害設備47の負荷をも軽減できる。これにより、分離回収器51及び除害設備47を小型化できる。   The exhaust flow rate of the exhaust system 40 is so small that the treated gas does not leak from the carry-in / out openings 13 and 14. Therefore, the load on the separation / recovery device 51 can be reduced. In addition, the load on the abatement equipment 47 can be reduced. Thereby, the separation recovery device 51 and the abatement equipment 47 can be reduced in size.

次に、本発明の他の実施形態を説明する。以下の実施形態において、既述の形態と重複する構成に関しては、図面に同一符号を付して説明を省略する。
図4は、搬入出開口の特許請求しない変形例を示したものである。この変形例では、上下の各整流板15が、整流板部15a,15bに分割されておらず、一体の平板状になっている。上側の整流板15Aが、搬入側壁11の開口部16より上側部分の外側面に取り付けられている。上側整流板15Aの下面と開口部16の上端縁とが面一になっている。互いに面一をなす上側整流板15Aの下面及び開口部16の上端縁によって、上側整流面17が構成されている。
Next, another embodiment of the present invention will be described. In the following embodiments, the same reference numerals are given to the drawings for the same configurations as those already described, and the description thereof is omitted.
Figure 4 is a diagram showing a modification of the patent does not charge the loading and unloading opening. In this modification, the upper and lower rectifying plates 15 are not divided into the rectifying plate portions 15a and 15b, but are formed as an integral flat plate. The upper rectifying plate 15 </ b> A is attached to the outer side surface of the upper side portion of the opening 16 of the carry-in side wall 11. The lower surface of the upper rectifying plate 15A and the upper edge of the opening 16 are flush with each other. The upper rectifying surface 17 is constituted by the lower surface of the upper rectifying plate 15A and the upper edge of the opening 16 that are flush with each other.

下側の整流板15Bが、搬入側壁11の開口部16より下側部分の外側面に取り付けられている。下側整流板15Bの上面と開口部16の下端縁とが面一になっている。互いに面一をなす下側整流板15Bの上面及び開口部16の下端縁によって、下側整流面18が構成されている。   The lower rectifying plate 15 </ b> B is attached to the outer side surface of the lower portion than the opening 16 of the carry-in side wall 11. The upper surface of the lower rectifying plate 15B and the lower end edge of the opening 16 are flush with each other. The lower rectifying surface 18 is configured by the upper surface of the lower rectifying plate 15B and the lower end edge of the opening 16 that are flush with each other.

図示は省略するが、搬出側壁12の整流板15についても、図4に示す搬入側壁11の整流板15と同様になっている。
搬入出開口13,14の奥行きLが、厚さDの2倍以上であり(L≧2×D)、好ましくは6倍以上(L≧6×D)である点は、第1実施形態と同じである。なお、整流板15を、壁11,12の外側面にではなく、壁11,12の内側面から処理槽10の内部に突出するように取り付けてもよい。
Although illustration is omitted, the current plate 15 on the carry-out side wall 12 is the same as the current plate 15 on the carry-in side wall 11 shown in FIG.
The depth L of the carry-in / out openings 13 and 14 is not less than twice the thickness D (L ≧ 2 × D), preferably not less than 6 times (L ≧ 6 × D). The same. In addition, you may attach the baffle plate 15 so that it may protrude in the inside of the processing tank 10 from the inner surface of the walls 11 and 12 instead of the outer surface of the walls 11 and 12. FIG.

図5は、搬入出開口の他の変形例を示したものである。この変形例では、搬入側壁11の開口部16が、既述の実施形態(図3、図4)より上下に大きく開けられている。上下の各整流板15は、一体の平板状になっている。上側の整流板15Aの中央部が、開口部16の上端縁に取り付けられている。上側整流板15Aの下面のみによって上側整流面17が構成されている。下側の整流板15Bの中央部が、開口部16の下端縁に取り付けられている。下側整流板15Bの上面のみによって下側整流面18が構成されている。上下の整流板15,15間に搬入開口13が画成されている。   FIG. 5 shows another modification of the carry-in / out opening. In this modification, the opening 16 of the carry-in side wall 11 is opened up and down larger than the above-described embodiment (FIGS. 3 and 4). Each of the upper and lower rectifying plates 15 has an integral flat plate shape. The central portion of the upper rectifying plate 15 </ b> A is attached to the upper end edge of the opening 16. The upper rectifying surface 17 is constituted only by the lower surface of the upper rectifying plate 15A. A central portion of the lower rectifying plate 15 </ b> B is attached to the lower end edge of the opening 16. The lower rectifying surface 18 is constituted only by the upper surface of the lower rectifying plate 15B. A carry-in opening 13 is defined between the upper and lower rectifying plates 15 and 15.

図示は省略するが、搬出開口14についても、図5に示す搬入開口13と同様にして画成されている。
この形態では、整流板15の被処理物9の搬送方向に沿う長さが、搬入出開口13,14の奥行きLと一致している。搬入出開口13,14の奥行きLが、厚さDの2倍以上であり(L≧2×D)、好ましくは6倍以上(L≧6×D)である点は、既述の実施形態と同じである。
Although illustration is omitted, the carry-out opening 14 is also defined in the same manner as the carry-in opening 13 shown in FIG.
In this embodiment, the length of the current plate 15 along the conveyance direction of the workpiece 9 is equal to the depth L of the carry-in / out openings 13 and 14. The depth L of the carry-in / out openings 13 and 14 is at least twice the thickness D (L ≧ 2 × D), preferably at least six times (L ≧ 6 × D). Is the same.

本発明は、上記実施形態に限定されるものではなく、本発明の趣旨を逸脱しない範囲で種々の改変をなすことができる。
例えば、搬入開口13と搬出開口14が、1つの共通の開口で構成されていてもよい。搬送手段20が、被処理物9を上記共通の開口から処理槽10の内部に搬入して処理空間19に配置し、表面処理後、被処理物9を上記共通の開口から外部へ搬出することにしてもよい。被処理物9の処理槽10への搬入及び処理槽10からの搬出は、搬送手段20を用いる他、作業者が行なってもよい。
The present invention is not limited to the above embodiment, and various modifications can be made without departing from the spirit of the present invention.
For example, the carry-in opening 13 and the carry-out opening 14 may be configured by one common opening. The conveyance means 20 carries the workpiece 9 into the treatment tank 10 from the common opening and arranges it in the treatment space 19, and after the surface treatment, carries the workpiece 9 out of the common opening to the outside. It may be. The worker 9 may carry the workpiece 9 into and out of the processing tank 10 in addition to using the conveying means 20.

上下の整流板15A,15Bの外端部どうしの位置、又は内端部どうしの位置が、被処理物9の搬送方向に揃っていなくてもよい。上下の整流板15A,15Bの何れか一方が他方より処理槽10の外側又は処理槽10の内側に突出していてもよい。その場合、両整流板15,15が対向方向に互いに重なっている部分どうしの間の空間(開口13又は14)の上記搬送方向に沿う奥行き(L)が、整流板15,15どうしの対向距離(D)の2倍以上、好ましくは6倍以上であればよい。   The positions of the outer end portions of the upper and lower rectifying plates 15 </ b> A and 15 </ b> B or the positions of the inner end portions may not be aligned in the conveyance direction of the workpiece 9. Either one of the upper and lower rectifying plates 15A and 15B may protrude outside the processing tank 10 or inside the processing tank 10 from the other. In this case, the depth (L) along the transport direction of the space (opening 13 or 14) between the portions where the both rectifying plates 15 and 15 overlap each other in the opposing direction is the opposing distance between the rectifying plates 15 and 15. It may be 2 times or more, preferably 6 times or more of (D).

本発明は、例えばフラットパネルディスプレイ(FPD)や半導体ウェハの製造に適用可能である。   The present invention is applicable, for example, to the manufacture of flat panel displays (FPD) and semiconductor wafers.

本発明の第1実施形態の表面処理装置の概略構成を示す解説図である。It is explanatory drawing which shows schematic structure of the surface treatment apparatus of 1st Embodiment of this invention. 上記表面処理装置の処理槽を、図1のII-II線に沿う方向から矢視した側面図である。It is the side view which looked at the processing tank of the said surface treatment apparatus from the direction in alignment with the II-II line | wire of FIG. 上記処理槽の搬入開口を示し、図2のIII-III線に沿う拡大断面図である。It is an expanded sectional view which shows the carrying-in opening of the said processing tank, and follows the III-III line of FIG. 本発明の第2実施形態を示し、処理槽の搬入開口の拡大断面図である。FIG. 4 is an enlarged cross-sectional view of a carry-in opening of a processing tank, showing a second embodiment of the present invention. 本発明の第3実施形態を示し、処理槽の搬入開口の拡大断面図である。It is an expanded sectional view of a loading opening of a processing tub showing a 3rd embodiment of the present invention.

符号の説明Explanation of symbols

1 表面処理装置
9 被処理物
10 処理槽
11 搬入側壁
12 搬出側壁
13 搬入開口
14 搬出開口
15 整流板
15a 上側整流板部
15b 下側整流板部
16 開口部
17 上側整流面
18 下側整流面
19 処理空間
20 搬送手段
30 供給系
33 供給ノズル
40 排気系
50 再利用部
51 分離回収器
D 整流面の対向距離
L 開口の奥行き
DESCRIPTION OF SYMBOLS 1 Surface treatment apparatus 9 To-be-processed object 10 Processing tank 11 Carry-in side wall 12 Carry-out side wall 13 Carry-in opening 14 Carry-out opening 15 Current plate 15a Upper rectifier plate part 15b Lower rectifier plate part 16 Opening part 17 Upper rectifier surface 18 Lower rectifier surface 19 Processing space 20 Conveying means 30 Supply system 33 Supply nozzle 40 Exhaust system 50 Reuse part 51 Separation and recovery device D Opposite distance L of rectifying surface Depth of opening

Claims (2)

被処理物の表面に処理ガスを接触させ、前記表面を処理する装置において、
被処理物搬送方向の上流側及び下流側の壁に開口が形成され、前記被処理物が前記上流側の開口から搬入されて前記下流側の開口から搬出され、かつ内部に前記表面処理を行なう処理空間が、前記上流側の開口から前記搬送方向の下流側に離れるとともに前記下流側の開口から前記搬送方向の上流側に離れて設けられた処理槽と、
前記処理槽の内部に臨む供給ノズルを含み、前記供給ノズルが、前記処理槽内に搬入された前記被処理物との間に前記処理空間を画成し、前記供給ノズルから前記処理空間に処理ガスを供給する供給系と、
前記処理槽内における前記上流側の開口より前記搬送方向の下流側、かつ前記下流側の開口より前記搬送方向の上流側に配置された排気口を含み、前記処理槽の内部からガスを排出し、この排出流量が、前記供給系の処理ガス供給流量より大きい排気系と、
を備え、前記上流側及び下流側の開口が、前記搬送方向と直交する対向方向に対向距離を隔てて互いに対向する一対の整流によって画成され、前記上流側及び下流側の開口の前記搬送方向に沿う奥行きが、前記対向距離の2倍以上であり、前記一対の整流板の各々が、前記壁から前記処理槽の内部に突出する部分を有していることを特徴とする表面処理装置。
In an apparatus for treating the surface by bringing a treatment gas into contact with the surface of the workpiece,
Openings are formed in the upstream and downstream walls in the conveyance direction of the object to be processed, the object to be processed is carried in from the opening on the upstream side, carried out from the opening on the downstream side, and the surface treatment is performed inside. A processing tank in which the processing space to be performed is separated from the upstream opening to the downstream side in the transport direction and from the downstream opening to the upstream side in the transport direction ; and
Including a supply nozzle facing the inside of the processing tank, wherein the supply nozzle defines the processing space with the object to be processed carried into the processing tank, and processing from the supply nozzle to the processing space A supply system for supplying gas;
Downstream of the conveying direction from the opening of the upstream side in the treatment tank, and wherein the downstream outlet that is disposed on the upstream side in the transport direction than the opening of the gas discharged from the inside of the processing bath The exhaust flow rate is higher than the processing gas supply flow rate of the supply system;
The upstream and downstream openings are defined by a pair of rectifying plates facing each other at an opposing distance in an opposing direction orthogonal to the transport direction, and the upstream and downstream openings are transported surface treatment depth along the direction state, and are more than twice the opposing distance, each of said pair of flow plates, characterized that you have had a portion projecting into the interior of the processing vessel from the wall apparatus.
前記上流側及び下流側の開口の奥行きが、前記対向距離の6倍以上であることを特徴とする請求項1に記載の表面処理装置。 The surface treatment apparatus according to claim 1, wherein a depth of the upstream and downstream openings is six times or more of the facing distance.
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