JP4427728B2 - Printed wiring board and circuit forming method thereof - Google Patents

Printed wiring board and circuit forming method thereof Download PDF

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JP4427728B2
JP4427728B2 JP2004173958A JP2004173958A JP4427728B2 JP 4427728 B2 JP4427728 B2 JP 4427728B2 JP 2004173958 A JP2004173958 A JP 2004173958A JP 2004173958 A JP2004173958 A JP 2004173958A JP 4427728 B2 JP4427728 B2 JP 4427728B2
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conductor
plating
copper
thickness
printed wiring
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JP2005353896A (en
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良治 杉浦
英樹 吉田
正幸 桜井
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Showa Denko Materials Co Ltd
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Hitachi Chemical Co Ltd
Showa Denko Materials Co Ltd
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本発明は、導電回路をプリント配線基板に形成するにあたり、平坦な同一基材面にパネル銅めっきと、部分的にめっきをするパターンめっきとで導電回路を形成するための回路形成方法および配線基板に関するもので、特に三次元的な立体回路を有するプリント配線基板の所定箇所に操作機能や接点機能を有する回路形成をするプリント配線基板およびその回路形成方法に関するものである。   The present invention relates to a circuit forming method and a wiring board for forming a conductive circuit by panel copper plating and pattern plating for partial plating on the same flat substrate surface when forming a conductive circuit on a printed wiring board. In particular, the present invention relates to a printed wiring board for forming a circuit having an operation function and a contact function at a predetermined position of a printed wiring board having a three-dimensional solid circuit, and a circuit forming method thereof.

従来はプリント配線基板に導電回路を形成する場合、平坦な同一基材面の回路導体の厚みは均等に形成し導体幅を変化させる設計とすることにより平面的な導電回路とするものである。
また、多層プリント配線基板では絶縁物で隔離した各層の回路導体の厚みを変えることはあるが同一層内の回路導体の厚みを三次元的な立体回路とすることはない。例えば、同一基材面や同一層内に同一構成からなる回路導体の厚みを故意に5μm以上異なる設計値として接点エリアや操作エリアに立体回路を回路形成するプリント配線基板の要求がなかった。
Conventionally, when a conductive circuit is formed on a printed wiring board, a planar conductive circuit is formed by designing the thickness of circuit conductors on the same flat substrate surface to be uniform and changing the conductor width.
In the multilayer printed wiring board, the thickness of the circuit conductors in each layer separated by the insulator may be changed, but the thickness of the circuit conductors in the same layer is not changed to a three-dimensional circuit. For example, there has been no demand for a printed wiring board for forming a three-dimensional circuit in a contact area or an operation area by intentionally setting the thickness of circuit conductors having the same configuration on the same base surface or in the same layer to a design value that is intentionally different by 5 μm or more.

三次元的な立体回路を有する回路形成方法として合成樹脂成形品の表面に導電回路をを形成する方法がある。
その一例として、特開平8−148809号公報に開示されている合成樹脂成形品の回路形成方法がある。
これは、合成樹脂成形品の外形表面が立体的な表面形状を有するものであり、立体的に成形した合成樹脂成形品の外形表面に金属被覆加工を行い回路導体を形成するものである。この合成樹脂成形品の外形表面の回路導体の厚みは、ほぼ均一に合成樹脂成形品の表面に平面的(二次元的)に導体を形成し導電回路とするものである。
この合成樹脂成形品の立体的回路導体を形成する合成樹脂成形品は薄板化、両面化、大判化、側面端子化、屈折強度などが問題である。
特開平8−148809号公報。
As a circuit forming method having a three-dimensional solid circuit, there is a method of forming a conductive circuit on the surface of a synthetic resin molded product.
As an example, there is a circuit forming method for a synthetic resin molded product disclosed in Japanese Patent Laid-Open No. 8-148809.
In this method, the outer surface of the synthetic resin molded article has a three-dimensional surface shape, and the outer surface of the three-dimensionally molded synthetic resin molded article is subjected to metal coating to form a circuit conductor. The thickness of the circuit conductor on the outer surface of the synthetic resin molded product is such that a conductor is formed on the surface of the synthetic resin molded product in a planar (two-dimensional) manner to form a conductive circuit.
The synthetic resin molded product forming the three-dimensional circuit conductor of this synthetic resin molded product has problems such as thin plate, double-sided, large size, side terminal, and refractive strength.
JP-A-8-148809.

プリント配線基板に部品素子や各種機能部品を実装し、操作機能や表示機能、スイッチ機能、接点機能など有する機能部品するものである。つまり、照明レベル、表示選択、操作機能選択、動作状態選択などに用いる操作用端末器や制御用端末器、表示端末器とするものである。
前記の部品素子や各種機能部品を実装して形成する機能部品は多様化しており、ベースとなるプリント配線基板において、三次元的な導体厚みの異なる立体回路を有するプリント配線基板の要求が高まってきた。
この導体厚みの異なる立体回路を使用して、オン/オフ・スイッチ、多段切換スイッチ、プシュスイッチなどの接点機能、あるいはLED、表示灯などの表示機能、また各種設定を行う操作機能選択、動作状態選択をするために用いる立体回路を設けたプリント配線基板が必要となってきた。
Component elements and various functional components are mounted on a printed wiring board, and functional components having an operation function, a display function, a switch function, a contact function, and the like are provided. That is, an operation terminal, a control terminal, and a display terminal used for illumination level, display selection, operation function selection, operation state selection, and the like are used.
The functional parts formed by mounting the above-described component elements and various functional parts are diversified, and the demand for printed wiring boards having three-dimensional circuits with different three-dimensional conductor thickness is increasing in the printed wiring board as a base. It was.
Using these three-dimensional circuits with different conductor thicknesses, contact functions such as on / off switch, multi-stage selector switch, and push switch, display functions such as LED and indicator lamp, and selection of operation functions for various settings and operation status A printed wiring board provided with a three-dimensional circuit used for selection has become necessary.

ところで、三次元的な導体厚みの異なる立体回路を有するプリント配線基板を特殊装置や特殊工法でなく、従来のプリント配線基板製造方法で形成するためには、回路形成用の感光性ドライフィルムを使用し、導体厚みの低い方から1段ずつ銅めっきとエッチングによる回路形成を繰り返し、三次元的な段差回路を積み上げて形成する方法があるが、段差回路の数と同数の銅めっきとエッチングが必要となり、この銅めっきとエッチングに耐えられる(めっき用マスクとエッチング用マスク)感光性ドライフィルムがなく品質信頼性の確保が困難であった。
また、銅めっきとエッチングによる回路形成を繰り返し行うため各段差回路のズレ、変形、位置精度不良、導体厚みバラツキ、及び作業効率が悪かった。
さらに銅めっきの上にニッケル、金、銀、ロジューム等のめっきを施す場合、各段差回路の銅めっきと前記の異種金属めっきとの密着不良が発生する。
By the way, a photosensitive dry film for circuit formation is used to form a printed wiring board having a three-dimensional circuit with different three-dimensional conductor thickness by a conventional printed wiring board manufacturing method instead of a special device or a special construction method. However, there is a method of repeating the formation of circuits by copper plating and etching one step at a time from the lowest conductor thickness, and stacking and forming three-dimensional step circuits, but the same number of copper plating and etching as the number of step circuits is required. Thus, there was no photosensitive dry film that could withstand this copper plating and etching (plating mask and etching mask), and it was difficult to ensure quality reliability.
In addition, since circuit formation by copper plating and etching is repeatedly performed, the deviation of each step circuit, deformation, poor positional accuracy, conductor thickness variation, and work efficiency are poor.
Further, when plating such as nickel, gold, silver, and rhodium is performed on the copper plating, poor adhesion between the copper plating of each step circuit and the above-described dissimilar metal plating occurs.

請求項の発明は、導電回路をプリント配線基板に形成するあたり、銅張積層板に形成した第1のパネル銅めっき導体の上に、部分的に第1の異種金属めっき導体を形成する工程と、これらの導体を全面的に被覆する第2のパネル銅めっき導体の上に、部分的に第2の異種金属めっき導体を形成する工程と、前記第1の異種金属めっき導体と第2の異種金属めっき導体をエッチング用レジストマスクとしてエッチング処理する工程とで、同一基材面に(銅めっき+銅以外の異種金属めっき)からなる少なくても2段(2種類)の厚み導体を階段状に形成する回路形成方法である。
According to the first aspect of the present invention, when the conductive circuit is formed on the printed wiring board, the first dissimilar metal plating conductor is partially formed on the first panel copper plating conductor formed on the copper clad laminate. A step of partially forming a second dissimilar metal plating conductor on the second panel copper plating conductor covering the conductors entirely, and the first dissimilar metal plating conductor and the second In the process of etching using different metal plating conductors as etching resist masks, at least two steps (two types) of thick conductors made of (copper plating + different metal plating other than copper) on the same substrate surface are stepped This is a circuit forming method to be formed.

また、所望する厚み導体を形成する部分的なパターンめっきにおいて、ニッケル、金、銀、ロジュームの何れか一つを含む銅以外の異種金属の部分的に形成したパターンめっきをエッチングレジストとする回路形成方法でもある。つまり該銅以外の異種金属は耐エッチング液の作用と接点機能、操作機能選択、動作状態選択、部品搭載などに適した性能を持つ異種金属被膜であることが必要となる。   Moreover, in partial pattern plating to form a desired thickness conductor, circuit formation using partially formed pattern plating of a dissimilar metal other than copper including any one of nickel, gold, silver, and rhodium as an etching resist It is also a method. In other words, the dissimilar metal other than copper is required to be a dissimilar metal film having performance suitable for the action of the etchant and the contact function, operation function selection, operation state selection, component mounting, and the like.

また、本発明は(銅めっき+異種金属めっき)の少なくても二つの異なる金属からなる一つの段の厚み導体を繰り返し重ねて積み上げた複数、及び複数段の厚み導体とは、異なる厚み導体相互がそれぞれ独立してても部分的に重なって接していても良い。
さらにこの回路形成部品において、異種金属めっきは例えば(ニッケル+金)として2種類の異種金属めっきとすることもできる。
In addition, the present invention is such that a plurality of thickness conductors of at least two different metals (copper plating + dissimilar metal plating) and a plurality of thickness conductors stacked and stacked repeatedly are different from each other. May be independent of each other or may be partially overlapped with each other.
Further, in this circuit forming component, the dissimilar metal plating may be two types of dissimilar metal plating, for example, (nickel + gold).

例えば、導電回路をプリント配線基板に形成するあたり、平坦で水平な同一基材面にパネル銅めっき+銅以外の異種金属による所定形状のパターンめっきで第1の厚み導体を形成する工程と、前記第1の厚み導体に連接してパネル銅めっき+銅以外の異種金属による所定形状のパターンめっきで第2の厚み導体を形成する工程と、前記第2の厚み導体に連接してパネル銅めっき+銅以外の異種金属による所定形状のパターンめっきで第3の厚み導体を形成する工程と、前記の第1〜第3の銅以外の異種金属によるパターンめっき被膜をエッチングレジストとするエッチング工程とで、同一基材面に所望する3段(種類)の厚み導体を形成するものである。   For example, when the conductive circuit is formed on the printed wiring board, the step of forming the first thickness conductor by pattern plating of a predetermined shape with a different metal other than panel copper plating + copper on the same flat and horizontal base material surface; A step of forming a second thickness conductor by pattern plating of a predetermined shape with a different metal other than copper, connected to the first thickness conductor, and a panel copper plating connected to the second thickness conductor + In the process of forming the third thickness conductor by pattern plating of a predetermined shape with a different metal other than copper, and the etching process using the pattern plating film of a different metal other than the first to third copper as an etching resist, A desired three-stage (type) of thick conductor is formed on the same base material surface.

また、(パネル銅めっき+所定形状の銅以外の異種金属によるパターンめっき)を位置をずらして繰り返し積み上げることにより段数を増加することができる。さらにプリント配線基板の基材面の片面、両面に複数段の導電回路を立体的に形成できる。
本願のプリント配線基板は両面外層導体を電気的に直接接続する貫通導通穴(めっきスルーホール)や非貫通導通穴を配置し部品搭載面側のみに三次元的な立体回路を回路形成できる。
また、プリント配線基板は内層回路を有する多層配線基板の外層面の片面、両面に立体回路を形成しても良い。
Further, the number of stages can be increased by repeatedly stacking (panel copper plating + pattern plating with different metal other than copper having a predetermined shape) while shifting the position. Further, a plurality of conductive circuits can be formed in three dimensions on one side and both sides of the base surface of the printed wiring board.
The printed wiring board of the present application is provided with through-conduction holes (plating through-holes) and non-through-conduction holes that directly connect the double-sided outer layer conductors, and can form a three-dimensional circuit only on the component mounting surface side.
Further, the printed wiring board may form a three-dimensional circuit on one side or both sides of the outer layer surface of the multilayer wiring board having the inner layer circuit.

本発明によれば、段差の異なる少なくても2段以上の厚み導体を平坦な同一基材面に(銅めっき+銅以外の異種金属めっき)を重ねて積み上げたプリント配線基板を各段差回路のズレ、変形、位置精度不良、導体厚みバラツキ等がなく、高品質で薄形、小型、高密度の接点部や操作部に適用する三次元的な立体回路を形成できる。及び従来の合成樹脂成形品では0.5mm以下の薄板化は強度的に不可であったが、本発明のプリント配線基板では板厚0.05mmの薄板が可能であり、作業効率良く製造したプリント配線基板を電子部品メーカや機器メーカに供給できる。
本発明の(銅めっきとエッチング)に耐えられる(銅めっき用マスクとエッチング用マスク)に感光性ドライフィルムを使用せずに異種金属めっきをエッチング用レジストマスクとするため、厚い銅めっきのエッチングにも耐えられ、品質信頼性の確保が可能となる。
According to the present invention, a printed wiring board in which at least two or more thickness conductors having different steps are stacked and stacked on a flat same base material surface (copper plating + metal plating other than copper) is provided for each step circuit. There is no deviation, deformation, poor positional accuracy, conductor thickness variation, etc., and a high-quality, thin, small, and high-density contact part or operation part can be formed as a three-dimensional solid circuit. In addition, in the conventional synthetic resin molded product, it was impossible to reduce the thickness to 0.5 mm or less. However, the printed wiring board of the present invention can be a thin plate having a thickness of 0.05 mm. Wiring boards can be supplied to electronic component manufacturers and equipment manufacturers.
Since the dissimilar metal plating is used as a resist mask for etching without using a photosensitive dry film to withstand (copper plating and etching) of the present invention (copper plating mask and etching mask), etching of thick copper plating is possible. Can withstand quality and ensure quality reliability.

本発明によれば、上記の効果のほかに同一層内の(銅めっき+銅以外の異種金属めっき)の構成を必要に応じて各種選択でき、各構成する(銅めっき+異種金属めっき)の厚みを自由に設定することができ、段数も複数段を自由に形成できるから電子部品メーカや機器メーカにはば広く供給できる。
また、銅以外の異種金属めっきをエッチング用レジストマスクとするため、異種金属めっきを必要に応じて各種選択し接点機能や操作機能の他に部品搭載の性能(ワイヤーボンデング、バンプ接続、面付接続、ディスクリート部品接続など)の銅以外の異種金属めっきを同時に形成できる信頼性が高いプリント配線基板を安価に供給できる。
According to the present invention, in addition to the above-described effects, various configurations of (copper plating + different metal plating other than copper) in the same layer can be selected as necessary, and each configuration (copper plating + different metal plating) can be selected. The thickness can be freely set and a plurality of steps can be freely formed, so that it can be widely supplied to electronic component manufacturers and device manufacturers.
In addition, since different types of metal plating other than copper are used as resist masks for etching, different types of metal plating can be selected as necessary, and in addition to contact and operation functions, component mounting performance (wire bonding, bump connection, surface mounting) A highly reliable printed wiring board capable of simultaneously forming different metal plating other than copper for connection, discrete component connection, etc.) can be supplied at low cost.

本発明の実施するプリント配線基板は接点機能や操作機能、表示機能などをさせる機能部品との組み合わせが重要な条件であり、その他に部品搭載の性能(ワイヤーボンデング、バンプ接続、面付接続、ディスクリート部品接続など)、外部接続用の端子(電極)の配置と電気的な接続が要求される。   The combination of the printed wiring board implemented by the present invention with a functional component that allows a contact function, an operation function, a display function, etc. is an important condition. In addition, the performance of component mounting (wire bonding, bump connection, surface connection, Discrete component connection, etc.) and the arrangement and electrical connection of terminals (electrodes) for external connection are required.

以下、図3、図4を参照して本発明のプリント配線基板の製造工程を説明する。
まず、図3に基づいて本発明実施例1のプリント配線基板の前半の製造工程を説明する。
図3(a)は両面に銅箔3a(9μm,18μm,35μm)が張り付けられた銅張積層板2(基材厚0.1mmとした)である。
なお、乳液状の接着剤が塗布された絶縁基材を使用しアディテブめっきで絶縁基材の両面にパターン銅めっき導体(3)を形成しても可能であるが加工費が高く、めっき時間が長くなる。
図3(b)は銅張積層板2の所定の箇所にNCドリリングマシンやレーザーマシンにより、穴明け加工を施して貫通穴4aとする。
Hereinafter, the manufacturing process of the printed wiring board of the present invention will be described with reference to FIGS.
First, the manufacturing process of the first half of the printed wiring board of Example 1 of this invention is demonstrated based on FIG.
FIG. 3A shows a copper clad laminate 2 (with a base material thickness of 0.1 mm) having copper foils 3a (9 μm, 18 μm, 35 μm) pasted on both sides.
It is possible to use a patterned copper-plated conductor (3) on both sides of the insulating base material by additive plating using an insulating base material coated with an emulsion adhesive, but the processing cost is high and the plating time is high. become longer.
In FIG. 3B, a predetermined portion of the copper-clad laminate 2 is drilled by an NC drilling machine or a laser machine to form a through hole 4a.

次に図3(c)に示すように所定の箇所に形成された貫通穴4aの内壁と銅張積層板2の両面にある銅箔3aの全面にパネル銅めっき(めっき厚15μm)を施し第1のパネル銅めっき導体(3b)を形成することにより貫通導通穴4(めっきスル−ホ−ル)を形成する。
その後図3(d)に示すように銅張積層板2の両面にドライフィルムをラミネートし所定模様(画像)のパターンフィルムマスクを重ねて露光し現像することにより異種金属めっき用の所定形状のめっきマスク6を形成する。
その次に図3(e)に示すようにこの銅張積層板2に形成した第1のパネル銅めっき導体(3b)の上に銅以外の異種金属によるパターンめっきをして所定箇所にめっきマスク6以外に部分的に所定形状の第1の異種金属めっき導体(5a)を形成する。
Next, as shown in FIG. 3 (c), panel copper plating (plating thickness 15 μm) is applied to the entire inner surface of the through hole 4a formed at a predetermined location and the entire surface of the copper foil 3a on both sides of the copper clad laminate 2. A through-conduction hole 4 (plating through hole) is formed by forming one panel copper plating conductor (3b).
Thereafter, as shown in FIG. 3 (d), a dry film is laminated on both surfaces of the copper clad laminate 2, and a pattern film mask having a predetermined pattern (image) is overlaid and exposed and developed to form a predetermined shape for dissimilar metal plating. A mask 6 is formed.
Next, as shown in FIG. 3 (e), the first panel copper-plated conductor (3b) formed on the copper-clad laminate 2 is subjected to pattern plating with a different metal other than copper, and a plating mask at a predetermined position. In addition to 6, a first dissimilar metal plating conductor (5a) having a predetermined shape is partially formed.

それから図3(f)に示すように第1の異種金属めっき導体(5a)を形成した後、めっきマスク6であるドライフィルムを剥離する。
つまり本例は貫通導通穴4と上部表面の所定箇所に所定形状の第1の異種金属めっき導体(5a)(本例では電解金めっきで厚み0.5μmの部分金めっき)を形成したが、この第1の異種金属めっき導体(5a)は両面に形成してもよい。
これまでの工程で平坦な同一基材面に(銅箔+パネル銅めっき+銅以外の異種金属による部分パターンめっき)からなる第1の厚み導体を形成するものである。従って、本例では第1の厚み導体の導体厚みは約30μm〜35μmとした。
Then, after forming the first dissimilar metal plating conductor (5a) as shown in FIG. 3 (f), the dry film as the plating mask 6 is peeled off.
That is, in this example, the first dissimilar metal plating conductor (5a) having a predetermined shape was formed at a predetermined location on the through conduction hole 4 and the upper surface (in this example, a partial gold plating with a thickness of 0.5 μm by electrolytic gold plating). The first dissimilar metal plating conductor (5a) may be formed on both sides.
The first thick conductor made of (copper foil + panel copper plating + partial pattern plating with a different metal other than copper) is formed on the same flat base material surface in the steps so far. Therefore, in this example, the conductor thickness of the first thick conductor is about 30 μm to 35 μm.

図4に基づいて本発明実施例1のプリント配線基板の後半の製造工程を説明する。
図4(g)は前記で説明したように[銅箔3a+第1のパネル銅めっき導体(3b)+銅以外の第1の異種金属めっき導体(5a)]で第1の厚み導体7となるめっき処理を施した後、この上と貫通導通穴4内に全面的に被覆する全面にパネル銅めっきを施し、第2のパネル銅めっき導体(3c)を形成する。この第2のパネル電解銅めっき厚みは20μmとした。
次に図4(h)に示すように、図3(d)と同様に銅張積層板2の第2のパネル銅めっき導体(3c)の上部にドライフィルムをラミネートし所定模様のパターンフィルムマスクを重ねて露光し現像することにより次の異種金属めっき用の所定形状の第2のめっきマスク6を形成する。
The latter half of the printed wiring board manufacturing process according to the first embodiment of the present invention will be described with reference to FIG.
In FIG. 4G, as described above, [copper foil 3a + first panel copper-plated conductor (3b) + first dissimilar metal-plated conductor other than copper (5a)] becomes the first thickness conductor 7. After the plating process is performed, panel copper plating is performed on the entire surface of the through conduction hole 4 and the second panel copper plating conductor (3c). The thickness of the second panel electrolytic copper plating was 20 μm.
Next, as shown in FIG. 4 (h), a dry film is laminated on top of the second panel copper plating conductor (3c) of the copper clad laminate 2 in the same manner as in FIG. Then, a second plating mask 6 having a predetermined shape for the next metal plating is formed.

その後図4(i)に示すように銅張積層板2に形成した第2のパネル銅めっき導体(3c)の上で、かつ第2のめっきマスク6が形成されている以外の箇所に部分的に異種金属によるパターンめっき(本例では電解金めっきで厚み0.5μm)をしてめっきマスク6以外に部分的に所定形状の第2の異種金属めっき導体(5b)を形成する。
それから図4(j)に示すように第2の異種金属めっき導体(5b)を形成した後、めっきマスク6であるドライフィルムを剥離する。
従って[銅箔3a+第1のパネル銅めっき導体(3b)+第2のパネル銅めっき導体(3c)+異種金属めっき導体(5b)]からなる平坦部の第2の厚み導体8のベース導体厚みは約50μm〜55μmとなった。
Thereafter, as shown in FIG. 4 (i), a portion of the second panel copper-plated conductor (3c) formed on the copper-clad laminate 2 is partially applied to a portion other than where the second plating mask 6 is formed. Then, pattern plating with a dissimilar metal (in this example, electrolytic gold plating with a thickness of 0.5 μm) is performed to form a second dissimilar metal plating conductor (5b) having a predetermined shape in addition to the plating mask 6.
Then, after forming a second dissimilar metal plating conductor (5b) as shown in FIG. 4 (j), the dry film as the plating mask 6 is peeled off.
Therefore, the thickness of the base conductor of the second thickness conductor 8 in the flat portion composed of [copper foil 3a + first panel copper plating conductor (3b) + second panel copper plating conductor (3c) + dissimilar metal plating conductor (5b)]. Was about 50 μm to 55 μm.

その後、図4(k)に示すように銅張積層板2の所定箇所に部分的に所定形状で形成された第1の異種金属めっき導体(5a)と第2の異種金属めっき導体(5b)をエッチング用レジストマスクとして、不要な銅めっきと銅箔を一回のエッチング処理で除去して所定形状の(金属銅+銅以外の異種金属めっき)からなる(第1の厚み導体7と第2の厚み導体8)の異なる2段(2種類)の厚み導体を階段状に近接又は連接して形成することができる。
この異種金属めっきを厚み0.3μm以上にするとフィルムマスクでは不安定で耐えられない厚い金属銅(例:銅厚50μm以上)を溶解除去するエッチングにも耐えられ、品質信頼性の確保が可能となる。
なお、エッチング処理で2種類以上の厚み導体を階段状に形成してから段差導体の側面(厚み側面)や貫通導通穴4の端面の銅金属が露呈している部分を異種金属めっきで被覆するため第3の異種金属めっきを施してもよい。
Thereafter, as shown in FIG. 4 (k), a first dissimilar metal plating conductor (5a) and a second dissimilar metal plating conductor (5b) partially formed in a predetermined shape at a predetermined portion of the copper clad laminate 2 Is used as a resist mask for etching, and unnecessary copper plating and copper foil are removed by a single etching process to form (metal copper + metal plating other than copper) having a predetermined shape (first thickness conductor 7 and second conductor The thick conductors 8) having two different thicknesses (two types) can be formed adjacent to or connected in steps.
If this dissimilar metal plating is 0.3 μm or more in thickness, it can withstand etching that dissolves and removes thick metal copper (eg, copper thickness of 50 μm or more) that is unstable and unbearable with a film mask, and can ensure quality reliability. Become.
In addition, after forming two or more types of thick conductors in a stepped manner by etching, the side surfaces (thickness side surfaces) of the step conductors and the exposed portions of the copper metal on the end surfaces of the through-conduction holes 4 are covered with different metal plating. Therefore, a third dissimilar metal plating may be performed.

この銅以外の異種金属めっきは所望する厚み導体を形成する部分的なパターンめっきをするためニッケル、金、銀、ロジュームの何れか一つを含む金属が良好で該異種金属めっきを所定の模様に形成したパターンめっきをエッチングレジストとする回路形成方法でもある。
プリント配線基板の片面側のみに段差の異なる2段(2種類)以上の厚み導体を立体的に形成し、反対面(裏面)には通常配線基板と同じく段差のない信号回路、配線回路を主体に平面回路を形成してもよい。
This dissimilar metal plating other than copper performs partial pattern plating to form a desired thickness conductor, so that a metal containing any one of nickel, gold, silver and rhodium is good, and the dissimilar metal plating is made into a predetermined pattern. It is also a circuit formation method using the formed pattern plating as an etching resist.
Two-level (two types) or more thick conductors with different steps are three-dimensionally formed on only one side of the printed wiring board, and the opposite side (back side) is mainly composed of signal circuits and wiring circuits with no steps similar to normal wiring boards. A planar circuit may be formed.

また、本発明のプリント配線基板の製造方法では図4(j)に示す第2の異種金属めっき導体を形成し、第2の異種金属めっきマスク6であるドライフィルムを剥離した後、図4(g)で示すパネル銅めっき工程、図4(h)に示す異種金属めっき用のめっきマスクを形成する工程、図4(i)に示す異種金属めっき導体を形成する工程、図4(j)に示すめっきマスクであるドライフィルムを剥離する工程を繰り返し第3の厚み導体9のベース導体を形成した後で図4(k)に示す不要な金属銅(銅めっきと銅箔)を一回のエッチング処理をして第3の厚み導体9を形成しても良い。(図面は省略)
さらに図4(g)〜図4(j)の工程を順次繰り返し第4の厚み導体、第5の厚み導体と複数の厚さの異なる厚み導体を階段状、又は千鳥足状に形成することが可能である。
4 (j), the second dissimilar metal plating conductor shown in FIG. 4 (j) is formed, and the dry film as the second dissimilar metal plating mask 6 is peeled off. g), a step of forming a plating mask for dissimilar metal plating shown in FIG. 4 (h), a step of forming a dissimilar metal plating conductor shown in FIG. 4 (i), and FIG. 4 (j). After the process of peeling the dry film as the plating mask shown is repeated and the base conductor of the third thickness conductor 9 is formed, unnecessary metal copper (copper plating and copper foil) shown in FIG. The third thick conductor 9 may be formed by processing. (Drawing is omitted)
Further, the steps shown in FIGS. 4 (g) to 4 (j) can be sequentially repeated to form a fourth thickness conductor, a fifth thickness conductor and a plurality of thickness conductors having different thicknesses in a staircase pattern or a staggered pattern. It is.

図1は、本発明の実施例1の2段(2種類)の厚み導体を有するプリント配線基板の一部の拡大断面図である。
基材厚0.1mm、銅箔3a(18μm)の両面銅張積層板2の両面にパネル銅めっき(めっき厚15μm)を施し第1のパネル銅めっき導体(3b)を形成することにより貫通導通穴4(めっきスル−ホ−ル)を形成したものである。
FIG. 1 is an enlarged cross-sectional view of a part of a printed wiring board having two steps (two types) of thick conductors according to Embodiment 1 of the present invention.
Through-conduction by forming panel first copper plating conductor (3b) by applying panel copper plating (plating thickness 15μm) to both sides of double-sided copper clad laminate 2 of substrate thickness 0.1mm and copper foil 3a (18μm) Hole 4 (plating through hole) is formed.

プリント配線基板の両面にある第1のパネル銅めっき導体(3b)からなる両面の外層導体はこの貫通導通穴4(めっきスル−ホ−ル)の内壁のスル−ホ−ルめっき導体である第1のパネル銅めっき導体(3b)と第1の異種金属めっき導体(5a)、および第2のパネル銅めっき導体(3c)と第2の異種金属めっき導体(5b)とで電気的に接続される。
ただし、図4(g)で示す第2のパネル銅めっき工程でドライフィルムを第2のパネル銅めっきマスクとして貫通導通穴4(スル−ホ−ル穴)やプリント配線基板の裏面をドライフィルムで被覆して銅めっきマスクとして第2のパネル銅めっきを形成しなくてもよい。
The outer conductors on both sides made of the first panel copper plating conductors (3b) on both sides of the printed wiring board are the through hole plating conductors on the inner wall of the through conduction hole 4 (plating through hole). The first panel copper plating conductor (3b) and the first dissimilar metal plating conductor (5a), and the second panel copper plating conductor (3c) and the second dissimilar metal plating conductor (5b) are electrically connected. The
However, in the second panel copper plating step shown in FIG. 4G, the dry film is used as the second panel copper plating mask, and the through-conduction holes 4 (through-hole holes) and the back surface of the printed wiring board are formed with the dry film. It is not necessary to form the second panel copper plating as a copper plating mask.

本発明の実施例1のプリント配線基板1には[銅箔3a+第1の銅めっき導体(3b)+第1の異種金属めっき導体5a]で構成された第1の厚み導体7と、この第1の厚み導体7に近接又は連接して[銅箔3a+第1の銅めっき導体(3b)+第2の銅めっき導体(3c)+第2の異種金属めっき導体5b]で構成された第2の厚み導体8との異なる厚み導体をプリント配線基板1の上面に2段の階段状に設けたプリント配線基板1とするものである。   The printed wiring board 1 according to the first embodiment of the present invention includes a first thickness conductor 7 composed of [copper foil 3a + first copper plating conductor (3b) + first dissimilar metal plating conductor 5a], 2 which is composed of [copper foil 3a + first copper-plated conductor (3b) + second copper-plated conductor (3c) + second dissimilar metal-plated conductor 5b] in the vicinity of or connected to the thickness conductor 7 of 1 The printed wiring board 1 is provided with a thick conductor different from the thick conductor 8 on the upper surface of the printed wiring board 1 in two steps.

また、第2の厚み導体8は[銅箔3a+第1の銅めっき導体(3b)+第1の異種金属めっき導体5a+第2の銅めっき導体(3c)+第2の異種金属めっき導体5b]でサンドエッチ状態で構成しても良い。(図面表示なし)
従って、(銅めっき+銅以外の異種金属めっき)の構成で厚みの異なる2種類以上の導体を小さなエリア内に集約して階段状に配置し、このエリア上に接点機能や操作機能、又は表示機能などをさせる機能部品を搭載するベースとなるプリント配線基板1である。
The second thickness conductor 8 is [copper foil 3a + first copper plating conductor (3b) + first dissimilar metal plating conductor 5a + second copper plating conductor (3c) + second dissimilar metal plating conductor 5b]. It may be configured in a sand-etched state. (No drawing display)
Therefore, two or more types of conductors with different thicknesses in a (copper plating + different metal plating other than copper) configuration are aggregated in a small area and arranged in a staircase shape, and the contact function, operation function, or display on this area This is a printed wiring board 1 serving as a base on which functional components for performing functions and the like are mounted.

つまり、厚み段差の異なる厚み導体を少なくても2段の階段状に近接又は連接して形成するプリント配線基板1であり、第1の厚み導体7のパターンエリア内に貫通導通穴4を配置した例を示すものである。
第2の厚み導体8は第1の厚み導体7に近接して形成してあるが、この部分を接点機能や操作機能、表示機能などをさせるための機能部品との組み合わせ要求により電気的に接続しても、接続しなくても良く、また第1の厚み導体7に第2の厚み導体8を部分的に重ねたり、第1の厚み導体7と第2の厚み導体8とを同心状、偏心状に配置することもできる。
In other words, the printed wiring board 1 is formed in such a manner that at least two thick conductors having different thickness steps are adjacent or connected in a stepped manner of two steps, and the through-conduction holes 4 are arranged in the pattern area of the first thick conductor 7. An example is given.
The second thickness conductor 8 is formed close to the first thickness conductor 7, and this portion is electrically connected by a combination request with a functional component for causing a contact function, an operation function, a display function, and the like. However, the second thickness conductor 8 may be partially overlapped with the first thickness conductor 7, or the first thickness conductor 7 and the second thickness conductor 8 may be concentric. It can also be arranged eccentrically.

図2は本発明の実施例2の3段の厚み導体を有するプリント配線基板の断面図である。
まず、図2に示すように、図1の本発明の実施例1の第1の厚み導体7のエリア内に貫通導通穴4を配置し形成し、第2の厚み導体8は第1の厚み導体7に近接して形成して段差の異なる厚み導体を2段の階段状に近接して形成してある。
FIG. 2 is a cross-sectional view of a printed wiring board having three-stage thick conductors according to Example 2 of the present invention.
First, as shown in FIG. 2, the through-conduction hole 4 is arranged and formed in the area of the first thickness conductor 7 of the first embodiment of the present invention shown in FIG. 1, and the second thickness conductor 8 has the first thickness. Thickness conductors formed in the vicinity of the conductor 7 and having different steps are formed in the vicinity of two steps.

この他に[銅箔3a+第1の銅めっき導体(3b)+第2の銅めっき導体(3c)+第3の銅めっき導体(3d)+第3の異種金属めっき導体5c]で構成された第3の厚み導体9を平坦な同一基材面(本例では片面)に段差の異なる厚み導体を3段の階段状に近接又は連接して形成したプリント配線基板1である。   In addition, [copper foil 3a + first copper plating conductor (3b) + second copper plating conductor (3c) + third copper plating conductor (3d) + third dissimilar metal plating conductor 5c] This is a printed wiring board 1 in which a third thick conductor 9 is formed by adjoining or concatenating thick conductors having different steps on a flat same base material surface (one surface in this example) in three steps.

また、第3の厚み導体9を[銅箔3a+第1の銅めっき導体(3b)+第2の銅めっき導体(3c)+第2の異種金属めっき導体5b]の構成でなる第2の厚み導体8の上面にプラスして第3の銅めっき導体(3d)を重ねてパネル銅めっきを形成してから、前記の部分に部分的に第3の異種金属めっき導体5cを重ねる構成にして[銅箔3a+第1の銅めっき導体(3b)+第2の銅めっき導体(3c)+第2の異種金属めっき導体5b+第3の銅めっき導体(3d)+第3の異種金属めっき導体5c]を連接して形成し、この銅張積層板2の全体を一回でエッチングすることにより平面図視で同一のパターンエリア内に第2の厚み導体8と第3の厚み導体9とを部分的に重ね絶縁間隙なしに接触させ階段状に連接した段差部分19を形成し、複雑な段差を有する立体構造が可能となる。
平面図視で同一のパターンエリア内のX−Y平面において、導体厚みの異なる複雑な段差を自由自在(ランダム)に配置する三次元の立体構造が可能となる。
The third thickness conductor 9 has a second thickness composed of [copper foil 3a + first copper plating conductor (3b) + second copper plating conductor (3c) + second dissimilar metal plating conductor 5b]. A panel copper plating is formed by overlapping the third copper plating conductor (3d) in addition to the upper surface of the conductor 8, and then the third dissimilar metal plating conductor 5c is partially overlapped with the above portion [ Copper foil 3a + first copper plating conductor (3b) + second copper plating conductor (3c) + second dissimilar metal plating conductor 5b + third copper plating conductor (3d) + third dissimilar metal plating conductor 5c] Are connected to each other, and the entire copper-clad laminate 2 is etched at a time to partially form the second thickness conductor 8 and the third thickness conductor 9 in the same pattern area in plan view. A stepped portion 19 is formed in contact with each other without any insulation gap and connected in a staircase pattern. A three-dimensional structure having a rough step becomes possible.
A three-dimensional structure in which complicated steps having different conductor thicknesses are freely (randomly) arranged on the XY plane in the same pattern area in plan view is possible.

また、同一のパターンエリア内に第1の厚み導体7と第2の厚み導体8とを接触させ階段状に連接した段差部分18を形成してもよく、また第1の厚み導体7と第2の厚み導体8と第3の厚み導体9とを全ての厚みの異なる厚み導体を接触させ階段状に連接した3段からなる段差部分を形成することもできる。つまり、傾斜のついた階段状の凹部が形成できる。(図面表示なし)   Further, a stepped portion 18 may be formed in which the first thickness conductor 7 and the second thickness conductor 8 are brought into contact with each other in the same pattern area, and the stepped portion 18 is connected stepwise. The thickness conductor 8 and the third thickness conductor 9 can be formed in a stepped portion consisting of three steps in which all the thickness conductors having different thicknesses are brought into contact with each other to form a stepped shape. That is, an inclined stepped recess can be formed. (No drawing display)

この異種金属めっきは所望する厚み導体を形成する部分的なパターンめっきとしてニッケル、金、銀、ロジュームの何れか一つを含む、又は必要に応じてNiめっき−金めっき(Au)、Niめっき−銀めっき(Ag)などの追加めっき処理をすることもできる。
なお、必要に応じて各種選択し接点機能や操作機能の他に搭載部品の要求性能(ワイヤーボンデング、バンプ接続、面付接続、ディスクリート部品接続など)に対応し複雑な段差と接続ランド(面付ランド、ワイヤ−ボンデングランド、バンプ接続ランド等)を設けることもできる。
This dissimilar metal plating includes any one of nickel, gold, silver and rhodium as a partial pattern plating to form a desired thickness conductor, or if necessary, Ni plating-gold plating (Au), Ni plating- An additional plating process such as silver plating (Ag) can also be performed.
In addition to the contact function and operation function, various steps and connection lands (surfaces) can be selected to meet the required performance of mounted components (wire bonding, bump connection, surface connection, discrete component connection, etc.). An attached land, a wire-bonden ground, a bump connection land, etc.) can also be provided.

図5について、大版のプリント配線基板にマトリクス状に機能部を形成することについて詳細に説明する。
本発明のプリント配線基板1の個別の一個の一辺は3〜5mmと小さく製造工程上の設備、作業効率、精度バラツキ、部品搭載上の諸問題の面から図5(a)に示すように、個別のプリント配線基板1を複数個組み合わせ、複数列×複数段のマトリックス状にした大版のプリント配線基板20として、この大版のプリント配線基板20に実装部品を搭載後に、縦と横の切断線(X、Y)で分割して複数個の図5(b)に示すような個別の実装部品やプリント配線基板1とすることが多い。
With reference to FIG. 5, the formation of functional units in a matrix on a large printed circuit board will be described in detail.
As shown in FIG. 5 (a), each individual side of the printed wiring board 1 of the present invention is as small as 3 to 5 mm from the viewpoint of equipment on the manufacturing process, work efficiency, variation in accuracy, and various problems in mounting components. As a large printed wiring board 20 in which a plurality of individual printed wiring boards 1 are combined into a matrix of a plurality of rows and a plurality of stages, the mounting parts are mounted on the large printed wiring board 20 and then cut vertically and horizontally. In many cases, it is divided into lines (X, Y) to form a plurality of individual mounting components or printed wiring board 1 as shown in FIG.

大版のプリント配線基板20において、分割切断される縦と横の切断線(X、Y)の交点には貫通導通穴4又は非貫通導通穴が配置され、縦と横の切断線(X、Y)でライシングカットやレーザーカットなどによって分割切断して図5(b)に示す個別のプリント配線基板1とする。   In the large printed circuit board 20, the through conduction hole 4 or the non-through conduction hole is arranged at the intersection of the vertical and horizontal cutting lines (X, Y) to be divided and cut, and the vertical and horizontal cutting lines (X, In Y), an individual printed wiring board 1 shown in FIG. 5B is divided and cut by licing cut or laser cut.

本例のプリント配線基板1の個々の実装部品を外部へ接続するための電極端子12は個別のプリント配線基板1や個々の実装部品のコーナー(角部)に配置したが、縦と横の分割切断線(X、Y)上に配置し個別のプリント配線基板1や個々の実装部品の外周辺に電極端子12を形成して多数の電極端子12を形成することもできる。(図面表示なし)
この電極端子12は接続ランド(面付ランド、ワイヤ−ボンデングランド、バンプ接続ランド等)と兼用することもできる。
The electrode terminals 12 for connecting the individual mounting components of the printed wiring board 1 of this example to the outside are arranged at the corners (corner portions) of the individual printed wiring boards 1 and the individual mounting components. It is also possible to form a large number of electrode terminals 12 by arranging the electrode terminals 12 on the outer periphery of the individual printed wiring boards 1 and the individual mounted components by being arranged on the cutting lines (X, Y). (No drawing display)
The electrode terminal 12 can also be used as a connection land (surfaced land, wire-bonden ground, bump connection land, etc.).

図5(b)に示す個別のプリント配線基板1には前で述べた第1の厚み導体7、第2の厚み導体8、第3の厚み導体9が形成されており、第1の厚み導体7の中央部にはプリント配線基板1の表裏面の回路導体を電気的に接続する貫通導通穴4を配置してある。
この貫通導通穴4は接点機能、表示機能、操作機能などをさせる実装部品の搭載に悪影響が生じる場合には、貫通導通穴4に絶縁物を充填したり貫通導通穴4の内部に導電性充填物(めっき導体、金属導体、導電性ペーストなど)で閉口した非貫通導通穴とする。
また、貫通導通穴4の片端面を金属導体で閉口した非貫通導通穴は上端面を金属導体で閉口しても、貫通導通穴4の下端面を金属導体で閉口しても良く、この平坦となっている端面に部品素子や機能部品を実装することもできる。
第2の厚み導体8と第3の厚み導体9はプリント配線基板1や個々の実装部品を外部へ接続する個別の電極端子12と接続されている。
The individual printed wiring board 1 shown in FIG. 5B is formed with the first thickness conductor 7, the second thickness conductor 8, and the third thickness conductor 9 described above, and the first thickness conductor. A through-conduction hole 4 for electrically connecting circuit conductors on the front and back surfaces of the printed wiring board 1 is disposed in the central portion of 7.
The through-conduction hole 4 is filled with an insulator or the inside of the through-conduction hole 4 when the mounting of a mounting component that performs a contact function, a display function, an operation function, or the like is adversely affected. A non-through hole is closed with an object (plating conductor, metal conductor, conductive paste, etc.).
Further, the non-penetrating conduction hole in which one end surface of the through-conduction hole 4 is closed with a metal conductor may be closed at the upper end surface with a metal conductor, or the lower end surface of the through-conduction hole 4 may be closed with a metal conductor. A component element or a functional component can be mounted on the end face.
The second thickness conductor 8 and the third thickness conductor 9 are connected to individual electrode terminals 12 that connect the printed wiring board 1 and individual mounting components to the outside.

本発明のプリント配線基板の厚みの異なる複数の段差回路を機能部品を搭載する小さなエリア内に形成し、この領域(エリア)を接点機能、表示機能、操作機能などに利用して電子部品、機能部品、端末器にするものである。   A plurality of step circuits having different thicknesses of the printed wiring board of the present invention are formed in a small area where functional parts are mounted, and this area (area) is used for a contact function, a display function, an operation function, etc. Parts and terminals.

例えば、この導体厚みの異なる段差回路(立体回路)の上部に可動接触片(板バネ、皿バネ、導電フィルム、導電ゴム、スプリング等)を搭載し微少間隙で接離自在に動作するオン/オフ・スイッチとすることができる。このスイッチ機能は複数の段差回路を有することにより多段切換選択スイッチ、多段のオン/オフ切換選択の可能なプシュスイッチなどの接点機能を有するものである。   For example, a movable contact piece (plate spring, disc spring, conductive film, conductive rubber, spring, etc.) is mounted on the top of this step circuit (three-dimensional circuit) with different conductor thickness, and it can be turned on and off with a small gap. -It can be a switch. This switch function has a contact function such as a multistage changeover selection switch and a multistage ON / OFF changeover selection switch by having a plurality of step circuits.

また、本発明のプリント配線基板の図2の3段の厚み導体を有する段差回路において、第1の厚み導体7は貫通導通穴4又は非貫通導通穴が配置され、この第1の厚み導体7にLED、表示灯など機能部品を低背に実装し、該第1の厚み導体7に近接して電気的には独立して、第2の厚み導体8と第3の厚み導体9を部分的に重ねた階段状に連接した2段の段差部分を反射板や反射鏡及び受光板等にして照度アップ、輝度アップ、透過効率アップを計ることができる。   Further, in the stepped circuit having the three-stage thickness conductor of FIG. 2 of the printed wiring board of the present invention, the first thickness conductor 7 is provided with the through-conduction hole 4 or the non-through-conduction hole, and the first thickness conductor 7 A functional component such as an LED or an indicator lamp is mounted in a low profile, and the second thick conductor 8 and the third thick conductor 9 are partially provided close to the first thick conductor 7 and electrically independent. Illumination increase, brightness increase, and transmission efficiency increase can be made by using two stepped portions connected in a staircase pattern superimposed on the reflector as a reflector, reflector, and light receiver.

なお、このプリント配線基板の機能部品を搭載した中央部から徐々に傾斜した段差回路(立体回路)の上部に透明、半透明のレンズや透過性の良い透過体を装着し受発光部品とするものである。
また、第2の厚み導体8と第3の厚み導体9は平坦部に形成されているためワイヤ−ボンデングランド、バンプ接続ランド等の接続ランドに兼用することも可能である。
In addition, a transparent / semi-transparent lens or a transparent material is attached to the upper part of the step circuit (three-dimensional circuit) that is gradually inclined from the center where the functional parts of this printed circuit board are mounted. It is.
Further, since the second thickness conductor 8 and the third thickness conductor 9 are formed in a flat portion, they can also be used as connection lands such as a wire-bonden ground and a bump connection land.

従って、平面図視では同一の微少のパターンエリア内に第1の厚み導体7に近接して第2の厚み導体8と第3の厚み導体9とを階段状に傾斜して近接又は連接した段差部分を形成し反射板や反射鏡等に利用することができる。なお、傾斜した段差部分を部品搭載部を中心として同心状、偏心状に、かつ凹面状又は凸面状に形成することにより部品搭載、部品接続機能が良好となる。   Accordingly, in a plan view, a step formed by inclining the second thickness conductor 8 and the third thickness conductor 9 in a stepwise manner adjacent to or connected to the first thickness conductor 7 within the same minute pattern area. A portion can be formed and used for a reflector or a reflector. By forming the inclined stepped portion concentrically, eccentrically and concavely or convexly with the component mounting portion as the center, the component mounting and component connecting functions are improved.

本発明のプリント配線基板の厚みの異なる複数段の傾斜した段差回路を小さなエリア内に形成し、例えば図5(b)に示す第2の厚み導体8と第3の厚み導体9を独立回路とし、さらに同心状、偏心状に形成された同一厚み導体(8又は9)のパターンを多分割して電気的に分離した複数の独立回路とし、プリント配線基板1の外周端面に配置された独立した別々の電極端子12に接続することにより、複数の独立回路が微少のエリア内に形成できる。   A plurality of inclined step circuits having different thicknesses of the printed wiring board of the present invention are formed in a small area. For example, the second thickness conductor 8 and the third thickness conductor 9 shown in FIG. Further, a plurality of independent circuits electrically separated by dividing the pattern of the same thickness conductor (8 or 9) formed concentrically and eccentrically into independent circuits disposed on the outer peripheral end face of the printed wiring board 1 By connecting to separate electrode terminals 12, a plurality of independent circuits can be formed in a minute area.

この傾斜した段差回路(立体回路)の上部に取り付けたフレキシブルな導電性フィルム等の可動接触片の一方向(一部分)をプシュ(押圧)することにより第2の厚み導体8の一接点と第3の厚み導体9の一接点が導通しスイッチONの状態となる。
従って、多数の方向性を有するオン/オフ切換選択の可能な接点機能を有する信頼性の高い機能部品(プシュスイッチ)が形成できる。
By pressing (pressing) one direction (a part) of a movable contact piece such as a flexible conductive film attached to the upper part of the inclined stepped circuit (three-dimensional circuit), the third contact of the second thickness conductor 8 and the third contact The one contact of the thick conductor 9 becomes conductive and the switch is turned on.
Therefore, a highly reliable functional component (push switch) having a contact function capable of selecting ON / OFF switching having a large number of directions can be formed.

本発明実施例1の2段の厚み導体を有するプリント配線基板の断面図 である。1 is a cross-sectional view of a printed wiring board having two-stage thick conductors according to Embodiment 1 of the present invention. 本発明実施例2の3段の厚み導体を有するプリント配線基板の断面図 である。It is sectional drawing of the printed wiring board which has a 3 step | paragraph thick conductor of Example 2 of this invention. 本発明実施例1のプリント配線基板の前半の製造工程を説明する断面 図である。It is sectional drawing explaining the manufacturing process of the first half of the printed wiring board of this invention Example 1. FIG. 本発明実施例1のプリント配線基板の後半の製造工程を説明する断面 図である。It is sectional drawing explaining the manufacturing process of the second half of the printed wiring board of this invention Example 1. FIG. 大版のプリント配線基板にマトリクス状に機能部を形成する説明図で ある。FIG. 5 is an explanatory diagram for forming functional portions in a matrix on a large printed wiring board.

符号の説明Explanation of symbols

1…プリント配線基板、2…銅張積層板、3…銅めっき導体、4…貫通導通穴、5…異種金属めっき導体、6…めっきマスク、7…第1の厚み導体、8…第2の厚み導体、9…第3の厚み導体、10…裏面導体
12…電極端子、20…大版のプリント配線基板。
DESCRIPTION OF SYMBOLS 1 ... Printed wiring board, 2 ... Copper clad laminated board, 3 ... Copper plating conductor, 4 ... Through-conduction hole, 5 ... Dissimilar metal plating conductor, 6 ... Plating mask, 7 ... 1st thickness conductor, 8 ... 2nd Thickness conductor, 9 ... third thickness conductor, 10 ... backside conductor 12 ... electrode terminal, 20 ... large printed wiring board.

Claims (1)

導電回路をプリント配線基板に形成するあたり、銅張積層板に形成した第1のパネル銅めっき導体の上に、部分的に第1の異種金属めっき導体を形成する工程と、これらの導体を全面的に被覆する第2のパネル銅めっき導体の上に、部分的に第2の異種金属めっき導体を形成する工程と、前記第1の異種金属めっき導体と第2の異種金属めっき導体をエッチング用レジストマスクとしてエッチング処理する工程とで、同一基材面に(銅+銅以外の異種金属めっき)からなる少なくても2段の厚み導体を形成することを特徴とする回路形成方法。When a conductive circuit is formed on a printed wiring board, a step of partially forming a first dissimilar metal plating conductor on the first panel copper plating conductor formed on the copper clad laminate, and these conductors on the entire surface A step of partially forming a second dissimilar metal plating conductor on the second panel copper plating conductor to be coated, and etching the first dissimilar metal plating conductor and the second dissimilar metal plating conductor A circuit forming method comprising: forming at least two-stage thick conductors made of (metal plating other than copper + copper) on the same base material surface by a step of etching as a resist mask.
JP2004173958A 2004-06-11 2004-06-11 Printed wiring board and circuit forming method thereof Expired - Fee Related JP4427728B2 (en)

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