JP4188288B2 - Manufacturing method of dynamic pressure type porous oil-impregnated bearing - Google Patents

Description

  In the present invention, a porous body made of sintered metal is impregnated with lubricating oil or lubricating grease to have a self-lubricating function, and the sliding surface of the shaft is levitated and supported by a dynamic oil film of oil interposed in the bearing gap. The present invention relates to a method for manufacturing a dynamic pressure type porous oil-impregnated bearing. The dynamic pressure type porous oil-impregnated bearing manufactured by the manufacturing method of the present invention has high rotational accuracy at high speed such as a spindle motor for a polygon mirror of a laser beam printer (LBP) or a magnetic disk drive (HDD, etc.). It is suitable for devices that are required and devices that are driven at a high speed by applying a large unbalance load when a disk is loaded, such as a spindle motor for DVD-ROM.

  In the above-mentioned small spindle motors related to information equipment, further improvement in rotational performance and cost reduction are required. As a means for that purpose, the spindle bearing is replaced from a rolling bearing to a porous oil-impregnated bearing. Is being considered. However, since the porous oil-impregnated bearing is a kind of a perfect circular bearing, unstable vibrations are likely to occur where the shaft is small in eccentricity, and so-called whirling that tends to swing at half the rotational speed is likely to occur. There are drawbacks. Therefore, it has been attempted to support the shaft by levitation by providing a dynamic pressure groove such as a herringbone or spiral shape on the bearing surface and generating a dynamic oil film in the bearing gap by the action of the dynamic pressure groove as the shaft rotates. (Dynamic pressure type porous oil-impregnated bearing).

On the other hand, this type of dynamic pressure type porous oil-impregnated bearing has a high effect in suppressing shaft runout, but on the other hand, the oil in the bearing gap escapes into the bearing through the surface opening of the bearing surface. There is a problem that there is a phenomenon of reduced action (dynamic pressure loss), and it is difficult to obtain the expected dynamic pressure effect. Conventionally, as a means for solving the problem of the dynamic pressure drop, a configuration is known in which a dynamic pressure groove on the bearing surface is subjected to surface crushing to seal a formation region of the dynamic pressure groove (Patent Document 1).
Japanese Utility Model Publication No. 63-19627

   The configuration of Patent Document 1 has the following problems.

  (1) Since the formation region of the dynamic pressure groove is completely sealed, the circulation of oil, which is the greatest feature of the porous oil-impregnated bearing, is inhibited in that region. Therefore, the oil that has once oozed into the bearing gap is pushed into the bent portion of the groove by the action of the dynamic pressure groove, and remains there. Since a large shearing action is acting in the bearing gap, the oil remaining in the groove is easily denatured by the shearing force and frictional heat, and oxidation deterioration tends to be accelerated due to temperature rise. Therefore, the bearing life is shortened.

  (2) It is extremely difficult to completely seal the formation region of the dynamic pressure groove. In the above publication, it can be said that the hole can be sealed by plastic working, but the groove depth of the dynamic pressure groove is usually of the order of μm, and the surface opening is not completely sealed by this degree of plastic working.

  (3) As other means for crushing the surface, coating or the like is mentioned, but the thickness of the coating film needs to be thinner than the groove depth, and a coating film of several μm is applied only to the formation area of the dynamic pressure groove It is extremely difficult to apply.

  Even if the formation area of the dynamic pressure groove is not completely sealed, the amount of oil returning from the bearing gap to the inside of the bearing is reduced by adjusting the surface hole area ratio (surface opening ratio). Therefore, a certain effect can be expected. However, since the resistance to the oil flow is small in the adjustment of the surface opening ratio, there is a limit to the adjustment of the oil return amount. Considering the recent trend of higher speed rotation and higher performance of the spindle motor In many cases, a sufficient dynamic pressure effect cannot be obtained.

  Therefore, the present invention eliminates the problem of dynamic pressure loss in the bearing gap while ensuring oil circulation between the bearing body and the bearing gap in this type of hydrodynamic porous oil-impregnated bearing. An object is to further improve the bearing function, particularly the bearing rigidity (bearing load capacity) and the bearing life by enhancing the dynamic pressure effect by the pressure groove.

  Another object of the present invention is to provide a manufacturing method capable of easily and accurately forming a dynamic pressure groove on a bearing surface.

In order to solve the above-mentioned problems, the present invention is a method for producing a dynamic pressure type porous oil-impregnated bearing in which a bearing surface having a dynamic pressure groove is formed on the inner peripheral surface of a porous bearing body made of sintered metal. A cylindrical sintered metal material having a density ratio α (%) of 75 ≦ α <85 is manufactured, and a core rod formed with an uneven mold corresponding to the shape of the bearing surface is used as the inner periphery of the sintered metal material. Insert the surface with a predetermined inner diameter clearance , lower the sintered metal material together with the core rod, press the outer peripheral surface of the sintered metal material into the die with the predetermined outer diameter interference, The punch is pressed from above and below to apply a pressing force to the sintered metal material, and the core rod mold is pressed with a pressure amount approximately equal to the difference between the inner diameter of the sintered metal material and the inner clearance. Providing a configuration that includes the step of forming the bearing surface by plastic working by applying pressure. Provide. Here, the density ratio α (%) is represented by the following formula.

Density ratio α (%) = (ρ1 / ρ0) × 100
ρ1: Density of porous body ρ0: Density assuming that the porous body has no pores

  FIG. 4 shows the relationship between the density ratio α (%) and the porosity (volume ratio of pores in a unit volume) (%) in the porous body. The porosity is linearly proportional to the density ratio α, and the porosity decreases as the density ratio α increases. For example, when the density ratio α = 75%, the porosity is about 25%, the density ratio α = 80%, the porosity is about 20%, the density ratio α = 85%, the porosity is about 15%, and the density ratio α. = 90%, the porosity is about 10%, and the density ratio α = 95%, the porosity is about 5%. On the outer surface, the porosity is substantially the same as the surface opening ratio (area ratio of surface opening in the unit area of the outer surface) (when no surface treatment is applied).

  The reason why the density ratio α (%) of the sintered metal material is set in the range of 75 ≦ α <85 is as follows. That is, when the density ratio α of the sintered metal material is less than 75%, the porosity becomes too large, and the shape of the dynamic pressure groove cannot be finished with high accuracy when the bearing surface is formed. On the other hand, when the density ratio α of the sintered metal material is 85% or more, the porosity becomes too small, and the amount of oil retained decreases. Therefore, the density ratio α (%) of the sintered metal material should be in the range of 75 ≦ α <85 from the viewpoint of securing the precision of forming the dynamic pressure grooves and at the same time securing the oil holding amount of the bearing body. .

  Further, when the inner peripheral surface of the sintered metal material is pressurized to the core rod mold, at least the bearing surface of the hydrodynamic porous oil-impregnated bearing after manufacture has a density ratio α of the sintered metal material described above. A surface layer portion higher than the density ratio α is formed.

  A hydrodynamic porous oil-impregnated bearing circulates oil retained in the pores inside the bearing body between the bearing body and the bearing gap, and creates a hydrodynamic oil film in the bearing gap by the dynamic pressure action of the dynamic pressure groove. It is characterized by the fact that it is formed and the shaft is continuously levitated and supported by its hydrodynamic oil film. In order to exert such a stable bearing function, it is necessary for proper circulation of the oil and shaft support It is necessary to ensure the formation of an appropriate dynamic pressure oil film. In particular, the oil circulation has the function of suppressing the deterioration of the oil and extending the bearing life, and also works complementarily and reciprocally for the formation of the hydrodynamic oil film. It is a very important issue in this kind of dynamic pressure type porous oil-impregnated bearing. In other words, in order to always form a dynamic pressure oil film with sufficient dynamic pressure and oil film thickness in the bearing gap, a fresh and appropriate amount of oil always oozes out from the bearing body into the bearing gap to form a dynamic pressure oil film. In addition, it is essential that the oil circulation cycle of returning from the bearing gap to the bearing body works properly. If the amount of circulating oil is too small, oil oozes out into the bearing gap, resulting in insufficient formation of the hydrodynamic oil film, and at the same time, the oil stays in the bearing gap, causing oxidative degradation due to temperature rise. Come on. On the other hand, if the amount of circulating oil is excessive, the return of oil from the bearing gap to the bearing body becomes excessive, and the above-described problem of dynamic pressure loss occurs.

  Examples of means for controlling the amount of oil circulation include adjustment of the surface porosity and adjustment of the kinematic viscosity of the oil. However, since the resistance to the oil flow is small in the adjustment of the surface opening ratio, there is a limit to the adjustment of the circulation rate. Moreover, excessive adjustment of the kinematic viscosity of the oil causes a torque increase. Therefore, these means may be insufficient.

  As described above, according to the present invention, since the surface layer portion having a high density ratio α is formed on at least the bearing surface of the dynamic pressure type porous oil-impregnated bearing, the resistance when oil passes through the pores of the surface layer portion is reduced. The oil becomes moderately large, and oil oozes out from the bearing body into the bearing gap, and the return of oil from the bearing gap to the bearing body is adjusted to an appropriate amount. Therefore, the action of forming a dynamic pressure oil film by the dynamic pressure grooves is enhanced, the bearing rigidity (bearing load capacity) is improved, and at the same time, proper circulation of the oil is ensured, and the bearing life is improved.

  The surface layer portion preferably has a density ratio α (%) in a range of 85 ≦ α ≦ 95. If the density ratio α of the surface layer portion is less than 85%, the resistance to oil flow becomes too small, and the dynamic pressure loss occurs, so that a sufficient dynamic pressure effect cannot be expected. On the other hand, when the density ratio α of the surface layer portion exceeds 95%, the resistance to the oil flow becomes too large, and proper circulation of the oil is hindered. In the dynamic pressure type porous oil-impregnated bearing produced according to the present invention, resistance is given to the flow of oil by the pores of the surface layer portion from the surface of the bearing surface to a predetermined depth, so compared to the configuration for adjusting the surface open area ratio, The effect of adjusting oil oozing and return is high.

  The ratio (t / D1) between the average depth (t) of the surface layer portion (hereinafter referred to as “average depth t”) and the inner diameter dimension (D1) of the bearing surface is 1/60 ≦ t / D1 ≦. It is preferable to be within a range of 1/15. When t / D1 is less than 1/60, the resistance to oil flow becomes too small. Conversely, when t / D1 exceeds 1/15, the resistance to oil flow becomes too large, the same as above. A phenomenon occurs.

  One parameter that controls the amount of oil circulation is the kinematic viscosity of the oil. If the kinematic viscosity of the oil becomes high, the oil becomes difficult to move. Conversely, if the kinematic viscosity of the oil becomes low, the oil becomes easy to move. When the kinematic viscosity adjustment of oil is added to the configuration described above, a better effect can be obtained. However, it is considered that there is an optimum range that can ensure proper circulation of the oil and formation of a dynamic pressure oil film between the density ratio α (%) of the surface layer portion on the bearing surface and the kinematic viscosity of the oil. The kinematic viscosity of the oil should be selected within the optimum range. For example, the kinematic viscosity of the oil is 5 cSt to 60 cSt, preferably 8 cSt to 40 cSt at 40 ° C. By selecting the kinematic viscosity of the oil within this range, a sufficient dynamic pressure oil film is formed to support the shaft to float, and at the same time, proper circulation of the oil is ensured, resulting in high rotation accuracy and long life. Can be achieved.

  When the density ratio α of the surface layer portion on the bearing surface is in the range of 85% to 95%, the surface area ratio (area ratio) on the bearing surface is about 5% to 15%. In addition, the surface area ratio may be further reduced, for example, about 2% to 5%.

  The present invention has the following effects.

  (1) The dynamic pressure type porous oil-impregnated bearing manufactured by the manufacturing method of the present invention is configured to circulate the retained oil between the inside of the bearing body and the bearing gap through the pores of the surface layer portion of the bearing surface. Therefore, oil oozes out from the bearing body to the bearing gap, and the return of oil from the bearing gap to the bearing body is adjusted to an appropriate amount. Therefore, the action of forming a dynamic pressure oil film by the dynamic pressure grooves is enhanced, the bearing rigidity (bearing load capacity) is improved, and at the same time, proper circulation of the oil is ensured, and the bearing life is improved.

  (2) By setting the density ratio α (%) of the sintered metal material within the range of 75 ≦ α <85, the bearing surface (especially the dynamic pressure groove) can be easily and accurately formed. Therefore, an appropriate oil holding amount of the bearing body can be ensured.

  FIG. 5 conceptually shows a configuration example of a spindle motor of a laser beam printer (LBP). This spindle motor includes a shaft 2, a rotor (rotor hub) 8 provided on the shaft 2, and a dynamic pressure type porous oil-impregnated bearing 1 that supports the rotation of the shaft 2 and the rotor 8. In this embodiment, the dynamic pressure type porous oil-impregnated bearing 1 is fixed inside the housing 7. The shaft 2 is inserted into the inner periphery of the dynamic pressure type porous oil-impregnated bearing 1 and the shaft end is supported in the thrust direction by the thrust receiver 9. The shaft 2 and the rotor 8 are rotated at high speed by an electromagnetic force generated between a magnet (rotor magnet) provided on the rotor side and the stator coil, and the rotation is levitated and supported by the hydrodynamic porous oil-impregnated bearing 1 (non-contact support). )

  FIG. 1 shows a configuration example of the above-described dynamic pressure type porous oil-impregnated bearing 1. This porous oil-impregnated bearing 1 includes a bearing body 1a made of a porous material such as copper or iron, or a sintered alloy containing both of them as a main component, and in the pores of the bearing body 1a by impregnation with lubricating oil or lubricating grease. It consists of retained oil (base oil of lubricating oil or lubricating grease).

  A bearing surface 1b is formed on the inner periphery of the bearing body 1a so as to face the outer peripheral surface of the shaft to be supported via a bearing gap, and an inclined dynamic pressure groove 1c is formed on the bearing surface 1b. The bearing surface 1b in this embodiment has a first region m1 in which a plurality of dynamic pressure grooves 1c inclined in one direction with respect to the axial direction are arranged in the circumferential direction, and is axially separated from the first region m1. A second region m2 in which a plurality of dynamic pressure grooves 1c inclined in the other direction with respect to the direction are arranged in the circumferential direction, and an annular smooth region n positioned between the first region m1 and the second region m2. Composed. The back (region between the dynamic pressure grooves 1c) 1d of the first region m1 and the back (region between the dynamic pressure grooves 1c) 1d of the second region m2 are respectively continuous with the smooth region n. On the bearing surface 1b, the surface openings are distributed almost uniformly over the entire region including the region where the dynamic pressure grooves 1c are formed. When relative rotation occurs between the bearing body 1a and the shaft, the oil in the bearing gap is directed toward the smooth region n by the dynamic pressure grooves 1c formed in the first region m1 and the second region m2 so as to be inclined in opposite directions. Since the oil is drawn in and collected in the smooth region n, the oil film pressure in the smooth region n is increased. Therefore, the formation effect of the dynamic pressure oil film is high.

  The shape of the bearing surface 1b is not limited to that shown in the figure. For example, the bearing surface 1b is continuously formed in a V shape with a pair of a dynamic pressure groove inclined in one direction and a dynamic pressure groove inclined in the other direction. (In this case, the annular smooth region n does not exist). Further, a plurality of, for example, two bearing surfaces may be formed on the inner peripheral surface of one bearing body so as to be separated in the axial direction. Thereby, the coaxiality between the bearing surfaces can be ensured with high accuracy.

  FIG. 2 shows the flow of oil in the axial cross section when the shaft 2 is supported by the dynamic pressure type porous oil-impregnated bearing 1 having the bearing surface 1b in which the inclined dynamic pressure grooves are formed. As the shaft 2 rotates, the oil retained in the pores inside the bearing body 1a oozes out from both axial sides of the bearing surface 1b (and the chamfer portion) into the bearing gap 4, and further, the bearing gap is formed by the dynamic pressure grooves. 4 is pulled toward the center in the axial direction. The oil drawing action (dynamic pressure action) raises the pressure of the oil film interposed in the bearing gap 4 to form a dynamic pressure oil film. The dynamic pressure oil film formed in the bearing gap 4 allows the shaft 2 to be levitated (non-contact supported) with respect to the bearing surface 1b without causing unstable vibration such as whirl. The oil that has oozed into the bearing gap 4 is the surface opening of the bearing surface 1b ("surface opening" is the part where the pores of the porous body tissue are opened to the outer surface due to the pressure generated by the rotation of the shaft 2 From the bearing surface 1b (and the chamfer portion) to the bearing gap 4 again.

  FIG. 3 schematically shows the density distribution in the longitudinal section of the bearing body 1a. In the bearing body 1a, the density of the surface layer portion 1a1 from the outer surface to the average depth t is high, and the density of the inner side portion 1a2 on the inner side of the surface layer portion 1a1 is lower. The density of the surface layer portion 1a1 is in the range of 85 ≦ α ≦ 95 in terms of the density ratio α (%), and the density of the inner side portion 1a2 is in the range of 75 ≦ α <85 in terms of the density ratio α (%). Within range. The inner diameter D1 of the bearing surface 1b of the bearing body 1a (based on the region other than the region where the dynamic pressure groove 1c is formed) is φ3 mm, the outer diameter D2 is φ6 mm, and the depth h of the dynamic pressure groove 1c is 2 to 4 μm. It is. The average depth t of the surface layer portion 1a1 in the bearing surface 1b is within the range of 1/60 ≦ t / D1 ≦ 1/15 with respect to the inner diameter dimension D1 of the bearing surface 1b. In this embodiment, the average depth t is 1 of the inner diameter dimension D1. / 60 and 50 μm. The average depth t of the surface layer portion 1a1 at the outer peripheral surface and both end surfaces of the bearing body 1a is substantially the same as that of the bearing surface 1b, and is about 50 μm in this embodiment. In the drawing, the depth h of the dynamic pressure groove 1c and the average depth t of the surface layer portion 1a1 are exaggerated considerably. In addition, the dimensional ratio between the depth h and the average depth t is also shown in a different ratio from the actual one. The outer peripheral surface of the bearing main body 1a and the surface layer portions 1a1 on both end surfaces are formed to prevent the oil retained in the bearing main body 1a from flowing away from the outer peripheral surface or the end surface. The density (density ratio α) and the average depth t may be managed somewhat rougher than the surface layer portion 1a1 of the bearing surface 1b. For example, the density ratio α may be close to 100% (a state in which there are almost no pores), and the average depth t may be larger or smaller than the surface layer portion 1a1 of the bearing surface 1b. Further, the surface layer portion 1a1 on the outer peripheral surface or both end surfaces may be omitted.

  The bearing body 1a as described above is a sintered sintered alloy material 1 having a cylindrical shape as shown in FIG. 6 obtained by compacting and firing a metal powder mainly composed of copper or iron, or both. For example, sizing → rotational sizing → bearing surface forming processing can be applied to '. The density ratio α (%) of the sintered alloy material 1 ′ is set within a range of 75 ≦ α <85.

  The sizing step is a step of sizing the outer peripheral surface and the inner peripheral surface of the sintered alloy material 1 ′. The outer peripheral surface of the sintered alloy material 1 ′ is press-fitted into a cylindrical die and a sizing pin is provided on the inner peripheral surface. Press fit. The sizing allowance is performed at, for example, 20 μm or less (radius amount 10 μm or less) for the outer peripheral surface and 10 μm or less (radius amount 5 μm or less) for the inner peripheral surface.

  The rotational sizing process is a process in which a polygonal sizing pin is press-fitted into the inner peripheral surface of the sintered alloy material 1 ′ and the inner peripheral surface is sized while being rotated. The sizing allowance is performed at about 5 μm (radius amount of about 2.5 μm).

  In the bearing surface molding step, the bearing surface 1b is formed by pressurizing a molding die having a shape corresponding to the bearing surface 1b of the finished product 1a onto the inner peripheral surface of the sintered alloy material 1 ′ subjected to the sizing process as described above. This is a step of simultaneously forming the formation region of the dynamic pressure groove 1c and the other region (back 1d, smooth region n). This process is as follows, for example.

  FIG. 8 illustrates a schematic structure of a molding apparatus used in the bearing surface molding process. This apparatus includes a cylindrical die 20 for press-fitting the outer peripheral surface of the sintered alloy material 1 ', a core rod 21 for forming the inner peripheral surface of the sintered alloy material 1', and both end surfaces of the sintered alloy material 1 'in the vertical direction. The upper and lower punches 22 and 23 to be pressed from the main parts are configured as main elements. As shown in FIG. 2B, an uneven mold 21a corresponding to the shape of the finished bearing surface 1b is provided on the outer peripheral surface of the core rod 21. The convex portion 21a1 of the molding die 21a forms a region of the dynamic pressure groove 1c on the bearing surface 1b, and the concave portion 21a2 forms a region other than the dynamic pressure groove 1c (back 1d, annular smooth region n). The level difference (depth H) between the convex portion 21a1 and the concave portion 21a2 in the molding die 21a is 2 to 4 μm, which is the same as the depth h of the dynamic pressure groove 1c in the bearing surface 1b. ing.

  In a state before press-fitting into the die 20, there is an inner diameter clearance T between the inner peripheral surface of the sintered alloy material 1 ′ and the forming die 21 a of the core rod 21 (based on the convex portion 21 a 1). The size of the inner diameter clearance T is 25 μm (radius clearance). The press-fitting allowance (outer diameter interference S) of the outer peripheral surface of the sintered alloy material 1 ′ to the die 20 is 75 μm (radius allowance).

  After the sintered alloy material 1 ′ is positioned and arranged on the upper surface of the die 20, as shown in FIG. 9, the upper punch 22 and the core rod 21 are lowered, and the sintered alloy material 1 ′ is press-fitted into the die 20, Further, it is pressed against the lower punch 23 and pressurized from above and below.

  The sintered alloy material 1 ′ is deformed by receiving a pressing force from the die 20 and the upper and lower punches 22 and 23, and the inner peripheral surface is pressed against the forming die 21 a of the core rod 21. The amount of pressurization on the inner peripheral surface is substantially equal to the difference of 50 μm (radial amount) between the outer diameter interference margin S (radius amount 75 μm) and the inner diameter clearance T (radius amount 25 μm), and the surface layer from the inner peripheral surface to a depth of 50 μm. The portion is pressed by the molding die 21a of the core rod 21 to cause plastic flow and bite into the molding die 21a. As a result, the shape of the forming die 21a is transferred to the inner peripheral surface of the sintered alloy material 1 ', and the bearing surface 1b is formed into the shape shown in FIG. At the time of forming, the outer peripheral surface of the sintered alloy material 1 ′ is pressed by the die 20, and both end surfaces are pressed by the upper and lower punches 22 and 23. The amount of pressurization on the outer peripheral surface is 50 μm, and the amount of pressurization on both end surfaces is about 50 μm on one side.

  After the molding of the bearing surface 1b is completed, as shown in FIG. 11, the lower punch 23 and the core rod 21 are raised in conjunction with the core rod 21 inserted into the sintered alloy material 1 ′ (state 2). Then, the sintered alloy material 1 ′ is removed from the die 20 (state 3). When the sintered alloy material 1 ′ is pulled out from the die 20, a spring back is generated in the sintered alloy material 1 ′ and the inner diameter thereof is enlarged (see FIG. 10), so that the sintered alloy is not destroyed without breaking the dynamic pressure groove 1c. The core rod 21 can be extracted from the inner peripheral surface of the material 1 '(state 4). Thereby, the bearing main body 1a is completed.

  In the above-described forming process of the bearing surface 1b, the core rod 21 is formed with a pressing amount of 50 μm on the inner peripheral surface of the sintered alloy material 1 ′ in which the density ratio α (%) is set in the range of 75 ≦ α <85. By pressurizing the mold 21a, the density of the surface layer portion is increased, and in a state completed as the bearing body 1a, as shown in FIG. 3, in the region from the surface of the bearing surface 1b to an average depth of 50 μm. A surface layer portion 1a1 having a density ratio α (%) of 85 ≦ α ≦ 95 is formed. At the same time, the outer peripheral surface and both end surfaces of the sintered alloy material 1 ′ are pressed against the die 20 and the upper and lower punches 22 and 23 with a pressing amount of 50 μm, respectively, so that the average depth of the sintered alloy material 1 ′ is 50 μm. A surface layer portion 1a1 having a density ratio α (%) of 85 ≦ α ≦ 95 is formed. Since the inner side portion 1a2 of the bearing body 1a is hardly affected by molding, the density ratio α (%) is within the range of 75 ≦ α <85, which is the density ratio α (%) of the sintered alloy material 1 ′. Maintained.

  The density ratio α (%) of the sintered alloy material 1 ′ has a close relationship with the springback amount of the material 1 ′ when the core rod 21 is extracted in the bearing surface forming process as described above.

  FIG. 7 shows the result of experimental determination of the relationship between the density ratio α (%) of the sintered alloy material 1 ′ and the amount of springback (μm: diameter). As the density ratio α of the material 1 ′ increases, the amount of springback decreases. When the depth h of the dynamic pressure groove 1c on the bearing surface 1b is 2 to 4 μm, if the density ratio α of the sintered alloy material 1 ′ exceeds 85%, the springback amount is less than 3 μm (diameter amount), and the core rod 21 There is a possibility that the dynamic pressure groove 1c of the bearing surface 1b may be destroyed when removing the. On the other hand, when the density ratio α of the sintered alloy material 1 ′ is less than 75%, the springback amount is larger than 5 μm (diameter amount), but the forming accuracy of the dynamic pressure groove 1 c is lowered. Therefore, the density ratio α (%) of the sintered alloy material 1 ′ is 75 ≦ from the viewpoint that the core rod 21 can be extracted without breaking the dynamic pressure groove 1c and the forming accuracy of the dynamic pressure groove 1c can be secured. It is necessary to set within the range of α <85. When the radius of the springback amount of the material 1 ′ is larger than the depth of the dynamic pressure groove 1c, the mold 21a can be released without interfering with the inner peripheral surface of the material 1 ′. Even when the radius of the spring back amount of 1 'is smaller than the depth of the dynamic pressure groove 1c and the molding die 21a slightly interferes with the inner peripheral surface of the material 1', the diameter of the material 1 'is increased due to the material elasticity. It is only necessary to add the amount (radial amount) and release the molding die 21a from the inner peripheral surface of the material 1 ′ without breaking the dynamic pressure groove 1c.

  When the bearing body 1a is manufactured through the above-described steps and is impregnated with lubricating oil or lubricating grease to hold the oil, the hydrodynamic porous oil-impregnated bearing 1 of this embodiment shown in FIGS. Complete.

1 is a longitudinal sectional view showing an embodiment of a dynamic pressure type porous oil-impregnated bearing according to the present invention. It is a figure which shows typically the flow of the oil in an axial cross section at the time of carrying out the floating support of the axis | shaft with a dynamic pressure type porous oil-impregnated bearing. It is a longitudinal cross-sectional view which shows typically the density distribution of the bearing main body in a dynamic pressure type porous oil-impregnated bearing. It is a figure which shows the relationship between density ratio (alpha) and the porosity of a porous body. It is sectional drawing which shows notionally the structure of a LBP spindle motor. It is sectional drawing which shows the sintered alloy raw material used as the raw material of a bearing main body. It is a figure which shows the relationship between density ratio (alpha) of a sintered alloy raw material, and the amount of springbacks. It is the figure (figure a) which shows the outline of the shaping | molding apparatus used for the shaping | molding process of a bearing surface, and the figure (figure b) which shows the core rod which shape | molds a bearing surface. It is a figure which shows the formation process of a bearing surface. It is a figure which shows the formation process of a bearing surface. It is a figure which shows the formation process of a bearing surface.

Explanation of symbols

DESCRIPTION OF SYMBOLS 1 Dynamic pressure type porous oil-impregnated bearing 1a Bearing original 1a1 Surface layer part 1a2 Inner side part 1b Bearing surface 1c Dynamic pressure groove

Claims (2)

A method for producing a dynamic pressure type porous oil-impregnated bearing in which a bearing surface having a dynamic pressure groove is formed on an inner peripheral surface of a porous bearing body made of sintered metal,
A cylindrical sintered metal material having a density ratio α (%) represented by the following formula of 75 ≦ α <85 is manufactured,
Inserting a core rod formed with a concave and convex mold corresponding to the shape of the bearing surface with a predetermined inner diameter clearance on the inner peripheral surface of the sintered metal material,
The sintered metal material is lowered together with the core rod, and the outer peripheral surface of the sintered metal material is press-fitted into the die with a predetermined outer diameter, and pressed from above and below by the upper punch and the lower punch, the compressive force applied to the sintered metal material by pressurizing the mold of the core rod substantially equal amount of pressure to the inner peripheral surface of the sintered metal material on a difference between the outer diameter tightening allowance with inner diameter gap, A method for producing a dynamic pressure type porous oil-impregnated bearing, comprising a step of forming the bearing surface by plastic working.
Density ratio α (%) = (ρ1 / ρ0) × 100
ρ1: Density of porous body ρ0: Density assuming that the porous body has no pores   The method for producing a hydrodynamic porous oil-impregnated bearing according to claim 1, further comprising a step of sizing the inner peripheral surface of the sintered metal material before the step of forming the dynamic pressure groove.

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