JP3855119B2 - Transport device - Google Patents

Transport device Download PDF

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Publication number
JP3855119B2
JP3855119B2 JP2001036847A JP2001036847A JP3855119B2 JP 3855119 B2 JP3855119 B2 JP 3855119B2 JP 2001036847 A JP2001036847 A JP 2001036847A JP 2001036847 A JP2001036847 A JP 2001036847A JP 3855119 B2 JP3855119 B2 JP 3855119B2
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Japan
Prior art keywords
workpiece
moving
conveyor
moving beam
carry
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JP2001036847A
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Japanese (ja)
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JP2002240940A (en
Inventor
洋幸 武田
秀樹 中村
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Koyo Thermo Systems Co Ltd
Senju Metal Industry Co Ltd
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Koyo Thermo Systems Co Ltd
Senju Metal Industry Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a walking beam type carrying device having a simple constitution, adjustable in carrier speed and easy to transfer an object to be processed between a loader and an unloader. SOLUTION: This device is provided with a pair of first moving beams 4 which are provided left and right at an interval and extend in front and rear directions and a pair of moving beams 5 which are provided left and right at an interval between the first moving beams 4 and extend in front and rear directions. The first moving beams 4 moves forward and backward and the second moving beams 5 move in the vertical direction to transfer the object P to be processed between the first moving beams 4 and the second moving beams 5 and to carry the object P forward.

Description

【0001】
【発明の属する技術分野】
本発明は、炉などの連続熱処理装置に用いられる搬送装置に関する。特に、半導体基板、LCDパネルやプラズマディスプレーパネルなどのガラス基板などの板状被処理物の処理のためにクリーンルーム内などで用いられる炉などの処理装置用の搬送装置に関する。
【0002】
なお、本明細書において前後左右は被処理物の移動方向を基準にいうものとする。
【0003】
【従来の技術】
クリーンルーム内などで用いられる炉などの処理装置用の搬送装置は発塵が少ないことが要求される。このような要求を満たす搬送装置の1つとして、ウォーキングビーム式搬送装置がある。
【0004】
ウォーキングビーム式搬送装置は、左右に間隔をおいて設けられかつ前後方向に伸びた一対のビームと、ビーム間に前後に間隔をおいて配された複数の被処理物載置部とを備え、以下のようにして被処理物を搬送する。
【0005】
まず、被処理物載置部より低い位置にあるビームが上方向に移動して載置部上の被処理物を持ち上げる。ついで、持ち上げた被処理物が次の載置部の上方に位置するまでビームが前方に移動する。そして、ビームが下方に移動して被処理物が次の載置部に載せられる。この後、ビームは後方へと移動する。
【0006】
上記の一連動作が繰り返されて被処理物が順次前方の載置部へと載せ替えられて搬送される。
【0007】
【発明が解決しようとする課題】
上記従来のウォーキングビーム式搬送装置においては、ビームを前後上下に、すなわち2次元に移動させるため、構成が複雑であるばかりでなく被処理物の搬送速度は上記一連の動作を行うのに必要な時間により決定されるため、搬送速度を速くするにも限界があった。
【0008】
また、ビーム上の正しい位置に被処理物を載置する必要があるため、複雑な機構のローダ、アンローダが必要であった。
【0009】
本発明は、上記問題を解決することを課題とし、構成が簡単でかつ搬送速度の調整が自在であるウォーキングビーム式搬送装置を提供することを目的とする。さらに、ローダ、アンローダとの間で被処理物の移載が容易な搬送装置を提供することを目的とする。
【0010】
【課題を解決するための手段および発明の効果】
上記課題を解決するために本発明の搬送装置は、
左右に間隔をおいて設けられかつ前後方向に伸びる一対の第1移動ビームと、第1移動ビーム間に、左右に間隔をおいて設けられかつ前後方向に伸びる第2移動ビームの対とを備え、第1移動ビームおよび第2移動ビームのいずれか一方が前後に移動し、同他方が上下に移動して被処理物が第1移動ビームと第2移動ビームとの間で載せ替えられて前方に搬送されることを特徴とするものである。
【0011】
この搬送装置によれば、2対のビームが前後および上下に別々に移動して被処理物を搬送することができるので、各対の駆動装置はビームを一次元に移動させればよく、構成が単純になり、装置の低コスト化が可能となる。また、これにより搬送速度を自在に調整することが可能になるため、搬送速度の設定範囲が広くなり、被処理物の処理方法や種類によって最適な搬送速度を設定できる。
【0012】
上記搬送装置において、当該上下に動くビームには、後端に送られてきた被処理物を引き込んで前方へ移動させ、被処理物全体が乗り移ったときに停止する搬入コンベヤと、被処理物が載せられると動き出して被処理物を前方へ送り出す搬出コンベヤと、が搬入側と搬出側にそれぞれ連結されていてもよい。
【0013】
このようにすれば、被処理物の前端を搬入コンベヤに載せるだけで搬入コンベヤによって被処理物が搬送装置に引き込まれ、また、搬出コンベヤによって被処理物が前方へと送り出され、前端が搬出コンベヤから突出して被処理物が取り出しやすくなる。従ってこの搬送装置は、ローダ、アンローダとの間での被処理物の移載が容易であり、汎用性に優れている。
【0014】
【発明の実施の形態】
以下、図面を参照して本発明の搬送装置の1実施形態について説明する。
【0015】
図1には本発明の搬送装置(2)が適用された連続炉(1)が示されている。
【0016】
ここで、搬送装置(2)は、左右に間隔をおいて設けられた一対の前後移動ビーム(4)と、前後移動ビーム(4)間に左右に間隔をおいて設けられた一対の上下移動ビーム(5)と、上下移動ビーム(5)の後端に取り付けられた被処理物搬入コンベヤ(6)と、上下移動ビーム(5)の前端に取り付けられた被処理物搬出コンベヤ(7)とを備えている。
【0017】
前後移動ビーム(4)の間隔および上下移動ビーム(5)の間隔は被処理物(P)の幅より小さく、被処理物(P)を載せることができるようになっている。同様に、コンベヤ(6)(7)は左右のベルトにより被処理物(P)を搬送するものである。なお、前後移動ビーム(4)および上下移動ビーム(5)はそれぞれ図示しない別個の駆動装置によって駆動されるようになっている。
【0018】
上下移動ビーム(5)は、前後移動ビーム(4)より上の上昇位置および前後移動ビーム(4)より下の下降位置の間を移動するものである。一方、前後移動ビーム(4)は後端が搬入コンベヤ(6)の側に位置する後退位置と後端が搬入コンベヤ(6)より前に位置する前進位置との間を移動するものである。なお、前後移動ビーム(4)が前進位置にあるとき、これの前端は搬出コンベヤ(7)の側に位置し、後退位置にあるとき、同前端は搬出コンベヤ(7)より後に位置する。
【0019】
以下、搬送装置(2)の動作について説明する。
【0020】
搬送装置(2)は、まず上下移動ビーム(5)が上昇位置にあり、前後移動ビーム(4)が後退位置にあり、コンベヤ(6)(7)がいずれも停止した初期状態をとる。
【0021】
被処理物搬入コンベヤ(6)が動き出して搬入コンベヤ(6)の後端に送られてきた被処理物(P)がコンベヤ(6)上に引き込まれて前方へと移動される(図3a)。被処理物(P)全体がコンベヤ(6)上に載った状態(図3b)となると搬入コンベヤ(6)は停止する。
【0022】
ついで上下移動ビーム(5)およびコンベヤ(6)(7)が一体に下降位置まで下降し、被処理物(P)は前後移動ビーム(4)に載せ替えられる(図3c)。被処理物(P)が載せられた前後移動ビーム(4)は前進して前進位置(図3d)に達する。
【0023】
前後移動ビーム(4)が前進位置に達すると下降位置にある上下移動ビーム(5)およびコンベヤ(6)(7)は即座に上昇し、上昇位置に達して被処理物(P)が前後移動ビーム(4)から上下移動ビーム(5)に載せ替えられる(図3e)。この後、前後移動ビーム(4)が後退して後退位置に達し、前後移動ビーム(4)が後退位置に、上下移動ビーム(5)が上昇位置に位置し、初期状態に戻る(図3f)。このようにして図3bから図3fまでの手順が所定のタクト時間ごとに繰り返されて被処理物(P)が前方へと搬送される。
【0024】
なお、搬出コンベヤ(7)は、これに被処理物(P)が載せられるとコンベヤ(7)が動き出して被処理物(P)を前方へと送り出すようになっている。通常搬入出コンベヤ(6)(7)は同調して動作する。
【0025】
以上のように、上下に移動するビームの対および前後に移動するビームの対が別個に設けられ、各対が別の駆動装置により駆動されるので、各駆動装置は一次元の動作を行えばよく駆動装置の構成が簡単になる。また、被処理物は搬入コンベヤ(6)によって引き込まれ、搬出コンベヤ(7)によって送り出されるので被処理物(P)の移載が容易になり、特別なローダやアンローダを必要とせず、前後の接続が容易である。
【0026】
上記実施形態では、説明の便宜上前後移動ビーム(4)および上下移動ビーム(5)が別々に動作するように説明したが、前後移動ビーム(4)は、少なくとも被処理物(P)が前後移動ビーム(4)と上下移動ビーム(5)との間で載せ替えられるさいに前進位置あるいは後退位置で停止していればよく、上下移動ビーム(5)が上昇および下降している間に前後移動ビーム(4)を前進および後進させることもできる。このようにすればタクト時間を自在に設定することができ、連続搬送に近い程度にまでタクト時間を短くすることができる。
【図面の簡単な説明】
【図1】aは、本発明の搬送装置が適用された連続熱処理装置の縦断面図であり、bは同連続熱処理装置の横断面図である。
【図2】本発明の搬送装置の1実施形態の平面図である。
【図3】a〜fは、同搬送装置の動作を示す図面である。
【符号の説明】
(1) 処理装置(連続炉)
(2) 搬送装置
(4) 前後移動ビーム
(5) 上下移動ビーム
(6) 被処理物搬入コンベヤ
(7) 被処理物搬出コンベヤ
(P) 被処理物
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a transfer device used in a continuous heat treatment apparatus such as a furnace. In particular, the present invention relates to a transfer device for a processing apparatus such as a furnace used in a clean room or the like for processing a plate-shaped workpiece such as a semiconductor substrate, a glass substrate such as an LCD panel or a plasma display panel.
[0002]
In the present specification, front, rear, left, and right refer to the moving direction of the workpiece.
[0003]
[Prior art]
A transfer device for a processing apparatus such as a furnace used in a clean room or the like is required to generate less dust. There is a walking beam type conveying apparatus as one of the conveying apparatuses that satisfy such requirements.
[0004]
The walking beam transfer device includes a pair of beams provided in the left-right direction and extending in the front-rear direction, and a plurality of workpiece placement units disposed in the front-rear direction between the beams. The object to be processed is conveyed as follows.
[0005]
First, a beam located at a position lower than the workpiece placement unit moves upward to lift the workpiece on the placement unit. Next, the beam moves forward until the lifted workpiece is positioned above the next placement portion. And a beam moves below and a to-be-processed object is mounted in the following mounting part. After this, the beam moves backward.
[0006]
The above-described series of operations is repeated, and the workpieces are sequentially transferred to the front mounting portion and conveyed.
[0007]
[Problems to be solved by the invention]
In the above conventional walking beam type transfer device, the beam is moved back and forth, up and down, that is, two-dimensionally. Therefore, not only the configuration is complicated, but also the transfer speed of the workpiece is necessary for performing the above series of operations. Since it is determined by time, there is a limit to increasing the conveyance speed.
[0008]
In addition, since it is necessary to place an object to be processed at a correct position on the beam, a loader and unloader having a complicated mechanism is required.
[0009]
An object of the present invention is to solve the above-described problems, and an object of the present invention is to provide a walking beam type transport apparatus that has a simple configuration and can freely adjust the transport speed. It is another object of the present invention to provide a transport device that can easily transfer an object to be processed between a loader and an unloader.
[0010]
[Means for Solving the Problems and Effects of the Invention]
In order to solve the above problems, the transport device of the present invention is
A pair of first moving beams provided in the left-right direction and extending in the front-rear direction, and a pair of second moving beams provided in the left-right distance and extending in the front-rear direction between the first moving beams. Any one of the first moving beam and the second moving beam moves back and forth, the other moves up and down, and the object to be processed is transferred between the first moving beam and the second moving beam and moved forward. It is conveyed by this.
[0011]
According to this transfer device, two pairs of beams can move separately in the front and back and up and down directions to transfer the object to be processed. Therefore, each pair of drive devices only needs to move the beam in one dimension. Becomes simple and the cost of the apparatus can be reduced. In addition, since it is possible to freely adjust the conveyance speed, the setting range of the conveyance speed is widened, and the optimum conveyance speed can be set depending on the processing method and type of the workpiece.
[0012]
In the conveying apparatus, the beam that moves up and down includes the carry-in conveyor that pulls in the workpiece that has been sent to the rear end and moves it forward, and stops when the entire workpiece is transferred, and the workpiece. A carry-out conveyor that starts to move when it is placed and feeds an object to be processed forward may be connected to the carry-in side and the carry-out side.
[0013]
In this way, the object to be processed is drawn into the transport device by the carry-in conveyor just by placing the front end of the object to be carried on the carry-in conveyor, and the object to be treated is fed forward by the carry-out conveyor, and the front end is the carry-out conveyor. The object to be processed can be easily taken out by protruding from the surface. Therefore, this transfer device is easy to transfer the object to be processed between the loader and unloader, and is excellent in versatility.
[0014]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, an embodiment of a transfer device of the present invention will be described with reference to the drawings.
[0015]
FIG. 1 shows a continuous furnace (1) to which the transfer device (2) of the present invention is applied.
[0016]
Here, the transfer device (2) includes a pair of front and rear moving beams (4) spaced apart from each other on the left and right sides, and a pair of vertical movements spaced apart from each other between the front and rear moving beams (4). A workpiece carrying conveyor (6) attached to the rear end of the beam (5), the vertically moving beam (5), and a workpiece carrying conveyor (7) attached to the front end of the vertically moving beam (5). It has.
[0017]
The interval between the longitudinally moving beam (4) and the interval between the vertically moving beams (5) is smaller than the width of the workpiece (P) so that the workpiece (P) can be placed thereon. Similarly, the conveyors (6) and (7) convey the workpiece (P) by the left and right belts. The back-and-forth moving beam (4) and the up-and-down moving beam (5) are each driven by a separate driving device (not shown).
[0018]
The vertically moving beam (5) moves between an ascending position above the longitudinal moving beam (4) and a descending position below the longitudinal moving beam (4). On the other hand, the longitudinally moving beam (4) moves between a retracted position where the rear end is located on the carry-in conveyor (6) side and an advanced position where the rear end is located before the carry-in conveyor (6). When the forward / backward moving beam (4) is in the forward position, its front end is located on the side of the carry-out conveyor (7), and when it is in the retracted position, the front end is located behind the carry-out conveyor (7).
[0019]
Hereinafter, the operation of the transfer device (2) will be described.
[0020]
The transfer device (2) takes an initial state in which the vertically moving beam (5) is first in the ascending position, the longitudinally moving beam (4) is in the retracted position, and the conveyors (6) and (7) are both stopped.
[0021]
The workpiece carrying conveyor (6) starts moving and the workpiece (P) sent to the rear end of the carrying conveyor (6) is drawn onto the conveyor (6) and moved forward (FIG. 3a). . When the entire workpiece (P) is placed on the conveyor (6) (FIG. 3b), the carry-in conveyor (6) stops.
[0022]
Subsequently, the vertically moving beam (5) and the conveyors (6) and (7) are lowered integrally to the lowered position, and the workpiece (P) is transferred to the longitudinally moving beam (4) (FIG. 3c). The back-and-forth moving beam (4) on which the workpiece (P) is placed moves forward and reaches a forward position (FIG. 3d).
[0023]
When the back-and-forth moving beam (4) reaches the forward movement position, the up-and-down moving beam (5) and the conveyor (6) and (7) that are in the lowered position immediately rise, reach the rising position, and the workpiece (P) moves back and forth. It is transferred from the beam (4) to the vertically moving beam (5) (FIG. 3e). Thereafter, the longitudinally moving beam (4) is retracted to reach the retracted position, the longitudinally moving beam (4) is in the retracted position, and the vertically moving beam (5) is in the ascending position, returning to the initial state (FIG. 3f). . In this manner, the procedure from FIG. 3b to FIG. 3f is repeated every predetermined tact time, and the workpiece (P) is conveyed forward.
[0024]
The carry-out conveyor (7) is configured such that when the workpiece (P) is placed on the carry-out conveyor (7), the conveyor (7) starts moving and feeds the workpiece (P) forward. Normally, the carry-in / out conveyors (6) and (7) operate synchronously.
[0025]
As described above, a pair of beams that move up and down and a pair of beams that move back and forth are provided separately, and each pair is driven by a separate driving device, so that each driving device performs a one-dimensional operation. The configuration of the drive device is often simplified. In addition, the object to be processed is drawn in by the carry-in conveyor (6) and sent out by the carry-out conveyor (7), so it becomes easy to transfer the object to be processed (P), and no special loader or unloader is required. Easy connection.
[0026]
In the above embodiment, for the sake of convenience of explanation, it has been described that the longitudinally moving beam (4) and the vertically moving beam (5) operate separately, but at least the workpiece (P) moves back and forth in the longitudinally moving beam (4). When the beam (4) and the vertically moving beam (5) are replaced, it only needs to stop at the forward or backward position, and move back and forth while the vertically moving beam (5) is moving up and down. The beam (4) can also be moved forward and backward. In this way, the tact time can be set freely, and the tact time can be shortened to a level close to continuous conveyance.
[Brief description of the drawings]
FIG. 1a is a longitudinal sectional view of a continuous heat treatment apparatus to which a transfer apparatus of the present invention is applied, and b is a transverse sectional view of the continuous heat treatment apparatus.
FIG. 2 is a plan view of an embodiment of a transport apparatus according to the present invention.
FIGS. 3A to 3F are diagrams illustrating the operation of the transport apparatus. FIGS.
[Explanation of symbols]
(1) Processing equipment (continuous furnace)
(2) Transfer device
(4) Back and forth moving beam
(5) Vertical movement beam
(6) Conveyor for processing object
(7) Unloading conveyor
(P) Workpiece

Claims (1)

左右に間隔をおいて設けられかつ前後方向に伸びる一対の第1移動ビームと、
第1移動ビームの間に、左右に間隔をおいて設けられかつ前後方向に伸びる第2移動ビームとの対とを備え、
第1移動ビームおよび第2移動ビームのいずれか一方が前後に移動し、同他方が上下に移動して被処理物が第1移動ビームと第2移動ビームとの間で載せ替えられて前方に搬送され、当該上下に動くビームには、後端に送られてきた被処理物を引き込んで前方へ移動させ、被処理物全体が乗り移ったときに停止する搬入コンベヤと、被処理物が載せられると動き出して被処理物を前方へ送り出す搬出コンベヤと、が搬入側と搬出側にそれぞれ連結されていることを特徴とする処理装置用の搬送装置。
A pair of first moving beams provided in the left-right direction and extending in the front-rear direction;
A pair of second moving beams provided between the first moving beams and spaced in the left-right direction and extending in the front-rear direction;
Either one of the first moving beam and the second moving beam moves back and forth, the other moves up and down, and the object to be processed is transferred between the first moving beam and the second moving beam and moved forward. The beam that is transported and moved up and down is loaded with the carry-on conveyor that pulls in the workpiece sent to the rear end and moves it forward and stops when the whole workpiece is transferred, and the workpiece. A conveyor for a processing apparatus, wherein a conveyor for unloading and moving a workpiece forward is connected to the loading side and the unloading side, respectively .
JP2001036847A 2001-02-14 2001-02-14 Transport device Expired - Lifetime JP3855119B2 (en)

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JP2002240940A JP2002240940A (en) 2002-08-28
JP3855119B2 true JP3855119B2 (en) 2006-12-06

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