JP3630070B2 - Semiconductor chip and semiconductor device - Google Patents
Semiconductor chip and semiconductor device Download PDFInfo
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- JP3630070B2 JP3630070B2 JP2000097911A JP2000097911A JP3630070B2 JP 3630070 B2 JP3630070 B2 JP 3630070B2 JP 2000097911 A JP2000097911 A JP 2000097911A JP 2000097911 A JP2000097911 A JP 2000097911A JP 3630070 B2 JP3630070 B2 JP 3630070B2
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- heat radiating
- heat
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- chip
- semiconductor device
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- 239000004065 semiconductor Substances 0.000 title claims description 59
- 239000000758 substrate Substances 0.000 claims description 44
- 229910052751 metal Inorganic materials 0.000 claims description 20
- 239000002184 metal Substances 0.000 claims description 20
- 230000005855 radiation Effects 0.000 claims description 17
- 238000001816 cooling Methods 0.000 claims description 14
- 230000004888 barrier function Effects 0.000 claims description 12
- 230000017525 heat dissipation Effects 0.000 claims description 12
- 230000015572 biosynthetic process Effects 0.000 claims description 8
- 239000012535 impurity Substances 0.000 claims description 6
- 230000035882 stress Effects 0.000 description 18
- 229910000679 solder Inorganic materials 0.000 description 13
- 230000008646 thermal stress Effects 0.000 description 10
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 8
- 229910045601 alloy Inorganic materials 0.000 description 7
- 239000000956 alloy Substances 0.000 description 7
- 239000011889 copper foil Substances 0.000 description 7
- 239000011347 resin Substances 0.000 description 5
- 229920005989 resin Polymers 0.000 description 5
- 239000010949 copper Substances 0.000 description 4
- 229910052710 silicon Inorganic materials 0.000 description 4
- 238000005476 soldering Methods 0.000 description 4
- 229910052782 aluminium Inorganic materials 0.000 description 3
- PMHQVHHXPFUNSP-UHFFFAOYSA-M copper(1+);methylsulfanylmethane;bromide Chemical compound Br[Cu].CSC PMHQVHHXPFUNSP-UHFFFAOYSA-M 0.000 description 3
- 239000010931 gold Substances 0.000 description 3
- 238000009413 insulation Methods 0.000 description 3
- PXHVJJICTQNCMI-UHFFFAOYSA-N nickel Substances [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 3
- 238000001556 precipitation Methods 0.000 description 3
- 239000010936 titanium Substances 0.000 description 3
- NRTOMJZYCJJWKI-UHFFFAOYSA-N Titanium nitride Chemical compound [Ti]#N NRTOMJZYCJJWKI-UHFFFAOYSA-N 0.000 description 2
- 239000012141 concentrate Substances 0.000 description 2
- 238000010292 electrical insulation Methods 0.000 description 2
- 229910052737 gold Inorganic materials 0.000 description 2
- 238000005304 joining Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 229910052759 nickel Inorganic materials 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 239000002244 precipitate Substances 0.000 description 2
- 229910052719 titanium Inorganic materials 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 239000004593 Epoxy Substances 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 239000003990 capacitor Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000000059 patterning Methods 0.000 description 1
- 230000000191 radiation effect Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 238000004544 sputter deposition Methods 0.000 description 1
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- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/19—Details of hybrid assemblies other than the semiconductor or other solid state devices to be connected
- H01L2924/1901—Structure
- H01L2924/1904—Component type
- H01L2924/19041—Component type being a capacitor
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/19—Details of hybrid assemblies other than the semiconductor or other solid state devices to be connected
- H01L2924/191—Disposition
- H01L2924/19101—Disposition of discrete passive components
- H01L2924/19107—Disposition of discrete passive components off-chip wires
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/30—Technical effects
- H01L2924/35—Mechanical effects
- H01L2924/351—Thermal stress
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- Cooling Or The Like Of Semiconductors Or Solid State Devices (AREA)
Description
【0001】
【発明の属する技術分野】
本発明は、半導体チップおよびその実装構造に関し、特にパワー素子が形成された半導体チップを用いる場合に好適である。
【0002】
【従来の技術】
従来、パワーデバイスが形成された半導体チップ(以下、単にチップという)は、半田等の接合部材を介して、Cu等からなる放熱部材に接合して放熱を行っている。近年、その放熱効率を向上させるために、チップの表裏両面から放熱を行うべく、チップにおけるトランジスタやコンデンサ等のデバイスが形成されている素子形成領域にも放熱部材を設けるようになっている。
【0003】
図4は、チップの一例としてのIGBT(Insulated Gate Bipolar Transistor)の概略断面図である。図4に示すように、チップJ1にはSi(珪素)からなる基板J2においてデバイスJ3が形成されている。また、デバイスJ3の表面には、Al(アルミニウム)に1%程度のSiを含んだ金属からなるエミッタ電極(配線)J4が形成されている。
【0004】
ところで、この電極J4として不純物を含まないAl(以下、純Alという)を用いると、基板と電極とが直接接触する部分であるコンタクト部J5において、SiがAl中に溶解することで生じるアロイスパイクが生じる。そして、このアロイスパイクが、例えばPN接合を破壊するなどしてデバイスの特性に大きな影響を与える。従って、AlにSiを含有させることにより、このアロイスパイクの発生を抑制している。
【0005】
【発明が解決しようとする課題】
しかし、Alに過剰のSiが含有されていると、デバイス表面のゲート電極部J6の絶縁膜などにおいてSi微粒子が析出(以下、Siノジュール析出という)する。そして、チップにワイヤを超音波接合する場合は、上記電極上にワイヤボンドするが、この際、上記Siノジュール析出による析出粒付近にワイヤボンドすると、析出粒がボンディング時の振動エネルギーを受け、析出粒を起点としてデバイスJ3及びゲート電極部J6にクラックが生じる。
【0006】
ところで、近年、パワー素子を小型化する要望があり、これに伴い、セルピッチ(図4においてLで示している)が細かくなっている。また、オン抵抗を下げるためゲートをトレンチ構造とすること等にもよりセルピッチLがさらに細かくなり、例えば4μm以下のものも現れてきている。
【0007】
そして、セルピッチLが細かくなるほど、上述のように、析出粒に機械的な応力が集中することにより、デバイスJ3にクラックが発生するという問題が深刻になる。
【0008】
一方、図4のエミッタ電極J4およびコレクタ電極J7の外側に放熱部材を接合させる等して、チップJ1を一対の放熱部材で挟んだ構成に着目する。この場合、SiからなるチップJ1の熱膨張係数と、Cu等からなる放熱部材の熱膨張係数の差が大きいため、冷熱サイクルにおいて大きな熱応力が発生する。ここで、Siを含むAlは、純Alよりも弾性率が大きいため、電極J4、J7における熱応力の緩和が不十分となる。その結果、特に素子形成面側では、例えばチップのエミッタセルJ8及びゲート電極部J6に熱応力が集中し、ゲート電圧の閾値(以下、Vtとする)等の電気特性が変動することが懸念される。
【0009】
また、放熱部材を素子形成領域(例えば、図4ではエミッタセルJ8の形成領域)にも設け、さらに、冷却部材としての外部放熱フィン等に圧接する場合は、チップにおける放熱部材の端部と接触する部分において、上記圧接による応力が集中することが考えられる。そのため、チップJ1やチップJ1に形成されたデバイスJ3及びゲート電極部J6が割れたり、デバイスJ3の電気特性が変動したりする可能性がある。
【0010】
特に、大電流を流すパワーデバイスにおいては、上述のような、機械的応力および熱応力の集中により、特定セルに電流集中してデバイスが熱破壊することが懸念される。
【0011】
本発明は、上記問題点に鑑み、外部から加えられる応力を緩和することができる半導体チップを提供することを1つの目的とし、組み込まれた半導体チップに加わる応力を緩和することができる半導体装置を提供することを他の目的とする。
【0012】
【課題を解決するための手段】
上記目的を達成するため、請求項1に記載の発明では、Si基板(110)からなる半導体チップ(11)の素子形成面である一面(1a)側に、放熱部材(21)を接合した半導体装置において、一面(1a)に形成した電極(112、113)が不純物を含まない純Alであり、電極(112、113)と半導体チップ(11)の基板(110)との間にバリアメタル(111)を形成していることを特徴としている。
【0013】
半導体チップ(11)を放熱部材(20)と接合させた場合に、不純物を含まないAlは弾性率が小さいため、半導体チップ(11)と放熱部材(20)との熱膨張係数の違いにより発生する熱応力を緩和することができる。
【0014】
また、電極(112、113)と基板(110)との間にバリアメタル(111)を形成しているため、SiがAl中に溶解することを防止し、アロイスパイクの発生を防止することができる。その結果、電極(112、113)としてSiが含まれていない純Alを用いることができるため、素子形成面である一面(1a)付近におけるSiのノジュール析出を防止することができ、電極(112、113)にワイヤボンドした際にSiの析出粒に機械的な応力が集中することを防止することができる。従って、組み込まれた半導体チップ(11)に加わる応力を緩和することができる半導体装置を提供することができる。
【0015】
この場合、請求項2に記載の発明のように、半導体チップ(11)の素子形成面である一面(1a)とは反対側の面(1b)に形成した電極(115)を、不純物を含まない純Alにすることができる。これにより、半導体チップ(11)の素子形成面である一面(1a)とは反対側の面(1b)に放熱部材を接合する場合も、半導体チップ(11)と放熱部材との熱膨張係数の違いにより発生する熱応力を緩和することができる。
【0019】
また、請求項3に記載の発明では、請求項1または2の発明において、放熱部材(20)からの放熱方向が、半導体チップ(11)における一面(1a)から、一面(1a)とは反対側の他面(1b)へ向かう方向となっていることを特徴としている。
【0020】
本発明によれば、例えば、半導体チップ(11)の他面(1b)側において冷却部材を設けた場合、放熱を行うために冷却部材を放熱部材に圧接する際に、半導体チップ(11)の一面(1a)側に圧接による応力が集中することを防止できる。従って、特に、組み込まれた半導体チップ(11)の、素子形成面(1a)に加わる応力を緩和することができる半導体装置を提供することができる。
【0021】
また、請求項4に記載の発明では、請求項1または2の発明において、半導体チップ(11)における一面(1a)とは反対側の他面(1b)に放熱部材(24)を接合し、他面(1b)側に接合した放熱部材(24)が、外部の冷却部材と接合する部分である放熱面(9)を有しており、一面(1a)側に接合した放熱部材(20)と、他面(1b)側に接合した放熱部材(24)とを接合して、一面(1a)側からの放熱を放熱面(9)で行うことを特徴としている。
【0022】
これにより、各々の放熱部材(20、24)からの放熱方向を、請求項3の発明と同様に、半導体チップ(11)における一面(1a)から他面(1b)へ向かう方向とすることができ、請求項3の発明と同様の効果を発揮することができる。
【0023】
また、この場合、請求項5に記載の発明のように、一面(1a)側に接合した放熱部材(20)と、他面(1b)側に接合した放熱部材(24)とを、高熱伝導絶縁基板(4)を介して接合すると、一面(1a)側に接合した放熱部材(20)と他面(1b)側に接合した放熱部材(24)との電気的な絶縁を行い、さらに熱伝導も確保することができる。
【0024】
なお、上記各手段の括弧内の符号は、後述する実施形態に記載の具体的手段との対応関係を示すものである。
【0025】
【発明の実施の形態】
(本実施形態)
本実施形態は、半導体チップとしてIGBTを用いた例について示す。図1は、本実施形態の半導体装置の概略断面図である。図1に示すように、例えば、Si基板からなる半導体チップとしてのIGBT11およびFWD(フリーホイールダイオード)12を用いる。このIGBT11およびFWD12の各々の素子形成面である一面1a側には、各々のチップ11、12の放熱を行うための第1および第2の放熱部材21、22が、半田31を介して接合されている。
【0026】
また、この第1および第2の放熱部材21、22における、各々のチップ11、12と接合された面とは反対側の面に対して、半田32を介して第3の放熱部材23が接合されている。そして、これらの第1〜第3の放熱部材21〜23により一面側の放熱部材20を形成している。
【0027】
この第3の放熱部材23は、突出部23bを有する板状のもので、その厚み方向の断面形状が突出部23bを短辺とする略L字型になっており、L字の長辺部において第1および第2の放熱部材21、22が接合している。また、各々のチップ11、12の断面方向から見ると、突出部23bの先端部23aが、各々のチップ11、12の他面1bとほぼ同じ高さになっている。ここで、第1〜第3の放熱部材21〜23は例えばCuからなるものを用いることができる。
【0028】
また、各々のチップ11、12の他面1b側には、高熱伝導絶縁基板としてのDBC(ダイレクトボンディングカッパ)基板4が配置されている。このDBC基板4は、AlN(窒化アルミニウム)基板5の両面5a、5bに銅箔51〜54がパターニングされてなる。
【0029】
そして、各々のチップ11、12の他面1b側が、DBC基板4における一面5a側の第1の銅箔51に対して半田33を介して接合されている。また、第3の放熱部材23における突出部23bの先端部23aが、DBC基板4における一面5a側の第2の銅箔52に対して、半田34を介して接合されている。
【0030】
次に、IGBT11の電極(配線)部分の構成について述べる。図2は、図1における破線で囲んだA部の拡大図であり、その構成を概略的に示す図である。図2に示すように、IGBT11の基板110における一面1a側にはバリアメタル111が形成されている。
【0031】
また、その上に一面側の電極としてのエミッタ電極112およびワイヤボンド用ランド113が、純Alで形成されている。ここで、バリアメタル111は基板110側から、Ti(チタン)、TiN(チタンナイドライド)の順に積層されて形成されてなり、その厚さは、例えば0.1μm程度である。また、この一面側の電極112、113の厚さは、例えば5μm程度にすると良い。
【0032】
また、エミッタ電極112には半田と良好に接続するための金属膜114が形成されている。この金属膜114は、エミッタ電極112側から、Ti、Ni(ニッケル)およびAu(金)の順に積層されて形成されており、合わせて例えば、0.6μm程度の厚さとなっている。そして、この金属膜114に対して、上述のように半田31を介して第1の放熱部材21が接合されている。ここで、半田31および第1の放熱部材21の厚さは、例えば、各々0.1mm、1.5mm程度にすることができる。
【0033】
一方、基板110の他面1b側には、バリアメタルを形成せずに、純Alからなる他面側の電極としてのコレクタ電極115が形成されている。このコレクタ電極115は、例えば0.2μm程度の厚さにすることができる。また、コレクタ電極115に対しては、上記エミッタ電極112と同様にして、金属膜116が形成されており、この金属膜116が半田33を介してDBC基板4の一面5a側の第1の銅箔51と接合されている。
【0034】
なお、FWD12も電極部分の構成はIGBT11と同様にしてある。
【0035】
次に、図1および図2に示すように、エミッタ電極112と外部端子であるリード(エミッタ端子)61との通電を行うために、第3の放熱部材23とリード61とが接続端子6aで電気的に接続されている。また、DBC基板4にはランド53が形成されており、このランド53とIGBT11の一面1aにおけるワイヤボンド用ランド113とが、ワイヤ7によりワイヤボンドされ、DBC基板4のランド53とゲート端子8とがワイヤ7によりワイヤボンドされている。
【0036】
ここで、ワイヤ7としては、AuやAl等、一般的にワイヤボンドに使われるものを用いることができる。このDBC基板4のランド53は、ワイヤボンド用ランド113とゲート端子8との中継のために設けられたものである。
【0037】
また、DBC基板4の裏面5b側に形成された銅箔54には、半田35を介して第4の放熱部材(他面側の放熱部材)24が接合されている。つまり、一面側の放熱部材20と他面側の放熱部材24とが、DBC基板4を介して接合され、各々の放熱部材20、24の電気的な絶縁、および熱伝導が確保されている。
【0038】
そして、上述の各々の部材が樹脂100により封止されている。この際、他面側の放熱部材24における、DBC基板4と接合した面とは反対側の面が露出して放熱面9となっている。ここで、樹脂100としては、例えばエポキシ系のモールド樹脂を用いることができる。
【0039】
次に、本実施形態の半導体装置における各部の電気的な接続のより詳細な構成について、図3を参照して述べる。図3は、図1の白抜き矢印方向から見た場合の半導体装置を模式的に示す上面図である。なお、図1は図3におけるB−B断面に相当する。図3に示すように、本実施形態の半導体装置はIGBT11とFWD12が2組、組み込まれている。
【0040】
一面側の放熱部材20(21〜23)は、図中、一点鎖線で示され、上述のように、接続端子6aを介してエミッタ端子61と電気的に接続されている。また、DBC基板4の第1の銅箔51は、2組のIGBT11とFWD12における他面1b側の電極の全てと接合され、DBC基板4の第2の銅箔52と接触しないようにして、突出している。また、この突出した部分51aとリードであるコレクタ端子62とが、接続端子6bを介して電気的に接続されている。
【0041】
そして、この様な構成の半導体装置は、放熱面9を外部の冷却部材(外部放熱器)としての放熱フィン(図示せず)にネジ止め等により圧接して固定する。これにより、各々のチップ11、12の一面1a側からは、一面側の放熱部材20、DBC基板4、および他面側の放熱部材24を介して、放熱面9から放熱される。つまり、各々のチップ11、12の一面1a側からの放熱方向が、各々のチップ11、12における一面1aから他面1bへ向かう方向(図1における上から下へ向かう方向)となっている。
【0042】
一方、各々のチップ11、12の他面1b側からは、DBC基板4、および他面側の放熱部材24を介して、放熱面9から放熱される。従って、チップが組み込まれた半導体装置において、各々のチップ11、12における一面1aおよび他面1b、そして放熱面9の位置関係がこの順になっており、放熱面9を外部の冷却部材と接合するなどして、各々のチップ11、12の両面1a、1bからの放熱を、主として放熱面9において行っている。
【0043】
次に、本実施形態の半導体装置の製造方法について述べる。まず、上述のようなバリアメタル111、エミッタ電極112、コレクタ電極115、および金属膜114、116等を有するIGBT11、およびFWD12を用意する。これらの電極112、115やバリアメタル111、金属膜114、116等は、例えばスパッタ等により形成することができる。そして、各々のチップ11、12の一面1aに対して、第1および第2の放熱部材21、22を半田付けする。
【0044】
次に、一面5aおよび他面5bに銅箔51〜54がパターニングされたDBC基板4を用意し、所定の位置にIGBT11およびFWD12を半田付けする。その後、第3の放熱部材23を、第1および第2の放熱部材21、22、およびDBC基板4に対して半田付けする。この第3の放熱部材23の半田付けにおいては、第1および第2の放熱部材21、22との接合部分よりも、DBC基板4との接合部分において半田を少し厚くしておき、半田付けの際の高さのバラツキを吸収するようにしておく。
【0045】
この各々半田付けは、リフロー等により行うと良く、また半田付けの順に、用いる半田の融点を徐々に下げるようにすると、初めに接合された半田に影響を及ぼすこと無く、好適に半田付けすることができる。
【0046】
そして、エミッタ端子61およびコレクタ端子62と第3の放熱部材23との接続、およびIGBT11とゲート端子8とのワイヤボンドを行う。続いて、DBC基板4に第4の放熱部材24を半田付けし、最後に、樹脂封止して完成する。
【0047】
ところで、本実施形態によれば、純Alは弾性率が小さいため、各々のチップ11、12と各放熱部材21〜24との熱膨張係数の違いにより発生する熱応力を緩和することができる。具体的には、純Alの弾性率は72GPaであり、1%のSiを含有するAlの弾性率は約75GPaである。そして、Siを含有するAlを用い、製造過程において、上記従来技術で用いた図4に示すコンタクト部J5やゲート電極部J6の表面にSiが偏析した場合、Siの弾性率は130GPaであるため、局所的には熱応力を緩和する能力が非常に小さくなる。
【0048】
特に、IGBT11のエミッタ電極112を純Alとすることにより、例えばエミッタセルに応力が集中し、Vt等の電気特性が変動することを抑制することができる。従って、電気的な信頼性の高いチップおよび半導体装置を提供することができる。また、各々のチップ11、12の他面1b側の電極を純Alとすることにより、熱応力に起因する各々のチップ11、12の反りを低減することができる。
【0049】
また、電極112、113、115にSiが含まれていないため、Siノジュール析出を防止することができる。これは、ワイヤボンド用ランド113において特に効果を発揮する。上記課題で述べたように、ワイヤボンド用ランド113付近のSi基板110における絶縁膜(図示せず)等にSiの析出粒が形成され、この析出粒にワイヤボンドの際の機械的な振動(応力)が集中することにより、絶縁膜およびSi基板110におけるデバイスにクラックが生じるという問題を解消することができる。
【0050】
この様に、電極112、113、115を純Alとすることにより、外部から加えられる応力を緩和する、つまり純Alがクッションの様な働きをする半導体チップ、および、組み込まれた半導体チップに加わる応力を緩和することができる半導体装置を提供することができる。
【0051】
ただし、純Alを基板110であるSiに直接接触させると、アロイスパイクが生じるため、電極112、113と基板110との間にバリアメタル111を形成し、このアロイスパイクの発生を防止している。なお、IGBT11の他面1b側にはバリアメタルを形成していないが、他面1b側においてアロイスパイクが発生しても、一面1a側に形成されたデバイスまで到達しないと思われるため、バリアメタルを形成しなくても良い。
【0052】
また、例えば、チップを一対の放熱部材で挟んでなり、その各々の放熱部材に放熱面を有するような半導体装置では、外部の冷却部材により半導体装置を挟んで圧接して、放熱面と冷却部材とを接触させる。しかし、この様な構成では、挟んだ際の圧接応力がチップに集中してしまう。
【0053】
それに対し、本実施形態では、主として半導体装置の外部に対して放熱を行う放熱面9が、各々のチップ11、12における他面1b側に形成されている。この様な構成では、放熱を行うために、冷却部材で半導体装置を挟む構成にする必要が無いため、放熱面9を外部の冷却部材に強固に接続しても、各々のチップ11、12に大きな応力は加わらない。
【0054】
さらに、各々のチップ11、12に対しては、一面1a側にも他面1b側にも放熱部材21、22、24が接合されているため、各々のチップ11、12の両面1a、1bからの放熱が行われる。
【0055】
従って、各々のチップ11、12の両面1a、1bからの放熱効果を確保した状態で、各々のチップ11、12やチップに形成されたデバイスが割れることを防止することができる構成となっている。特に、各々のチップ11、12の他面1b側に放熱面9が形成されているため、各々のチップの一面1a側に応力が集中することを防止でき、一面1a側に形成されたデバイスの電気特性の変動を抑えることができる。
【0056】
また、半導体装置の内部で用いた絶縁基板であるDBC基板4により、この放熱面9は各々のチップ11、12との電気的な絶縁が確保されている。このため、外部の冷却部材との接合において、電気的な絶縁を考慮する必要が無い。また、1枚の絶縁基板4によって、各々のチップの一面1a側および他面1b側の両方との絶縁を確保することができる。
【0057】
なお、本実施形態では、主として放熱を行う放熱面9が、各々のチップ11、12における他面1b側に形成されているが、例えば、第3の放熱部材23を樹脂100の外に露出させる等して、他の部分で放熱を補うようにしても良い。ただし、この場合、第3の放熱部材23における露出した部分を、外部の冷却部材に強固に接触させる等して、チップ11、12の素子形成面1aに圧接応力が加わらないようにする。また、チップ11、12の素子形成面1aに圧接応力が加わらなければ半導体装置を挟んで固定してもいい。
【0058】
また、各々のチップ11、12のデバイスの保護に着目する場合は、各々のチップの他面1b側の電極115は、純Alでなくても良い。また、第1〜第3の放熱部材21〜23は別体で形成して半田付けする例について示したが、一体で形成しても良い。
【0059】
また、FWD12の電極は、熱応力等の問題が無ければ、特に純Alにしなくても良い。また、一面側の放熱部材20と他面側の放熱部材24との絶縁が必要無ければ、AlNからなるDBC基板4を用いなくても良い。また、DBC基板4のランド53は、IGBT11のワイヤボンド用ランド113とゲート端子8とを直接ワイヤボンドできれば設けなくても良い。
【図面の簡単な説明】
【図1】本実施形態における半導体装置の概略断面図である。
【図2】本実施形態におけるIGBTの構成を示す断面図である。
【図3】本実施形態における半導体装置の上面図である。
【図4】従来のIGBTを部分的に示す概略断面図である。
【符号の説明】
1a…素子形成面、4…高熱伝導絶縁基板、9…放熱面、
11、12…半導体チップ、20〜24…放熱部材、110…基板、
111…バリアメタル、112、113…一面側の電極、
115…他面側の電極。[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a semiconductor chip and its mounting structure, and is particularly suitable when a semiconductor chip on which a power element is formed is used.
[0002]
[Prior art]
Conventionally, a semiconductor chip (hereinafter simply referred to as a chip) on which a power device is formed is bonded to a heat radiating member made of Cu or the like through a bonding member such as solder to radiate heat. In recent years, in order to improve the heat dissipation efficiency, a heat dissipation member is provided also in an element formation region in which devices such as transistors and capacitors are formed in the chip in order to perform heat dissipation from both the front and back surfaces of the chip.
[0003]
FIG. 4 is a schematic cross-sectional view of an IGBT (Insulated Gate Bipolar Transistor) as an example of a chip. As shown in FIG. 4, a device J3 is formed on a chip J1 on a substrate J2 made of Si (silicon). Further, an emitter electrode (wiring) J4 made of a metal containing about 1% Si in Al (aluminum) is formed on the surface of the device J3.
[0004]
By the way, when Al containing no impurities (hereinafter referred to as pure Al) is used as the electrode J4, an alloy spike is generated when Si is dissolved in Al at the contact portion J5 where the substrate and the electrode are in direct contact. Occurs. The alloy spike greatly affects the characteristics of the device, for example, by destroying the PN junction. Therefore, the generation of this alloy spike is suppressed by containing Si in Al.
[0005]
[Problems to be solved by the invention]
However, if excessive Si is contained in Al, Si fine particles are deposited in the insulating film of the gate electrode portion J6 on the device surface (hereinafter referred to as Si nodule deposition). When the wire is ultrasonically bonded to the chip, wire bonding is performed on the electrode. At this time, when wire bonding is performed in the vicinity of the precipitated particles due to the Si nodule precipitation, the precipitated particles receive vibration energy at the time of bonding. Cracks occur in the device J3 and the gate electrode portion J6 starting from the grains.
[0006]
Incidentally, in recent years, there has been a demand for downsizing the power element, and accordingly, the cell pitch (indicated by L in FIG. 4) has become finer. In addition, the cell pitch L is further reduced by, for example, making the gate a trench structure in order to reduce the on-resistance. For example, a cell pitch of 4 μm or less has appeared.
[0007]
As the cell pitch L becomes finer, the problem that cracks occur in the device J3 becomes more serious as mechanical stress concentrates on the precipitated grains as described above.
[0008]
On the other hand, attention is focused on a configuration in which the chip J1 is sandwiched between a pair of heat radiating members by bonding a heat radiating member to the outside of the emitter electrode J4 and the collector electrode J7 in FIG. In this case, since the difference between the thermal expansion coefficient of the chip J1 made of Si and the thermal expansion coefficient of the heat radiating member made of Cu or the like is large, a large thermal stress is generated in the cooling cycle. Here, since Al containing Si has a larger elastic modulus than pure Al, relaxation of thermal stress in the electrodes J4 and J7 becomes insufficient. As a result, particularly on the element formation surface side, for example, thermal stress is concentrated on the emitter cell J8 and the gate electrode portion J6 of the chip, and there is a concern that the electrical characteristics such as the gate voltage threshold (hereinafter referred to as Vt) may fluctuate. The
[0009]
In addition, when a heat radiating member is provided also in an element forming region (for example, the region where the emitter cell J8 is formed in FIG. 4), and is in pressure contact with an external heat radiating fin as a cooling member, it contacts the end of the heat radiating member in the chip. It is conceivable that the stress due to the pressure welding is concentrated in the portion where the pressure is applied. Therefore, there is a possibility that the device J3 and the gate electrode portion J6 formed on the chip J1 or the chip J1 are broken, or the electrical characteristics of the device J3 are changed.
[0010]
In particular, in a power device through which a large current flows, there is a concern that due to the concentration of mechanical stress and thermal stress as described above, current concentrates on a specific cell and the device is thermally destroyed.
[0011]
In view of the above problems, an object of the present invention is to provide a semiconductor chip that can relieve stress applied from outside, and a semiconductor device that can relieve stress applied to an incorporated semiconductor chip. The other purpose is to provide.
[0012]
[Means for Solving the Problems]
In order to achieve the above object, according to the first aspect of the present invention, there is provided a semiconductor in which a heat dissipation member (21) is bonded to one side (1a) which is an element formation surface of a semiconductor chip (11) made of a Si substrate (110). In the device, the electrodes (112, 113) formed on one surface (1a) are pure Al containing no impurities, and a barrier metal (between the electrodes (112, 113) and the substrate (110) of the semiconductor chip (11) is formed. 111).
[0013]
When the semiconductor chip (11) is joined to the heat dissipation member (20) , Al containing no impurities has a low elastic modulus, and thus is generated due to a difference in thermal expansion coefficient between the semiconductor chip (11) and the heat dissipation member (20). The thermal stress to be relieved can be relieved.
[0014]
Further, since the barrier metal (111) is formed between the electrodes (112, 113) and the substrate (110), it is possible to prevent Si from dissolving in Al and to prevent the occurrence of alloy spikes. it can. As a result, since pure Al containing no Si can be used as the electrodes (112, 113), Si nodule precipitation in the vicinity of one surface (1a), which is an element formation surface , can be prevented, and the electrodes (112 113), mechanical stress can be prevented from concentrating on the Si precipitates when wire bonding is performed. Therefore, it is possible to provide a semiconductor device that can relieve stress applied to the incorporated semiconductor chip (11) .
[0015]
In this case, as in the invention described in claim 2, the electrode (115) formed on the surface (1b) opposite to the one surface (1a) which is the element forming surface of the semiconductor chip (11) contains impurities. There can be no pure Al. Thereby, also when joining a heat radiating member to the surface (1b) on the opposite side to one surface (1a) which is an element formation surface of a semiconductor chip (11), the thermal expansion coefficient of the semiconductor chip (11) and the heat radiating member is reduced. Thermal stress generated by the difference can be relaxed.
[0019]
Moreover, in invention of Claim 3 , in the invention of Claim 1 or 2 , the heat radiation direction from a heat radiating member (20) is opposite to one surface (1a) from one surface (1a) in a semiconductor chip (11). It is characterized by the direction toward the other surface (1b) on the side.
[0020]
According to the present invention, for example, when the cooling member is provided on the other surface (1b) side of the semiconductor chip (11), when the cooling member is pressed against the heat radiating member in order to dissipate heat, the semiconductor chip (11) It is possible to prevent stress due to pressure welding from concentrating on the one surface (1a) side. Therefore, in particular, it is possible to provide a semiconductor device that can relieve stress applied to the element formation surface (1a) of the incorporated semiconductor chip (11).
[0021]
Moreover, in invention of Claim 4 , in the invention of Claim 1 or 2 , a heat radiating member (24) is joined to the other surface (1b) on the opposite side to the one surface (1a) in the semiconductor chip (11), The heat radiating member (24) joined to the other surface (1b) side has a heat radiating surface (9) which is a portion joined to an external cooling member, and the heat radiating member (20) joined to the one surface (1a) side. And the heat radiating member (24) joined to the other surface (1b) side is joined, and the heat radiation from the one surface (1a) side is performed on the heat radiating surface (9).
[0022]
Thereby, the heat radiation direction from each heat radiating member (20, 24) is made to be a direction from one surface (1a) to the other surface (1b) in the semiconductor chip (11), similarly to the invention of claim 3. The same effect as that of the invention of claim 3 can be exhibited.
[0023]
Further, in this case, as in the invention described in
[0024]
In addition, the code | symbol in the bracket | parenthesis of each said means shows the correspondence with the specific means as described in embodiment mentioned later.
[0025]
DETAILED DESCRIPTION OF THE INVENTION
(This embodiment)
In the present embodiment, an example in which an IGBT is used as a semiconductor chip will be described. FIG. 1 is a schematic cross-sectional view of the semiconductor device of this embodiment. As shown in FIG. 1, for example, an
[0026]
Further, the third
[0027]
The third
[0028]
Further, a DBC (direct bonding kappa) substrate 4 as a high thermal conductive insulating substrate is disposed on the
[0029]
And the
[0030]
Next, the configuration of the electrode (wiring) portion of the
[0031]
Further, an
[0032]
In addition, a
[0033]
On the other hand, on the
[0034]
The
[0035]
Next, as shown in FIG. 1 and FIG. 2, in order to energize the
[0036]
Here, as the
[0037]
A fourth heat radiation member (heat radiation member on the other surface side) 24 is joined to the
[0038]
Each member described above is sealed with
[0039]
Next, a more detailed configuration of the electrical connection of each part in the semiconductor device of this embodiment will be described with reference to FIG. FIG. 3 is a top view schematically showing the semiconductor device when viewed from the direction of the white arrow in FIG. 1 corresponds to a cross section taken along line BB in FIG. As shown in FIG. 3, the semiconductor device of this embodiment includes two sets of
[0040]
The heat radiation member 20 (21 to 23) on the one surface side is indicated by an alternate long and short dash line in the drawing, and is electrically connected to the
[0041]
In the semiconductor device having such a configuration, the
[0042]
On the other hand, heat is radiated from the
[0043]
Next, a method for manufacturing the semiconductor device of this embodiment will be described. First, the
[0044]
Next, the DBC substrate 4 in which the copper foils 51 to 54 are patterned on the one
[0045]
Each soldering should be performed by reflow or the like, and if the melting point of the solder to be used is gradually lowered in the order of soldering, soldering is suitably performed without affecting the solder that was initially joined. Can do.
[0046]
Then, connection between the
[0047]
By the way, according to this embodiment, since pure Al has a small elastic modulus, the thermal stress generated by the difference in thermal expansion coefficient between each of the
[0048]
In particular, when the
[0049]
Further, since Si is not contained in the
[0050]
Thus, by making the
[0051]
However, when pure Al is brought into direct contact with Si as the
[0052]
Further, for example, in a semiconductor device in which a chip is sandwiched between a pair of heat radiating members and each of the heat radiating members has a heat radiating surface, the heat radiating surface and the cooling member are pressed against each other by sandwiching the semiconductor device with an external cooling member. And contact. However, with such a configuration, the pressure stress when sandwiched is concentrated on the chip.
[0053]
On the other hand, in the present embodiment, a
[0054]
Furthermore, since the
[0055]
Therefore, the
[0056]
The
[0057]
In the present embodiment, the
[0058]
When attention is paid to the protection of the devices of the
[0059]
Further, the electrode of the
[Brief description of the drawings]
FIG. 1 is a schematic cross-sectional view of a semiconductor device according to an embodiment.
FIG. 2 is a cross-sectional view showing a configuration of an IGBT in the present embodiment.
FIG. 3 is a top view of the semiconductor device according to the present embodiment.
FIG. 4 is a schematic cross-sectional view partially showing a conventional IGBT.
[Explanation of symbols]
DESCRIPTION OF
11, 12 ... Semiconductor chip, 20-24 ... Heat dissipation member, 110 ... Substrate,
111 ... Barrier metal, 112, 113 ... One side electrode,
115: Electrode on the other side.
Claims (5)
前記一面(1a)に形成された電極(112、113)が不純物を含まない純Alであり、
前記電極(112、113)と前記半導体チップ(11)の基板(110)との間に、SiがAl中に溶解することを防止するバリアメタル(111)が形成されていることを特徴とする半導体装置。In a semiconductor device in which a heat radiating member (20) for radiating heat of the semiconductor chip (11) is joined to one surface (1a) side which is an element formation surface of a semiconductor chip (11) made of a Si substrate (110). ,
The electrodes (112, 113) formed on the one surface (1a) are pure Al containing no impurities,
A barrier metal (111) for preventing Si from dissolving in Al is formed between the electrodes (112, 113) and the substrate (110) of the semiconductor chip (11). Semiconductor device.
前記他面(1b)側に接合された放熱部材(24)が、外部の冷却部材と接合される部分である放熱面(9)を有しており、
前記一面(1a)側に接合された放熱部材(20)と、前記他面(1b)側に接合された放熱部材(24)とが接合されて、前記一面(1a)側からの放熱が前記放熱面(9)で行われることを特徴とする請求項1または2に記載の半導体装置。A heat dissipation member (24) is joined to the other surface (1b) side opposite to the one surface (1a) in the semiconductor chip (11),
The heat dissipating member (24) joined to the other surface (1b) side has a heat dissipating surface (9) that is a part joined to an external cooling member,
The heat radiating member (20) joined to the one surface (1a) side and the heat radiating member (24) joined to the other surface (1b) side are joined, and the heat radiation from the one surface (1a) side is the semiconductor device according to claim 1 or 2, characterized in that takes place in the heat radiating surface (9).
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JP2000097911A JP3630070B2 (en) | 2000-03-30 | 2000-03-30 | Semiconductor chip and semiconductor device |
US09/717,227 US6703707B1 (en) | 1999-11-24 | 2000-11-22 | Semiconductor device having radiation structure |
FR0015130A FR2801423B1 (en) | 1999-11-24 | 2000-11-23 | SEMICONDUCTOR DEVICE WITH RADIANT STRUCTURE, METHOD FOR MANUFACTURING SEMICONDUCTOR DEVICE, AND METHOD FOR MANUFACTURING ELECTRONIC INSTRUMENT |
DE10066442A DE10066442B4 (en) | 1999-11-24 | 2000-11-24 | Semiconductor device with radiating structure |
DE10066441A DE10066441B4 (en) | 1999-11-24 | 2000-11-24 | Semiconductor device with radiating components |
DE10066443A DE10066443B8 (en) | 1999-11-24 | 2000-11-24 | Semiconductor device with radiating components |
DE10066446A DE10066446B4 (en) | 1999-11-24 | 2000-11-24 | Method for producing an electronic component with two emission components |
DE10058446A DE10058446B8 (en) | 1999-11-24 | 2000-11-24 | Semiconductor device with radiating components |
DE10066445A DE10066445B4 (en) | 1999-11-24 | 2000-11-24 | Semiconductor device with radiating structure |
US10/321,365 US6693350B2 (en) | 1999-11-24 | 2002-12-18 | Semiconductor device having radiation structure and method for manufacturing semiconductor device having radiation structure |
US10/699,744 US20040089940A1 (en) | 1999-11-24 | 2003-11-04 | Semiconductor device having radiation structure |
US10/699,785 US6891265B2 (en) | 1999-11-24 | 2003-11-04 | Semiconductor device having radiation structure |
US10/699,838 US6798062B2 (en) | 1999-11-24 | 2003-11-04 | Semiconductor device having radiation structure |
US10/699,837 US6960825B2 (en) | 1999-11-24 | 2003-11-04 | Semiconductor device having radiation structure |
US10/699,828 US6992383B2 (en) | 1999-11-24 | 2003-11-04 | Semiconductor device having radiation structure |
US10/699,746 US6998707B2 (en) | 1999-11-24 | 2003-11-04 | Semiconductor device having radiation structure |
US10/699,954 US6967404B2 (en) | 1999-11-24 | 2003-11-04 | Semiconductor device having radiation structure |
US10/699,784 US20040089941A1 (en) | 1999-11-24 | 2003-11-04 | Semiconductor device having radiation structure |
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JP6057498B2 (en) * | 2011-03-09 | 2017-01-11 | 株式会社三社電機製作所 | Semiconductor device |
JP2013258387A (en) * | 2012-05-15 | 2013-12-26 | Rohm Co Ltd | Power-module semiconductor device |
DE102012211952B4 (en) * | 2012-07-09 | 2019-04-25 | Semikron Elektronik Gmbh & Co. Kg | Power semiconductor module with at least one stress-reducing matching element |
EP4293714A3 (en) * | 2012-09-20 | 2024-02-28 | Rohm Co., Ltd. | Power semiconductor device module |
JP2013070101A (en) * | 2013-01-10 | 2013-04-18 | Renesas Electronics Corp | Semiconductor device |
US9349709B2 (en) | 2013-12-04 | 2016-05-24 | Infineon Technologies Ag | Electronic component with sheet-like redistribution structure |
JP2017168596A (en) * | 2016-03-15 | 2017-09-21 | 株式会社東芝 | Semiconductor device |
JP7077893B2 (en) * | 2018-09-21 | 2022-05-31 | 株式会社デンソー | Semiconductor device |
DE112021002452T5 (en) | 2020-10-14 | 2023-02-09 | Rohm Co., Ltd. | SEMICONDUCTOR MODULE |
US20230307411A1 (en) | 2020-10-14 | 2023-09-28 | Rohm Co., Ltd. | Semiconductor module |
DE212021000239U1 (en) | 2020-10-14 | 2022-06-07 | Rohm Co., Ltd. | semiconductor module |
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