JP3615678B2 - Sleeper anti-vibration device - Google Patents

Sleeper anti-vibration device Download PDF

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Publication number
JP3615678B2
JP3615678B2 JP35573099A JP35573099A JP3615678B2 JP 3615678 B2 JP3615678 B2 JP 3615678B2 JP 35573099 A JP35573099 A JP 35573099A JP 35573099 A JP35573099 A JP 35573099A JP 3615678 B2 JP3615678 B2 JP 3615678B2
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Japan
Prior art keywords
vibration
sleeper
box
elastic pad
vibration isolating
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Expired - Fee Related
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JP35573099A
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JP2001172901A (en
Inventor
孝行 杉木
洋二 藤井
和博 為西
惣一郎 清水
喬 山本
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West Japan Railway Co
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West Japan Railway Co
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Description

【0001】
【発明の属する技術分野】
本発明は、鉄道軌道におけるまくらぎの防振装置に係り、更に詳しくは、コンクリート道床上に敷設されるまくらぎの防振構造に改良を施したまくらぎの防振装置に関するものである。
【0002】
【従来の技術】
鉄道軌道の砂利またはコンクリート道床上に敷設されるまくらぎには、車両の通過時やレールの移動による水平方向の力を緩和するために、例えば、本出願人が既に出願し登録された特許番号2908295号に開示されているように、まくらぎの両端部に防振箱からなる防振装置を設けてなる構成を有するものがある。
【0003】
このようなまくらぎの防振装置においては、図5及び図6に示すように、鉄道軌道のコンクリートスラブ1の上にコンクリート道床2を打設し、このコンクリート道床2上に形成した凹溝3に、2本一対のレールRが締結固定具4にて支持されるPCコンクリートからなるまくらぎ5を嵌合して敷設する際、このまくらぎ5の両端部5a,5aに防振ユニット10をそれぞれ設けることにより、まくらぎ5を弾性支承してなる防振構造となっている。
【0004】
この防振ユニット10は、図7に示すように、例えばFRPなどの強化プラスチック、鉄あるいは鋳物などの高剛性材にて成型された上面及び内側端面が解放する有底長方形態を有する防振箱11からなるもので、この防振箱11の内底面11aには、後述する底部用弾性パッド13が位置決め可能な複数の起立片12が設けられている。
【0005】
そして、防振箱11内には、まくらぎ5の端部5aが嵌入されるとともに、このまくらぎ5の周面と防振箱11の内面、つまり、防振箱11の内底面11a、外側端面側内面11b及び前後両内側面11cとが対向する各々の対向面間に、軟質ゴムなどの底部用弾性パッド13,端部用弾性パッド14及び側部用弾性パッド15を介在し添設してなる構成を有する。
【0006】
ところで、上記した弾性パッド、特に、防振箱11の内底面11aに位置決めされる底部用弾性パッド13は、図8及び図9に示すように、その表裏両面に複数条のリブ13Aが格子状に形成され、これらのリブ13Aの形成により、補強及び防振効果を高めている。
【0007】
【発明が解決しようとする課題】
しかしながら、上記した従来構造のまくらぎの防振装置にあっては、まくらぎ4の端部5aに防振ユニット10を組付ける際、図10及び図11に示すように、防振箱11の内底面11aに起立片12にて底部用弾性パッド13を位置決めして固着する一方、まくらぎ端部5aの端面6A及び前後両側面6Bに、連繋的に一体形成された端部用弾性パッド13と側部用弾性パッド14をコ字形状に屈曲させて介在し、まくらぎ5の端面6A及び前後両側面6Bに接着するか、または、図12に示すように、まくらぎ5内に予め埋設されたインサート部材7にボルト8を締結して固着した後に、まくらぎ5の端部5aを防振箱11内に嵌入して組み付けているのが現状である。
【0008】
このために、まくらぎ5への防振ユニット10の組付けを製作工場にて行わねばならず、また、レール敷設現場で接着による組付けを行う場合には、予め、まくらぎ5の側面6Bに側部用弾性パッド14を接着し、図示しない締結ベルトにて仮止めし吊支しながら現場に持ち運ぶ必要があるばかりでなく、防振ユニット10のまくらぎ5への各組付部品の組付け作業が複雑で、施工に手間が掛かり、しかも、まくらぎ5内にインサート部材7を埋設してなるものでは、まくらぎ自体の製造コストが大幅に高騰する。
【0009】
本発明は、上記の事情に鑑みてなされたもので、まくらぎへの防振ユニットの組付け作業が容易に行え、まくらぎの製造コストの低減化を図ることができるようにしたまくらぎの防振装置を提供することを目的とする。
【0010】
【課題を解決するための手段】
上記した課題を解決するために、本発明に係る請求項1に記載の発明は、上面及び内側端面が解放する有底形態を有する防振ユニットの防振箱内に、まくらぎの両端部を嵌入するとともに、該まくらぎの周面と前記防振箱の内面とが対向する各々の対向面間に弾性パッドをそれぞれ介在し添設して、鉄道軌道の道床上に敷設してなるまくらぎの防振装置において、前記防振箱の内底面に底部用弾性パッドを位置決め載置して添設し、前記防振箱の前後両内側面に側部用弾性パッドを前記防振箱の外側からそれぞれ固着可能に添設して、前記防振箱の外側端面側内面に添設される端部用弾性パッドを保持可能にしてなることを特徴とする。
【0011】
また、前記側部用弾性パッドを座金を介して前記防振箱の左右両内側面にボルトにて締結可能にしてなることを特徴とする。
【0012】
すなわち、本発明は、上記の構成を採用することにより、防振ユニットの防振箱の各々の内面側に各々の弾性パッドを固着し添設してなるために、まくらぎへの防振ユニットの製作工場またはレール敷設現場での組付け作業が容易に行えるとともに、まくらぎ自体の製造コストの低減化が図れる。
【0013】
【発明の実施の形態】
以下、本発明の実施の形態を図1から図4示す図面を参照しながら詳細に説明する。なお、本発明に係る図示の実施形態において、図5から図12に示す従来のまくらぎの防振装置と構成が重複する部分は同一符号を用いて説明する。
【0014】
図1及び図2は、本発明に係るまくらぎの防振装置の全体構成を示すもので、鉄道軌道のコンクリートスラブ1の上にコンクリート道床2を打設し、このコンクリート道床2上に形成した凹溝3に、2本一対のレールRが締結固定具4にて支持されるPCコンクリートからなるまくらぎ5を敷設してなるとともに、このまくらぎ5の両端部5a,5aには、防振ユニット10がそれぞれ設けられている。
【0015】
この防振ユニット10は、従来構造と同様に、例えばFRPなどの強化プラスチック、鉄あるいは鋳物などの高剛性材にて成型された上面及び内側端面が解放する有底長方形態を有する防振箱11からなり、この防振箱11内にまくらぎ5の端部5aを嵌入してなる構成を有する。
【0016】
そして、まくらぎ5の周面と防振箱11の内面とが対向する各々の対向面間には、従来構造と同様な軟質ゴムなどの底部用弾性パッド13,端部用弾性パッド14及び側部用弾性パッド15がそれぞれ添設され、これら各々の弾性パッド13,14,15は、図3に示すように、防振箱11の内面側にそれぞれ単独に固着保持されている。
【0017】
すなわち、防振箱11の内底面11aには、図11に示す従来構造と同様に、起立片12にて底部用弾性パッド13が位置決めされて添設されるとともに、その外側端面側内面11bに添設される端部用弾性パッド14を、その前後両内側面11cに添設される側部用弾性パッド15にて保持可能にしている。
【0018】
また、防振箱11の前後両内側面11cに添設される側部用弾性パッド15には、図4に示すように、ボルト挿通孔16が貫通させて形成され、このボルト挿通孔16に座金17を埋設一体化させて設け、この座金17を介してボルト18を外側からボルト挿通孔16に向け挿通し、座金17の内側に設けたナット19に螺合させることにより、側部用弾性パッド15を締結し固着可能になっているものである。
【0019】
これによって、防振ユニット10の防振箱11の各々の内面側に各々の弾性パッド13,14,15を固着し添設してなることから、まくらぎ5への防振ユニット10の組付け作業が製作工場またはレール敷設現場にて容易に行えるとともに、従前のように、まくらぎ5にインサート部材を埋設する必要がないために、まくらぎ自体の製造コストの低減化が図れ、しかも、レール敷設現場への持ち運びも容易に行える。
【0020】
なお、本発明は、上記した実施形態に限定されず、本発明の要旨を免脱しない範囲で種々変更実施可能なことは云うまでもない。
【0021】
【発明の効果】
以上説明したように、本発明に係るまくらぎの防振装置によれば、まくらぎの端部に嵌入される防振ユニットの防振箱の各々の内面側に各々の弾性パッドを固着し添設してなることから、まくらぎへの防振ユニットの製作工場またはレール敷設現場での組付け作業を容易に行うことができるとともに、まくらぎ自体の製造コストの低減化を図ることができ、しかも、レール敷設現場への持ち運びも容易に行うことができるなどの効果を有する。
【図面の簡単な説明】
【図1】本発明に係る防振装置を備えたまくらぎの一実施形態を示す側面図である。
【図2】図1の平面図である。
【図3】図1のI−I線矢視方向から見た要部拡大縦断面図である。
【図4】同じくまくらぎと防振ユニットとの組立て分解図である。
【図5】従来の防振装置を備えたまくらぎのコンクリート道床への敷設状態を示す説明図である。
【図6】図5のII−II線矢視方向から見た要部拡大縦断面図である。
【図7】同じく従来の防振ユニットにおける防振箱の平面図である。
【図8】同じく従来の弾性パツドの平面図である。
【図9】図8のIII−III線矢視方向から見た要部縦断面図である。
【図10】同じく従来の防振箱における弾性パッドの添設状態を概略的に示す平面図である。
【図11】同じく従来のまくらぎと防振ユニットとの組立て分解図である。
【図12】同じく従来のまくらぎと防振ユニットとの組立て状態を示す平面図である。
【符号の説明】
1 コンクリートスラブ(鉄道軌道)
2 コンクリート道床
3 凹溝
4 締結固定具
5 まくらぎ
5a,5a 端部
10 防振ユニット
11 防振箱
11a 内底面
11b 外側端面側内面
11c 前後両内側面
12 起立片
13 底部用弾性パッド
13A リブ
14 端部用弾性パッド
15 側部用弾性パッド
16 ボルト挿通孔
17 座金
18 ボルト
19 ナット
R レール
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a vibration isolator for a sleeper on a railway track, and more particularly to a vibration isolator for a sleeper in which a vibration isolating structure for a sleeper laid on a concrete road floor is improved.
[0002]
[Prior art]
For sleepers laid on gravel on railway tracks or on concrete roadbeds, for example, a patent number already filed and registered by the present applicant in order to relieve the horizontal force caused by the passage of vehicles and rail movement. As disclosed in Japanese Patent No. 2908295, there is one having a configuration in which a vibration isolating device including a vibration isolating box is provided at both ends of the sleeper.
[0003]
In such a sleeper vibration isolator, as shown in FIGS. 5 and 6, a concrete roadbed 2 is placed on a concrete slab 1 of a railway track, and a concave groove 3 formed on the concrete roadbed 2 is provided. When the sleepers 5 made of PC concrete supported by the fastening fixtures 4 are fitted and laid, the vibration isolation units 10 are provided at both ends 5a and 5a of the sleepers 5, respectively. Thus, the vibration isolating structure is formed by elastically supporting the sleeper 5.
[0004]
As shown in FIG. 7, the vibration isolating unit 10 is a vibration isolating box having a bottomed rectangular shape in which an upper surface and an inner end surface formed of a high-rigidity material such as reinforced plastic such as FRP or iron or casting are released. 11 is provided with a plurality of upright pieces 12 on which the bottom elastic pads 13 described later can be positioned.
[0005]
And the end part 5a of the sleeper 5 is inserted in the vibration isolating box 11, and the peripheral surface of the sleeper 5 and the inner surface of the vibration isolating box 11, that is, the inner bottom surface 11a of the vibration isolating box 11, the outer side A bottom elastic pad 13, such as soft rubber, an end elastic pad 14, and a side elastic pad 15 are interposed between the opposing surfaces of the end surface side inner surface 11b and the front and rear inner surfaces 11c. It has the composition which becomes.
[0006]
By the way, as shown in FIGS. 8 and 9, the above-mentioned elastic pad, in particular, the bottom elastic pad 13 positioned on the inner bottom surface 11a of the vibration isolating box 11, has a plurality of ribs 13A on the front and back surfaces thereof in a lattice shape. The reinforcement and vibration-proofing effect are enhanced by the formation of these ribs 13A.
[0007]
[Problems to be solved by the invention]
However, in the sleeper vibration isolator having the conventional structure described above, when the vibration isolation unit 10 is assembled to the end 5a of the sleeper 4, as shown in FIG. 10 and FIG. While the bottom elastic pad 13 is positioned and fixed to the bottom surface 11a by the upright piece 12, the end elastic pad 13 integrally formed integrally with the end surface 6A and the front and rear side surfaces 6B of the sleeper end 5a The side elastic pad 14 is bent in a U-shape and is interposed and adhered to the end surface 6A and the front and rear side surfaces 6B of the sleeper 5 or embedded in the sleeper 5 in advance as shown in FIG. At present, after the bolt 8 is fastened and fixed to the insert member 7, the end 5 a of the sleeper 5 is fitted into the vibration-proof box 11 and assembled.
[0008]
For this purpose, the vibration isolator unit 10 must be assembled to the sleeper 5 at the production factory, and the side 6B of the sleeper 5 must be installed in advance when the assembly is performed at the rail laying site. The side elastic pads 14 are bonded to each other and not only need to be temporarily fixed with a fastening belt (not shown) but also suspended and carried to the work site. Attaching work is complicated, labor is required for construction, and if the insert member 7 is embedded in the sleeper 5, the manufacturing cost of the sleeper itself is significantly increased.
[0009]
The present invention has been made in view of the above circumstances, and is capable of easily assembling the vibration isolating unit to the sleeper and reducing the manufacturing cost of the sleeper. An object is to provide an apparatus.
[0010]
[Means for Solving the Problems]
In order to solve the above-described problem, the invention according to claim 1 of the present invention is configured such that both ends of a sleeper are fitted into a vibration isolating box of a vibration isolating unit having a bottomed form in which an upper surface and an inner end surface are released. In addition, an anti-vibration of a sleeper formed by laying on the road bed of a railroad track with an elastic pad interposed between each facing surface where the peripheral surface of the sleeper and the inner surface of the anti-vibration box face each other In the apparatus, the bottom elastic pad is positioned and mounted on the inner bottom surface of the vibration isolator box, and the side elastic pads are fixed to the front and rear inner surfaces of the vibration isolator box from the outside of the vibration isolator box, respectively. It is possible to attach the elastic pad for the end portion attached to the inner surface on the outer end face side of the vibration isolating box so as to be able to be attached.
[0011]
Further, the side elastic pad can be fastened with bolts to both left and right inner surfaces of the vibration isolating box via a washer.
[0012]
In other words, the present invention adopts the above-described configuration, so that each elastic pad is fixedly attached to each inner surface side of the vibration isolating box of the vibration isolating unit. Assembling work at the manufacturing factory or rail laying site can be easily performed, and the manufacturing cost of the sleeper itself can be reduced.
[0013]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings shown in FIGS. In the illustrated embodiment according to the present invention, the same reference numerals are used to denote the same parts as those in the conventional sleeper vibration isolator shown in FIGS.
[0014]
1 and 2 show the overall structure of a vibration isolator for sleepers according to the present invention, in which a concrete road bed 2 is placed on a concrete slab 1 of a railway track, and a recess formed on the concrete road bed 2 is shown. A sleeper 5 made of PC concrete, in which two pairs of rails R are supported by a fastening fixture 4, is laid in the groove 3, and vibration-proof units are provided at both ends 5 a and 5 a of the sleeper 5. 10 are provided.
[0015]
As in the conventional structure, the vibration isolating unit 10 is a vibration isolating box 11 having a bottomed rectangular shape in which an upper surface and an inner end surface formed of a high-rigidity material such as reinforced plastic such as FRP or iron or casting are released. And has an arrangement in which the end 5a of the sleeper 5 is inserted into the vibration isolating box 11.
[0016]
And between each facing surface where the peripheral surface of the sleeper 5 and the inner surface of the vibration isolating box 11 face each other, the bottom elastic pad 13 such as soft rubber, the end elastic pad 14 and the side as in the conventional structure are provided. Each elastic pad 15 is attached, and each elastic pad 13, 14, 15 is individually fixed and held on the inner surface side of the vibration isolating box 11 as shown in FIG. 3.
[0017]
That is, similarly to the conventional structure shown in FIG. 11, the bottom elastic pad 13 is positioned and attached to the inner bottom surface 11a of the vibration isolating box 11 by the upright piece 12, and the outer end face side inner surface 11b is attached. The attached elastic pad 14 for the end can be held by the elastic pad 15 for the side attached to the front and back inner side surfaces 11c.
[0018]
Further, as shown in FIG. 4, a bolt insertion hole 16 is formed through the side elastic pad 15 attached to the front and rear inner side surfaces 11 c of the vibration isolating box 11. A washer 17 is embedded and integrated, and a bolt 18 is inserted through the washer 17 from the outside into the bolt insertion hole 16 and screwed into a nut 19 provided on the inside of the washer 17. The pad 15 is fastened and can be fixed.
[0019]
As a result, the elastic pads 13, 14, 15 are fixedly attached to the inner surface side of the vibration isolating box 11 of the vibration isolating unit 10, so that the vibration isolating unit 10 is assembled to the sleeper 5. The work can be done easily at the production plant or at the rail laying site, and since there is no need to embed an insert member in the sleeper 5 as before, the manufacturing cost of the sleeper itself can be reduced, and the rail It can be easily carried to the site.
[0020]
Needless to say, the present invention is not limited to the above-described embodiment, and various modifications can be made without departing from the spirit of the present invention.
[0021]
【The invention's effect】
As described above, according to the sleeper vibration isolator according to the present invention, each elastic pad is fixedly attached to the inner surface side of each vibration isolating box of the vibration isolating unit fitted into the end of the sleeper. As a result, it is possible to easily perform the assembly work at the production site of the vibration isolation unit for the sleeper or the rail laying site, and to reduce the manufacturing cost of the sleeper itself, It has the effect that it can be easily carried to the rail laying site.
[Brief description of the drawings]
FIG. 1 is a side view showing an embodiment of a sleeper equipped with a vibration isolator according to the present invention.
2 is a plan view of FIG. 1. FIG.
3 is an enlarged vertical sectional view of a main part when viewed from the direction of arrows II in FIG. 1. FIG.
FIG. 4 is an exploded view of the sleeper and the vibration isolation unit.
FIG. 5 is an explanatory view showing a state in which a sleeper equipped with a conventional vibration isolator is laid on a concrete roadbed.
6 is an enlarged vertical cross-sectional view of a main part viewed from the direction of arrows II-II in FIG.
FIG. 7 is a plan view of a vibration isolating box in the conventional vibration isolating unit.
FIG. 8 is a plan view of a conventional elastic pad.
9 is a longitudinal sectional view of a main part as viewed from the direction of arrows III-III in FIG.
FIG. 10 is a plan view schematically showing an attached state of an elastic pad in a conventional vibration isolating box.
FIG. 11 is an exploded view of the conventional sleeper and the vibration isolation unit.
FIG. 12 is a plan view showing an assembled state of a conventional sleeper and a vibration isolation unit.
[Explanation of symbols]
1 Concrete slab (railroad track)
2 Concrete roadbed 3 Concave groove 4 Fastening fixture 5 Sleepers 5a, 5a End 10 Vibration isolation unit 11 Vibration isolation box 11a Inner bottom surface 11b Outer end surface side inner surface 11c Front and rear inner surfaces 12 Standing piece 13 Bottom elastic pad 13A Rib 14 End elastic pad 15 Side elastic pad 16 Bolt insertion hole 17 Washer 18 Bolt 19 Nut R Rail

Claims (2)

上面及び内側端面が解放する有底形態を有する防振ユニットの防振箱内に、まくらぎの両端部を嵌入するとともに、
該まくらぎの周面と前記防振箱の内面とが対向する各々の対向面間に弾性パッドをそれぞれ介在し添設して、鉄道軌道の道床上に敷設してなるまくらぎの防振装置において、
前記防振箱の内底面に底部用弾性パッドを位置決め載置して添設し、
前記防振箱の前後両内側面に側部用弾性パッドを前記防振箱の外側からそれぞれ固着可能に添設して、
前記防振箱の外側端面側内面に添設される端部用弾性パッドを保持可能にしてなる
ことを特徴とするまくらぎの防振装置。
While inserting both ends of the sleeper into the vibration isolating box of the vibration isolating unit having the bottomed form where the upper surface and the inner end surface are released,
In the anti-vibration device for sleepers, the elastic pad is interposed between each facing surface where the peripheral surface of the sleeper and the inner surface of the anti-vibration box face each other, and laid on the road bed of the railway track.
Positioning and mounting a bottom elastic pad on the inner bottom surface of the anti-vibration box,
Side elastic pads are attached to both front and rear inner side surfaces of the vibration isolation box so that they can be fixed from the outside of the vibration isolation box, respectively.
An anti-vibration device for sleepers, characterized in that it can hold an elastic pad for an end attached to the inner surface on the outer end face side of the anti-vibration box.
前記側部用弾性パッドを座金を介して前記防振箱の左右両内側面にボルトにて締結可能にしてなることを特徴とする請求項に記載のまくらぎの防振装置。The sleeper vibration isolator according to claim 1 , wherein the side elastic pad can be fastened with bolts to both left and right inner surfaces of the vibration isolator box via a washer.
JP35573099A 1999-12-15 1999-12-15 Sleeper anti-vibration device Expired - Fee Related JP3615678B2 (en)

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CN110528340A (en) * 2019-07-10 2019-12-03 西南交通大学 Phonon crystal vibration isolator and floating plate track device for vibration insutation
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