JP2988310B2 - Thread surface treatment equipment for steel pipes - Google Patents
Thread surface treatment equipment for steel pipesInfo
- Publication number
- JP2988310B2 JP2988310B2 JP7044060A JP4406095A JP2988310B2 JP 2988310 B2 JP2988310 B2 JP 2988310B2 JP 7044060 A JP7044060 A JP 7044060A JP 4406095 A JP4406095 A JP 4406095A JP 2988310 B2 JP2988310 B2 JP 2988310B2
- Authority
- JP
- Japan
- Prior art keywords
- steel pipe
- nozzle
- chemical conversion
- threaded portion
- transfer device
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/73—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals characterised by the process
- C23C22/76—Applying the liquid by spraying
Landscapes
- Chemical & Material Sciences (AREA)
- General Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Coating Apparatus (AREA)
- Chemical Treatment Of Metals (AREA)
Description
【0001】[0001]
【産業上の利用分野】本発明は、鋼管のねじ部に化学的
表面処理を施す装置に関する。The present invention relates to relates to equipment to facilities the chemical surface treatment to the threaded portion of the steel pipe.
【0002】[0002]
【従来の技術】従来、鋼管を接続する際に発生するねじ
表面のかじりを防止するために、ねじの表面に化成処理
(主にリン酸亜鉛処理)が施されている。この鋼管ねじ
部に化成処理を施す方法として、適当な角度で傾斜さ
せた鋼管の管端ねじ部を処理槽内の処理液に浸漬する方
法、鋼管の管端ねじ部に処理液をスプレーする方法が
ある。2. Description of the Related Art Conventionally, a chemical conversion treatment (mainly zinc phosphate treatment) has been applied to the surface of a screw in order to prevent the surface of the screw from galling when connecting a steel pipe. As a method of performing a chemical conversion treatment on the steel pipe thread portion, a method of immersing a pipe end thread portion of a steel pipe inclined at an appropriate angle in a treatment liquid in a treatment tank, and a method of spraying a treatment liquid on the pipe end thread portion of a steel pipe There is.
【0003】ところで、の方法は、ねじ部周方向に均
一な厚さの皮膜が得られるので高品質の鋼管を処理でき
るという利点を有しているが、鋼管を傾斜させる装置が
必要になり、設備が複雑で大きくなるという問題を有し
ている。また、の方法は、大きな処理設備を必要とす
ることがなく、処理能率が優れているという利点を有し
ている。しかし、ねじ部周方向に均一な厚さの皮膜を得
ることが難しく、品質が安定しないという問題を有して
いる。By the way, this method has an advantage that a high-quality steel pipe can be treated because a film having a uniform thickness can be obtained in the circumferential direction of the thread portion, but an apparatus for inclining the steel pipe is required. There is a problem that the equipment is complicated and large. In addition, the method has an advantage that a large processing facility is not required and the processing efficiency is excellent. However, it is difficult to obtain a film having a uniform thickness in the circumferential direction of the screw portion, and there is a problem that the quality is not stable.
【0004】そこで、上記の方法による問題を解消
すべく管端ねじ部に皮膜処理を施す方法及び装置が、特
開昭63−65978号公報で提案されている。Therefore, a method and an apparatus for applying a coating treatment to a pipe end thread portion in order to solve the problems caused by the above-mentioned method have been proposed in Japanese Patent Application Laid-Open No. 63-65978.
【0005】[0005]
【発明が解決しようとする課題】しかし、この方法及び
装置は、脱脂工程,水洗工程,皮膜処理工程を施す装置
をシリンダ装置の作動によって切り換えて各工程を施し
ているので、各工程の切り換え時間が必要である。さら
に、所定本数ずつ鋼管を処理する構成であるので、外径
の大きな鋼管例えば外径200mm以上の鋼管を処理す
る場合には、設備の大型化が必要となる。また、一度に
処理できる鋼管の数が制限されるので、処理される鋼管
を収納する空間が必要である。However, in this method and apparatus, since the apparatus for performing the degreasing step, the rinsing step, and the film processing step is switched by operating the cylinder device to perform each step, the switching time for each step is changed. is necessary. Further, since the configuration is such that steel pipes are processed by a predetermined number of pieces, when processing a steel pipe having a large outer diameter, for example, a steel pipe having an outer diameter of 200 mm or more, it is necessary to increase the size of the equipment. Further, since the number of steel pipes that can be processed at one time is limited, a space for accommodating the steel pipes to be processed is required.
【0006】本発明は、上記した問題に鑑みて成された
ものであり、設備の大型化を招くことなく、品質に優れ
た鋼管を能率よく表面処理できる鋼管のねじ部表面処理
装置を提供することを目的としている。The present invention has been made in view of the above-mentioned problems, and provides a threaded surface treatment apparatus for a steel pipe capable of efficiently treating a surface of a steel pipe having excellent quality without increasing the size of the equipment. It is intended to be.
【0007】[0007]
【課題を解決するための手段】上記した目的を達成する
ために、本発明の装置は、鋼管端部のねじ部に化成処理
を施す装置であって、スキッドと、このスキッドの上面
より突出する突起を所定の間隔を存して形成し、所定の
速度で駆動されるチェーンを設けた鋼管移送装置を備
え、脱脂洗浄液を供給する脱脂洗浄ノズルと、水を供給
する水洗ノズルと、化成処理液を供給する化成処理ノズ
ルを前記鋼管移送装置の上方に配設すると共に、これら
各ノズル間には各ノズルから供給される脱脂洗浄液,化
成処理液,水が混合しないように区画するカーテンを介
設したのである。To achieve the above object SUMMARY OF THE INVENTION The apparatus of the present invention is an apparatus for performing chemical conversion treatment on the threaded portion of the steel pipe end, it skids and the upper surface of this skid Forming more protruding projections at predetermined intervals, comprising a steel pipe transfer device provided with a chain driven at a predetermined speed, a degreasing cleaning nozzle for supplying a degreasing cleaning liquid, and a washing nozzle for supplying water, A chemical conversion nozzle for supplying a chemical conversion solution is disposed above the steel pipe transfer device, and a curtain is defined between the nozzles so as not to mix the degreasing cleaning solution, the chemical conversion solution, and the water supplied from each nozzle. It was interposed.
【0008】[0008]
【作用】本発明の装置によれば、脱脂洗浄液によって脱
脂洗浄する工程と、脱脂洗浄されたねじ部を水洗する工
程と、水洗されたねじ部に処理液を供給して化成処理す
る工程と、化成処理されたねじ部を水洗する工程それぞ
れを順次連続して、回転しながら移送される鋼管のねじ
部に施すことになるので、鋼管のねじ部に周方向に均一
な皮膜を形成できる。また、各処理工程において独立し
て鋼管のねじ部を処理するので、処理能率が向上する。According to equipment of the present invention, the steps of degreasing by degreasing solution, a step of washing the threaded portion which is degreasing, a step of chemical conversion treatment by supplying a process liquid into a threaded portion which is washed with water Since the steps of washing the chemically threaded portion with water are successively applied to the threaded portion of the steel pipe which is conveyed while rotating, a uniform coating can be formed in the threaded portion of the steel tube in the circumferential direction. Further, since the threaded portion of the steel pipe is processed independently in each processing step, the processing efficiency is improved.
【0009】[0009]
【実施例】以下、本発明の一実施例を添付した図面に基
づいて説明する。図1は本発明装置の構成を示した図、
図2は本発明装置の構成要素である鋼管移送装置の構成
を示した図である。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS An embodiment of the present invention will be described below with reference to the accompanying drawings. FIG. 1 is a diagram showing a configuration of the device of the present invention,
FIG. 2 is a view showing a configuration of a steel pipe transfer device which is a component of the device of the present invention.
【0010】図面において、1はキッカー21より受け
取った管端にねじを加工された鋼管Pを回転させながら
移送する鋼管移送装置であって、スキッド2の上面より
突出して鋼管Pに当接する突起3aを所定の間隔例えば
500mmを存して設けたチェーン3が駆動源例えばモ
ータ4によって所定の速度で回転し、スキッド2上を鋼
管Pが所定の速度及び所定の間隔を存して順次移動され
るように構成している。[0010] In the drawings, 1 denotes a steel pipe transfer apparatus for transferring while rotating the steel pipe P which has been processed the screw to the tube end received from the kicker 21, abuts against the steel pipe P protrudes from the upper surface of the skid 2 projections 3a by the chain 3 is the driving source for example, a motor 4 provided at a predetermined interval for example 500mm and rotated at a predetermined speed, moves on the skid 2 steel pipe P is sequentially to exist a predetermined speed and a predetermined distance It is configured to be.
【0011】そして、鋼管移送装置1の上方には、移送
される鋼管Pに一連の化成処理を施すべく、鋼管Pのね
じ部に脱脂洗浄液を噴射する脱脂洗浄ノズル5、脱脂洗
浄されたねじ部に水を噴射する第1の水洗ノズル6、水
洗されたねじ部に化成処理液を供給して皮膜を形成する
化成処理ノズル7、ねじ部に過剰に残留する化成処理液
を洗い流すべく水,湯を噴射する第2の水洗ノズル8と
湯洗ノズル9が上流側より順次配設されており、例えば
ゴム製のカーテン10が処理時間に応じた間隔を存して
各ノズル5〜9間に設けられて鋼管Pのねじ部に供給さ
れる液が混合するのを防止している。[0011] Above the steel pipe transfer device 1, a degreasing cleaning nozzle 5 for spraying a degreasing cleaning liquid to the threaded portion of the steel pipe P to perform a series of chemical treatments on the transferred steel pipe P, Rinsing nozzle 6 for injecting water into the nozzle, chemical conversion nozzle 7 for supplying a chemical conversion liquid to the washed screw portion to form a film, and water and hot water for washing away the chemical conversion solution excessively remaining in the screw portion. A second washing nozzle 8 and a hot water washing nozzle 9 for jetting water are sequentially arranged from the upstream side. For example, a rubber curtain 10 is provided between the nozzles 5 to 9 at intervals according to the processing time. The liquid supplied to the thread portion of the steel pipe P is prevented from mixing.
【0012】なお、鋼管Pのねじ部表面に形成される皮
膜のむらを防止するため、化成処理ノズル7にはラミナ
ーノズルが用いられており、各処理時間に応じて各ノズ
ル5〜9を設けたブースの幅を変えている。A laminar nozzle is used as the chemical conversion nozzle 7 in order to prevent unevenness of the film formed on the surface of the threaded portion of the steel pipe P, and each of the nozzles 5 to 9 is provided according to each processing time. The width of the booth is changing.
【0013】また、各ノズル5〜9より供給された液を
収容する例えばステンレス製の処理液受け槽11〜15
が鋼管移送装置1の下方で各ノズル5〜9に対する位置
に設置されており、各処理液受け槽11〜15に収容さ
れた液は各配管16〜20を経て各液を貯蔵する図示し
ないタンクへと送られる。Also, for example, processing liquid receiving tanks 11 to 15 made of stainless steel for storing the liquids supplied from the respective nozzles 5 to 9.
Are disposed below the steel pipe transfer device 1 at positions corresponding to the respective nozzles 5 to 9, and the liquids stored in the respective processing liquid receiving tanks 11 to 15 are stored in respective tanks via the respective pipes 16 to 20. Sent to.
【0014】本発明装置は、上記した構成であって、管
端部にねじを加工された鋼管Pはキッカー21によって
鋼管移送装置1へと送られ、鋼管移送装置1上を移動す
る間にねじ部表面に化成処理を施される。[0014] The present invention apparatus, there in configuration described above, processed steel pipe P with screws to the tube end is sent to the steel pipe transfer device 1 by kicker 21, while moving on the steel pipe transfer device 1 A chemical conversion treatment is applied to the screw surface.
【0015】このとき、鋼管移送装置1で移送される鋼
管Pは、脱脂洗浄ノズル5より脱脂洗浄液を噴射されて
ねじ部表面の油,ごみを洗浄除去された後に、第1の水
洗ノズル6より噴射された水によってねじ部に残留する
脱脂洗浄液が洗い流される。そして、化成処理ノズル7
の下方位置では化成処理ノズルより化成処理液が供給さ
れて鋼管のねじ部に皮膜を形成し、第2の水洗ノズル
8,湯洗ノズル9の下方位置では第2の水洗ノズル8,
湯洗ノズル9より噴射された水,湯によってねじ部表面
に過剰に付着した化成処理液が洗い流される。そして、
上記のようにねじ部表面に化成処理が施された鋼管P
は、キッカー22によって鋼管移送装置1より集積場へ
送り出される。At this time, the steel pipe P transferred by the steel pipe transfer device 1 is sprayed with the degreasing cleaning liquid from the degreasing cleaning nozzle 5 to clean and remove the oil and dust on the screw portion surface, and then the steel pipe P is transferred from the first water cleaning nozzle 6. The degreased cleaning liquid remaining on the screw portion is washed away by the injected water. And the chemical conversion nozzle 7
The chemical conversion treatment liquid is supplied from the chemical conversion treatment nozzle at a position below the nozzle, and a film is formed on the thread portion of the steel pipe. At a position below the second washing nozzle 8 and the hot water washing nozzle 9, the second washing nozzle 8,
The water and hot water sprayed from the hot water washing nozzle 9 wash away the chemical conversion treatment liquid that has excessively adhered to the screw surface. And
Steel pipe P whose surface has been subjected to chemical conversion treatment as described above
Is sent out by the kicker 22 from the steel pipe transfer device 1 to the accumulation site.
【0016】外径φ9.625インチ(約244mm)
の鋼管のねじ部に本発明装置を用いた方法及び従来方法
(特開昭63−65978号公報で提案されている方
法)によって表1に示す各処理時間で化成処理(リン酸
亜鉛処理)を施した場合を比較する。Outer diameter φ9.625 inch (about 244mm)
The chemical conversion treatment (zinc phosphate treatment) was carried out at the respective treatment times shown in Table 1 by the method using the apparatus of the present invention and the conventional method (the method proposed in Japanese Patent Application Laid-Open No. 63-69778) on the thread portion of the steel pipe. Compare the case of applying.
【0017】[0017]
【表1】 [Table 1]
【0018】本発明装置を用いた方法の場合、突起3a
を500mm間隔で設けたチェーンを備えて鋼管を50
0mm/分の速度で搬送する装置を構成すると待機スペ
ース500mmを含めて6000mm幅の装置となり、
その処理能力は60本/時となる。これに対して、60
00mm幅の装置を用いた従来方法の場合には、処理ス
ペース(3000mm)と同等の待機スペース(300
0mm)が必要となるので一度に処理できる鋼管は10
本であり、また鋼管を搬入搬出する時間(2分)及び各
工程の切替時間(2分)が必要となるので処理時間は1
5分となってその処理能力は40本/時である。In the case of the method using the apparatus of the present invention, the protrusion 3a
With steel pipes at intervals of 500 mm.
If a device that conveys at a speed of 0 mm / min is configured, the device will be 6000 mm wide including a standby space of 500 mm.
The processing capacity is 60 lines / hour. In contrast, 60
In the case of the conventional method using an apparatus having a width of 00 mm, a standby space (300 mm) equivalent to the processing space (3000 mm) is used.
0mm) is required, so 10 pipes can be processed at one time.
It requires 1 hour for loading and unloading steel pipes (2 minutes) and switching time for each process (2 minutes).
In 5 minutes, the processing capacity is 40 tubes / hour.
【0019】上記のように同等の大きさの装置を使用し
た場合には、本発明装置を用いた方法は従来方法と比較
して1.5倍の処理能力を有しており、従来方法の場合
には処理完了までに待機スペースに収納される鋼管が1
0本未満であると処理能力が低下するという問題を有し
ている。また、本発明装置を用いた方法によれば、鋼管
を回転させる回転駆動装置や各工程を切り替える切替装
置が必要ないので、装置の構成が簡略化できる。When an apparatus of the same size is used as described above, the method using the apparatus of the present invention has 1.5 times the processing capacity as compared with the conventional method, and In this case, one steel pipe is stored in the standby space until the process is completed.
If the number is less than 0, there is a problem that the processing capacity is reduced. In addition, according to the method using the apparatus of the present invention, the configuration of the apparatus can be simplified because a rotation driving apparatus for rotating the steel pipe and a switching apparatus for switching each process are not required.
【0020】[0020]
【発明の効果】以上説明したように、本発明の装置によ
れば、回転しながら移送される鋼管のねじ部に対して、
脱脂洗浄液によって脱脂洗浄する工程と、脱脂洗浄され
たねじ部を水洗する工程と、水洗されたねじ部に処理液
を供給して化成処理する工程と、化成処理されたねじ部
を水洗する工程を順次連続して施すので、鋼管のねじ部
に周方向に均一な皮膜を形成できる。また、処理能率が
向上する。As described in the foregoing, according to the equipment of the present invention, the screw portion of the steel pipe to be transported while rotating,
A step of degreasing and cleaning with a degreasing cleaning liquid, a step of rinsing the degreased and cleaned thread portion, a step of supplying a treatment liquid to the thread portion and the step of rinsing the chemically threaded portion. Since the coating is performed sequentially and sequentially, a uniform coating can be formed in the circumferential direction on the threaded portion of the steel pipe. Further, the processing efficiency is improved.
【図1】本発明装置の構成を示した図である。1 is a diagram showing the configuration of the onset AkiraSo location.
【図2】本発明装置の構成要素である鋼管移送装置の構
成を示した図である。FIG. 2 is a diagram showing a configuration of a steel pipe transfer device that is a component of the device of the present invention.
1 鋼管移送装置 2 スキッド 3 チェーン 3a 突起 5 脱脂洗浄ノズル 6 第1の水洗ノズル 7 化成処理ノズル 8 第2の水洗ノズル 9 湯洗ノズル 10 カーテン P 鋼管1 steel tube transfer device 2 skid 3 chain 3a projections 5 degreasing nozzle 6 first washing nozzle 7 chemical treatment nozzle 8 second washing nozzle 9 hot water nozzle 10 Curtain P steel
Claims (1)
であって、スキッドと、このスキッドの上面より突出す
る突起を所定の間隔を存して形成し、所定の速度で駆動
されるチェーンを設けた鋼管移送装置を備え、脱脂洗浄
液を供給する脱脂洗浄ノズルと、水を供給する水洗ノズ
ルと、化成処理液を供給する化成処理ノズルを前記鋼管
移送装置の上方に配設すると共に、これら各ノズル間に
は各ノズルから供給される脱脂洗浄液,化成処理液,水
が混合しないように区画するカーテンを介設したことを
特徴とする鋼管のねじ部表面処理装置。1. A device for performing chemical conversion treatment on the threaded portion of the steel pipe end, a skid, a projection projecting from the upper surface of this skid is formed at a predetermined interval, at a predetermined speed A steel pipe transfer device provided with a driven chain is provided, and a degreasing cleaning nozzle for supplying a degreasing cleaning liquid, a washing nozzle for supplying water, and a chemical conversion nozzle for supplying a chemical conversion treatment liquid are provided above the steel pipe transfer device. A surface treatment device for a threaded portion of a steel pipe, wherein a curtain is provided between each of the nozzles so as to prevent mixing of a degreasing cleaning solution, a chemical conversion treatment solution, and water supplied from each nozzle.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP7044060A JP2988310B2 (en) | 1995-03-03 | 1995-03-03 | Thread surface treatment equipment for steel pipes |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP7044060A JP2988310B2 (en) | 1995-03-03 | 1995-03-03 | Thread surface treatment equipment for steel pipes |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH08246162A JPH08246162A (en) | 1996-09-24 |
JP2988310B2 true JP2988310B2 (en) | 1999-12-13 |
Family
ID=12681089
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP7044060A Expired - Lifetime JP2988310B2 (en) | 1995-03-03 | 1995-03-03 | Thread surface treatment equipment for steel pipes |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2988310B2 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2003104705A1 (en) * | 2002-06-06 | 2003-12-18 | 住友金属工業株式会社 | Method and device for surface treatment of metal tube |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2019189937A (en) * | 2018-04-20 | 2019-10-31 | 株式会社北陸濾化 | Method and apparatus for forming functional layer on surface of metal base material layer |
-
1995
- 1995-03-03 JP JP7044060A patent/JP2988310B2/en not_active Expired - Lifetime
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2003104705A1 (en) * | 2002-06-06 | 2003-12-18 | 住友金属工業株式会社 | Method and device for surface treatment of metal tube |
US7244471B2 (en) | 2002-06-06 | 2007-07-17 | Sumitomo Metal Industries, Ltd. | Method for surface treatment of metal pipes |
Also Published As
Publication number | Publication date |
---|---|
JPH08246162A (en) | 1996-09-24 |
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