JP2939606B2 - Metal insert resin molding method - Google Patents
Metal insert resin molding methodInfo
- Publication number
- JP2939606B2 JP2939606B2 JP5277868A JP27786893A JP2939606B2 JP 2939606 B2 JP2939606 B2 JP 2939606B2 JP 5277868 A JP5277868 A JP 5277868A JP 27786893 A JP27786893 A JP 27786893A JP 2939606 B2 JP2939606 B2 JP 2939606B2
- Authority
- JP
- Japan
- Prior art keywords
- mold
- metal
- metal plate
- resin
- terminal
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Landscapes
- Moulds For Moulding Plastics Or The Like (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
- Encapsulation Of And Coatings For Semiconductor Or Solid State Devices (AREA)
Description
【0001】[0001]
【産業上の利用分野】本発明は、金属回路線・金属端子
・金属片・取付金属等(以下金属板と総称する)を全部
又は一部を樹脂内に封止するように成形する金属インサ
ート樹脂成形法に関し、特に電気回路のプラスチック封
止製品に有効な技術である。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a metal insert for molding all or a part of a metal circuit wire, a metal terminal, a metal piece, a mounting metal, etc. (hereinafter collectively referred to as a metal plate) in resin. The resin molding method is an effective technique particularly for plastic sealing products of electric circuits.
【0002】[0002]
【従来の技術】従来の金属インサート樹脂成形法では、
電気的に導通してはならない回路導体金属部分は最初か
ら分離された金属部品として製作され、金型内の所定位
置に手作業によって配置され、その後にプラスチック樹
脂が流し込まれて金属部品を封止するように一体成形さ
れるものである。従来の金属インサート樹脂成形法で
は、電気的に絶縁される各金属部品は分離した金属部品
として製作され、金型内に個別に配置されるので金属部
品点数が多くなり、又金型内の配置作業に手間どり且つ
配置位置が不正確になりがちであった。電気回路のプラ
スチック封止の例で説明したが、複数の金属部品を熱・
振動・強度上の問題から分離して封入する必要がある金
属インサート樹脂成形法の場合でも、同様な問題点があ
った。2. Description of the Related Art In a conventional metal insert resin molding method,
Circuit conductor metal parts that must not be electrically conductive are manufactured as separated metal parts from the beginning, manually placed in predetermined positions in the mold, and then plastic resin is poured to seal the metal parts It is integrally formed so as to perform. In the conventional metal insert resin molding method, each metal part that is electrically insulated is manufactured as a separate metal part and is arranged individually in the mold, so that the number of metal parts increases, and the arrangement in the mold is also increased. Work was troublesome and the arrangement position tended to be incorrect. As described in the example of plastic sealing of electric circuits, multiple metal parts are heated and
A similar problem has been encountered in the case of a metal insert resin molding method that requires separate encapsulation due to vibration and strength problems.
【0003】[0003]
【発明が解決しようとする課題】本発明が解決しようと
する課題は、従来のこれらの問題点を解決し、金属部品
点数を減らし、しかも金型内封止を迅速にし、製作工数
を低減でき、製造の自動化が行い易くなり、しかも製造
コストを低くできるという金属インサート樹脂成形法を
提供することにある。The problem to be solved by the present invention is to solve these conventional problems, to reduce the number of metal parts, to speed up the sealing in the mold, and to reduce the number of manufacturing steps. Another object of the present invention is to provide a metal insert resin molding method in which production can be easily automated and the production cost can be reduced.
【0004】[0004]
【課題を解決するための手段】かかる課題を解決した本
発明の要旨は、細い連接部で一体的に連結された所要形
状の金属板を一対の金型内に置き、金型を押圧して金属
板を金型で挟持した状態で金型内部から切断刃を押し出
して金型の樹脂が封入されるキャビティー内部にある金
属板の細い連接部を切断分離し、その後成形樹脂を金型
内に流し込んで金属板を切断分離状態で封止することを
特徴とする金属インサート樹脂成形法にある。本発明の
切断刃の押し出し方向は、上下方向・水平方向・斜め方
向の方向があり、適宜に方向が選択される。The gist of the present invention that solves the above-mentioned problem is that a metal plate of a required shape integrally connected by a thin connecting portion is placed in a pair of dies, and the dies are pressed. While holding the metal plate in the mold, the cutting blade is pushed out from the inside of the mold to cut and separate the thin connecting part of the metal plate inside the cavity where the resin of the mold is sealed , and then molding A metal insert resin molding method is characterized in that a resin is poured into a mold and a metal plate is sealed in a cut and separated state . The pushing direction of the cutting blade of the present invention includes a vertical direction, a horizontal direction, and an oblique direction, and the direction is appropriately selected.
【0005】[0005]
【作用】本発明では、電気的・熱的・振動・強度等の為
に分離する必要のある金属部分を細い連接部を介して連
結し、一体化した状態の金属板を製作する(図4参
照)。連結することで製作する金属板の部品点数を少な
くすることができる。次に、この連結された金属板を金
型内の所定位置に配置する。この作業も部品点数が少な
いこと及び部品の大きさが大きくなることで配装が容易
且つ迅速にできるようになる(図1(a),図2参
照)。その後、一対の金型でもって金属板を押圧して挟
持する。次に金型内に内蔵させていた切断刃を金属板の
細い連接部に押し込んで連接部を切断し且つ接触しない
ように分離する(図1(c)参照)。切断分離後に、金
型内に成形樹脂を流し込んで金属板とプラスチックとを
一体成形するものである。According to the present invention, metal parts which need to be separated for electrical, thermal, vibration, strength, etc. are connected through thin connecting parts to produce an integrated metal plate (FIG. 4). reference). By connecting, the number of parts of the metal plate to be manufactured can be reduced. Next, the connected metal plate is arranged at a predetermined position in the mold. In this operation, the number of parts is small and the size of the parts is large, so that the arrangement can be easily and quickly performed (see FIGS. 1A and 2). Thereafter, the metal plate is pressed and clamped by a pair of dies. Next, the cutting blade incorporated in the mold is pushed into the thin connecting portion of the metal plate to cut the connecting portion and separate it so as not to contact (see FIG. 1C). After cutting and separating, a molding resin is poured into a mold to integrally mold the metal plate and the plastic.
【0006】[0006]
【実施例】以下、本発明の実施例を図面に基づいて説明
する。本発明は防水の為ターミナルを樹脂内に封止した
電気製品のハウジングの製造に適用した例である。図1
は本発明の実施例の工程の動作を示す説明図、図2は実
施例の工程図、図3はスタンピング工程の段階のターミ
ナルの製品を示す平面図、図4はスタンピング工程の後
の金属板であるターミナルを示す平面図、図5は上金型
の底面図、図6は下金型の平面図である。Embodiments of the present invention will be described below with reference to the drawings. The present invention is an example applied to the manufacture of a housing of an electric product in which a terminal is sealed in a resin for waterproofing. FIG.
FIG. 2 is an explanatory view showing the operation of the process of the embodiment of the present invention, FIG. 2 is a process diagram of the embodiment, FIG. 3 is a plan view showing a terminal product at the stage of the stamping process, and FIG. 5 is a bottom view of the upper mold, and FIG. 6 is a plan view of the lower mold.
【0007】図中、1は金属板であるターミナル、2,
3,4はターミナル1の各端子の導体部、5,6,7は
各導体部を連結する連接部、8はターミナル1を複数個
連結した状態で打ち出されたスタンピング工程段階の製
品、9は同製品のターミナル1の取付部、10はターミ
ナル1の位置決め用ピン穴、11は下金型、12は上金
型、13は切断刃、14は同切断刃をガイドする筒状ガ
イド、15は切断刃13の下端に取付けた傾斜片、16
は同傾斜片の傾斜面と摺接するスライド片、17は上金
型12側の筒状ダイ、18はスライダー、19は上金型
12のキャビティー、20は下金型11のキャビティ
ー、21は樹脂である。In the figure, 1 is a terminal which is a metal plate,
3, 4 are conductors of each terminal of the terminal 1, 5, 6, 7 are connecting parts for connecting the conductors, 8 is a stamping step product stamped with a plurality of terminals 1 connected, 9 is The mounting portion of the terminal 1 of the same product, 10 is a pin hole for positioning of the terminal 1, 11 is a lower die, 12 is an upper die, 13 is a cutting blade, 14 is a cylindrical guide for guiding the cutting blade, and 15 is a cylindrical guide. An inclined piece 16 attached to the lower end of the cutting blade 13;
Is a slide piece that slides on the inclined surface of the inclined piece, 17 is a cylindrical die on the upper mold 12 side, 18 is a slider, 19 is a cavity of the upper mold 12, 20 is a cavity of the lower mold 11, 21 Is a resin.
【0008】この実施例では、図3に示すターミナル1
を複数取付けたスタンピング工程段階の製品8の取付部
9を切断して図4に示す各ターミナル1を取り出す。ま
ず、取り出されたターミナル1を下金型11の所定の位
置に置く(図1(a),図2(a),(b)参照)。タ
ーミナル1は下金型11の突出したガイド14の上に置
かれる。このとき位置決め用ピン穴10で正確に位置決
めされる。次に、上金型12を下降させ、ターミナル1
を上金型12のダイ17と下金型11のガイド14とで
押圧して挟持する。In this embodiment, the terminal 1 shown in FIG.
Are cut off, and the terminals 1 shown in FIG. 4 are taken out. First, the terminal 1 taken out is placed at a predetermined position of the lower mold 11 (see FIGS. 1A, 2A and 2B). The terminal 1 is placed on a projecting guide 14 of the lower mold 11. At this time, the positioning is performed accurately by the positioning pin holes 10. Next, the upper mold 12 is lowered and the terminal 1
Is pressed and held between the die 17 of the upper mold 12 and the guide 14 of the lower mold 11.
【0009】その後、下金型11側にあるスライド片1
6を水平に移動させ、傾斜片15を押し上げて切断刃1
3をガイド14に沿って上昇させ、ターミナル1の連接
部5,6,7の部分を切断する(図1(c),図2
(c)参照)。切断されることでターミナル1の各導体
部2,3,4は分離し、且つ電気的に絶縁状態となる。Then, the slide piece 1 on the lower mold 11 side
6 is moved horizontally, the inclined piece 15 is pushed up, and the cutting blade 1 is moved.
3 is raised along the guide 14, and the connecting portions 5, 6, 7 of the terminal 1 are cut off (FIG. 1 (c), FIG. 2).
(C)). By being cut, the conductors 2, 3, and 4 of the terminal 1 are separated and electrically insulated.
【0010】切断後、樹脂を上金型12,下金型11の
キャビティー19,20に流し込みながらダイ17を上
金型12内に後退させ、ターミナル1を樹脂に封入する
ように一体化するものである。尚、ターミナル1(各導
体部2,3,4の一部)はキャビティー外に露出して樹
脂の被覆はなされない(図1(d),図2(c)参
照)。これによって、導体部2,3,4は一部が外部に
露出される状態で樹脂に封入されたハウジング製品が完
成する。After cutting, the die 17 is retracted into the upper mold 12 while pouring the resin into the cavities 19 and 20 of the upper mold 12 and the lower mold 11, and the terminal 1 is integrated so as to be sealed in the resin. Things. The terminal 1 (part of each of the conductors 2, 3, and 4) is exposed outside the cavity and is not covered with the resin (see FIGS. 1D and 2C). As a result, a housing product is completed in which the conductors 2, 3, and 4 are partially exposed to the outside and sealed in resin.
【0011】この実施例から分かるように、ターミナル
1の1個でもって導体部2,3,4の3個の金属部品の
封止を行うことができ、部品の点数・部品のセッティン
グ回数が大巾に少なくでき、又迅速且つ正確に装填でき
るものとなっている。又、成形の途中で端子の支持ピン
を移動させ成形する為、防水目的に適して製品を得るこ
とができる。As can be seen from this embodiment, one of the terminals 1 can seal three metal parts of the conductors 2, 3, and 4, and the number of parts and the number of times of setting the parts are large. It can be reduced in width and can be loaded quickly and accurately. In addition, since the support pins of the terminals are moved and formed during the molding, a product suitable for the purpose of waterproofing can be obtained.
【0012】[0012]
【発明の効果】以上の様に、本発明によれば、従来の複
数の金属部品を連結して一つのパーツとして金型内に配
置し、金型内で分断するので部品点数を少なくでき、且
つ金属部品の装填作業が迅速且つ正確にできるものとし
た。これによって成形の自動化を容易とした。又、部品
の効率的な製造を可能とする。As described above, according to the present invention, a plurality of conventional metal parts are connected, arranged as one part in a mold, and divided in the mold, so that the number of parts can be reduced. In addition, the loading operation of metal parts can be performed quickly and accurately. This facilitated molding automation. Also, efficient production of parts is enabled.
【図1】本発明の実施例の工程の動作を示す説明図であ
る。FIG. 1 is an explanatory diagram showing an operation of a process of an embodiment of the present invention.
【図2】実施例の工程図である。FIG. 2 is a process chart of an example.
【図3】スタンピング工程の段階のターミナルの製品を
示す平面図である。FIG. 3 is a plan view showing a terminal product at a stage of a stamping process.
【図4】スタンピング工程の後の個々に分離されたター
ミナルを示す平面図である。FIG. 4 is a plan view showing individually separated terminals after a stamping step.
【図5】実施例の上金型の底面図である。FIG. 5 is a bottom view of the upper mold of the embodiment.
【図6】実施例の下金型の平面図である。FIG. 6 is a plan view of a lower mold of the embodiment.
1 ターミナル 2 導体部 3 導体部 4 導体部 5 連接部 6 連接部 7 連接部 8 製品 11 下金型 12 上金型 13 切断刃 14 ガイド 17 ダイ DESCRIPTION OF SYMBOLS 1 Terminal 2 Conductor part 3 Conductor part 4 Conductor part 5 Connecting part 6 Connecting part 7 Connecting part 8 Product 11 Lower mold 12 Upper mold 13 Cutting blade 14 Guide 17 Die
───────────────────────────────────────────────────── フロントページの続き (56)参考文献 特開 昭61−43525(JP,A) (58)調査した分野(Int.Cl.6,DB名) B29C 39/00 - 39/44 H01L 21/56 ──────────────────────────────────────────────────続 き Continuation of the front page (56) References JP-A-61-43525 (JP, A) (58) Fields investigated (Int. Cl. 6 , DB name) B29C 39/00-39/44 H01L 21 / 56
Claims (1)
状の金属板を一対の金型内に置き、金型を押圧して金属
板を金型で挟持した状態で金型内部から切断刃を押し出
して金型の樹脂が封入されるキャビティー内部にある金
属板の細い連接部を切断分離し、その後成形樹脂を金型
内に流し込んで金属板を切断分離状態で封止することを
特徴とする金属インサート樹脂成形法。1. A metal plate of a required shape integrally connected by a thin connecting portion is placed in a pair of dies, and the dies are pressed and cut from the inside of the dies while the metal plate is held between the dies. The blade is pushed out to cut and separate the thin connecting part of the metal plate inside the cavity where the resin of the mold is sealed , and then the molding resin is poured into the mold and the metal plate is cut and separated. A metal insert resin molding method characterized by sealing.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP5277868A JP2939606B2 (en) | 1993-10-08 | 1993-10-08 | Metal insert resin molding method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP5277868A JP2939606B2 (en) | 1993-10-08 | 1993-10-08 | Metal insert resin molding method |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH07108543A JPH07108543A (en) | 1995-04-25 |
JP2939606B2 true JP2939606B2 (en) | 1999-08-25 |
Family
ID=17589408
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP5277868A Expired - Lifetime JP2939606B2 (en) | 1993-10-08 | 1993-10-08 | Metal insert resin molding method |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2939606B2 (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2006126438A1 (en) * | 2005-05-24 | 2006-11-30 | Murata Manufacturing Co., Ltd. | Method and apparatus for producing insert molding |
JP5635385B2 (en) * | 2010-12-13 | 2014-12-03 | 有限会社吉井電子工業 | Manufacturing method of insert molded product |
JP6180307B2 (en) * | 2013-12-06 | 2017-08-16 | 有限会社吉井電子工業 | Manufacturing method of insert molded product |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6143525A (en) * | 1984-08-07 | 1986-03-03 | Karupu Kogyo Kk | Manufacture of monolithic-molded article of lining material |
-
1993
- 1993-10-08 JP JP5277868A patent/JP2939606B2/en not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
JPH07108543A (en) | 1995-04-25 |
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