JPH05114452A - Manufacture of connector terminal - Google Patents

Abstract

PURPOSE:To provide a connector terminal manufacturing method wherein terminal insertion processes are lessened, the arrangement precision of the terminals is improved, automatic assembly is made possible, and the number of processes at the time of assembly is remarkably lessened. CONSTITUTION:There are installed a die 5 for a tip of a long terminal, a die for a tip of a short terminal, and a die 9 for a side part of a terminal in a successively sending press and a tip 1a of a long terminal 1 is formed by the die 5 for the tip of a long terminal and a tip 2a of a short terminal 2 is formed at the tip 1a of the long terminal 1 by selectively interlocking the die 7 for a tip of a short terminal by electric control. Then, a terminal side part is formed by the die 9 for a side part of a terminal to form both long and short terminals 1, 2 having different length continuously, so that while being mixed in the prescribed frequency, both long and short terminals 1, 2 are formed in a continuous terminal 10. As a result, since the terminal insertion processes are lessened, arrangement precision at the time of insertion of a terminal is improved. and automatic assembly is made possible, the number of the processes at the time of terminal assembly is remarkably lessened and only one terminal supplying apparatus of an automatic assembling machine is enough and thus the installation cost is lowered.

Description

Detailed Description of the Invention

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a connector terminal, and more particularly to a method of manufacturing connector terminals having different sizes.

[0002]

2. Description of the Related Art In electronic equipment, in order to deal with a problem such as IC destruction at the time of inserting / removing a connector in a live state, there is a method of providing a plurality of types of connector terminal lengths to obtain an electrical contact time difference. ..

In the conventional connector terminals, a method has been adopted in which terminals having different lengths manufactured by different molds are separately inserted and fixed in the connector housing.

[0004]

However, the above-mentioned conventional method is not suitable for automation because it requires a plurality of steps for supplying terminals. Therefore, there are many steps for inserting the terminals, and the terminal alignment accuracy, especially for inserting the terminals. However, there are problems that the alignment accuracy when performing is reduced, and that the number of types of parts is increased and assembly management man-hours are required.

Conventionally, there has been an example in which a part of a terminal is selectively cut off by electrical control, but a complicated shape which requires molding in a plurality of steps cannot be processed.

The present invention solves the above-mentioned problems of the prior art by reducing the steps for inserting terminals, improving the alignment accuracy when inserting terminals, and enabling assembly by an automatic machine. It is an object of the present invention to provide a method for manufacturing a connector terminal which can significantly reduce the number of steps.

[0007]

In order to achieve this object, a method of manufacturing a connector terminal according to the present invention comprises a progressive press, a long terminal tip mold, a plurality of short terminal tip molds, and a terminal side. Part die is provided, the tip of the long terminal is molded by the die for the tip of the long terminal, and a plurality of dies for the tip of the short terminal are selectively interlocked by electrical control to connect the tip of the long terminal to the tip of the long terminal. Is characterized in that the tip of the terminal is molded, and the terminal side is molded by a terminal side mold so that a plurality of terminals having different lengths are continuously molded.

[0008]

According to this method, a plurality of terminals having different lengths are mixed and continuously molded at a predetermined cycle by electrical control, so that the step of inserting the terminals is reduced and the alignment accuracy when inserting the terminals is reduced. Since it is improved and can be assembled by an automatic machine, the man-hours for assembling the terminals can be greatly reduced. Moreover, since only one terminal supply device for the automatic assembly machine is required, it is possible to reduce equipment costs.

[0009]

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS An embodiment of the present invention will be described below with reference to the drawings. FIG. 1 is a process explanatory view of a method for manufacturing a connector terminal according to the present invention. In the figure, 1 is a long terminal, 2 is a short terminal, and a pilot hole die 4, a die 5 for the tip of the long terminal, a die 6 for attaching the tip of the long terminal to the progressive press,
A short terminal tip mold 7, a short terminal tip surface mounting mold 8 and a terminal side part mold 9 are provided.

The long terminal tip mold 5 is a tip 1a of the long terminal 1.
Is punched out, and the cut-offs 1c at the tips of the adjacent long terminals 1 are formed at the same time. The short terminal tip mold 7 is a mold for punching out the shape of the tip 2a of the short terminal 2 from the tip 1a of the long terminal 1.

The long terminal tip surface imposing die 6 and the short terminal tip surface imposing die 8 are respectively subjected to imposition processing on the long terminal tip 1a and the short terminal tip 2a in order to reduce a rush force at the time of insertion into the connector. It is a mold to apply. The terminal side mold 9 is a long terminal 1
And a mold for molding the side portion of the short terminal 2, and the shape thereof is common to the long terminal 1 and the short terminal 2.

The terminal material 11 is fed into the progressive press constructed as described above, the pilot hole 3 is first punched out by the pilot hole mold 4, and then the tip 1a of the long terminal 1 is punched by the long terminal tip mold 5. Stamping and molding. At this time, the cutouts 1c at the tips of the adjacent long terminals 1 are also formed at the same time. Then, the long terminal tip mold 5 is subjected to imposition processing on the tip 1a of the long terminal 1 by the long terminal tip imposition mold 6.

Next, in order to mix the long terminal 1 and the short terminal 2 at a predetermined cycle, the long terminal 1 and the predetermined distance are set by a short terminal tip mold 7 electrically controlled by using a solenoid or the like. The tip 2a of the short terminal 2 is stamped and formed on the previously formed long terminal tip 1a. Further, the tip 2a of the short terminal 2 is subjected to an imposition process by the short terminal tip imposition die 8 in an electrically linked manner with the short terminal tip die 7.

Finally, the side portions 1b and 2b of the long and short terminals 1 and 2 are punched by the terminal side mold 9 common to the long and short terminals 1 and 2 to form the continuous terminal 10.

As described above, since the long and short terminals 1 and 2 are mixed and continuously molded in a predetermined cycle in the continuous terminal 10 by electrical control, the step of inserting the terminal is reduced and the terminal is inserted. Since the alignment accuracy is improved and the assembly by the automatic machine is possible, the man-hours for assembling the terminals can be greatly reduced.
Moreover, since only one terminal supply device for the automatic assembly machine is required, it is possible to reduce equipment costs.

As described above, according to this embodiment, the progressive press is provided with the long terminal tip mold 5, the short terminal tip mold 7, and the terminal side part mold 9, and the long terminal tip mold is provided. The tip 1a of the long terminal 1 is molded by the molding die 5 and the tip 7a of the short terminal 2 is molded on the tip 1a of the long terminal 1 by selectively interlocking the die 7 for the short terminal tip by electrical control. , Terminal side mold 9
By molding the terminal side portion by continuously molding the long and short terminals 1 and 2 having different lengths, the long and short terminals 1 and 2 are mixed and molded in the continuous terminal 10 at a predetermined cycle. Since the terminal insertion process is reduced, the alignment accuracy when inserting the terminals is improved, and it is possible to assemble with an automatic machine.
The number of man-hours required for assembling the terminals can be greatly reduced, and since only one terminal supply device for the automatic assembly machine is required, equipment costs can be reduced.

[0017]

As described above, according to the present invention, the progressive press is provided with the long terminal tip mold, the plurality of short terminal tip molds, and the terminal side part mold, and the long terminal tip mold is provided. The tip of the long terminal is molded by the mold, and the tips of the short terminals are molded at the tips of the long terminals by selectively interlocking multiple die for the tips of the short terminals by electrical control. By molding the terminal side part and continuously molding multiple connector terminals with different lengths, multiple terminals with different lengths are mixed and molded at a predetermined cycle, reducing the terminal insertion process. Alignment accuracy when inserting terminals is improved, and assembly by an automatic machine is possible, and the man-hours at the time of assembly can be greatly reduced. It is possible to realize an excellent method for manufacturing a connector terminal that can reduce costs.

[Brief description of drawings]

FIG. 1 is a process explanatory view of a method of manufacturing a connector terminal according to an embodiment of the present invention.

[Explanation of symbols]

 1 Long Terminal 2 Short Terminal 5 Long Terminal Tip Mold 6 Long Terminal Tip Surface Mold 7 Short Terminal Tip Surface Mold 8 Short Terminal Tip Surface Mold 9 Terminal Side Mold 10 Continuous Terminal

Claims (1)

[Claims] 1. A progressive press is provided with a long terminal tip mold, a plurality of short terminal tip molds, and a terminal side part mold, and the long terminal tip mold is formed by the long terminal tip mold. Then, the tips of the short terminals are molded at the tips of the long terminals by selectively interlocking multiple dies for the tips of the short terminals by electrical control, and the terminals are molded at the tips of the long sides by the terminals. A method of manufacturing a connector terminal, wherein a plurality of terminals having different heights are continuously molded.