JP2883109B2 - How to make wall panels and partition walls - Google Patents

Description

Description: TECHNICAL FIELD The present invention relates to a wall panel used for forming a partition wall or an inner wall of a building, and a method of forming a partition wall using the wall panel.

(Background technology)

Conventionally, in the case of industrialized houses, when building partition walls or interior walls, panels with frames attached to one side of a frame composed of vertical and horizontal crossbars are produced at a factory, and the upper and lower sides of this panel frame are constructed at the construction site. In the case of a partition wall, after that, a panel is attached to the remaining surface of the frame, and a plurality of panels built in the building are arranged in the left and right direction to form a wall of a predetermined area. After it was made, a cloth as a decorative material was pasted together on the surface of each panel, and the walls were finished.

[Problems to be solved by the invention]

In industrialized houses, to improve workability and reduce construction costs, as many building materials as possible are produced in advance in factories,
In this way, it is demanded that the building materials be made into parts and that the building can be built only by assembling these building materials.

In the above-described conventional technologies for forming partition walls and inner walls, since a cloth must be attached after a panel is assembled at a construction site, construction materials are not necessarily made into parts, and the industrialization rate is low accordingly. Was.

An object of the present invention is to provide a wall panel which does not need to perform a cross-pasting operation as a post-operation after the building, and can be manufactured as a component at a factory.

It is also an object of the present invention to provide a method by which a partition wall can be easily made by using this wall panel.

[Means for solving the problem]

The wall panel according to the present invention has a structure in which a surface material is attached to one surface of a frame formed by vertical and horizontal bars, and a cloth is attached to the surface of the surface material. Is fixed to a panel receiving material provided on the floor.

In the wall panel according to the present invention, both end surfaces in the left-right direction are flat surfaces, and at least one end surface is provided with a corner member having an L-shaped flat cross section, and is coupled to the pillar via the corner member. Here, the flat cross-section L-shaped corner member is composed of two plate-shaped portions connected at a right angle to each other, and one of the plate-shaped portions has its outer surface aligned with the end surface which is the flat surface. And the other plate-shaped portion is disposed at a position substantially extending from the face material, and each inner surface of the two plate-shaped portions is disposed to face the surface of the column.

In the method of forming a partition wall according to the present invention, two wall panels face each other facing outward, and upper and lower ends of these wall panels are fixed to panel receiving members provided on a ceiling and a floor. In this way, a partition wall whose both sides are finished with the cloth is formed.

[Action]

Cloth is pre-attached at the factory to the face material of the wall panel, so it is not necessary to carry out cross-pasting work after building the wall panel at the construction site to create partition walls and inner walls. It will be made into parts.

Furthermore, in order to create a partition wall by facing two wall panels with a cloth attached to one side of the panel with the panel facing outward, a partition wall panel with a cloth attached to both sides is manufactured at the factory. It is no longer necessary to make it, and as a result, the troublesome work of inverting the partition wall panel for the cloth double-sided sticking work and the need to wait for the panel inverting work until the adhesive for the cloth sticking is cured. It can be unnecessary, and furthermore, it is possible to prevent the occurrence of the problem that the turned-back pasted cloth becomes dirty.

In the above description, when at least one of the two end surfaces of the wall panel is attached with a corner member having an L-shaped flat cross section for connecting the wall panel to the column, the wall panel can be attached to a house, for example, from the column to the column. Since it is possible to manufacture a large panel having dimensions, it is not necessary to provide ribs or the like for connecting columns on the end surface of the wall panel, so that an increase in the types of wall panels caused by the ribs or the like can be eliminated.

〔Example〕

FIG. 1 is a side sectional view of a wall panel 1 which is a basic form of a wall panel according to an embodiment of the present invention, and FIG. 2 is a plan sectional view thereof.

The frame 2 of the wall panel 1 is composed of horizontal rails 3, 4,
5 and two vertical rails 6, 7 and 8 extending in the vertical direction. There are two horizontal rails 4 between the horizontal rails 3 and 5 at the upper and lower ends. Installed. As shown in FIG. 1, a patch 10 extending upward from the horizontal rail 3 is provided between the horizontal rail 3 and the panel 9 at the upper end, and a horizontal member is provided between the horizontal rail 5 and the panel 9 at the lower end. A patch 11 extending below the bar 5 is provided. These patches 10.11 have a length that reaches the left and right ends of the wall panel 1.

As shown in FIG. 2, a rib 12 is formed on the vertical bar 6 on the right end, and a rib 13 is also formed on the vertical bar 8 on the left end. Thus, the ribs 12 and 13 provided at the left and right end portions of the frame 2 are provided.
Project from the left and right outwardly by the same amount of projection a, but the positions of these ribs 12 and 13 from the surface of the face material 9 are different.
Is obtained by adding the thickness c of the rib 12 to the position b of the rib 12 from the surface of the face material 9. That is, the position of the rib 13 is shifted in the thickness direction of the panel 1 by the thickness of the rib 12. The above ribs 12 and 13 are formed continuously to the upper and lower ends of the vertical rails 6 and 8.

A cloth 14 as a decorative material is attached to the surface of the face material 9 with an adhesive. The work of attaching the cloth 14 is performed in a factory where the work of attaching the face material 9 to the frame 2 is performed. Therefore, the wall panel 1 is produced by performing the work of attaching the cloth 14 in advance in the factory.

3 and 4 are a side sectional view and a plan sectional view showing a case where a partition wall is formed by using a plurality of wall panels 1 produced in a factory as described above.

As shown in FIG. 3, panel receiving members 17, 18 are fixed to the ceiling 15 and the floor 16. The two wall panels 1 face each other with the face material 9 facing outward, and the backing material 10.11
Is applied to both sides of the panel receiving members 17 and 18 via an adhesive.
Then, the upper and lower ends of each wall panel 1 are fastened to the panel receiving members 17 and 18 by fasteners 19 such as screw nails. As a result, as shown in FIG. 3, the horizontal rails 3, 4, 5 and the vertical rail
The frame 2 composed of 6, 7 and 8 has panel receiving members 17 and 18
It will be in a state of being placed between them, and will play a role as a main structural material for forming a wall. In addition, each panel receiving material 17,1
Most of 8 is covered with the upper and lower edges of the surface material 9 extending toward the ceiling 15 and the floor 16.

The work of assembling the wall panel 1 performed in this manner is performed on the plurality of wall panels 1 arranged in the left-right direction,
As shown in FIG. 4, in order to connect the wall panels 1 adjacent to each other in the left-right direction, the ribs 12 and 13 of the adjacent wall panels 1 are overlapped in the thickness direction of the wall panel 1, and these ribs 12 , 1
3 is joined with a fastener 20 with nails or staples.

As described above, since the ribs 13 are displaced in the thickness direction of the wall panel 1 by the thickness of the ribs 12, the ribs 12 and 13 are connected to each other to connect the adjacent wall panels 1 as described above. Can be overlapped with each other in the thickness direction and joined together with the fastener 20, and a plurality of wall panels 1 can be connected side by side in the left-right direction.

After the above operation, the peripheral edge 21 is attached to the upper side surface of the wall panel 1 and the skirting board 22 is attached to the lower side surface as shown in FIG. Be hidden. Further, as shown in FIG. 4, a space 23 having a width corresponding to the protrusion amount of the ribs 12 and 13 formed between the left and right adjacent wall panels 1 is filled with a joint material 24 made of, for example, iron plate or vinyl chloride. As a result, the fasteners 20 of the ribs 12, 13 serving as bottom joints are hidden, and joint processing is performed.

By the above operation, a partition wall having both sides finished with the cloth 14 is completed.

In the case of the partition wall that separates the rooms inside the building as described above, in the case of the inner wall provided on the window side of the room, one wall panel 1 is arranged with the face material 9 side facing the room. Then, the upper and lower ends of the wall panel 1 are ceilings in the same manner as described above.
The plurality of wall panels 1 arranged on the left and right are connected to each other using the ribs 12 and 13 in the same manner as described above, while being fixed to the panel receiving member provided on the floor.

The partition walls and inner walls completed in this way are face materials 9
Is made using a wall panel 1 on which a cloth 14 has been pasted in advance at a factory, so that after the wall panel 1 is built at a construction site, the pasting work of the cloth is carried out as a post-work as in the past. There is no need to perform this operation, and the partition panel and the inner wall can be formed by assembling the fasteners 19 and 20 because the wall panel 1 is made into parts. Further, adjacent wall panels 1 are provided at the left and right ends of the respective wall panels 1.
Since the ribs 12 and 13 for connecting each other are provided, even if the right and left dimensions of the wall panel 1 made at the factory are small, the ribs 12 and 13 connect the plurality of wall panels 1 and Partition walls and inner walls can be made.

Further, a fastener 19 for fastening the upper and lower ends of the wall panel 1 to the panel receiving members 17 and 18 is hidden by the peripheral edge 21 and the baseboard 22 to improve the appearance, and the ribs 12 between the adjacent wall panels 1 are formed. , 13 is also hidden by the joint material 24 to improve the appearance, and most of the panel receiving members 17, 18 have already been extended toward the ceiling 15 and the floor 16 side. Since the upper and lower edges of the member 9 are covered, the panel receiving members 17, 18 can be securely and easily hidden by merely providing the peripheral edge 21 and the baseboard 22. In the case where the joint material 24 is made of iron plate, a plurality of holes are formed vertically in the joint material 24, and for example, a mounting bracket of a shelf is inserted into and engaged with the holes. Can be used as a bracket attachment when a shelf is provided in a room.

In addition, since the partition wall is made by facing the two wall panels 1 with the face material 9 on which the cloth 14 is pasted facing outward, the cloth is pasted on both sides of one panel at a factory. Unlike the case of using a panel to create a partition wall, there is no need to perform the labor of reversing the panel for pasting the cloth, and also wait for the panel reversal work until the adhesive to which the cloth is pasted is cured. No need,
Furthermore, the pasted cloth which has been turned upside down does not become dirty.

Also, the frame 2 of the wall panel 1 is composed of upper and lower panel receiving members.
Since it is located between 17, 18, the heavy frame 2 can be placed on the receiving member 18 provided on the floor 16 and the drooping load can be received on the upper surface of the receiving member 18, and can be driven in the horizontal direction. The load applied to the attached fastener 19 can be reduced. As a result, the reliability of the connection between the wall panel 1 and the receiving member 18 can be greatly improved.

Further, by placing the frame 2 on the receiving member 18, a gap can be formed between the facing member 19 and the floor 16, and the facing member 9 rubs against the floor 16 when the wall panel 1 is installed. There is no danger of damage.

FIG. 5 shows an example of the construction of the partition wall 30 and the inner walls 31 to 33 of the building. In this building, a box-type unit in which the upper and lower ends of the pillars 34 at the four corners are connected by beams is produced at a factory, and this unit is installed before and after. It is a prefabricated house built by combining a plurality of units on the left, right, top and bottom. The operation of forming the partition wall 30 and the inner walls 31 to 33 by the wall panels may be performed in the factory after the box-type unit is manufactured in the factory, or may be performed in the construction site after combining the box-type units in the construction site.

In FIG. 5, a partition wall 30 and inner walls 31 to 33 are formed by using wall panels 35 to 42 in addition to the wall panel 1. The left and right dimensions of each wall panel are determined on the basis of the module dimensions,
For the framing of the wall panels, the left and right dimensions are increased or decreased from the module dimensions, and the ribs 12 and 13 are not provided at both left and right ends, but only one end in the left and right direction is provided. Wall panels are also produced. Therefore, the ribs of the wall panel need only be provided on at least one end in the left-right direction of the wall panel.

Further, the thickness of the wall panel for forming the partition wall 30 and the thickness of the wall panel for forming the inner walls 31 to 33 may be the same.However, the thickness of these wall panels is made different to reduce the required thickness. You may make it the partition wall which has, and an inner wall.

FIG. 6 shows a large-sized wall panel 44 whose right and left dimensions are enlarged, and this wall panel 44 is a wall panel according to an embodiment of the present invention. The wall panel 44 has the basic shape of the wall panel shown in FIGS. 1 to 5, and the cloth 14 is also pasted on the face material 9 of the wall panel 44 at the factory in advance. The wall panel 44 has large left and right dimensions corresponding to the distance between the columns 34 to 34 of the box-type unit described above,
A and 44B are flat surfaces without ribs or the like. These end faces 44A,
An L-shaped corner member 45 having a flat cross section is attached to 44B with a fastener 46 such as an adhesive and a screw nail, and each corner member 45 is connected to the column 34 with a fastener 47 such as a tex nail. That is, in this embodiment, the corner member 45 is a wall panel.
The wall panel 44 is provided as a separate member from the column 44. The wall panel 44 is coupled to the column 34 via a column coupling corner member 45 attached to both ends 44A and 44B.

According to this embodiment, in addition to the effect of the same configuration as the wall panel shown in FIGS. 1 to 5 can be obtained, a plurality of wall panels shown in FIGS. 1 to 5 can be obtained. Along with obtaining a large panel for the connection, both end surfaces 44A and 44B of the wall panel 44 may be flat surfaces, and ribs for connecting the wall panel to the pillar and ribs for connecting the wall panels to each other may be provided on both end surfaces. Since the ribs do not need to be provided, it is not necessary to make many types of wall panels in which the positions of these ribs are different or the ribs are eliminated, and the types of wall panels can be reduced.

It should be noted that the wall panel is composed of a pillar and an entrance 43 shown in FIG. 5, for example.
In the case where it is arranged between the end faces 44A and 44B, the corner member 45 is attached to only one of the end faces, and a member having a shape adapted to the frame structure of the entrance 43 is attached to the other end face. And therefore the corner members
45 may be attached to at least one end face of both end faces 44A and 44B.

The wall panel described above with reference to FIG. 6 can be used both for forming an inner wall and for forming a partition wall.

〔The invention's effect〕

According to the present invention, a cloth is pasted to the surface of the wall panel face material in advance at the factory to produce the wall panel as a part, so that it is necessary to perform the cloth pasting operation after forming the partition wall and the inner wall. Is eliminated, and the industrialization rate of the wall panel is increased, and a wall panel suitable for an industrialized house can be obtained. Further, by facing the two wall panels with the face material side facing outward, an effect is obtained that a partition wall can be easily formed.

In addition, since at least one end face of the both end faces of the wall panel is provided with a flat-section L-shaped corner member for column connection, it is possible to increase the size of the wall panel and reduce the number of types of wall panels. it can.

[Brief description of the drawings]

FIG. 1 is a side sectional view showing a wall panel which is a basic form of a wall panel according to one embodiment of the present invention, FIG.
The figure is a side sectional view showing a partition wall made of wall panels, FIG. 4 is a plan sectional view of the same, FIG. 5 is a plan sectional view of a building showing a concrete example of the partition wall and an inner wall, FIG. FIG. 2 is a plan sectional view showing an embodiment of a wall panel according to the present invention in which a flat sectional L-shaped corner member is used. 1,35-42,44 ...... wall panel, 2 ... frame, 3-5 ...
… Horizontal beam, 6-8 …… vertical beam, 9… face material, 10,11… contact material, 12,13 …… rib, 14 …… cross, 15 …… ceiling, 16…
… Floor, 17,18 …… Panel receiving material, 19,20,46,47 …… Fixer, 45 …… Corner member.

──────────────────────────────────────────────────続 き Continuation of the front page (56) References JP-A-53-107114 (JP, A) JP-A-62-296032 (JP, A) Fully open 63-108906 (JP, U) Really open 158109 (JP, U) Shokai 55-85406 (JP, U) Shokai 63-76116 (JP, U) Shogun 48-11929 (JP, Y1) (58) Fields investigated (Int. Cl. ⁶ , DB name) B04B 2/56 B04B 2/82 B04B 2/74 B04F 13/08

Claims (2)

(57) [Claims] 1. A face plate is attached to one side of a frame as a main structural member for forming a wall, which is composed of vertical and horizontal bars, and a cloth is attached to the surface of the face member, and upper and lower ends are formed. The frame is fixed to a panel receiving material provided on a ceiling or a floor, and the frame is installed in a state where the frame is disposed between these panel receiving materials. Each of the panel receiving materials extends to the ceiling or floor side. Covered by the upper and lower edges of the face material,
Both end faces in the left-right direction of the frame are flat faces, and at least one end face is provided with a flat-section L-shaped corner member for column connection, and the flat-section L-shaped corner members are connected at right angles to each other. One of the plate-like portions is fixed with the outer surface thereof being fitted to the flattened end surface, and the other plate-like portion is located at an approximately extended position of the face material. A wall panel, wherein each inner surface of the two plate-shaped portions is disposed to face the surface of the column. 2. The two wall panels according to claim 1, facing each other with the face material facing outward, and the upper and lower ends of these wall panels are attached to panel receiving members provided on a ceiling and a floor. A method of making a partition wall fastened and finished on both sides by said cloth.