JPH03110238A - Formation of wall panel and partition wall - Google Patents

Abstract

PURPOSE:To easily form a partition wall, by attaching a plate to one side of a frame made from horizontal and vertical sash bars and covering the surface of the plate with a cloth to make a wall panel. CONSTITUTION:Frames 2 of a wall panel 1 are formed by horizontal sash bars 3, 4, 5 extending in the horizontal direction and vertical sash bars extending in the vertical direction. And a gypsum facing 9 is attached to the one side of this frame 2 and a pad material 10 is put between the lateral sash bar 3 of the upper edge thereof and the facing 9 and further, a pad material 11 is put between the lateral sash bar 5 of the lower edge and the facing 9. Moreover, a cloth 14 is previously stuck on the surface of the facing in a factory. In this way, wall panels 1 can be produced as a parts in a factory.

Description

DETAILED DESCRIPTION OF THE INVENTION [Field of Industrial Application] The present invention relates to a wall panel used for making a partition wall or an interior wall of a building, and a method for making a partition wall using this wall panel.

[Background technology]

Conventionally, when building partition walls and interior walls for industrialized housing, a panel is produced in a factory with a facing material attached to one side of a frame made up of vertical and horizontal crosspieces, and the top and bottom of the frame of this panel are assembled at the construction site. In the case of a partition wall, a panel is attached to the remaining surface of the frame, and multiple panels that can be installed in a building are lined up in the left and right direction to form a wall of a predetermined area. After making them, decorative cloth was pasted on the surface of each panel to finish the wall.

[Problem to be solved by the invention]

In industrialized housing, in order to improve work efficiency and reduce construction costs, as many building materials as possible are produced in advance at factories, and the building materials are then made into parts, and buildings can be built simply by assembling these building materials. There is a need to ensure that the

With the conventional technology for making partition walls and interior walls mentioned above, the panels must be erected at the construction site and the cloth pasted afterward, so construction materials are not necessarily made into components, and the rate of industrialization has decreased accordingly. was low.

An object of the present invention is to provide a wall panel that can be produced as parts in a factory without requiring cross-attaching as a post-installation work.

Another object of the present invention is to provide a method that allows partition walls to be easily created by using this wall panel.

(Means for Solving the Problems) The wall panel according to the present invention has a panel attached to one side of a frame composed of vertical and horizontal crosspieces, and a cloth is pasted on the surface of the panel. The upper and lower ends of the wall panel are fixed to panel supports provided on the ceiling and floor.

Further, in addition to the above, the wall panel according to the present invention is provided with ribs at at least one end in the left and right direction, and adjacent wall panels are connected to each other by coupling the ribs to each other.

The rib portion is a bottom joint, and when the wall panels are connected to each other, the bottom joint becomes a space for placing joint material.

Further, the wall panel according to the present invention has flat end faces in the left-right direction, and a corner member having a cross-sectional cross-section is attached to at least one end face, and is coupled to a column via this corner member.

The method for making a partition wall according to the present invention is to place two wall panels facing each other with their facings facing outward, and to fix the upper and lower ends of these wall panels to panel receivers provided on the ceiling and floor. This creates a partition wall whose both sides are finished with the cloth.

[Effect]

Since the cloth is pre-attached to the facing material of the wall panels at the factory, there is no need to erect the wall panels at the construction site to create partition walls or interior walls, and then attach the cloth afterwards. Wall panels will be made into parts.

In addition, in order to produce wall panels with cloth pasted in advance at a factory, the left and right dimensions of the wall panels were not made that large (but by providing ribs on each wall panel to connect the adjacent wall panels), Partition walls and interior walls of a predetermined area can be created by connecting a plurality of wall panels.

Furthermore, in order to create a partition wall by placing two wall panels with cloth pasted on one side facing each other with the facing facing outward, the partition wall panels with cloth pasted on both sides are manufactured at the factory. As a result, when pasting on both sides of a cross, there is the troublesome work of flipping the partition wall panel for work, and when pasting on a cross, it is necessary to wait until the adhesive has cured before reversing the panel. Furthermore, it is possible to prevent the problem of staining the pasted cloth that has been turned inside out.

In the above, if a corner member with a flat cross-section shape for connecting the wall panel to a pillar is attached to at least one end face of both end faces of the wall panel, the wall panel can be attached to a large horizontal part of a house, for example, extending from pillar to pillar. It becomes possible to manufacture a large panel with a certain size, and since there is no need to provide a rib for coupling a column on the end face of the wall panel, it is possible to eliminate the increase in the types of wall panels caused by such ribs.

[Embodiment] FIG. 1 shows a side sectional view of a wall panel 1 according to an embodiment of the present invention, and FIG. 2 is a plan sectional view thereof.

The frame 2 of the wall panel 1 has horizontal bars 3 and 4 extending in the left and right direction.
．． 5 and vertical bars 6.7.8 extending in the vertical direction,
There are two horizontal bars 4 between the horizontal bars 3.5 at the upper and lower ends, and a panel 9 made of gypsum board is attached to one side of the frame 2. As shown in FIG. 1, between the horizontal bar 3 at the upper end and the panel 9, a guard member 10 is provided which extends upward from the horizontal bar 3, and between the horizontal bar 5 at the lower end and the panel 9. A backing member 11 is provided that extends downward from the crosspiece 5. These padding materials 1
0.11 has a length that reaches both left and right ends of the wall panel 1.

As shown in FIG. 2, a rib 12 is formed on the vertical bar 6 at the right end, and a rib 13 is also formed on the vertical bar 8 at the left end. As described above, the ribs 12 provided at both left and right ends of the frame 2
, 13 protrude left and right outward with the same protrusion ia, but the positions of these ribs 12 and 13 from the surface of the face material 9 are different, and the position of the rib 13 is the same as the position of the rib 12 from the surface of the face material 9. The thickness C of the rib 12 is added to the thickness C of the rib 12. In other words, the position of the rib 13 is shifted by the thickness of the rib 12 from panel 1.
is shifted in the thickness direction. The above ribs 1213 are vertical bars 6
, 8 are formed continuously up to the upper and lower ends.

A cloth 14, which is a decorative material, is attached to the surface of the facing material 9 with an adhesive. The pasting of this cloth 14 is carried out at the factory where the work of attaching the face material 9 to the frame 2 is carried out. Therefore, the work of pasting the cloth 14 on the wall panel l is carried out in advance at the factory and the work is done before production. be done.

FIGS. 3 and 4 are a side sectional view and a plan sectional view showing the case where a partition wall is made using a plurality of wall panels 1 produced in a factory as described above.

As shown in Fig. 3, panel receiving materials 17 are attached to the ceiling 15 and floor 16.
18 is fixed. Two wall panels 1 are placed facing each other with the side material 9 facing outward, and the backing materials 10.11 of these wall panels 1 are applied to both sides of the panel receiving material 17.18 via an adhesive. Then, the upper and lower ends of each wall panel 1 are fixed to the panel receiving members 17 and 18 using fasteners 19 such as screw nails.

When installing the wall panels 1 in this way, work is performed on a plurality of wall panels 1 arranged in the left and right direction. The ribs 12 and 13 of the matched wall panel 1 are overlapped in the thickness direction of the wall panel 1, and these ribs 1
2 and 13 are connected with a fastener 20 using a nail or a stable.

As mentioned above, the rib 13 is attached to the wall panel 1 by the thickness of the rib 12.
Since the ribs 12 and 13 are shifted in the thickness direction of the wall panel 1, it is possible to overlap the ribs 12 and 13 in the thickness direction of the wall panel 1 and connect them with the jacket 20 in order to connect the adjacent wall panels 1 as described above. A plurality of wall panels 1 can be arranged and connected in the left-right direction.

After the above work, as shown in Fig. 3, the surrounding edge 21 is attached to the upper end side of the wall panel 1, and the skirting board 22 is attached to the lower end side surface, so the indigenous tools 19 are hidden by these surrounding edges 21 and the skirting board 22. It will be done. Further, as shown in FIG. 4, a space 23 having a width corresponding to the amount of protrusion of the ribs 12 and 13 formed between the left and right adjacent wall panels 1 is filled with a joint material 24 made of, for example, iron plate or vinyl chloride. As a result, the fasteners 20 of the ribs 12, 13, which serve as bottom joints, are hidden, and joint processing is performed.

Through the above operations, a partition wall whose both sides are finished with the cloth 14 will be completed.

The above was a case of a partition wall that separates rooms inside a building, but in the case of an internal wall installed on the window side of a room, one wall panel 1 is placed with the panel 9 side facing the room. Then, the upper and lower ends of this wall panel 1 are fixed to panel receivers provided on the ceiling and floor in the same manner as described above, and the ribs 12 are attached to the wall panels 1 arranged on the left and right to each other in the same manner as described above. Connect using ゜13.

The partition walls and interior walls thus completed are made using the wall panel 1 with the cloth 14 pasted on the surface of the facing material 9 in advance at the factory, so the installation of the wall panel 1 at the construction site is difficult. There is no need to perform post-work to attach the cloth as in the past, and since the wall panel 1 is made into parts, partition walls and inner walls can be created by assembling with fasteners 19 and 20. . In addition, since ribs 12 and 13 are provided at the left and right ends of each wall panel l to connect adjacent wall panels 1 to each other, the left and right dimensions of the wall panel 1 made in the factory are small. However, by connecting a plurality of wall panels 1 using these ribs 12 and 13, a partition wall or an inner wall of a predetermined area can be created.

Further, according to this embodiment, the fasteners 19 for fastening the upper and lower ends of the wall panel 1 to the panel receiving members 17 and 18 are attached to the surrounding edges 21,
The appearance is good because it is hidden by the baseboard 22, and the fasteners 20 that connect the ribs 12, 13 of adjacent wall panels 1 are also hidden by the joint material 24, giving a good appearance. In addition, when this joint material 24 is made of iron plate, by forming a plurality of holes in the joint material 24 above and below, for example, a shelf can be attached to these holes by inserting and engaging a bracket. Material 2
4 can be used as a mounting bracket when installing a shelf in a room.

Further, according to this embodiment, the partition wall consists of two wall panels 1 with the facings 9 to which the cloth 14 is attached facing outward.
Because the panels are made facing each other, unlike the case where cloth is pasted on both sides of a single panel at the factory and this panel is used to create a partition wall, there is no need for the troublesome work of flipping the panels over to paste the cloth. Furthermore, there is no need to wait for the panel reversal operation until the adhesive pasting the cloth has cured, and furthermore, there is no need to stain the cloth that has been turned over and has already been pasted.

Fig. 5 shows an example of construction of the partition wall 30 and internal walls 31 to 33 of a building.This building is constructed by manufacturing a box-shaped unit in which the upper and lower ends of pillars 34 at the four corners are connected with beams at a factory, and , is a prefabricated house built by combining multiple pieces on the left, right, top and bottom. The work of creating the partition wall 30 and the inner walls 31 to 33 using wall panels may be done in the factory after the box-type units are made in the factory, or it may be done at the construction site after the box-type units are assembled at the construction site. .

In FIG. 5, a partition wall 30 and inner walls 31-33 are made using wall panels 35-42 in addition to the wall panel 1. The left and right dimensions of each wall panel are determined based on the module dimensions, but wall panels are also made whose left and right dimensions are larger or smaller than the module dimensions in order to accommodate the pillars 34 or frame the doorway 43. In addition, wall panels in which ribs 12 and 13 are not provided at both left and right ends, and ribs are provided only at one end in the left and right direction are also produced. Therefore, the ribs of the wall panel need only be provided at at least one end of the wall panel in the left and right direction.

In addition, wall panels forming the partition wall 30 and inner walls 31 to 33
The thickness of the wall panels may be the same, but the wall panels may have different thicknesses to create partition walls and inner walls with the required thickness.

FIG. 6 shows an embodiment of a large wall panel 44 with increased left and right dimensions, and a cloth 14 is also pasted on the face material 9 of this wall panel 44 in advance at the factory.

The wall panel 44 has large left and right dimensions corresponding to the spacing between the columns 34 of the box-type unit described above, and both left and right end surfaces 44A and 44B are flat surfaces without ribs or the like.

A corner member 45 having an angular cross-section is attached to these end surfaces 44A and 44B with a fastener 46 using an adhesive or a screw nail or the like.
Each corner member 45 is connected to the pillar 34 with a fastener 47 such as a Tenx nail. That is, in this embodiment, the corner member 45 is prepared as a separate member from the wall panel 44, and the wall panel 44 has both end surfaces 44A.

It is coupled to the column 34 via a corner member 45 for column coupling attached to the column 44B.

According to this embodiment, it is possible to obtain a large panel corresponding to a plurality of connected wall panels shown in FIGS. 1 to 5, and
Both end surfaces 44A and 44B of the wall panel 44 may be flat surfaces,
There is no need to provide ribs on both end faces to connect the wall panels to the pillars, or ribs to connect the wall panels to each other.
It is no longer necessary to create many types of wall panels in which the positions of these ribs are different or there are no ribs, and the number of types of wall panels can be reduced.

Note that the wall panel is connected to the pillar and, for example, to the doorway 43 shown in FIG.
If the corner member 45 is placed between the end faces 44A and 44B, the corner member 45 is attached to only one of the end faces 44A and 44B, and a member having a shape that matches the frame structure of the doorway 43 is attached to the other end face. Therefore,
The corner member 45 only needs to be attached to at least one of the end faces 44A and 44B.

The wall panels described above with reference to FIG. 6 can be used both for making internal walls and for making partition walls.

[Effects of the Invention] According to the present invention, since the cloth is pasted on the surface of the facing material of the wall panel in advance at the factory and the wall panel is produced as a component, the cloth cannot be pasted after the partition walls and inner walls are made. This eliminates the need for additional work, increases the industrialization rate of wall panels, and provides wall panels suitable for industrialized housing. In addition, each wall panel is provided with a rib on at least one end in the left and right direction, and this rib allows the adjacent wall grooves to be connected to each other on the left and right, so the left and right dimensions of the wall panel do not need to be increased that much. However, by connecting a plurality of wall panels, it is possible to create a partition wall or an inner wall having a predetermined area. Furthermore, by arranging two wall panels facing each other with the facing sides facing outward, it is possible to easily create a partition wall.

In addition, because a flat cross-section corner member for connecting columns is attached to at least one of both end faces of the wall panel, it is possible to increase the size of the wall panel and reduce the number of types of wall panels. can.

[Brief explanation of drawings]

Fig. 1 is a side sectional view showing a wall panel according to an embodiment of the present invention, Fig. 2 is a plan sectional view thereof, and Fig. 3 is a side sectional view showing a partition wall made of flannel. Figure 4 is a plan sectional view of the same, Figure 5 is a plan sectional view of a building showing a specific example of construction of partition walls and interior walls, and Figure 6 is an example of a wall panel in which a corner member with a cross-sectional cross-section is used. FIG. l, 35-42.44... Wall panel, 2... Frame, 3-5... Horizontal bar, 6-8... Vertical bar, 9... Face material, 1o, ti... Covering material, 12.13...rib,
14...Cross, 15...Ceiling, 16...Floor, 1
7.18...Panel support material, 19,20,46.47
... Fastening tool, 45... Corner member.

Claims (4)

[Claims] (1) A panel is attached to one side of the frame, which is made up of vertical and horizontal crosspieces, and a cloth is attached to the surface of this panel, and the top and bottom ends are attached to panel receivers installed on the ceiling and floor. A wall panel characterized by being fixed and installed. (2) The wall panel according to claim 1, characterized in that a rib is provided at at least one end in the left and right direction for connecting adjacent panels to each other. (3) The wall panel according to claim 1, wherein both end faces in the left and right direction are flat faces, and at least one end face is provided with a flat cross-section L-shaped corner member for coupling the pillars. (4) The two wall panels according to any one of claims 1 to 3 are placed facing each other with the facing side facing outward, and the upper and lower ends of these wall panels are connected to panel receivers provided on the ceiling and floor. A method of making a partition wall that is fixed to wood and has both sides finished with the cloth.