JP2843635B2 - 連続誘導溶接装置 - Google Patents

連続誘導溶接装置

Info

Publication number
JP2843635B2
JP2843635B2 JP2056811A JP5681190A JP2843635B2 JP 2843635 B2 JP2843635 B2 JP 2843635B2 JP 2056811 A JP2056811 A JP 2056811A JP 5681190 A JP5681190 A JP 5681190A JP 2843635 B2 JP2843635 B2 JP 2843635B2
Authority
JP
Japan
Prior art keywords
inductor
plate
continuous
hole
packing material
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP2056811A
Other languages
English (en)
Other versions
JPH02282027A (ja
Inventor
ホルムストローム ゲルト
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
TETORA RABARU HOORUDEINGUSU E FUINANSU SA
Original Assignee
TETORA RABARU HOORUDEINGUSU E FUINANSU SA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by TETORA RABARU HOORUDEINGUSU E FUINANSU SA filed Critical TETORA RABARU HOORUDEINGUSU E FUINANSU SA
Publication of JPH02282027A publication Critical patent/JPH02282027A/ja
Application granted granted Critical
Publication of JP2843635B2 publication Critical patent/JP2843635B2/ja
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B6/00—Heating by electric, magnetic or electromagnetic fields
    • H05B6/02—Induction heating
    • H05B6/10—Induction heating apparatus, other than furnaces, for specific applications
    • H05B6/101—Induction heating apparatus, other than furnaces, for specific applications for local heating of metal pieces
    • H05B6/103—Induction heating apparatus, other than furnaces, for specific applications for local heating of metal pieces multiple metal pieces successively being moved close to the inductor
    • H05B6/104—Induction heating apparatus, other than furnaces, for specific applications for local heating of metal pieces multiple metal pieces successively being moved close to the inductor metal pieces being elongated like wires or bands
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K13/00—Welding by high-frequency current heating
    • B23K13/01—Welding by high-frequency current heating by induction heating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K13/00—Welding by high-frequency current heating
    • B23K13/01—Welding by high-frequency current heating by induction heating
    • B23K13/02—Seam welding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/34—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement"
    • B29C65/36—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction
    • B29C65/3604—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction characterised by the type of elements heated by induction which remain in the joint
    • B29C65/3656—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction characterised by the type of elements heated by induction which remain in the joint being a layer of a multilayer part to be joined, e.g. for joining plastic-metal laminates
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/34—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement"
    • B29C65/36—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction
    • B29C65/3668—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction characterised by the means for supplying heat to said heated elements which remain in the join, e.g. special induction coils
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/34—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement"
    • B29C65/36—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction
    • B29C65/3672—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction characterised by the composition of the elements heated by induction which remain in the joint
    • B29C65/3676—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction characterised by the composition of the elements heated by induction which remain in the joint being metallic
    • B29C65/368—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction characterised by the composition of the elements heated by induction which remain in the joint being metallic with a polymer coating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
    • B29C65/4805—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the type of adhesives
    • B29C65/481—Non-reactive adhesives, e.g. physically hardening adhesives
    • B29C65/4815—Hot melt adhesives, e.g. thermoplastic adhesives
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
    • B29C65/50—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like
    • B29C65/5042—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like covering both elements to be joined
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/01—General aspects dealing with the joint area or with the area to be joined
    • B29C66/05—Particular design of joint configurations
    • B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/112—Single lapped joints
    • B29C66/1122—Single lap to lap joints, i.e. overlap joints
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
    • B29C66/43—Joining a relatively small portion of the surface of said articles
    • B29C66/432—Joining a relatively small portion of the surface of said articles for making tubular articles or closed loops, e.g. by joining several sheets ; for making hollow articles or hollow preforms
    • B29C66/4322—Joining a relatively small portion of the surface of said articles for making tubular articles or closed loops, e.g. by joining several sheets ; for making hollow articles or hollow preforms by joining a single sheet to itself
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
    • B29C66/45—Joining of substantially the whole surface of the articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/47—Joining single elements to sheets, plates or other substantially flat surfaces
    • B29C66/472—Joining single elements to sheets, plates or other substantially flat surfaces said single elements being substantially flat
    • B29C66/4722—Fixing strips to surfaces other than edge faces
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/72—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
    • B29C66/723—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being multi-layered
    • B29C66/7232—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being multi-layered comprising a non-plastics layer
    • B29C66/72321—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being multi-layered comprising a non-plastics layer consisting of metals or their alloys
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/739—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/7392—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
    • B29C66/73921—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic characterised by the materials of both parts being thermoplastics
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/80—General aspects of machine operations or constructions and parts thereof
    • B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
    • B29C66/818—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the cooling constructional aspects, or by the thermal or electrical insulating or conducting constructional aspects of the welding jaws or of the clamps ; comprising means for compensating for the thermal expansion of the welding jaws or of the clamps
    • B29C66/8187—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the cooling constructional aspects, or by the thermal or electrical insulating or conducting constructional aspects of the welding jaws or of the clamps ; comprising means for compensating for the thermal expansion of the welding jaws or of the clamps characterised by the electrical insulating constructional aspects
    • B29C66/81871—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the cooling constructional aspects, or by the thermal or electrical insulating or conducting constructional aspects of the welding jaws or of the clamps ; comprising means for compensating for the thermal expansion of the welding jaws or of the clamps characterised by the electrical insulating constructional aspects of the welding jaws
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/80—General aspects of machine operations or constructions and parts thereof
    • B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
    • B29C66/834—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools moving with the parts to be joined
    • B29C66/8341—Roller, cylinder or drum types; Band or belt types; Ball types
    • B29C66/83411—Roller, cylinder or drum types
    • B29C66/83413—Roller, cylinder or drum types cooperating rollers, cylinders or drums
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/80—General aspects of machine operations or constructions and parts thereof
    • B29C66/84—Specific machine types or machines suitable for specific applications
    • B29C66/849—Packaging machines
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/72—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
    • B29C66/723—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being multi-layered
    • B29C66/7232—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being multi-layered comprising a non-plastics layer
    • B29C66/72327—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being multi-layered comprising a non-plastics layer consisting of natural products or their composites, not provided for in B29C66/72321 - B29C66/72324
    • B29C66/72328—Paper
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/80—General aspects of machine operations or constructions and parts thereof
    • B29C66/87—Auxiliary operations or devices
    • B29C66/872—Starting or stopping procedures
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2705/00—Use of metals, their alloys or their compounds, for preformed parts, e.g. for inserts
    • B29K2705/02—Aluminium
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2995/00—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds
    • B29K2995/0003—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds having particular electrical or magnetic properties, e.g. piezoelectric
    • B29K2995/0008—Magnetic or paramagnetic
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00—Other particular articles
    • B29L2031/712—Containers; Packaging elements or accessories, Packages

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Power Engineering (AREA)
  • Electromagnetism (AREA)
  • Package Closures (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)
  • General Induction Heating (AREA)
  • Arc Welding In General (AREA)
  • Closing Of Containers (AREA)
  • Basic Packing Technique (AREA)
  • Manufacturing Of Electrical Connectors (AREA)

Description

【発明の詳細な説明】 ［産業上の利用分野］ 本発明は、一方には好ましくはアルミニウム箔の金属
層を他方には熱可塑性材料の表面コーティングを有する
積層パッキング材料の移動するウエブに沿って誘導加熱
により連続溶接を連続的に実施する装置に関する。
［従来技術］ 誘導加熱による積層パッキング材料の溶接は周知であ
り、包装産業に使用されている。そのような積層材料の
一例は、紙および厚紙のキャリヤ、アルミニウム箔およ
び積層の内外面に沿う熱可塑性材料のコーティングを有
する。
誘導溶接の技術は、交流の流れる導体の周りの磁場が
隣接する導電性材料に電流を誘導しうることに基づき、
それは材料の抵抗に応じて多かれ少なかれ材料のかなり
の加熱を生ずる。従って、誘導溶接においては、所要の
溶接が受け入れられるような同じ形状の誘導子ループま
たはコイルがアルミニウム箔を含んだ積層に隣接して取
り付けられ、積層は接合される材料に一緒に押し付けら
れる。アルミニウム箔は、適当に選択された電流、周波
数および処理期間によって、コイルに対応するパターン
に加熱され、材料は所要の温度、すなわち熱可塑性材料
の隣接した層をシール温度まで加熱するのに十分な温度
まで加熱され、重なり合った熱可塑性材料を一緒に融解
させ、緊密な、耐久性のあるシールを製造することがで
きる。
現代の液体包装品を製造する方法において、熱可塑性
材料でコーティングされた平坦なウエブは、充填機械で
管に形成され、その後に内容物を充填され、互いに離れ
て位置する狭い区域に沿って管の縦方向に対して直角に
シールされる。
これに関連して、パッキング材料管を個々の包装品に
分割する横方向溶接に、誘導溶接を使用することが普通
である。
平らなパッキング材料のウエブから連続パイプすなわ
ち管を製造する際、ウエブの端部区域は重なり接触状に
重ね合わされ、その後、前記重なった端部区域は加熱お
よび表面融着によって結合される。
平らなウエブから連続管を製造する普通の方法は、重
なった端部区域を高温空気の力を借りて一緒に溶接する
こと、いわゆる縦方向接合溶接を含み、その方法によっ
て重なり合った熱可塑性層はシール温度に加熱され、そ
の後これらの層は一緒に加熱されまた同時に冷却され
る。
極めて屡々、一つの端部区域は狭い熱可塑性物質の条
片を設けられ、該条片は、二つの端部区域が連続管を作
るため一緒にされる前に、まず材料ウエブの一つの端部
区域に溶接される。
これは、接合部が熱可塑性物質によって完全に覆われ
た包装の内側に得られるように、実施される。さもなけ
れば、接合部の一端は包装内側に向かって開き、これ
は、パッキング積層の紙または厚紙のキャリヤ層が内容
物に直接接触し、内容物がその後キャリヤ層に侵入し紙
繊維を溶解し得ることを意味する。熱可塑性条片の溶接
も、縦方向接合部と同様に全体的に高温空気で実施され
る。
［発明が解決すべき課題］ しかしながら、この方法は、充填機械の比較的長いウ
オームアップ期間、すなわち、高温空気要素を加熱する
のに必要な時間を要する。さらに、充填機械の短い生産
停止において、中断なしに連続した長い縦方向接合部を
得るように接合部を再加熱する必要がある。そのような
装置は、現在、工程を完全に自動化するため多数の可動
部分を要する。それは、接合部を互いに押し付ける加圧
ローラを外さなければならず、かつ別の加熱要素によっ
て加圧ローラの下の区域を加熱しなければならないから
である。
本発明の目的は、積層パッキング材料の溶接を誘導加
熱によって実施しうる装置を得ることにある。
本発明の別の目的は、機械の加熱時間を減少しかつ短
い生産停止に伴う再加熱の不便さを回避することにあ
る。
［課題を解決するための手段］ 上記およびその他の目的は、本発明の連続誘導溶接装
置によって達成される。この装置は、交流電源に接続し
た導電コイルから誘電熱を用いて、熱可塑性材料で被覆
された少なくとも一つの金属層を有する積層パッキング
材料の移動するウエブに沿って連続溶接を行うものであ
る。装置は、導電材料から成る少なくとも一つの誘導子
板を具備した誘導子を有し、この誘導子板には、誘導子
板の長手方向に沿って非対称状に延在する第１の透孔
と、該透孔から誘導子板の外側縁の一つまで延在する第
２の透孔とが設けられる。誘導子板は、第２の透孔のど
ちら側でも交流電源に電気的に接続可能である。この装
置は第１の透孔が長い誘導子板の長さの大部分にわたっ
て延在し、それによって該誘導子板を幅の広い部分と狭
い部分に分割し、広い部分が狭い部分の幅よりも少なく
とも２倍幅広であることを特徴とする。
以下、図面を参照して本発明の実施例を詳細に説明す
る。
［実施例］ 第１図および第２図には、互いにある距離を隔てて設
けられたほぼ同じ形状の２つの長い金属板１を有する装
置が示されている。装置の誘導子を構成するこれらの金
属板には、金属板１の長さの大部分に沿って延びる第１
の透孔２が設けられている。第１の透孔２は板１の幅に
対して非対称的に設けられている。板は、互いに近接し
て或は互いにある距離をおいて設置されかつ金属板に対
応する面をカバーするように構成された金属ワイヤまた
は金属条片によって置換することができる。
好ましい実施例において、第１の透孔２は板１を狭い
部分４と広い部分３とに分割し、広い部分３は狭い部分
４（幅ｄ）より３倍以上広い。スペースがないために３
倍広い部分３を形成することができない場合には、広い
部分３を狭い部分４の２倍にすることができる。しかし
ながら、この場合には、広い部分３の下側のパッキング
材料８の増大加熱を考慮に入れる要がある。二つの誘導
子板１の距離は、中間パッキング材料８に対する良好な
誘導的結合が得られるように、選択しなければならな
い。第２図において、その距離は幅ｄの半分或は半分以
下になるように選択される。
金属板１の長さは、それらが少なくともほぼ１カット
オフ長さ、すなわちパッキング材料８の二つの横方向接
合部間の距離となるように選択される。このようにし
て、比較的長い板１はパッキング材料８が装置を通って
移動する時に速度の差によって生ずる加熱の差を平均化
するのに役立つため、一層均一な加熱が得られる。
パッキング材料８の運動方向に関して誘導子１の遠い
端部には、孔５が設けられている。この孔５には、誘導
子の加熱区域内に一つ以上の加圧ローラ６が設置されて
いる。加圧ローラ６はある種の電気絶縁性の材料から作
られ、かつフェライトリング７が同心に挿入されてい
る。
板１には、第１の透孔２から板１の端部の一つまで、
第２の透孔12が設けられ、第２の透孔12を画定する二つ
の側面は互いに電気的に絶縁されている。したがって、
電流は、第２の透孔12の一方の側の点13を交流電源10の
第１端子に接続し、かつ交流電源の第２端子を第２の透
孔12の他方の側の点14に接続することにより、板１を通
って流れる。
第２図は、熱可塑性物質の条片９を装置に導入しかつ
誘導的に加熱されたパッキング材料の端部８に溶接する
方法を示す。加圧ローラ６は、溶接工程から良好な接着
が得られることを確実にする。
第３図には、二枚の板１が交流電源、すなわち、一定
出力が得られかつ最適な溶接工程のために制御すること
のできるいわゆるIH発電機に接続される方法が示されて
いる。金属板１の熱損失は比較的少なく、周囲に対する
熱発散に関する問題は無視できる。そこで、装置全体
を、排熱の拡散を考慮する必要なく、充填機械に設置す
ることができる。
二枚の誘導子板１は互いに接続され、それらは直列に
接続された二つのコイルを構成する。その結果、同じ方
向の電流が両方の誘導子板１に流れ、フラッタ、すなわ
ち装置を通る運動中に垂直に変化するとしても、中間パ
ッキング材料８には有効に誘導された電流が得られる。
中間材料８に誘導された電流は、誘導子板１における
場合と、ほぼ同じ広がりおよび密度を生ずる。もし板１
の第１の透孔２が板１を狭い部分４（ｄ）と広い部分３
（ａ・ｄ）に分割すると（上記実施例におけるａは＝３
である）、下記の出力ファクターが得られる。
狭い部分４におけるパッキング材料８の抵抗をＲとす
ると、広い部分３の抵抗はR/aである。
短い側面を計算上無視すると、パッキング材料８にお
いて発生する全出力Ptotは、 Ptot＝I2（Ｒ＋R/a） である。
二つの部分における動力の発生は、下記の式によって
比較できる。
である。
誘導子板１におけるそのような分配によって、狭い部
分４に得られる出力は、広い部分３に得られる出力の３
倍となる。
そこで、誘導子板１の広い部分３の下の中間材料８に
おける加熱は、出力比がａに等しくかつ広い幅３がａ倍
の質量を有すると計算される。加熱比はa2、実施例では
32＝９になる。すなわち、狭い部分４における加熱は広
い部分３の加熱の９倍となる。
実際、このことは、誘導子板１の狭い部分４の下を通
る材料８は熱可塑性物質が溶融しかつ他端と或は熱可塑
性条片９と一緒に溶接される範囲まで加熱されることを
示している。広い部分３の下を通る材料８においては、
材料８を僅かに温めることのできる電流が誘導される。
加圧ローラ６が配置された孔５においては、供給され
る電流が板１の形状に従い、その結果、パッキング材料
端部８から離れる。パッキング材料８に誘導された電流
はできるだけ緊密に板１に沿うように流れ、したがっ
て、誘導された電流は加圧ローラ６の下を孔５の遠い端
部まで達する。
加圧ローラ６はほぼ電気絶縁材料から作られ、フェラ
イトリング７を同心的に挿入され、そこで電気絶縁材料
がフェライトリング７を囲む。加圧ローラ６の軸線上に
軸方向に設けられたフェライトリング７は、材料端部８
の直ぐ上下に存在しない板１の代わりに、端部に沿う誘
導電流の制御に役立つ。第１図において、フェライトリ
ング７は同リングが溝のほぼ延長部にくるように設置さ
れる。
何等かの理由で充填機械の短期の生産停止が必要であ
る場合、溶接は加圧ローラ６の接触点11まで実施され
る。誘導溶接を余熱期間なしに直接起動することによ
り、また機械が再始動する時に材料８が加圧ローラ６の
直ぐ下で加熱されるため、長い接合部のいかなる部分も
シールされないままになることはない。
第４図には、誘導加熱により連続した管をシールする
装置を具体化する方法が図示されている。装置は、第１
図に示すように、二枚のいちじるしく長い金属板１より
なり、板は僅かに湾曲して管の形成を容易にしている。
取付用15と電流供給用16,17の別々の脚は、たとえば、
装置全体の固定装置を兼ねた絶縁板によって互いに絶縁
される。図示を明確にするため、第４図には絶縁板を図
示していない。
脚18,19だけが互いに電気的に接続され、第５図にも
図示されている。電流供給脚16,17は、交流を装置に供
給するIH発電機10に接続されている。
第１図から第３図に示す平面図に対する態様で、一つ
以上の加圧ローラ６が誘導子板１内の孔５に設けられて
いる。この実施例の孔５を囲む金属は、加圧ローラ６の
下の誘導電流を増強するため多数回巻いたコイルを構成
するように形成され、そのため、容易にシールされた縦
方向接合部はいかなる点においても弱くなく、したがっ
て完成した包装に漏洩を生ずることがない。
上記記載から、本発明は移動する包装材料のウエブを
誘導熱によって連続的に溶接する装置を可能にするもの
であることが明らかである。本発明装置は、ウオーミン
グアップ期間を要せず、かつ排熱により周囲を混乱させ
ることはない。
本発明装置はまた、短い停止の場合、余分の加熱要素
とそのための機械部品および加圧ローラの運動を含む解
決法を採用することなしに、連続溶接を達成することが
でる。
［発明の効果］ 本発明は、導電材料から成る少なくとも一枚の誘導子
板に、板の幅に関して非対称な透孔を設けて、板を幅の
狭い部分と、その部分よりも少なくとも２倍幅の広い部
分とに分割し、この誘導子板を、幅の広い部分および狭
い部分間に電流を通す誘導コイルとして用いることによ
り、積層パッキング材料の溶接を誘導加熱によって実施
すると共に、加熱時間を減少し、且つ短い生産停止に伴
う再加熱の不便さを回避することができる。
【図面の簡単な説明】
第１図は装置の略平面図であり、第２図は装置の略側面
図であり、第３図は装置を電気的に接続する方法および
電流を流す方法を示す図であり、第４図は連続管溶接装
置実施例の略図であり、第５図は第４図に含まれた装置
を電気的に接続する方法を示す図である。 １……誘導子板、２……第１の透孔、３……広い部分、 ４……狭い部分、５……孔、６……ローラ、 ７……フェライトリング、８……パッキング材料、 ９……熱可塑性材料の条片、12……第２の透孔。

Claims (7)

    (57)【特許請求の範囲】
  1. 【請求項１】交流電源（10）に接続した導電コイルから
    の誘導熱を用いて、熱可塑性材料で被覆された少なくと
    も一つの金属層を有する積層パッキング材料（８）の移
    動するウエブに沿って連続溶接を行う溶接装置であっ
    て、導電材料から成る少なくとも一つの誘導子板（１）
    を具備した誘導子を有し、この誘導子板には、誘導子板
    （１）の長手方向に沿って非対称状に延在する第１の透
    孔（２）と、該透孔から誘導子板（１）の外側縁の一つ
    まで延在する第２の透孔（12）とが設けられ、誘導子板
    （１）が第２の透孔（12）のどちら側でも交流電源（1
    0）に電気的に接続可能である連続誘導溶接装置におい
    て、 第１の透孔（２）は長い誘導子板（１）の長さの大部分
    にわたって延在し、それによって該誘導子板を幅の広い
    部分（３）と狭い部分（４）に分割し、広い部分（３）
    が狭い部分（４）の幅（ｄ）よりも少なくとも２倍幅広
    であることを特徴とする連続誘導溶接装置。
  2. 【請求項２】請求項１記載の装置において、誘導子は、
    互いにある距離だけ離れて配置されかつ直接に接続され
    た二つのコイルを構成するように互いに電気的に接続さ
    れた同じ形状および構造の二枚の誘導子板よりなる連続
    誘導溶接装置。
  3. 【請求項３】請求項１記載の装置において、誘導子板
    （１）の広い部分（３）は狭い部分（４）よりも少なく
    とも３倍幅広である連続誘導溶接装置。
  4. 【請求項４】請求項２記載の装置において、二枚の誘導
    子板（１）の間の距離が誘導子板（１）の狭い部分
    （４）の幅の半分ないし半分以下である連続誘導溶接装
    置。
  5. 【請求項５】請求項４記載の装置において、パッキング
    材料（８）のウエブは二枚の誘導子板（１）の間を移動
    するように構成され、パッキング材料（８）のウエブの
    溶接される部分は誘導子板（１）と平行に、該誘導子板
    の狭い部分（４）に沿って移動する連続誘導溶接装置。
  6. 【請求項６】請求項１から５のいずれか一項に記載の装
    置において、一つ以上の加圧ローラ（６）が誘導子内に
    配置される連続誘導溶接装置。
  7. 【請求項７】請求項６記載の装置において、加圧ローラ
    （６）はほぼ電気絶縁材料から作られ、中心にフェライ
    トリング（７）を挿入され、電気絶縁材料がフェライト
    リング（７）を同心に囲んでいる連続誘導溶接装置。
JP2056811A 1989-03-13 1990-03-09 連続誘導溶接装置 Expired - Fee Related JP2843635B2 (ja)

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SE8900874L (sv) 1990-09-14
HUT53017A (en) 1990-09-28
DK0387512T3 (da) 1993-09-27
SE8900874D0 (sv) 1989-03-13
CA2011131A1 (en) 1990-09-13
KR960001589B1 (ko) 1996-02-02
EP0387512B1 (en) 1993-08-11
AU5120490A (en) 1990-09-13
CS9001195A2 (en) 1991-08-13
HU207822B (en) 1993-06-28
HU901190D0 (en) 1990-05-28
DE69002663T2 (de) 1993-11-25
SE464019B (sv) 1991-02-25
RU1830025C (ru) 1993-07-23
CZ277768B6 (en) 1993-04-14
AU621205B2 (en) 1992-03-05
US5001319A (en) 1991-03-19
ES2044247T3 (es) 1994-01-01
DE69002663D1 (de) 1993-09-16
CA2011131C (en) 1994-08-02
KR900014073A (ko) 1990-10-05
JPH02282027A (ja) 1990-11-19
ATE92867T1 (de) 1993-08-15
DD292404A5 (de) 1991-08-01
EP0387512A1 (en) 1990-09-19

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