JP2021528043A - 三重カプセル及びそれを製造する装置及び方法 - Google Patents
三重カプセル及びそれを製造する装置及び方法 Download PDFInfo
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- JP2021528043A JP2021528043A JP2020557962A JP2020557962A JP2021528043A JP 2021528043 A JP2021528043 A JP 2021528043A JP 2020557962 A JP2020557962 A JP 2020557962A JP 2020557962 A JP2020557962 A JP 2020557962A JP 2021528043 A JP2021528043 A JP 2021528043A
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Images
Classifications
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- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B15/00—Chemical features or treatment of tobacco; Tobacco substitutes, e.g. in liquid form
- A24B15/18—Treatment of tobacco products or tobacco substitutes
- A24B15/28—Treatment of tobacco products or tobacco substitutes by chemical substances
- A24B15/281—Treatment of tobacco products or tobacco substitutes by chemical substances the action of the chemical substances being delayed
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- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
- A24D3/02—Manufacture of tobacco smoke filters
- A24D3/0204—Preliminary operations before the filter rod forming process, e.g. crimping, blooming
- A24D3/0212—Applying additives to filter materials
- A24D3/0216—Applying additives to filter materials the additive being in the form of capsules, beads or the like
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- A—HUMAN NECESSITIES
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- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
- A24D3/06—Use of materials for tobacco smoke filters
- A24D3/061—Use of materials for tobacco smoke filters containing additives entrapped within capsules, sponge-like material or the like, for further release upon smoking
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B01J13/02—Making microcapsules or microballoons
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J13/00—Colloid chemistry, e.g. the production of colloidal materials or their solutions, not otherwise provided for; Making microcapsules or microballoons
- B01J13/02—Making microcapsules or microballoons
- B01J13/20—After-treatment of capsule walls, e.g. hardening
- B01J13/206—Hardening; drying
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J13/00—Colloid chemistry, e.g. the production of colloidal materials or their solutions, not otherwise provided for; Making microcapsules or microballoons
- B01J13/02—Making microcapsules or microballoons
- B01J13/20—After-treatment of capsule walls, e.g. hardening
- B01J13/22—Coating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/06—Solidifying liquids
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Dispersion Chemistry (AREA)
- Engineering & Computer Science (AREA)
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- Health & Medical Sciences (AREA)
- General Health & Medical Sciences (AREA)
- Toxicology (AREA)
- General Chemical & Material Sciences (AREA)
- Cigarettes, Filters, And Manufacturing Of Filters (AREA)
- Manufacturing Of Micro-Capsules (AREA)
- Medical Preparation Storing Or Oral Administration Devices (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
Abstract
Description
Claims (15)
- 三重カプセルを製造する方法であって、
内装材、中間膜材、及び外膜材を供給する段階と、
ノズルマウントを介して前記内装材、前記中間膜材、及び前記外膜材を供給され、前記内装材を吐出する第1ノズル、前記中間膜材を吐出する第2ノズル及び前記外膜材を吐出する第3ノズルが同心状に配列される三重ノズルを介して前記内装材、前記中間膜材、及び前記外膜材に対する共押出(coextrusion)を行うことで、三重成形体を吐出する段階と、
冷却材を循環させ、前記三重成形体を冷却することにより、前記三重カプセルを形成する段階と、を含む、方法。 - 前記第1ノズルの排出口直径は、1.0mm以上3.0mm以下であり、
前記第2ノズルの排出口直径は、前記第1ノズルの排出口直径より0.5mm以上2.5mm以下ほどさらに大きく、
前記第3ノズルの排出口直径は、前記第2ノズルの排出口直径より1.0mm以上3.0mm以下ほどさらに大きい、請求項1に記載の方法。 - 前記内装材の含量は、8mg以上115mg以下である、請求項1または2に記載の方法。
- 前記中間膜材の融点は、38℃以上95℃以下である、請求項1から3のいずれか一項に記載の方法。
- ASTM D1321による前記中間膜材の硬度は、9PU以上156PU以下である、請求項1から4のいずれか一項に記載の方法。
- 前記三重カプセルの破砕強度は、0.3kgf以上3.5kgf以下である、請求項1から5のいずれか一項に記載の方法。
- 三重カプセルを製造する装置であって、
内装材、中間膜材、及び外膜材を供給する材料供給部と、
前記内装材、前記中間膜材、及び前記外膜材を供給されるノズルマウントと、
前記内装材を吐出する第1ノズル、前記中間膜材を吐出する第2ノズル、及び前記外膜材を吐出する第3ノズルが同心状に配列される三重ノズルと、を含み、
前記内装材、前記中間膜材、及び前記外膜材に対する共押出(coextrusion)を行うことで、三重成形体を吐出する成形部と、
冷却材を循環させ、前記三重成形体を冷却することにより、前記三重カプセルを形成する冷却部と、を含む、装置。 - 前記第1ノズルの排出口直径は、1.0mm以上3.0mm以下であり、
前記第2ノズルの排出口直径は、前記第1ノズルの排出口直径より0.5mm以上2.5mm以下ほどさらに大きく、
前記第3ノズルの排出口直径は、前記第2ノズルの排出口直径より1.0mm以上3.0mm以下ほどさらに大きい、請求項7に記載の装置。 - 前記内装材が前記成形部に供給される温度は、20℃以上80℃以下であり、
前記中間膜材が前記成形部に供給される温度は、20℃以上150℃以下であり、
前記外膜材が前記成形部に供給される温度は、20℃以上80℃以下である、請求項7または8に記載の装置。 - 前記中間膜材の融点は、38℃以上95℃以下である、請求項7から9のいずれか一項に記載の装置。
- ASTM D1321による前記中間膜材の硬度は、9PU以上156PU以下である、請求項7から10のいずれか一項に記載の装置。
- 前記三重カプセルの破砕強度は、0.3kgf以上3.5kgf以下である、請求項7から11のいずれか一項に記載の装置。
- シガレットに含まれるシームレス(seamless)カプセルであって、
水溶性溶媒及び水溶性香料を含み、2.5mm以上6.0mm以下の直径を有する内装材と、
脂溶性ワックス(wax)を含み、0.1mm以上1.0mm以下の厚さを有する中間膜材と、
水溶性高分子物質を含み、0.3mm以上1.5mm以下の厚さを有する外膜材と、を含み、
前記中間膜材の融点は、38℃以上95℃以下である、シームレスカプセル。 - ASTM D1321による前記中間膜材の硬度は、9PU以上156PU以下である、請求項13に記載のシームレスカプセル。
- 前記カプセルの破砕強度は、0.3kgf以上3.5kgf以下である、請求項13または14に記載のシームレスカプセル。
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