JP2020007555A - 接着剤製剤及びそれを用いたクレープ加工方法 - Google Patents
接着剤製剤及びそれを用いたクレープ加工方法 Download PDFInfo
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- C09J103/00—Adhesives based on starch, amylose or amylopectin or on their derivatives or degradation products
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- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
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Abstract
Description
FormFiber-Water Slurry 繊維−水スラリーを形成する
Form WetTissue Paper Web 湿潤ティッシュペーパーウェブを形成する
Dewater andPartially Dry Wet Paper Web (e.g., mechanical dewatering and/or TAD) 湿潤ペーパーウェブを脱水及び部分乾燥させる(例えば、機械的脱水及び/又はTAD)
TransferPartially Dried Paper Web To Adhesive Dryer Surface Of Yankee Dryer
部分乾燥させたペーパーウェブをヤンキードライヤの接着性乾燥機表面に搬送する
CompleteDrying of Paper Web On Creping Dryer
クレーピング乾燥機上でペーパーウェブを完全に乾燥させる
Crepe TissueWeb On Dryer 乾燥機上でティッシュウェブをクレープ加工する
CollectDecontacted Creped Tissue Web
クレープ加工されたティッシュウェブを脱離して回収する
Add/CombineCreping Adhesive Formulation Component(s) Including Alkoxylated Starch ForSpray Boom
スプレーブームに対して、アルコキシル化デンプンを含むクレーピング接着剤製剤成分(複数の場合もある)を添加する/合わせる
Coat CrepingAdhesive Composition On Dryer Surface of Yankee Dryer and Form Adhesive DryerSurface ヤンキードライヤの乾燥機表面上をクレーピング接着剤組成物でコーティングして、接着性乾燥機表面を形成する
図2
CarryingFabric 運搬用織物
Tissue Web ティッシュウェブ
Creped Web クレープ加工されたウェブ
Fabric Side 織物側
Soft Roll 柔軟なロール
Dryer Side 乾燥機側
図3
Coat TADfabric with Adhesive Formulation Including Alkoxylated Starch
アルコキシル化デンプンを含む接着剤製剤でTAD織物をコーティングする
Apply WetTissue Web onto coated TAD fabric and Transfer to TAD Dryer (with or withoutforeshortening)
コーティングされたTAD織物上に湿潤ティッシュウェブを塗布し、TAD乾燥機まで運搬する(短縮化を伴っても伴わなくとも)
Dry Web OnTAD fabric Using Hot Air Through Drying
熱風乾燥を用いてTAD織物上でウェブを乾燥させる
SeparateTissue Web from TAD fabric For Collection
TAD織物からティッシュウェブを分離して回収する
図4
Dryer Hood ドライヤフード
Through Dryer 通風乾燥機
Moist Web 湿ったウェブ
TAD Fabric TAD織物
Air Flow 空気流
Dried Web 乾燥したウェブ
図6
Dryer Hood ドライヤフード
Pressure Roll 加圧ロール
Wet Web 湿潤ウェブ
Yankee Dryer ヤンキードライヤ
Web MoistureProfile ウェブ水分プロファイル
Crepe Blade クレープ刃
Creped Tissue クレープ加工されたティッシュ
図7
Coating FilmTack Curve vs. Tissue Moisture Content
ティッシュ含水率に対する塗膜粘着性曲線
Counting FilmTack 被膜粘着性計数値
MoistureContent of Tissue ティッシュの含水率
図8
Tack Curvevs. Tissue Moisture Content
ティッシュ含水率に対する粘着性曲線
Tack 粘着性
TissueMoisture Content ティッシュ含水率
PresentInvention 本発明
Control (PAAEalone) 対照(PAAE単独)
図9
Tack Curvevs. Tissue Moisture Content
ティッシュ含水率に対する粘着性曲線
Tack 粘着性
Control 対照
2.5 % solidcontent 固形分含有量2.5 %
as-is そのまま
TissueMoisture Content ティッシュ含水率
本実施例では、陽イオン性アルコキシル化デンプン(「XP13-2228 JTA」)を、単独の接着剤として、又は水分散液中で別のコーティング接着剤と50:50 wt:wt配合物として合わせて含有する接着剤製剤(固形分含有量2.5 wt%)を調製した。陽イオン性アルコキシル化デンプンは、化工デンプンであるものとした。この化工デンプンは、改質炭水化物水分散液として、Penford Products Co.から商品名TOPCOAT(商標)L95(30 %固形分、pH=5.0〜6.0、DS=0.15、注入可能な液体形態)で商業的に得られる。DSは電荷密度の尺度である。幾つかの製剤に使用される種々の接着剤化学物質は、ポリマーを含有する組成物とし、これらは、ポリ(アミドアミン)エピクロロヒドリン(PAAE)を含む通常の湿潤紙力増強用樹脂(「WSR」、BUBOND(商標)167として市販されている)、又はBUBOND(商標)2624(「2624」)及びBUBOND(商標)2620(「2620」)として商業的に得られる改質PAAE樹脂とした。上述のBUBOND(商標)製品は、架橋性ポリマーの供給源となる改質PAAE製品であり、これは、Buckman LaboratoriesInternational(Memphis TN USA)の製品である。各製剤の成分(単数又は複数)は、脱イオン水中で希釈して、固形分含有量(有効成分含有量(actives content))2.5 wt%及び含水量97.5 wt%を得た。陽イオン性アルコキシル化デンプンと種々の接着剤成分(PAAE供給源)とを組み合わせた製剤中では、各接着剤が、希釈製剤中に97.5 wt%の水と合わせて1.25 wt%の量で含まれるように、種々の接着剤を50:50(wt基準)混合比で合わせた。
通常の湿潤紙力増強用樹脂(PAAE)を組み合わせた非イオン性アルコキシル化デンプンを使用して接着剤製剤を得る別個の調査を行った。得られる製剤は、ヤンキーコーティング接着剤として性能について実験室内で試験した。
別個の試験を行った。非イオン性アルコキシル化デンプンを単独、及び改質PAAE樹脂との混合物で含有する付加的な製剤の性能を、実験室内評価及び抄紙機上での試験実施を用いて、ヤンキーコーティング剤及び/又はTADヤンキーコーティング剤に関する性能について調査した。
非イオン性アルコキシル化デンプン自体の湿潤粘着性性能を測定するとともに、TADヤンキーコーティング剤として従来のポリビニルアルコールを使用したものと比較した別個の調査を行った。表1は、これらの測定の結果を示すものである。「湿潤粘着」特性は、粘着力テスタとして知られる疑似ローラ試験を用いて実施例1と同様に求めた。
1. a)少なくとも1つのアルコキシル化デンプンと、
b)i)少なくとも1つの樹脂、
ii)少なくとも1つの剥離助剤、
iii)少なくとも1つの改質剤、
の少なくとも1つと、任意に、
c)水と、
を含み、上記樹脂がa)と異なる、接着剤製剤。
2. 上記アルコキシル化デンプンが、水溶性/水分散性液体状の非イオン性アルコキシル化デンプンである、任意の上記又は下記の実施形態/特徴/態様の接着剤製剤。
3. 上記アルコキシル化デンプンがC1〜C10アルコキシル化デンプンである、任意の上記又は下記の実施形態/特徴/態様の接着剤製剤。
4. 上記アルコキシル化デンプンが、エトキシル化デンプン、プロポキシル化デンプン又はそれらの任意の組合せである、任意の上記又は下記の実施形態/特徴/態様の接着剤製剤。
5. 上記アルコキシル化デンプンが30 wt%〜60 wt%の量で存在し、上記樹脂が60 wt%〜0 wt%の量で存在し、上記剥離助剤が0 wt%〜約25 wt%の量で存在し、上記改質剤が0 wt%〜約25 wt%の量で存在し、上記水が0 wt%〜69 wt%の量で存在し、上記重量パーセントが上記製剤の総重量パーセントに対するものである、任意の上記又は下記の実施形態/特徴/態様の接着剤製剤。
6. 上記樹脂、上記剥離助剤、上記改質剤及び上記水が存在する、任意の上記又は下記の実施形態/特徴/態様の接着剤製剤。
7. 上記アルコキシル化デンプンのデンプンが、ワキシーコーンスターチ、デントコーンスターチ、タピオカデンプン、ジャガイモデンプン又はそれらの任意の組合せである、任意の上記又は下記の実施形態/特徴/態様の接着剤製剤。
8. 上記樹脂が存在し、ポリビニルアルコール、ポリアミドエピクロロヒドリンポリマー(PAE)、ポリ(アミドアミン)エピクロロヒドリンポリマー(PAAE)の少なくとも1つ、又はそれらの任意の組合せである、任意の上記又は下記の実施形態/特徴/態様の接着剤製剤。
9. 上記アルコキシル化デンプン及び上記樹脂が、重量/重量基準で1:10〜10:1の比率で存在する、任意の上記又は下記の実施形態/特徴/態様の接着剤製剤。
10. 上記剥離助剤が存在し、少なくとも1つの植物油と、少なくとも1つのレシチンと、少なくとも1つの分散剤/乳化剤と、任意に水とを含む油性製剤を含み、上記改質剤が存在し、グリセリンを含む、任意の上記又は下記の実施形態/特徴/態様の接着剤製剤。
11. 乾燥機表面を備える回転する円筒状の乾燥機を準備することと、
上記乾燥機表面に、前項1に記載の製剤を含む製剤を塗布することと、
上記乾燥機表面に繊維ウェブを運搬することと、
上記乾燥機表面上で上記繊維ウェブを乾燥させ、それによって、乾燥した繊維ウェブを形成することと、
上記乾燥機表面から上記乾燥した繊維ウェブをクレープ加工することと、
を含む、繊維ウェブをクレープ加工する方法。
12. 上記繊維ウェブの含水率が、上記乾燥機表面上における上記繊維ウェブの上記乾燥中に約50 wt%から約30 wt%に減少すると、上記製剤の塗膜粘着性が少なくとも1.5倍(1.5×)増大し、その後、上記繊維ウェブの含水率が、上記乾燥機表面上における上記繊維ウェブの上記乾燥中に約30 wt%から約10 wt%に減少すると、該塗膜粘着性が少なくとも1.5倍(1.5×)減少する、任意の上記又は下記の実施形態/特徴/態様の方法。
13. アルコキシル化デンプン、樹脂、剥離助剤、改質剤及び水が上記製剤中に存在する、任意の上記又は下記の実施形態/特徴/態様の方法。
14. 上記製剤が0.5 wt%〜10 wt%の総固形分含有量を有し、水が上記製剤中に99.5 wt%〜90 wt%の量で存在する、任意の上記又は下記の実施形態/特徴/態様の方法。
15. 上記製剤が0.5 wt%〜10 wt%のアルコキシル化デンプンであるアルコキシル化デンプンを含み、水が上記製剤中に99.5 wt%〜90 wt%の量で存在する、任意の上記又は下記の実施形態/特徴/態様の方法。
16. 上記製剤が、C1〜C10アルコキシル化デンプンであるアルコキシル化デンプンを含む、任意の上記又は下記の実施形態/特徴/態様の方法。
17. 上記製剤が、アルコキシル化デンプンと、ポリビニルアルコール、ポリアミドエピクロロヒドリンポリマー(PAE)、ポリ(アミドアミン)エピクロロヒドリンポリマー(PAAE)の少なくとも1つ、又はそれらの任意の組合せである樹脂とを含む、任意の上記又は下記の実施形態/特徴/態様の方法。
18. 上記アルコキシル化デンプン及び上記樹脂が、上記製剤中に、重量/重量基準で1:10〜10:1の比率で存在する、任意の上記又は下記の実施形態/特徴/態様の方法。
19. 上記製剤がポリビニルアルコールを含まない、任意の上記又は下記の実施形態/特徴/態様の方法。
20. 上記方法は、上記ウェブを上記乾燥機表面に運搬する編成布を用いて、上記乾燥機表面に上記繊維ウェブを搬送する前に、通気乾燥を用いて上記繊維ウェブを事前乾燥させることを更に含み、上記編成布及び上記乾燥機表面の少なくとも一方を、上記繊維ウェブと接触させる前に上記接着剤製剤で事前にコーティングする、任意の上記又は下記の実施形態/特徴/態様の方法。
21. 上記繊維ウェブが、再生紙から得られるパルプを含む、任意の上記又は下記の実施形態/特徴/態様の方法。
22. 上記製剤を、約0.5 mg/m2(乾燥機表面)〜40 mg/m2(乾燥機表面)の量で塗布する、任意の上記又は下記の実施形態/特徴/態様の方法。
23. 前項1に記載の製剤を含む製剤をTAD織物に塗布して、コーティング表面をもたらすことであって、該TAD織物が、通気乾燥機(TAD)の多孔性ドライヤロールの周りを通過するように該TAD織物が無限ループに配置されることと、
繊維ウェブを、上記TAD織物の該コーティング表面に搬送することと、
上記繊維ウェブをその上に保持するコーティングされたTAD織物を、上記ドライヤロールの周りに運搬し、上記繊維ウェブに熱風を通すことで、ヤンキードライヤ上で上記繊維ウェブを乾燥させることなく乾燥ウェブを得ることと、
上記TAD織物から上記乾燥ウェブを分離して、上記乾燥ウェブを回収することと、
を含み、上記乾燥ウェブが少なくとも1つのクレープ加工特性を有する、クレープ加工された繊維ウェブを製造する方法。
Claims (1)
- a)少なくとも1つのアルコキシル化デンプンと、
b)i)少なくとも1つの樹脂、
ii)少なくとも1つの剥離助剤、
iii)少なくとも1つの改質剤、
の少なくとも1つと、任意に、
c)水と、
を含み、前記樹脂がa)と異なる、接着剤製剤。
Applications Claiming Priority (2)
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CN107524049B (zh) * | 2017-10-11 | 2018-11-20 | 中宁县智才技术服务有限公司 | 一种高能纸浆脱模剂及其制备方法 |
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- 2014-12-05 AU AU2014364148A patent/AU2014364148B2/en not_active Ceased
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AU2014364148B2 (en) | 2018-01-18 |
CN105980503A (zh) | 2016-09-28 |
MX2016007075A (es) | 2016-12-12 |
JP6659542B2 (ja) | 2020-03-04 |
ZA201603830B (en) | 2018-11-28 |
AU2014364148A1 (en) | 2016-06-23 |
CN105980503B (zh) | 2019-04-16 |
US9976259B2 (en) | 2018-05-22 |
NZ720549A (en) | 2019-11-29 |
CA2933027C (en) | 2022-02-22 |
PT3080224T (pt) | 2021-09-02 |
US20150159329A1 (en) | 2015-06-11 |
JP2017504681A (ja) | 2017-02-09 |
WO2015088881A1 (en) | 2015-06-18 |
ES2883566T3 (es) | 2021-12-09 |
EP3080224A1 (en) | 2016-10-19 |
EP3080224B1 (en) | 2021-06-23 |
CA2933027A1 (en) | 2015-06-18 |
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