JP2019504942A - コルク糸、その製造方法およびその使用 - Google Patents
コルク糸、その製造方法およびその使用 Download PDFInfo
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Abstract
Description
・織布または不織布とともに積層した柔らかく、洗濯可能で、不浸透性で、かつ、耐火性の構造/コルクシートからなるSuberis(登録商標)。様々な用途、すなわち、衣類、皮革製品、自動車および家具および装飾品向けに使用されている。
・幅3〜10mmのコルクシートから製造されたテープであるSuberis(登録商標)糸。このテープは、使用するためには、合成糸で製造された長手方向継ぎ目を有していなければならず、または、その内部(コア)に支持を提供するための合成糸を有する他のテープと撚られていなければならない。
・コルク(マクロ粒度スケール)が布地の中間層に留まり、外部布地と内部布地を有する3層の繊維構造体であるコルクシェル。この構造の試料を分析した際に、協会は、コルク粒子と様々な繊維要素との間に化学結合が存在しないことを見出したことに留意すべきである。
・Pelcor。この会社は、ハンドバッグ、財布、ベルト、傘、各種パウチを含む、様々な場面向けのアクセサリーのコレクションをコルクレザーで提供している。
・Artelusa。この会社は、オフィス用品からハンドバッグ、財布、ベルト、および多様化した宝飾品に至るまで、製品を提供している。衣類は扱っていない。
・Nike Sportswear。本物のコルクを使用して外側全体を覆ったバスケットボール用のスニーカーを開発した。
・DynCork(SEDACOR社の商標)は、天然コルクの積層シートを基にしたコルク繊維を保有している。さらに、コルクテープを合成糸のコアで縦方向に継合して得られるコルク糸を保有している。
・繊維基材に化学的に結合したコルクを高配合した繊維基材、特に糸、織布、不織布およびニット生地が存在しないこと。
・とりわけ、製編、製織において従来の繊維技術よって処理されるコルクテープの可鍛性、可撓性および薄さの欠如。
・折り畳みを困難とし、脆弱となることを招く、衣類に使用されるコルクシートの可撓性および可鍛性の欠如。
・コルクシートの継合の困難性。
・衣類に使用するのに完全に不十分となる、コルクシートの通気性の不足。
・コルクシートのあまり柔らかくない触感。
・繊維クラスターの最終製品、特に衣類および家庭用布地における使用を制限する、コルクシートの保全および手入れに関する問題。
・織布、不織布およびニット生地の場合には、可撓性、通気性および継合容易性、変形のない可洗濯性、特に最大40回の洗濯に対する耐性、および抗菌特性の点で利点を有する。
・糸の場合には、これらは現在の技術水準に反し、繊維加工に適した厚さと可撓性を有し、したがって現在の市場には存在しない新規な繊維基材および製品の製造を可能にする。
・寸法安定性、耐ピリング性、破断伸長強度および厚さに関して、コルク糸で開発された布帛の良好な性能。
・破断伸長伸度(N):同じ糸を用いたがコルクを含まないで製造された布帛に比べて7.8%増加した。
・耐ピリング性:同じ糸を用いたがコルクを含まないで製造された布帛に比べて約0.5%(0〜5の尺度で)増加した。
・コルクを含む布帛は通気性があり、コルクを含まない類似の布帛と比較すると、約9%少ない水蒸気耐性を有する(これはより通気性が高いことを意味する)。
・耐熱性(Rct)≧0.750(m2・K/W)−春秋用羽毛布団。
・洗濯に対する良好な寸法安定性。
・繊維製品における使用に適した薄さ。
・コルクを含まない布帛の可撓性を維持しながら、従来の機械で容易に継合することができる。
・コルク微小粒子/顆粒の被覆浴/ペーストの調合物の製造。コルク単独では、天然起源であろうと合成物であろうと、繊維基質との化学的結合を生じさせることができないので、微小コルク添加剤と繊維基材との間の安定した化学結合を可能にする被覆浴およびペーストを調製する必要がある。
・従来の樹脂および添加物、すなわち、グリオキサール樹脂、熱可塑性樹脂(PVC、PU等)、熱硬化性樹脂、特にポリ塩化ビニル、ポリ酢酸ビニル、アクリルポリエステル、ポリスチレン、ポリエチレン、ポリアミド、ポリウレタン等、または、他の機能性添加剤、例えばワックス/パラフィン、シリコーン等のいずれかを用いて被覆浴/ペーストを調合しておく。
・処理される繊維構造体にポリマーを析出させることからなる反応技術による被覆技術を介したコルク浴/ペーストと繊維基材との間の結合。
Claims (26)
- 天然または合成繊維の織編用糸、少なくとも2%(コルク重量/最終糸重量)のコルク粒子、および、織編用糸にコルク粒子を結合させるための高分子結合剤を含むコルク糸であって、コルク粒子が1mm未満の粒度分布を有することを特徴とするコルク糸。
- コルク糸の線密度が197 tex未満である、請求項1に記載のコルク糸。
- コルク糸の線密度が118 tex未満である、請求項2に記載のコルク糸。
- コルク糸の線密度が15×2 texと40×2 texとの間、好ましくは30×2と33×2 texの間で変動する、請求項1〜3の何れか一項に記載のコルク糸。
- 少なくとも5%(コルク重量/最終糸重量)のコルク粒子を含む、請求項1〜4の何れか一項に記載のコルク糸。
- 少なくとも10%(コルク重量/最終糸重量)のコルク粒子を含む、請求項1〜5の何れか一項に記載のコルク糸。
- 少なくとも15%(コルク重量/最終糸重量)のコルク粒子、より好ましくは少なくとも20%(コルク重量/最終糸重量)のコルク粒子を含む、請求項1〜6の何れか一項に記載のコルク糸。
- コルク粒子は、0.85mm未満の粒度分布を有する、請求項1〜7の何れか一項に記載のコルク糸。
- コルク粒子は、0.8mm未満の粒度分布を有する、請求項1〜8の何れか一項に記載のコルク糸。
- コルク粒子は、0.001〜0.5mmの間の粒度分布を有する、請求項1〜9の何れか一項に記載のコルク糸。
- コルク粒子は、0.05〜0.5mmの間、好ましくは0.4〜0.5mmの間の粒度分布を有する、請求項1〜10の何れか一項に記載のコルク糸。
- 高分子結合剤は、ポリウレタン、またはアクリレート、またはこれらの組み合わせを含む、請求項1〜11の何れか一項に記載のコルク糸。
- 結合剤は、熱可塑性樹脂、すなわちPVC、PU;熱硬化性樹脂、特にポリ塩化ビニル、ポリ酢酸ビニル、アクリルポリエステル、ポリスチレン、ポリエチレン、ポリアミド、ポリウレタン;グリオキサール樹脂;ワックス;パラフィン;シリコーン;およびこれらの組み合わせからなる群から選択される、請求項1〜12の何れか一項に記載のコルク糸。
- 定着剤、増粘剤、軟化剤、安定剤、着色剤、またはこれらの組み合わせをさらに含む、請求項1〜13の何れか一項に記載のコルク糸。
- 織編用糸は、天然繊維、合成繊維、またはこれらの混合物である、請求項1〜14の何れか一項に記載のコルク糸。
- 織編用糸は、綿、リネン、羊毛、絹、ビスコース、アセテート、ポリアミド、ポリエステル、アクリル、エラスタン、ポリエチレン、ポリウレタンおよびこれらの組み合わせから選択される、請求項1〜15の何れか一項に記載のコルク糸。
- 請求項1〜16の何れか一項に記載のコルク糸を含むニット生地または織布。
- 請求項1〜17の何れか一項に記載の糸を浴またはペーストで被覆するための組成物であって、
適当な高分子結合剤5〜50g/l、
1mm未満の粒度分布を有するコルク粒子5〜100g/l
を含むことを特徴とする組成物。 - 適当な高分子結合剤10〜40g/l、
1mm未満の粒度分布を有するコルク粒子20〜70g/l
を含む、請求項18に記載の組成物。 - コルク粒子は0.85mm未満、好ましくは0.8mm未満の粒度分布を有する、請求項18または19に記載の組成物。
- コルク粒子は0.001〜0.5mmの間、好ましくは0.05〜0.5mmの間の粒度分布を有する、請求項18〜20の何れか一項に記載の組成物。
- 結合剤は、ポリウレタン、またはアクリレート、またはこれらの組み合わせを含む、請求項18〜21の何れか一項に記載の組成物。
- 結合剤は、熱可塑性樹脂、すなわちPVC、PU;熱硬化性樹脂、特にポリ塩化ビニル、ポリ酢酸ビニル、アクリルポリエステル、ポリスチレン、ポリエチレン、ポリアミド、ポリウレタン;グリオキサール樹脂;ワックス;パラフィン;シリコーン;およびこれらの組み合わせからなる群から選択される、請求項18〜22の何れか一項に記載の組成物。
- 組成物は、定着剤、増粘剤、軟化剤、安定剤、着色剤、またはこれらの組み合わせをさらに含む、請求項18〜23の何れか一項に記載の組成物。
- 請求項1〜24の何れか一項に記載の繊維材料、糸、織布、ニット生地、および不織布を含む物品。
- 物品が装飾品、ベッドリネン、毛布、マットレス、カーテン、衣類および技術的物品である、請求項25に記載の物品。
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