JP2019218470A - 粘着剤溶液および粘着シート - Google Patents
粘着剤溶液および粘着シート Download PDFInfo
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- JP2019218470A JP2019218470A JP2018116772A JP2018116772A JP2019218470A JP 2019218470 A JP2019218470 A JP 2019218470A JP 2018116772 A JP2018116772 A JP 2018116772A JP 2018116772 A JP2018116772 A JP 2018116772A JP 2019218470 A JP2019218470 A JP 2019218470A
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- Prior art keywords
- meth
- monomer
- mass
- acrylate
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- Prior art date
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- 230000001070 adhesive effect Effects 0.000 title claims abstract description 60
- 239000000853 adhesive Substances 0.000 title claims abstract description 57
- 239000000178 monomer Substances 0.000 claims abstract description 107
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 claims abstract description 71
- 229920005989 resin Polymers 0.000 claims abstract description 68
- 239000011347 resin Substances 0.000 claims abstract description 68
- 229920001577 copolymer Polymers 0.000 claims abstract description 34
- 150000003505 terpenes Chemical class 0.000 claims abstract description 34
- 235000007586 terpenes Nutrition 0.000 claims abstract description 34
- 125000000217 alkyl group Chemical group 0.000 claims abstract description 29
- 239000000203 mixture Substances 0.000 claims abstract description 26
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- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims abstract description 12
- 239000004820 Pressure-sensitive adhesive Substances 0.000 claims description 66
- 125000004432 carbon atom Chemical group C* 0.000 claims description 26
- 125000003118 aryl group Chemical group 0.000 claims description 16
- 239000003208 petroleum Substances 0.000 claims description 14
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- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 claims description 10
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- 125000001931 aliphatic group Chemical group 0.000 claims description 10
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 claims description 10
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- 125000000143 2-carboxyethyl group Chemical group [H]OC(=O)C([H])([H])C([H])([H])* 0.000 claims description 5
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- 239000004215 Carbon black (E152) Substances 0.000 description 4
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 4
- 239000004593 Epoxy Substances 0.000 description 4
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 4
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- 125000003700 epoxy group Chemical group 0.000 description 4
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- 239000012948 isocyanate Substances 0.000 description 4
- UAEPNZWRGJTJPN-UHFFFAOYSA-N methylcyclohexane Chemical compound CC1CCCCC1 UAEPNZWRGJTJPN-UHFFFAOYSA-N 0.000 description 4
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- 239000000126 substance Substances 0.000 description 4
- 238000012360 testing method Methods 0.000 description 4
- CWERGRDVMFNCDR-UHFFFAOYSA-N thioglycolic acid Chemical compound OC(=O)CS CWERGRDVMFNCDR-UHFFFAOYSA-N 0.000 description 4
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 4
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 4
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 3
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 3
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 3
- 239000005057 Hexamethylene diisocyanate Substances 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 3
- 239000002202 Polyethylene glycol Substances 0.000 description 3
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 3
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 3
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- 125000000524 functional group Chemical group 0.000 description 3
- 239000003292 glue Substances 0.000 description 3
- RRAMGCGOFNQTLD-UHFFFAOYSA-N hexamethylene diisocyanate Chemical compound O=C=NCCCCCCN=C=O RRAMGCGOFNQTLD-UHFFFAOYSA-N 0.000 description 3
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 3
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- 238000005259 measurement Methods 0.000 description 3
- SJPFBRJHYRBAGV-UHFFFAOYSA-N n-[[3-[[bis(oxiran-2-ylmethyl)amino]methyl]phenyl]methyl]-1-(oxiran-2-yl)-n-(oxiran-2-ylmethyl)methanamine Chemical compound C1OC1CN(CC=1C=C(CN(CC2OC2)CC2OC2)C=CC=1)CC1CO1 SJPFBRJHYRBAGV-UHFFFAOYSA-N 0.000 description 3
- 239000003973 paint Substances 0.000 description 3
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- 239000003505 polymerization initiator Substances 0.000 description 3
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- ZXHZWRZAWJVPIC-UHFFFAOYSA-N 1,2-diisocyanatonaphthalene Chemical compound C1=CC=CC2=C(N=C=O)C(N=C=O)=CC=C21 ZXHZWRZAWJVPIC-UHFFFAOYSA-N 0.000 description 2
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- 125000000954 2-hydroxyethyl group Chemical group [H]C([*])([H])C([H])([H])O[H] 0.000 description 2
- CYUZOYPRAQASLN-UHFFFAOYSA-N 3-prop-2-enoyloxypropanoic acid Chemical compound OC(=O)CCOC(=O)C=C CYUZOYPRAQASLN-UHFFFAOYSA-N 0.000 description 2
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 description 2
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- PFHOSZAOXCYAGJ-UHFFFAOYSA-N 2-[(2-cyano-4-methoxy-4-methylpentan-2-yl)diazenyl]-4-methoxy-2,4-dimethylpentanenitrile Chemical compound COC(C)(C)CC(C)(C#N)N=NC(C)(C#N)CC(C)(C)OC PFHOSZAOXCYAGJ-UHFFFAOYSA-N 0.000 description 1
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- KOPQZJAYZFAPBC-UHFFFAOYSA-N propanoyl propaneperoxoate Chemical compound CCC(=O)OOC(=O)CC KOPQZJAYZFAPBC-UHFFFAOYSA-N 0.000 description 1
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- 239000003784 tall oil Substances 0.000 description 1
- NMOALOSNPWTWRH-UHFFFAOYSA-N tert-butyl 7,7-dimethyloctaneperoxoate Chemical compound CC(C)(C)CCCCCC(=O)OOC(C)(C)C NMOALOSNPWTWRH-UHFFFAOYSA-N 0.000 description 1
- GJBRNHKUVLOCEB-UHFFFAOYSA-N tert-butyl benzenecarboperoxoate Chemical compound CC(C)(C)OOC(=O)C1=CC=CC=C1 GJBRNHKUVLOCEB-UHFFFAOYSA-N 0.000 description 1
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Landscapes
- Adhesive Tapes (AREA)
- Adhesives Or Adhesive Processes (AREA)
Abstract
Description
また、特許文献2には、(メタ)アクリル共重合体100質量部及び粘着付与樹脂5〜30質量部を含有する感圧接着剤組成物において、上記粘着付与樹脂が(A)20℃で粘稠体である粘着付与樹脂の少なくとも一種及び(B)20℃で固体である粘着付与樹脂の少なくとも一種を含有し、且つ該(A)成分の含有量と該(B)成分の含有量との質量比A/Bが0.1〜9であることを特徴とする感圧接着剤組成物が開示されている。しかし、低温環境下では十分にタック性が発現しないという問題があった。
即ち、本発明の実施態様は、共重合体、硬化剤およびテルペン樹脂を含んでなる粘着剤であって、上記共重合体が、アルキル基の炭素数が8〜12の(メタ)アクリル酸エステルモノマー(A)およびカルボキシル基を有するモノマー(B)を含むモノマー混合物の共重合体であり、上記共重合体の含有率が、40質量%以上である、粘着剤である。
反応性官能基含有モノマーとしては、水酸基含有モノマー、アミド結合含有モノマー、エポキシ基含有モノマー、アミノ基含有モノマー等が好ましい。
これら硬化剤は、単独または2種以上を併用できる。
テルペンのみを構造単位とするテルペン樹脂の具体例としては、例えばヤスハラケミカル(株)製のYSレジンPX800、YSレジンPX1000、YSレジンPX1150、YSレジンPX1250やアリゾナケミカル社製のSYLVARES TRA90、SYLVARES TRM1115、SYLVARES TR7125などが挙げられる。また、テルペン以外の構造単位を有するテルペン樹脂の具体例として、芳香族変性テルペン樹脂としては、ヤスハラケミカル(株)製のYSレジンTO105、YSレジンTO115、テルペンフェノール樹脂としては、ヤスハラケミカル(株)製のYSポリスターT100、YSポリスターT115、水添テルペンフェノール樹脂としては、ヤスハラケミカル(株)製のYSポリスターUH115などが挙げられる。
ビニルトリメトキシシラン、ビニルトリエトキシシラン、ビニルトリイソプロポキシシラン、ビニルトリブトキシシラン、ビニルメチルジメトキシシラン、ビニルメチルジエトキシシランなどのビニル基を有するアルコキシシラン化合物;
3−アミノプロピルトリメトキシシラン、3−アミノプロピルトリエトキシシラン、3−アミノプロピルトリプロポキシシラン、3−アミノプロピルメチルジメトキシシラン、3−アミノプロピルメチルジエトキシシラン、N−(2−アミノエチル)−3−アミノプロピルトリメトキシシラン、N−(2−アミノエチル)−3−アミノプロピルトリエトキシシラン、N−(2−アミノエチル)−3−アミノプロピルメチルジメトキシシラン、N−(2−アミノエチル)−3−アミノプロピルメチルジエトキシシラン、N−フェニル−3−アミノプロピルトリメトキシシランなどのアミノ基を有するアルコキシシラン化合物;
3−メルカプトプロピルトリメトキシシラン、3−メルカプトプロピルトリエトキシシラン、3−メルカプトプロピルトリプロポキシシラン、3−メルカプトプロピルメチルジメトキシシラン、3−メルカプトプロピルメチルジエトキシシランなどのメルカプト基を有するアルコキシシラン化合物;
3−グリシドキシプロピルトリメトキシシラン、3−グリシドキシプロピルトリエトキシシラン、3−グリシドキシプロピルトリプロポキシシラン、3−グリシドキシプロピルトリブトキシシラン、3−グリシドキシプロピルメチルジメトキシシラン、3−グリシドキシプロピルメチルジエトキシシラン、2−(3,4−エポキシシクロヘキシル)エチルトリメトキシシランなどのエポキシ基を有するアルコキシシラン化合物;
テトラメトキシシラン、テトラエトキシシラン、テトラプロポキシシラン、テトラブトキシシランなどのテトラアルコキシシラン化合物;
3−クロロプロピルトリメトキシシラン、n−ヘキシルトリメトキシシラン、n−ヘキシルトリエトキシシラン、n−デシルトリメトキシシラン、n−デシルトリエトキシシラン、スチリルトリメトキシシラン、フェニルトリメトキシシラン、ジフェニルジメトキシシラン、3−トリエトキシシリル−N−(1,3−ジメチルブチリデン)プロピルアミン、1,3,5−トリス(3−トリメトキシシリルプロピル)イソシアヌレート、3−イソシアネートプロピルトリメトキシシラン、3−イソシアネートプロピルトリエトキシシラン、ヘキサメチルジシラザン、分子内にアルコキシシリル基を有するシリコーンレジンなどが挙げられる。
撹拌機、温度計、還流冷却管、滴下装置、窒素導入管を備えた反応容器(以下、単に「反応容器」と記述する。)に窒素雰囲気下、アクリル酸2−エチルヘキシル90.4部、アクリル酸1.2部、アクリル酸2‐カルボキシエチル2.4部、アクリル酸メチル6部、酢酸エチル60部、2,2'−アゾビスイソブチロニトリル(以下「AIBN」と記述する。)0.03部を仕込んだ。撹拌しながら加熱を行い重合反応の開始を確認して還流温度で2時間反応した。次いで、AIBN 0.03部を反応溶液に添加し6時間反応を継続した。その後、反応容器を冷却し酢酸エチル25部、ヘキサン25部を加え、重量平均分子量が87万の共重合体溶液を得た。
モノマーの種類及び配合量を表1の記載に従った他は、合成例1と同様に行うことで合成例2〜21の共重合体溶液を得た。得られた共重合体溶液について、重量平均分子量を以下の方法に従って求めた。その結果を表1に示す。
重量平均分子量(Mw)の測定は島津製作所製GPC「LC−GPCシステム」を用いた。GPCは溶媒(THF;テトラヒドロフラン)に溶解した物質をその分子サイズの差によって分離定量する液体クロマトグラフィーであり、重量平均分子量の決定はポリスチレン換算で行った。
装置名 : 島津製作所製、LC−GPCシステム「Prominence」
カラム : 東ソー(株)製GMHXL 4本、東ソー(株)製HXL-H 1本を直列に連結した。
移動相溶媒 : テトラヒドロフラン
流量 : 1.0ml/分
カラム温度 : 40℃
2EHA : アクリル酸2−エチルヘキシル
2EHMA: メタクリル酸2−エチルヘキシル
LMA : メタクリル酸ラウリル
MA : アクリル酸メチル
MMA : メタクリル酸メチル
EA : アクリル酸エチル
AA : アクリル酸
HEA : アクリル酸2−ヒドロキシエチル
β−CEA: アクリル酸2‐カルボキシエチル
BA : アクリル酸ブチル
VAc : 酢酸ビニル
合成例1で得られた共重合体溶液中の共重合体100部に対して、硬化剤としてTETRAD−X(N,N,N',N'−テトラグリシジル−m−キシリレンジアミン、三菱ガス化学(株)製)0.03部(不揮発分換算)、テルペン樹脂としてYSレジンPX1250(ヤスハラケミカル(株)製)10部(不揮発分換算)、ロジン誘導体としてSylvatac RE85(アリゾナケミカル社製)5部(不揮発分換算)を配合し、更に溶剤としてヘキサンを加え、不揮発分を35%に調整して粘着剤溶液を得た。
粘着剤溶液を、厚さ38μmの剥離性シート(ポリエチレンテレフタレート(PET)製)上に、乾燥後の厚さが50μmになるようにコンマコーターで塗工を行い、100℃で2分間乾燥することで粘着剤層を形成した。次いで、この粘着剤層に、厚さ50μmの基材(ポリエチレンテレフタレート製、以下、PETシートという)を貼り合せ、温度23℃相対湿度50%の条件で1週間熟成することで「剥離性シート/粘着剤層/PETシート」という構成の粘着シートを得た。
表1の材料及び配合に変更した以外は、実施例1と同様に行うことで実施例2〜39および比較例1〜4の粘着剤溶液および粘着シートをそれぞれ得た。
TETRAD−X :N,N,N',N'−テトラグリシジル−m−キシリレンジアミン(三菱ガス化学(株)製)
TDI/TMP : トリレンジイソシアネートのトリメチロールプロパンアダクト体 PZ−33:2,2’−ビスヒドロキシメチルブタノール−トリス[3−(1−アジリ ジニル)プロピオネート]((株)日本触媒製)
PX1250 :構造単位として、イソプレンを有し、テルペンのみからなる樹脂(ヤ スハラケミカル(株)製)
PX800 :構造単位として、イソプレンを有し、テルペンのみからなる樹脂(ヤ スハラケミカル(株)製)
TO125 :芳香族変性テルペン樹脂(ヤスハラケミカル(株)製)
RE85 : ロジン誘導体 (アリゾナケミカル社製)
FTR6100 :脂肪族/芳香族系石油樹脂(三井化学(株)製)
(1)粘着力
得られた粘着シートを幅25mm・縦150mmの大きさに準備した。5℃または2 3℃、相対湿度50%雰囲気下、粘着シートから剥離性シートを剥がしてステンレス( SUS)板に貼り付け、2kgロールで1往復圧着した24時間放置した後に引張試験 機を用いて180度方向に300mm/分の速度で引き剥がす180°ピール試験にお いて粘着力を測定した。上記同様にポリプロピレン(PP)板に対する粘着力を測定し た。評価基準は下記の通りである。
SUS(23℃)
◎:「粘着力が36N/25mm以上。非常に良好。」
○:「粘着力が30N/25mm以上36N/25mm未満。良好。」
△:「粘着力が24N/25mm以上30N/25mm未満。実用可能レベル。」
×:「粘着力が24N/25mm未満。実用不可。」
SUS(5℃)
◎:「粘着力が16N/25mm以上。非常に良好。」
○:「粘着力が13N/25mm以上16N/25mm未満。良好。」
△:「粘着力が10N/25mm以上13N/25mm未満。実用可能レベル。」
×:「粘着力が13N/25mm未満。実用不可。」
PP(23℃)
◎:「粘着力が17N/25mm以上。非常に良好。」
○:「粘着力が14N/25mm以上17N/25mm未満。良好。」
△:「粘着力が11N/25mm以上14N/25mm未満。実用可能レベル。」
×:「粘着力が14N/25mm未満。実用不可。」
PP(5℃)
◎:「粘着力が16N/25mm以上。非常に良好。」
○:「粘着力が13N/25mm以上16N/25mm未満。良好。」
△:「粘着力が10N/25mm以上13N/25mm未満。実用可能レベル。」
×:「粘着力が13N/25mm未満。実用不可。」
得られた粘着シートを幅25mm・縦150mmの大きさに準備した。粘着シートから剥離性シートを剥がして研磨した幅30mm・縦150mmのステンレス板の下端部幅25mm・横25mmの部分に粘着剤層を貼着し、2kgロールで1往復圧着した後、40℃雰囲気で1kgの荷重をかけ、7万秒放置することで保持力を測定した。評価は、粘着シート貼付面上端部が下にずれた長さを測定した。
評価基準
◎:「ずれがみられなかった。非常に良好。」
○:「ずれが発生し、ずれた長さが2mm未満である。良好。」
△:「ずれた長さが2mm以上5mm未満である。実用可能レベル。」
×:「ずれた長さが5mm以上である。実用不可。」
得られた粘着シートを幅25mm・縦250mmの大きさに準備した。粘着シートから剥離性シートを剥がして傾斜角30度の傾斜版に粘着面を上にして固定した。助走路用のPETフィルムを上部に貼り付け、助走10cm糊面10cmとした試料にスチールボール(1/32〜32/32インチ)を転がし、糊面の中央付近に停止するボールの径の番号を記録した。測定は5℃もしくは23℃、相対湿度50%雰囲気下で実施した。
5℃雰囲気下での評価基準
◎:「ボール径が10以上。非常に良好。」
○:「ボール径が7から9。良好。」
△:「ボール径が4から6。実用可能レベル。」
×:「ボール径が3以下。実用不可。」
23℃、相対湿度50%雰囲気下での評価基準
◎:「ボール径が19以上。非常に良好。」
○:「ボール径が15から18。良好。」
△:「ボール径が11から14。実用可能レベル。」
×:「ボール径が10以下。実用不可。」
得られた粘着シートを幅10mm・縦10mmの大きさに準備した。粘着シートから剥離性シートを剥がして、上下を厚さ38μmの剥離性シート(ポリエチレンテレフタレート製)で挟み、プレス試験機を用いて40℃の環境下、50Kg/cm2の圧力を加え、2時間放置した。試験終了後サンプルを取り出し試験片端部からはみ出している糊の幅を(最大値)測定した。
評価基準
◎:「はみだしが0以上0.4mm未満。非常に良好。」
○:「はみだしが0.4以上0.6mm未満。良好。」
△:「はみだしが0.6以上0.8mm未満。実用可能レベル。」
×:「はみだしが0.8mm以上である。実用不可。」
ものではない。例中、「部」とは「質量部」、「%」とは「質量%」をそれぞれ意味する
ものとする。
また、後述する実施例18〜39は、請求項1に係る発明と整合するために参考例と読み替えるものとする。
Claims (9)
- 共重合体、硬化剤およびテルペン樹脂を含んでなる粘着剤であって、
前記共重合体が、アルキル基の炭素数が8〜12の(メタ)アクリル酸エステルモノマー(A)およびカルボキシル基を有するモノマー(B)を含むモノマー混合物の共重合体であり、前記共重合体の含有率が、40質量%以上である、粘着剤。 - 前記モノマー混合物が、さらにアルキル基の炭素数が1〜3の(メタ)アクリル酸エステルモノマー(C)または炭素数1〜3のカルボン酸ビニルモノマー(D)を含む、請求項1記載の粘着剤。
- 前記共重合体100質量部に対して、前記テルペン樹脂を5〜40質量部含む、請求項1または2に記載の粘着剤。
- 前記モノマー混合物中に、前記モノマー(A)を80〜97質量%含む、請求項1〜3いずれか1項に記載の粘着剤。
- 前記モノマー混合物中に、前記モノマー(C)および(D)の合計を2〜20質量%含む、請求項2〜4いずれか1項に記載の粘着剤。
- カルボキシル基を有するモノマー(B)が、少なくとも(メタ)アクリル酸および(メタ)アクリル酸2‐カルボキシエチルを含む、請求項1〜5いずれか1項に記載の粘着剤。
- 前記テルペン樹脂が、構造単位としてテルペンのみからなる樹脂である、請求項1〜6いずれか1項に記載の粘着剤。
- 更に、脂肪族系石油樹脂、芳香族系石油樹、脂脂肪族/芳香族系石油樹脂およびロジン誘導体からなる群より選ばれる少なくとも1種の粘着付与樹脂を含む、請求項1〜7いずれか1項に記載の粘着剤。
- 基材、および請求項1〜8いずれか1項に記載の粘着剤の硬化物である粘着剤層を備える、粘着シート。
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