JP2019093316A - Cleaner management device and cleaner management method - Google Patents

Cleaner management device and cleaner management method Download PDF

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JP2019093316A
JP2019093316A JP2017222028A JP2017222028A JP2019093316A JP 2019093316 A JP2019093316 A JP 2019093316A JP 2017222028 A JP2017222028 A JP 2017222028A JP 2017222028 A JP2017222028 A JP 2017222028A JP 2019093316 A JP2019093316 A JP 2019093316A
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pressure receiving
cleaning nozzle
cleaning
nozzle
axis direction
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JP6905919B2 (en
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隆太 川端
Ryuta Kawabata
隆太 川端
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JATCO Ltd
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Abstract

To enable a numerical control type cleaner to evaluate a suitable performance of a cleaning nozzle as well as a performance of the mechanism for moving the cleaning nozzle.SOLUTION: A cleaner management device has a cleaning nozzle 12 that jets a cleaning fluid in a cleaning space, a nozzle movement mechanism 20 that moves the cleaning nozzle, a pump that supplies the cleaning nozzle with the cleaning fluid under pressurization, a control means 50 that numerically controls the nozzle movement mechanism and the pump, pressure plates 60 installed, respectively, at an original position of the cleaning nozzle and a movement position to which the cleaning nozzle is moved by the nozzle movement mechanism and have a plurality of pressure measurement points, a position control means 51 that arranges the cleaning nozzle on a pressure plate at a predetermined position and to a predetermined attitude, a jet control means 53 that jets the cleaning fluid from the arranged cleaning nozzle to the pressure plate, and an evaluation means 54 that acquires pressure receiving characteristic data consisting of measurement values of respective pressure measurement points and compares the same with a reference pressure receiving characteristic to evaluate the jet characteristic of the cleaning nozzle, and to evaluate the performance of the cleaning nozzle and that of the nozzle movement mechanism.SELECTED DRAWING: Figure 1

Description

本発明は、NC洗浄機を管理する洗浄機管理装置及び洗浄機管理方法に関するものである。   The present invention relates to a washing machine management apparatus that manages an NC washing machine and a washing machine management method.

ワークの加工過程等においてワークを洗浄する洗浄工程で、洗浄液を噴射するノズル等を、NC制御(数値制御)を用いて制御するNC洗浄機が用いられている。適切な洗浄を行うためには、NC洗浄機の管理が必要になる。現状では、NC洗浄機の要因系管理項目として、洗浄液の吐出圧力や狙い目検査を実施している。   In a cleaning process for cleaning a workpiece in a process of processing the workpiece, an NC cleaning machine is used which controls a nozzle or the like for injecting a cleaning solution using NC control (numerical control). Management of the NC cleaning machine is required to perform proper cleaning. At present, as a factor system control item of the NC cleaning machine, the discharge pressure of the cleaning solution and the target inspection are carried out.

洗浄液の吐出圧力としては、洗浄ノズルに洗浄液を圧送する高圧ポンプの元圧を確認し、この元圧が正常であるか否かを日常的に管理する。
狙い目検査としては、ワークをカラースプレーによって着色したうえでNC洗浄機を作動させて洗浄ノズルから洗浄液を噴射してワークを洗浄し、その洗浄結果(着色した塗料の残り具合)を限度見本と比較して、洗浄機の能力(位置精度、圧力、流量)が低下していないことを確認する。
As the discharge pressure of the cleaning liquid, the original pressure of a high-pressure pump that pumps the cleaning liquid to the cleaning nozzle is confirmed, and daily management is performed to determine whether the original pressure is normal.
As a target inspection, the workpiece is colored by color spray and then the NC cleaning machine is operated to spray the cleaning solution from the cleaning nozzle to clean the workpiece, and the cleaning result (the degree of remaining colored paint) is taken as a sample In comparison, confirm that the capacity (position accuracy, pressure, flow rate) of the washing machine has not decreased.

また、特許文献1には、半導体ウエハ等の基板を水平姿勢で保持して鉛直軸回りに回転させながらノズルから基板に洗浄液を吐出して洗浄を行う洗浄装置において、ノズルから吐出される洗浄液の流量や圧力を測定することにより、ノズルからの洗浄液の吐出流量や吐出圧力を管理する技術が開示されている。   Further, according to Patent Document 1, in a cleaning apparatus that holds a substrate such as a semiconductor wafer in a horizontal posture and rotates the nozzle about the vertical axis while discharging the cleaning solution from the nozzle to the substrate, the cleaning solution There is disclosed a technique for managing the discharge flow rate and discharge pressure of the cleaning liquid from the nozzle by measuring the flow rate and pressure.

特許第3095324号公報Patent No. 3095324

しかし、NC洗浄機の要因系管理項目として現状で行われている洗浄液の吐出圧力や狙い目検査では、以下の課題がある。
つまり、吐出圧力に関しては高圧ポンプの元圧管理によるものが一般的であるが、元圧管理では実際の洗浄部品に加わっている圧力はわからない。また使用する洗浄機によっては、高圧ポンプ容量が同一でも使用する洗浄ノズルによって穴径や穴数などの仕様も異なるため詳細の管理は困難である。
However, there are the following problems in the discharge pressure and target inspection of the cleaning solution currently performed as a factor system management item of the NC cleaning machine.
That is, although the thing based on source pressure management of a high pressure pump is common about discharge pressure, in source pressure management, the pressure currently applied to the actual cleaning parts is unknown. Further, depending on the washing machine used, even if the high pressure pump capacity is the same, the specifications such as the hole diameter and the number of holes are different depending on the washing nozzle used, and it is difficult to manage the details.

また、ノズルの狙い目検査では、実際にNC洗浄機をワークに合わせて作動させて洗浄検査するため、ノズルの様々な動作に対応して洗浄状態を検査できるが、カラースプレーを用いると、洗浄ノズルの当たり検査を全て限度見本による比較を行う必要があり洗浄機の劣化等の異常が発見しづらく、また、判断する作業者にもバラツキが生じる。また、ワークに着色する塗料が機内へ飛散して付着するため、これに対する対策も必要になる。   Also, in the target inspection of the nozzle, the NC cleaning machine is actually operated according to the work to perform the cleaning inspection, so the cleaning state can be inspected according to the various operations of the nozzle. It is necessary to make a comparison of all the nozzle hit inspections with the limit sample, which makes it difficult to find abnormalities such as the deterioration of the washing machine, and also causes variations in the judgment workers. In addition, since the paint that colors the work scatters and adheres to the inside of the machine, it is necessary to take measures against this.

特許文献1の技術は、洗浄機がNC洗浄機であるかは不明であるが、ノズルから吐出される洗浄液の流量や圧力を測定するため、ワークに加わる圧力を把握することができる。しかし、単に歪みゲージを用いてノズルから吐出される洗浄液の圧力を測定すると記載されているだけであり、ノズルの性能を適切に評価するには十分でない。また、上記の狙い目検査のように、NC制御に応じて検査するものではないので、ノズルの様々な動作に対応して洗浄状態を検査することは困難と考えられる。   Although it is unclear whether the washing machine is an NC washing machine, the technology of Patent Document 1 can determine the pressure applied to the workpiece because it measures the flow rate and pressure of the washing liquid discharged from the nozzle. However, it is only stated that the strain gauge is used to measure the pressure of the cleaning liquid discharged from the nozzle, which is not sufficient to properly evaluate the performance of the nozzle. Further, unlike the above-described target inspection, since inspection is not performed according to NC control, it is considered difficult to inspect the cleaning state corresponding to various operations of the nozzle.

本発明は、このような課題に着目して創案されたもので、数値制御によって制御される洗浄機において洗浄ノズルの性能を適切に評価し、洗浄ノズルを移動させる機構の性能をも評価することができるようにした洗浄機管理装置及び洗浄機管理方法を提供することを目的としている。   The present invention was conceived focusing on such problems, and appropriately evaluate the performance of the cleaning nozzle in a cleaning machine controlled by numerical control, and also evaluate the performance of the mechanism for moving the cleaning nozzle. It is an object of the present invention to provide a washing machine management apparatus and a washing machine management method which are capable of

(1)上記の目的を達成するために、本発明の洗浄機管理装置は、洗浄対象物がセットされる洗浄空間と、前記洗浄空間内で洗浄液を噴射する洗浄ノズルと、前記洗浄ノズルを移動させるノズル移動機構と、前記洗浄ノズルに洗浄液を加圧供給して噴射させるポンプと、前記ノズル移動機構及び前記ポンプを数値制御する制御手段と、を有する洗浄機を管理する洗浄機管理装置であって、前記洗浄空間内の前記洗浄ノズルの原点位置と前記ノズル移動機構により前記洗浄ノズルが移動される移動位置とにそれぞれ設置され、複数の圧力測定点を有する受圧板と、前記ノズル移動機構を作動させて前記洗浄ノズルを前記受圧板に対して所定位置で且つ所定姿勢に配置させる位置制御手段と、前記ポンプを作動させて前記所定位置で且つ前記所定姿勢に配置された前記洗浄ノズルから前記受圧板に向けて洗浄液を噴射させる噴射制御手段と、前記噴射制御手段によって前記洗浄ノズルから前記受圧板に洗浄液が噴射される際の前記受圧板の出力から、前記複数の圧力測定点の測定値からなる受圧特性データを取得し、前記受圧特性データを基準受圧特性と比較して前記洗浄ノズルの噴射特性を評価し、この評価結果に基づいて前記洗浄ノズルの性能及び前記ノズル移動機構の性能を総合評価する評価手段と、を有することを特徴としている。   (1) In order to achieve the above object, the cleaning machine management apparatus of the present invention moves a cleaning space in which an object to be cleaned is set, a cleaning nozzle for injecting a cleaning solution in the cleaning space, and the cleaning nozzle The cleaning machine management apparatus manages a cleaning machine including: a nozzle moving mechanism for causing pressure to be supplied; a pump for pressurizing and supplying a cleaning solution to the cleaning nozzle; and a control unit for numerically controlling the nozzle moving mechanism and the pump. A pressure receiving plate having a plurality of pressure measurement points, which are respectively installed at an origin position of the washing nozzle in the washing space and a moving position at which the washing nozzle is moved by the nozzle moving mechanism; Position control means for operating to position the cleaning nozzle at a predetermined position and at a predetermined posture with respect to the pressure receiving plate; and operating the pump to operate at the predetermined position and the predetermined position From the output of the pressure receiving plate when the cleaning liquid is sprayed from the cleaning nozzle to the pressure receiving plate from the cleaning nozzle by the injection control means that jets the cleaning liquid toward the pressure receiving plate from the cleaning nozzle arranged in a biased manner Receiving pressure characteristic data comprising measured values of the plurality of pressure measurement points, comparing the pressure receiving characteristic data with a reference pressure receiving characteristic to evaluate the jet characteristic of the washing nozzle, and based on the evaluation result, the washing nozzle And evaluation means for comprehensively evaluating the performance of the nozzle moving mechanism and the performance of the nozzle movement mechanism.

(2)前記所定位置は前記洗浄ノズルが前記受圧板に対して所定距離だけ離隔した位置であり、前記所定姿勢は前記受圧板に正対する姿勢であって、前記受圧板の前記複数の圧力測定点は、前記所定位置で且つ前記所定姿勢に配置された前記洗浄ノズルからの洗浄液の噴射領域のうち少なくとも一直径の全域を含むように配置され、前記評価手段は、前記受圧特性データを、前記一直径上の各検出点位置と前記各検出点位置に対する測定値とから形成される波形パターンに処理し、この測定値に対応した測定波形パターンを前記基準受圧特性としての基準波形パターンと比較して前記洗浄ノズルの前記噴射特性を評価することが好ましい。
(3)前記評価手段は、前記測定波形パターンが前記基準波形パターンを中心に設定される基準波形領域内にあるか否かによって前記洗浄ノズルの前記噴射特性を評価することが好ましい。
(2) The predetermined position is a position where the cleaning nozzle is separated from the pressure receiving plate by a predetermined distance, and the predetermined attitude is an attitude facing the pressure receiving plate, and the plurality of pressure measurement of the pressure receiving plate The point is arranged to include the entire area of at least one diameter in the injection area of the cleaning liquid from the cleaning nozzle arranged at the predetermined position and in the predetermined posture, and the evaluation unit is configured to receive the pressure receiving characteristic data A waveform pattern formed of each detection point position on one diameter and a measurement value for each detection point position is processed, and a measurement waveform pattern corresponding to the measurement value is compared with the reference waveform pattern as the reference pressure receiving characteristic. Preferably, the jet characteristics of the cleaning nozzle are evaluated.
(3) It is preferable that the evaluation unit evaluates the ejection characteristics of the cleaning nozzle based on whether or not the measured waveform pattern is within a reference waveform area set around the reference waveform pattern.

(4)前記ノズル移動機構は、前記洗浄ノズルを、原点位置からそれぞれが互いに直交するX軸方向,Y軸方向及びZ軸方向の三方向にそれぞれ移動させるX軸方向移動系統,Y軸方向移動系統及びZ軸方向移動系統を有し、前記受圧板は、前記原点位置に設置された原点受圧板と、前記原点位置から前記X軸方向,前記Y軸方向及び前記Z軸方向にそれぞれ所定距離だけ移動させた総合診断位置に設置された診断点受圧板と、前記原点位置から前記X軸方向にのみ所定距離だけ移動させたX軸方向診断位置に設置されたX軸受圧板と、前記原点位置から前記Y軸方向にのみ所定距離だけ移動させたY軸方向診断位置に設置されたY軸受圧板と、前記原点位置から前記Z軸方向にのみ所定距離だけ移動させたZ軸方向診断位置に設置されたZ軸受圧板と、を備え、前記原点受圧板,前記診断点受圧板,前記X軸受圧板,前記Y軸受圧板及び前記Z軸受圧板は何れも、前記洗浄ノズルを前記所定位置に配置可能な姿勢に設置され、前記評価手段は、前記原点受圧板,前記診断点受圧板,前記X軸受圧板,前記Y軸受圧板及び前記Z軸受圧板から得られる受圧特性データを前記基準受圧特性と比較して前記洗浄ノズルの前記噴射特性の評価を実施することが好ましい。
(5)前記X軸方向,前記Y軸方向及び前記Z軸方向にかかるそれぞれの前記所定距離は、前記ノズル移動機構によって前記原点位置から移動可能な前記X軸方向,前記Y軸方向及び前記Z軸方向のそれぞれの最大移動距離であることが好ましい。
(4) The nozzle moving mechanism moves the cleaning nozzle in three directions, the X axis direction, the Y axis direction, and the Z axis direction respectively orthogonal to each other from the origin position. The pressure receiving plate has an origin pressure receiving plate installed at the origin position, and a predetermined distance from the origin position in the X axis direction, the Y axis direction, and the Z axis direction, respectively. , A diagnostic point pressure receiving plate installed at the comprehensive diagnostic position moved only, an X bearing pressure plate installed at the X axial direction diagnostic position moved only a predetermined distance from the home position only in the X axis direction, and the home position To the Y bearing pressure plate installed at the Y axis direction diagnostic position moved only a predetermined distance only in the Y axis direction, and at the Z axis direction diagnostic position moved only a predetermined distance from the origin position only in the Z axis direction Z done A pressure receiving plate, wherein the origin pressure receiving plate, the diagnosis point pressure receiving plate, the X bearing pressure plate, the Y bearing pressure plate, and the Z bearing pressure plate are all installed in a posture in which the cleaning nozzle can be disposed at the predetermined position The evaluation means compares the pressure receiving characteristic data obtained from the origin pressure receiving plate, the diagnosis point pressure receiving plate, the X bearing pressure plate, the Y bearing pressure plate, and the Z bearing pressure plate with the reference pressure receiving characteristics, and the cleaning nozzle It is preferable to carry out the evaluation of the injection characteristics of
(5) The predetermined distances taken in the X-axis direction, the Y-axis direction, and the Z-axis direction are the X-axis direction, the Y-axis direction, and the Z movable from the origin position by the nozzle moving mechanism. It is preferred that they are the respective maximum travel distances in the axial direction.

(6)前記評価手段は、前記診断点受圧板から得られる前記受圧特性データに基づいて前記洗浄ノズルの前記噴射特性が正常であるか否かを判定する第1判定を実施し、前記第1判定により前記洗浄ノズルの前記噴射特性が正常であると判定した場合には、前記洗浄ノズル及び前記ポンプの洗浄液噴射系統の各性能が何れも正常であって、且つ、前記X軸方向移動系統,前記Y軸方向移動系統,前記Z軸方向移動系統の各性能が何れも正常であると判断し、前記第1判定により前記洗浄ノズルの前記噴射特性が正常でないと判定した場合には、前記原点受圧板から得られる前記受圧特性データに基づいて前記洗浄ノズルの前記噴射特性が正常であるか否かを判定する第2判定を実施し、前記第2判定により前記洗浄ノズルの前記噴射特性が正常でないと判定した場合には、前記洗浄液噴射系統が正常でないと判定し、前記第2判定により前記洗浄ノズルの前記噴射特性が正常であると判定した場合には、前記X軸受圧板,前記Y軸受圧板及び前記Z軸受圧板の何れかから得られる前記受圧特性データに基づいて前記洗浄ノズルの前記噴射特性が正常であるか否かを判定する第3判定を実施し、前記第3判定により前記洗浄ノズルの前記噴射特性が正常でないと判定した場合には、前記X軸受圧板,前記Y軸受圧板及び前記Z軸受圧板のうちの該当する受圧板に対応した前記軸方向移動系統の性能が正常でないと判定することが好ましい。   (6) The evaluation means carries out a first determination to determine whether the jet characteristic of the cleaning nozzle is normal based on the pressure receiving characteristic data obtained from the diagnostic point pressure receiving plate, and When it is determined that the jet characteristic of the cleaning nozzle is normal, each performance of the cleaning nozzle and the cleaning liquid injection system of the pump is normal, and the X-axis direction moving system, When it is determined that the performances of the Y-axis direction movement system and the Z-axis direction movement system are all normal, and the injection characteristics of the cleaning nozzle are determined not to be normal according to the first determination, the origin point A second determination is performed to determine whether the jet characteristic of the cleaning nozzle is normal based on the pressure receiving characteristic data obtained from the pressure receiving plate, and the jet characteristic of the cleaning nozzle is positive according to the second determination. If it is determined that the cleaning solution injection system is not normal, and if it is determined that the injection characteristic of the cleaning nozzle is normal according to the second determination, the X bearing pressure plate, the Y bearing A third determination is performed to determine whether the jet characteristic of the cleaning nozzle is normal based on the pressure receiving characteristic data obtained from any of the pressure plate and the Z bearing pressure plate, and the cleaning is performed according to the third determination. If it is determined that the injection characteristic of the nozzle is not normal, the performance of the axial movement system corresponding to the corresponding pressure receiving plate among the X bearing pressure plate, the Y bearing pressure plate and the Z bearing pressure plate is not normal. It is preferable to determine.

(7)前記洗浄機は、前記洗浄空間内に前記洗浄対象物を固定する固定台と、前記固定台を初期姿勢から所定軸の周りに回転させる回転駆動機構と、をさらに備えると共に、前記制御手段は、前記回転駆動機構を含めて数値制御を行い、前記受圧板は、前記原点位置に前記固定台の前記初期姿勢に応じて設置された原点受圧板と、前記原点位置から前記X軸方向,前記Y軸方向及び前記Z軸方向にそれぞれ所定距離だけ移動させると共に、前記固定台を前記初期姿勢から前記所定軸の軸周りに所定角度だけ回転させた状態に応じた総合診断位置に設置された診断点受圧板と、前記原点位置且つ前記固定台の前記初期姿勢から前記X軸方向にのみ前記所定距離だけ移動させたX軸方向診断位置に設置されたX軸受圧板と、前記原点位置且つ前記固定台の前記初期姿勢から前記Y軸方向にのみ前記所定距離だけ移動させたY軸方向診断位置に設置されたY軸受圧板と、前記原点位置且つ前記固定台の前記初期姿勢から前記固定台の前記Z軸方向にのみ前記所定距離だけ移動させたZ軸方向診断位置に設置されたZ軸受圧板と、前記原点位置且つ前記固定台の前記初期姿勢から前記固定台を前記所定軸の周りに前記所定角度だけ回転させた位置に設置された回転対応受圧板と、前記原点受圧板,前記診断点受圧板,前記X軸受圧板,前記Y軸受圧板,前記Z軸受圧板,前記第1軸受圧板及び前記第2軸受圧板は何れも、前記洗浄ノズルを前記所定位置に配置可能な姿勢に設置され、前記評価手段は、前記原点受圧板,前記診断点受圧板,前記X軸受圧板,前記Y軸受圧板,前記Z軸受圧板及び前記回転対応受圧板から得られる受圧特性データを前記基準受圧特性と比較して前記洗浄ノズルの前記噴射特性を評価することが好ましい。
(8)前記所定軸の周りの回転の回転にかかる前記所定角度は、前記回転駆動機構により駆動される最大回転角度であることが好ましい。
(7) The washing machine further comprises: a fixing base for fixing the object to be cleaned in the cleaning space; and a rotation drive mechanism for rotating the fixing base from an initial posture around a predetermined axis, and the control The means performs numerical control including the rotational drive mechanism, and the pressure receiving plate is an origin pressure receiving plate installed at the origin position according to the initial attitude of the fixed base, and the X axis direction from the origin position And moving the fixed base by a predetermined distance in the Y-axis direction and the Z-axis direction, and installing the fixed base at a comprehensive diagnostic position according to a state in which the fixed base is rotated about the axis of the predetermined axis from the initial attitude. A diagnostic point pressure receiving plate, an X bearing pressure plate installed at an X axis direction diagnostic position moved only in the X axis direction from the initial position of the home position and the initial posture of the fixing base, and the home position position and Said A Y bearing pressure plate installed at a Y axis direction diagnostic position moved only in the Y axis direction from the initial attitude of the fixed table, and the origin position and the initial attitude of the fixing table from the initial position of the fixing table A Z bearing pressure plate installed at a Z axis direction diagnosis position moved only by the predetermined distance in the Z axis direction, the fixing base from the initial position and the initial attitude of the fixing base around the predetermined axis A rotational pressure receiving plate installed at a position rotated by a predetermined angle, the origin pressure receiving plate, the diagnosis point pressure receiving plate, the X bearing pressure plate, the Y bearing pressure plate, the Z bearing pressure plate, the first bearing pressure plate, and Each of the second bearing pressure plates is installed in a posture in which the cleaning nozzle can be disposed at the predetermined position, and the evaluation means includes the origin pressure receiving plate, the diagnostic point pressure receiving plate, the X bearing pressure plate, the Y bearing pressure plate, Said Z bearing pressure plate It is preferable that the pressure receiving characteristic data obtained from finely the rotation corresponding pressure receiving plate as compared to the reference pressure characteristic evaluating the injection characteristic of the cleaning nozzle.
(8) It is preferable that the said predetermined angle concerning rotation rotation around the said predetermined axis | shaft is the largest rotation angle driven by the said rotational drive mechanism.

(9)前記評価手段は、前記診断点受圧板から得られる前記受圧特性データに基づいて前記洗浄ノズルの前記噴射特性が正常であるか否かを判定する第1判定を実施し、前記第1判定により前記洗浄ノズルの前記噴射特性が正常であると判定した場合には、前記洗浄ノズル及び前記ポンプの洗浄液噴射系統の各性能が何れも正常であって、且つ、前記X軸方向移動系統,前記Y軸方向移動系統,前記Z軸方向移動系統,前記回転駆動機構の性能が正常であると判断し、前記第1判定により前記洗浄ノズルの前記噴射特性が正常でないと判定した場合には、前記原点受圧板から得られる前記受圧特性データに基づいて前記洗浄ノズルの前記噴射特性が正常であるか否かを判定する第2判定を実施し、前記第2判定により前記洗浄ノズルの前記噴射特性が正常でないと判定した場合には、前記洗浄液噴射系統が正常でないと判定し、前記第2判定により前記洗浄ノズルの前記噴射特性が正常であると判定した場合には、前記X軸受圧板,前記Y軸受圧板,前記Z軸受圧板,前記第1軸受圧板及び前記第2軸受圧板の何れかから得られる前記受圧特性データに基づいて前記洗浄ノズルの前記噴射特性が正常であるか否かを判定する第3判定を実施し、前記第3判定により前記洗浄ノズルの前記噴射特性が正常でないと判定した場合には、前記X軸受圧板,前記Y軸受圧板,前記Z軸受圧板及び前記回転対応受圧板のうちの該当する受圧板に対応した前記ノズル移動機構又は前記回転駆動機構の性能が正常でないと判定することが好ましい。   (9) The evaluation means carries out a first determination to determine whether the jet characteristic of the cleaning nozzle is normal based on the pressure receiving characteristic data obtained from the diagnostic point pressure receiving plate, When it is determined that the jet characteristic of the cleaning nozzle is normal, each performance of the cleaning nozzle and the cleaning liquid injection system of the pump is normal, and the X-axis direction moving system, When it is determined that the performances of the Y-axis direction movement system, the Z-axis direction movement system, and the rotary drive mechanism are normal, and the injection characteristics of the cleaning nozzle are not normal by the first determination, A second determination is performed to determine whether the jet characteristic of the cleaning nozzle is normal based on the pressure receiving characteristic data obtained from the origin pressure receiving plate, and the second judgment determines the ejection of the cleaning nozzle. When it is determined that the characteristics are not normal, it is determined that the cleaning solution injection system is not normal, and when it is determined by the second determination that the injection characteristics of the cleaning nozzle are normal, the X bearing pressure plate, Based on the pressure receiving characteristic data obtained from any of the Y bearing pressure plate, the Z bearing pressure plate, the first bearing pressure plate, and the second bearing pressure plate, it is determined whether or not the jet characteristic of the cleaning nozzle is normal. The third determination is performed, and when it is determined that the jet characteristic of the cleaning nozzle is not normal according to the third determination, the X bearing pressure plate, the Y bearing pressure plate, the Z bearing pressure plate, and the rotation corresponding pressure receiving plate It is preferable to determine that the performance of the nozzle moving mechanism or the rotational drive mechanism corresponding to the corresponding pressure receiving plate among the above is not normal.

(10)本発明の洗浄機管理方法は、洗浄対象物がセットされる洗浄空間と、前記洗浄空間内で洗浄液を噴射する洗浄ノズルと、前記洗浄ノズルを移動させるノズル移動機構と、前記洗浄ノズルに洗浄液を加圧供給して噴射させるポンプと、前記ノズル移動機構及び前記ポンプを数値制御する制御手段と、を有する洗浄機を管理する洗浄機管理方法であって、前記洗浄空間内の前記洗浄ノズルの原点位置と前記ノズル移動機構により前記洗浄ノズルが移動される移動位置とにそれぞれ、複数の圧力測定点を有する受圧板を設置し、前記ノズル移動機構を作動させて前記洗浄ノズルを前記受圧板に対して所定位置で且つ所定姿勢に配置させるノズル移動工程と、前記ポンプを作動させて前記所定位置で且つ所定姿勢に配置された前記洗浄ノズルから前記受圧板に向けて洗浄液を噴射させる噴射工程と、前記洗浄ノズルから前記受圧板に洗浄液が噴射される際の前記受圧板の出力から、前記複数の圧力測定点の測定値からなる受圧特性データを取得し、前記受圧特性データを基準受圧特性と比較して前記洗浄ノズルの噴射特性を評価する噴射特性評価工程と、前記第1評価工程の評価結果に基づいて前記洗浄ノズルの性能及び前記ノズル移動機構の性能を評価する総合評価工程と、を実施することを特徴としている。   (10) In the cleaning machine management method of the present invention, a cleaning space in which an object to be cleaned is set, a cleaning nozzle for ejecting a cleaning liquid in the cleaning space, a nozzle moving mechanism for moving the cleaning nozzle, and the cleaning nozzle A cleaning machine management method for managing a cleaning machine having a pump for pressurizing and supplying a cleaning liquid and injecting the cleaning liquid, and a control means for numerically controlling the nozzle moving mechanism and the pump, the cleaning in the cleaning space A pressure receiving plate having a plurality of pressure measurement points is installed at each of the origin position of the nozzle and the moving position at which the cleaning nozzle is moved by the nozzle moving mechanism, and the nozzle moving mechanism is operated to receive the cleaning nozzle. A nozzle moving step of arranging at a predetermined position and a predetermined posture with respect to the plate; and the cleaning nozzle arranged at the predetermined position and at a predetermined posture by operating the pump Pressure receiving characteristics comprising measured values of the plurality of pressure measurement points from the injection step of injecting the cleaning liquid toward the pressure receiving plate and the output of the pressure receiving plate when the cleaning liquid is injected from the cleaning nozzle to the pressure receiving plate Performance of the cleaning nozzle based on the evaluation result of the jet characteristic evaluation step of acquiring data and comparing the pressure receiving characteristic data with the reference pressure receiving characteristic to evaluate the jet characteristic of the cleaning nozzle; and the evaluation result of the first evaluation step. And performing an integrated evaluation step to evaluate the performance of the nozzle moving mechanism.

本発明によれば、受圧板の複数の圧力測定点の測定値からなる受圧特性データを取得し、この受圧特性データを基準受圧特性と比較して洗浄ノズルの性能を評価するので、洗浄ノズルの性能を適切に評価することができるようになる。
また、洗浄空間内の洗浄ノズルの原点位置とノズル移動機構により洗浄ノズルが移動される移動位置とにそれぞれ設置された各受圧板における洗浄ノズルの性能評価の結果から総合的に評価することにより、洗浄ノズルの性能と移動機構の性能とを切り分けて評価することができるようになる。
According to the present invention, pressure receiving characteristic data consisting of measured values of a plurality of pressure measurement points of the pressure receiving plate is acquired, and the pressure receiving characteristic data is compared with the reference pressure receiving characteristic to evaluate the performance of the cleaning nozzle. It will be possible to properly evaluate the performance.
Also, by comprehensively evaluating the performance evaluation results of the cleaning nozzle in each pressure receiving plate respectively installed at the origin position of the cleaning nozzle in the cleaning space and the moving position where the cleaning nozzle is moved by the nozzle moving mechanism. It becomes possible to separate and evaluate the performance of the cleaning nozzle and the performance of the moving mechanism.

本発明の一実施形態に係るNC洗浄機及び洗浄機管理装置の構成を示すブロック図である。It is a block diagram which shows the structure of NC washing machine and washing machine management apparatus which concern on one Embodiment of this invention. 本発明の一実施形態に係るNC洗浄機の基本構成を説明する斜視図である。It is a perspective view explaining the basic composition of NC cleaning machine concerning one embodiment of the present invention. 本発明の一実施形態に係る受圧板の配置を説明する斜視図である。It is a perspective view explaining arrangement of a pressure receiving board concerning one embodiment of the present invention. 本発明の一実施形態に係る測定波形パターンと基準波形パターンとを説明する図であり、(a)は測定状態を説明する洗浄ノズルと受圧板との配置図であり、(b)は測定波形パターンと基準波形パターンとを例示するグラフである。It is a figure explaining the measurement waveform pattern which concerns on one Embodiment of this invention, and a reference waveform pattern, (a) is an arrangement | positioning figure of the washing nozzle and pressure receiving board explaining a measurement state, (b) is a measurement waveform It is a graph which illustrates a pattern and a reference waveform pattern. 本発明の一実施形態に係る洗浄機管理方法による各受圧板による測定及び測定結果による評価の手順を説明するフローチャートである。It is a flowchart explaining the procedure of the measurement by each pressure receiving plate by the washing machine management method which concerns on one Embodiment of this invention, and evaluation by a measurement result. 本発明の一実施形態に係る洗浄機管理方法の要部を説明するフローチャートである。It is a flowchart explaining the principal part of the washing machine management method concerning one embodiment of the present invention.

以下、図面を参照して本発明にかかる洗浄機管理装置及び洗浄機管理方法の実施形態を説明する。なお、以下に示す実施形態はあくまでも例示に過ぎず、以下の実施形態で明示しない種々の変形や技術の適用を排除する意図はない。かかる実施形態を部分的に用いて実施したり、一部を変更して実施したり、同等の機能を有する他の機構や装置に置き換えて実施したりすることができるものである。   Hereinafter, embodiments of a washing machine management apparatus and a washing machine management method according to the present invention will be described with reference to the drawings. Note that the embodiments described below are merely illustrative, and there is no intention to exclude the application of various modifications and techniques that are not specified in the following embodiments. The embodiment can be implemented partially using it, modifying it partially, or replacing it with another mechanism or device having the same function.

〔洗浄機の構成〕
まず、本実施形態に係る洗浄機を説明する。
本洗浄機には、NC制御(数値制御)を用いて各部を制御されるNC洗浄機が用いられている。図1はNC洗浄機及び洗浄機管理装置の構成を示すブロック図であり、図2はNC洗浄機の基本構成を説明する斜視図である。図1,2に示すように、NC洗浄機10は、図示しない壁部で囲繞される洗浄空間11と、洗浄空間内で洗浄液を噴射する洗浄ノズル12と、洗浄空間11内に洗浄対象物14を固定する固定台13と、を備えている。
[Configuration of washing machine]
First, the washing machine according to the present embodiment will be described.
As this cleaning machine, an NC cleaning machine in which each part is controlled using NC control (numerical control) is used. FIG. 1 is a block diagram showing the configuration of the NC cleaning machine and the cleaning machine management apparatus, and FIG. 2 is a perspective view for explaining the basic configuration of the NC cleaning machine. As shown in FIGS. 1 and 2, the NC cleaning machine 10 includes a cleaning space 11 surrounded by a wall (not shown), a cleaning nozzle 12 for injecting a cleaning solution in the cleaning space, and an object 14 to be cleaned in the cleaning space 11. And a fixing base 13 for fixing the

洗浄ノズル12には、洗浄液噴射ポンプ(以下、単にポンプという)40が接続されている。ポンプ40は、図示しないタンク内の洗浄液を吸引加圧して洗浄ノズル12に加圧供給する。これによって、洗浄ノズル12の図示しないノズル開口から洗浄液が噴射される。   A cleaning solution injection pump (hereinafter simply referred to as a pump) 40 is connected to the cleaning nozzle 12. The pump 40 sucks and pressurizes the cleaning liquid in a tank (not shown) and supplies the cleaning nozzle 12 with pressure. As a result, the cleaning liquid is ejected from the nozzle opening (not shown) of the cleaning nozzle 12.

また、洗浄ノズル12は、ノズル移動機構20によって移動されるようになっている。本実施形態では、ノズル移動機構20は、洗浄ノズル12を、X方向に移動させるX方向移動系統21と、Y方向に移動させるY方向移動系統22と、Z方向に移動させるZ方向移動系統23とを備え、洗浄ノズル12は、X方向,Y方向,Z方向の三方向に三次元的に移動されるようになっている。なお、ここでは、Z方向は鉛直方向であり、X方向,Y方向は何れも水平方向でありX方向,Y方向は互いに直交し、洗浄ノズル12の位置は、X,Y,Z座標系の座標(X,Y,Z)としてあらわすことができる。   Further, the cleaning nozzle 12 is moved by the nozzle moving mechanism 20. In the present embodiment, the nozzle moving mechanism 20 moves the cleaning nozzle 12 in the X direction, the X direction moving system 21, the Y direction moving system 22 in the Y direction, and the Z direction moving system 23 in the Z direction. And the cleaning nozzle 12 is moved three-dimensionally in three directions of X, Y and Z directions. Here, the Z direction is the vertical direction, the X direction and the Y direction are both horizontal directions, and the X direction and the Y direction are orthogonal to each other, and the position of the cleaning nozzle 12 is in the X, Y, Z coordinate system. It can be expressed as coordinates (X, Y, Z).

固定台13は、回転駆動機構30によって所定軸の周りに回転されるようになっている。本実施形態では、回転駆動機構30は、固定台13を水平な軸線(以下、A軸という)31cを中心として回転させるA軸周り回転系統31と、鉛直な軸線(以下、C軸という)32cを中心として回転させるC軸周り回転系統32と、とを備え、固定台13は、これらの二軸周りに回転することで姿勢や位置を変更されるようになっている。なお、ここでは、A軸は水平方向に設定され、C軸は鉛直方向に設定される。ただし、C軸はZ軸とは異なっている。   The fixed base 13 is rotated by a rotational drive mechanism 30 around a predetermined axis. In the present embodiment, the rotation drive mechanism 30 rotates around the A axis 31 for rotating the fixed base 13 about a horizontal axis (hereinafter referred to as A axis) 31c, and a vertical axis (hereinafter referred to as C axis) 32c. And a rotation system 32 about a C-axis that rotates about the axis c, and the fixing base 13 is configured to be changed in posture and position by rotating around these two axes. Here, the A axis is set in the horizontal direction, and the C axis is set in the vertical direction. However, the C axis is different from the Z axis.

なお、洗浄ノズル12の位置(ここでは、洗浄ノズル12のノズル開口の位置)として、座標(X,Y,Z)が(0,0,0)の原点位置があり、本実施形態では、NC洗浄機10の始動時には、洗浄ノズル12のノズル開口は、この原点位置から移動し、NC洗浄機10の停止時にはこの原点位置に戻るようになっている。
また、固定台13は、洗浄対象物14を固定する固定面13aを備え、固定面13aが水平で且つC軸周りに所定方向を向いた状態を初期姿勢とし、回転駆動機構30によって、この初期姿勢からA軸周り及びC軸周りに適宜回転駆動される。
As the position of the cleaning nozzle 12 (in this case, the position of the nozzle opening of the cleaning nozzle 12), there is an origin position with coordinates (X, Y, Z) of (0, 0, 0). The nozzle opening of the cleaning nozzle 12 moves from this origin position when the cleaning machine 10 starts up, and returns to this origin position when the NC cleaning machine 10 stops.
In addition, the fixing base 13 includes a fixing surface 13 a for fixing the cleaning target 14, and the state where the fixing surface 13 a is horizontal and directed in a predetermined direction around the C axis is an initial posture. It is appropriately rotationally driven around the A axis and the C axis from the posture.

NC洗浄機10は、このようなポンプ40,ノズル移動機構20,回転駆動機構30を数値制御するNC制御装置(制御手段)50を備えている。
NC制御装置50は、CPU,ROM,RAM等からなるコンピュータによって構成されており、洗浄ノズル12の位置を数値制御する位置制御部(位置制御手段)51と、固定台13の回転方向の姿勢を数値制御する回転制御部(回転制御手段)52と、ポンプ40の作動を制御する噴射制御部(噴射制御手段)53とを備えている。
The NC cleaning machine 10 is provided with an NC control unit (control means) 50 that numerically controls the pump 40, the nozzle moving mechanism 20, and the rotary drive mechanism 30.
The NC control unit 50 is constituted by a computer comprising a CPU, a ROM, a RAM, etc., and the position control unit (position control means) 51 for numerically controlling the position of the cleaning nozzle 12 A rotation control unit (rotation control means) 52 that performs numerical control and an injection control unit (injection control means) 53 that controls the operation of the pump 40 are provided.

ノズル移動機構20のX方向移動系統21,Y方向移動系統22,Z方向移動系統23、及び回転駆動機構30のA軸周り回転系統31,C軸周り回転系統32にはそれぞれサーボ機構が装備され、洗浄ノズル12は数値により指示された位置に移動制御され、固定台13は数値によって指示された方向に姿勢制御される。   The X axis movement system 21 of the nozzle movement mechanism 20, the Y direction movement system 22, the Z direction movement system 23, and the rotation system 31 around the A axis of the rotation drive mechanism 30 and the rotation system 32 around the C axis are equipped with servo mechanisms. The cleaning nozzle 12 is controlled to move to the position indicated by the numerical value, and the fixed base 13 is attitude controlled to the direction indicated by the numerical value.

〔洗浄機管理装置の構成〕
次に、本実施形態に係る洗浄機管理装置を説明する。
本洗浄機管理装置は、NC制御装置50を利用して構成されており、受圧板60と、受圧板60からの出力信号に対応して洗浄ノズル12の位置や固定台13の姿勢を数値制御する位置制御部51及び回転制御部52と、ポンプ40の作動を制御する噴射制御部53と、洗浄ノズル12の噴射特性を評価し、この評価結果に基づいて洗浄ノズル12自体の性能やノズル移動機構20や回転駆動機構30の性能を評価する評価部(評価手段)54とを備えている。なお、本実施形態では、NC制御装置50内に評価部54を備えているが、評価部54はNC制御装置50とは別のハードウェアに装備してもよい。
[Configuration of Cleaning Machine Management Device]
Next, the washing machine management apparatus according to the present embodiment will be described.
The cleaning machine management apparatus is configured using the NC control unit 50, and numerically controls the position of the cleaning nozzle 12 and the attitude of the fixing base 13 in response to the pressure receiving plate 60 and the output signal from the pressure receiving plate 60. Position control unit 51 and rotation control unit 52, injection control unit 53 for controlling the operation of the pump 40, and injection characteristics of the cleaning nozzle 12 are evaluated, and the performance and movement of the cleaning nozzle 12 itself are evaluated based on the evaluation results. An evaluation unit (evaluation means) 54 for evaluating the performance of the mechanism 20 and the rotational drive mechanism 30 is provided. In the present embodiment, although the evaluation unit 54 is provided in the NC control device 50, the evaluation unit 54 may be provided in hardware different from the NC control device 50.

受圧板60は、図4(a)に示すように、洗浄ノズル12から噴射される洗浄液を受ける受圧面60Fを備え、受圧面60Fには複数の圧力測定点(図示略)が備えられている。これらの複数の圧力測定点は、洗浄ノズル12が受圧面60Fに対して所定位置に所定姿勢で位置すれば、洗浄ノズル12からの洗浄液の噴射領域のうち少なくとも一直径の全域を含むように配置されている。   As shown in FIG. 4A, the pressure receiving plate 60 is provided with a pressure receiving surface 60F for receiving the cleaning liquid ejected from the cleaning nozzle 12, and the pressure receiving surface 60F is provided with a plurality of pressure measurement points (not shown). . The plurality of pressure measurement points are arranged to include at least one diameter of the spray area of the cleaning liquid from the cleaning nozzle 12 if the cleaning nozzle 12 is positioned at a predetermined position with respect to the pressure receiving surface 60F. It is done.

つまり、洗浄ノズル12が受圧面60Fに対して所定距離だけ離れた位置(所定位置)に中心線CLを一致するように配置され且つ受圧面60Fに対して正対する姿勢(所定姿勢)とされて洗浄液を噴射した場合に、受圧面60Fには円形に圧力が加わる。受圧面60Fには、圧力測定点がこの円形の中心上の直線(円形の一直径(何れか1つの直径)の全域を含む)に均等に多数配置されている。   In other words, the cleaning nozzle 12 is disposed to coincide with the center line CL at a position (predetermined position) separated by a predetermined distance from the pressure receiving surface 60F, and has a posture (predetermined posture) facing the pressure receiving surface 60F. When the cleaning liquid is jetted, a circular pressure is applied to the pressure receiving surface 60F. On the pressure receiving surface 60F, a large number of pressure measurement points are evenly arranged in a straight line on the center of this circle (including the entire area of one diameter of the circle (any one diameter)).

したがって、図4(b)に示すように、受圧板60の圧力測定点の位置を横軸とし、受圧面60Fで受ける圧力(衝撃力)を縦軸とすると、各形状のドットで示すように、受圧面60Fの中心線CL箇所(径方向位置に0.0と表示する)を中心に一定の範囲で高圧となって、受圧縁部で圧力が低下する特性の波形パターンを示す。なお、図4(b)には、洗浄ノズル12が正常に洗浄液を噴射した場合であって、ノズル開口から受圧面60Fまでの距離Lが僅かずつ異なる3つのパターン(L=L,L,L、ただし、L<L<L)を例示する。 Therefore, as shown in FIG. 4B, assuming that the position of the pressure measurement point of the pressure receiving plate 60 is the horizontal axis and the pressure (impact force) received by the pressure receiving surface 60F is the vertical axis, as shown by the dots of each shape. The waveform pattern of the characteristic which becomes high-pressure in a fixed range centering on center line CL location (it displays with 0.0 in radial direction position) of pressure-receiving surface 60F, and the pressure falls in a pressure-receiving edge part. Incidentally, in FIG. 4 (b), even when the cleaning nozzle 12 is jetted washing liquid normally, the distance L is slightly by three different patterns from the nozzle opening to the pressure receiving surface 60F (L = L 1, L 2 , L 3 , where L 1 <L 2 <L 3 ).

洗浄液の噴射が正常に行われた場合に受圧板60で検出される波形パターンは、図4(b)に示すように、特定の大きさ及び形状のハット型を示しており、このような正常な波形パターンを、測定波形パターンを評価するための基準波形パターンに設定することができる。ここでは、ノズル開口から受圧面60Fまでの距離の誤差などを含む測定誤差を考慮して、図4(b)に破線で囲む領域として示すように、基準波形パターンを中心として幅を持った基準波形領域を設定し、評価部54では、測定波形パターンがこの基準波形領域内にあるか否かによって洗浄ノズル12の噴射特性を評価する。   The waveform pattern detected by the pressure receiving plate 60 when the jet of the cleaning liquid is normally performed has a hat shape of a specific size and shape as shown in FIG. Can be set as a reference waveform pattern for evaluating the measured waveform pattern. Here, in consideration of a measurement error including an error in the distance from the nozzle opening to the pressure receiving surface 60F, as shown as a region surrounded by a broken line in FIG. The waveform area is set, and the evaluation unit 54 evaluates the ejection characteristics of the cleaning nozzle 12 depending on whether or not the measured waveform pattern is within the reference waveform area.

受圧板60は、図3に示すように、洗浄空間11内の各位置P1〜P7に応じてそれぞれ配置される。
総合診断位置(診断点)P1に対しては、診断点受圧板61が設置されている。総合診断位置P1は、洗浄ノズル12のノズル開口が、原点位置(原点)P2からX軸方向,Y軸方向及びZ軸方向にそれぞれ所定距離(ここでは、各移動系統21〜23の最大移動距離)だけ移動させると共に、固定台13を初期姿勢からA軸周り及びC軸周りに、それぞれ所定角度(ここでは、各回転系統31,32の最大回転角度)だけ回転させた状態に応じた位置である。
The pressure receiving plate 60 is arranged according to each position P1 to P7 in the cleaning space 11, as shown in FIG.
A diagnostic point pressure receiving plate 61 is installed at the comprehensive diagnostic position (diagnostic point) P1. The general diagnostic position P1 is a predetermined distance in the X-axis direction, Y-axis direction and Z-axis direction from the origin position (origin) P2 of the nozzle opening of the cleaning nozzle 12 While moving the fixed base 13 from the initial attitude around the A axis and the C axis by a predetermined angle (here, the maximum rotation angle of each of the rotation systems 31 and 32). is there.

原点位置P2に対しては、原点受圧板62が設置されている。
X軸方向診断位置P3に対しては、X軸受圧板63が設置されている。X軸方向診断位置P3は、原点位置P2且つ固定台13の初期姿勢からX軸方向にのみ所定距離(ここでは、移動系統21の最大移動距離)だけ移動させた位置である。
An origin pressure receiving plate 62 is provided at the origin position P2.
An X bearing pressure plate 63 is installed at the X axis direction diagnostic position P3. The X-axis direction diagnosis position P3 is a position moved from the initial position P2 and the initial posture of the fixed base 13 only in the X-axis direction by a predetermined distance (here, the maximum movement distance of the moving system 21).

Y軸方向診断位置P4に対しては、Y軸受圧板64が設置されている。Y軸方向診断位置P4は、原点位置P2且つ固定台13の初期姿勢からY軸方向にのみ所定距離(ここでは、移動系統22の最大移動距離)だけ移動させた位置である。
Z軸方向診断位置P5に対しては、Z軸受圧板65が設置されている。Z軸方向診断位置P5は、原点位置P2且つ固定台13の初期姿勢からZ軸方向にのみ所定距離(ここでは、移動系統23の最大移動距離)だけ移動させた位置である。
A Y bearing pressure plate 64 is installed at the Y axis direction diagnosis position P4. The Y-axis direction diagnosis position P4 is a position moved from the origin position P2 and the initial posture of the fixed base 13 only in the Y-axis direction by a predetermined distance (here, the maximum movement distance of the moving system 22).
A Z bearing pressure plate 65 is installed at the Z axis direction diagnosis position P5. The Z-axis direction diagnosis position P5 is a position moved from the initial position P2 and the initial posture of the fixed base 13 only in the Z-axis direction by a predetermined distance (here, the maximum movement distance of the moving system 23).

A軸回転位置P6に対しては、A軸回転対応受圧板66が設置されている。A軸回転位置P6は、原点位置P2且つ固定台13の初期姿勢から固定台13をA軸の周りにのみ所定角度(ここでは、回転系統31の最大回転角度)だけ回転させた位置であり、A軸回転対応受圧板66は固定台13に設置されている。
C軸回転位置P7に対しては、C軸回転対応受圧板67が設置されている。C軸回転位置P7は、原点位置P2且つ固定台13の初期姿勢から固定台13をC軸の周りにのみ所定角度(ここでは、回転系統32の最大回転角度)だけ回転させた位置であり、C軸回転対応受圧板67は固定台13に設置されている。
An A-axis rotation pressure receiving plate 66 is installed at the A-axis rotational position P6. The A-axis rotational position P6 is a position obtained by rotating the fixed base 13 by a predetermined angle (here, the maximum rotation angle of the rotary system 31) only around the A-axis from the initial position P2 and the initial attitude of the fixed base 13 The pressure plate 66 for A-axis rotation is installed on the fixed base 13.
A C-axis rotational pressure receiving plate 67 is provided at the C-axis rotational position P7. The C-axis rotational position P7 is a position obtained by rotating the fixed base 13 by a predetermined angle (here, the maximum rotation angle of the rotary system 32) only around the C-axis from the origin position P2 and the initial attitude of the fixed base 13 The C-axis rotation pressure receiving plate 67 is installed on the fixed base 13.

各受圧板61〜67は、それぞれの位置P1〜P7において、受圧面60Fを洗浄ノズル12の洗浄液の噴射方向に対して正対させた姿勢で且つ受圧面60Fの中心が各位置P1〜P7から所定距離Lだけ離隔した箇所に設置される。本実施形態では、洗浄ノズル12は洗浄液の噴射方向を鉛直下方に設定されているので、各受圧板61〜67は、それぞれの受圧面60Fを鉛直上方に向けて設置される。   In each of the pressure receiving plates 61 to 67, at the respective positions P1 to P7, the pressure receiving surface 60F is in a posture in which the pressure receiving surface 60F is directly opposed to the jet direction of the cleaning liquid of the cleaning nozzle 12 It is installed at a position separated by a predetermined distance L. In the present embodiment, since the cleaning nozzle 12 is set to spray the cleaning liquid vertically downward, the pressure receiving plates 61 to 67 are installed with the respective pressure receiving surfaces 60F directed vertically upward.

評価部54は、このような原点受圧板62,診断点受圧板61,X軸受圧板63,Y軸受圧板64,Z軸受圧板65,A軸回転対応受圧板66及びC軸回転対応受圧板67から得られる受圧特性データを基準受圧特性と比較して洗浄ノズル12の噴射特性を評価する。特に、各受圧板61〜67の評価結果に基づいて洗浄ノズル12の性能及びノズル移動機構20並びに回転駆動機構30の性能を評価する。この性能評価にかかる処理内容は後述する。   The evaluation unit 54 uses the origin pressure receiving plate 62, the diagnosis point pressure receiving plate 61, the X bearing pressure plate 63, the Y bearing pressure plate 64, the Z bearing pressure plate 65, the pressure receiving plate 66 for A axis rotation, and the pressure receiving plate 67 for C axis rotation. The pressure receiving characteristic data obtained is compared with the reference pressure receiving characteristic to evaluate the jet characteristic of the cleaning nozzle 12. In particular, the performance of the cleaning nozzle 12 and the performance of the nozzle moving mechanism 20 and the rotational driving mechanism 30 are evaluated based on the evaluation results of the pressure receiving plates 61 to 67. The processing content concerning this performance evaluation will be described later.

〔洗浄機の管理方法〕
次に、洗浄機管理装置による洗浄機の管理方法及びこれに用いられる評価部54の処理内容を図5,図6のフローチャート及び表1を参照しながら説明する。
なお、原点受圧板62,診断点受圧板61,X軸受圧板63,Y軸受圧板64,Z軸受圧板65,A軸回転対応受圧板66及びC軸回転対応受圧板67をそれぞれ洗浄空間11内の所定の位置(位置P1〜P7に応じた位置)に所定の姿勢で設置されている。
[Method of managing cleaning machine]
Next, the management method of the washing machine by the washing machine management apparatus and the processing contents of the evaluation unit 54 used therein will be described with reference to the flow chart of FIG.
The origin pressure receiving plate 62, the diagnostic point pressure receiving plate 61, the X bearing pressure plate 63, the Y bearing pressure plate 64, the Z bearing pressure plate 65, the pressure receiving plate 66 for A axis rotation, and the pressure receiving plate 67 for C axis rotation It is installed at a predetermined position (position according to positions P1 to P7) in a predetermined posture.

図5は受圧板60(受圧板61〜67の何れか)による測定及び測定結果による評価の手順を説明するフローチャートである。図5に示すように、まず、洗浄ノズル12を所定の位置(位置P1〜P7の何れか)へ移動させて(ステップS10、ノズル移動工程)、移動後に、洗浄液を噴射する(ステップS20、噴射工程)。このときの噴射時間は、受圧板60で噴射圧を適正に検出できるだけの時間、即ち、噴射圧が安定するまでの時間であればよい。そして、噴射圧が安定したところで、受圧板60の出力(受圧データ)を取り込む。   FIG. 5 is a flow chart for explaining the procedure of measurement by the pressure receiving plate 60 (any of the pressure receiving plates 61 to 67) and evaluation based on the measurement result. As shown in FIG. 5, first, the cleaning nozzle 12 is moved to a predetermined position (any one of positions P1 to P7) (step S10, nozzle moving step), and after movement, the cleaning liquid is jetted (step S20, injection) Process). The injection time at this time may be a time for which the injection pressure can be properly detected by the pressure receiving plate 60, that is, a time for the injection pressure to be stabilized. Then, when the injection pressure is stabilized, the output (pressure receiving data) of the pressure receiving plate 60 is taken.

この受圧板60の出力として得られる、複数の圧力測定点の測定値からなる受圧特性データを、図4(b)に示すような波形パターンに処理して、この測定波形パターンを予め登録された基準波形パターンと比較するパターン照合を実施して洗浄ノズルの噴射特性を評価する(ステップS30、噴射特性評価工程(第1評価工程))。   The pressure receiving characteristic data consisting of measured values of a plurality of pressure measurement points obtained as the output of the pressure receiving plate 60 is processed into a waveform pattern as shown in FIG. 4 (b), and this measured waveform pattern is registered in advance. The pattern matching to compare with the reference waveform pattern is performed to evaluate the jet characteristic of the cleaning nozzle (step S30, jet characteristic evaluation step (first evaluation step)).

ここでは、図4(b)に破線で囲む領域として示すように、基準波形パターンを中心として幅を持った基準波形領域を設定し、測定波形パターンがこの基準波形領域内にあるか否かによって洗浄ノズル12の噴射特性を評価する。つまり、測定波形パターンがこの基準波形領域内にあれば洗浄ノズル12の噴射特性が正常であると判定し、測定波形パターンがこの基準波形領域から少しでも外れれば洗浄ノズル12の噴射特性が正常でないと判定する。   Here, as shown as a region surrounded by a broken line in FIG. 4B, a reference waveform region having a width centered on the reference waveform pattern is set, and depending on whether the measurement waveform pattern is within this reference waveform region. The jet characteristics of the cleaning nozzle 12 are evaluated. That is, if the measured waveform pattern is within this reference waveform area, it is determined that the ejection characteristics of the cleaning nozzle 12 are normal, and if the measured waveform pattern deviates even slightly from this reference waveform area, the ejection characteristics of the cleaning nozzle 12 are not normal. It is determined that

そして、洗浄ノズル12の噴射特性の評価結果に基づいて、噴射系統,ノズル移動機構20及び回転駆動機構30の性能を評価する(ステップS40、総合評価工程(第2評価工程))。この第2評価工程では、検出に用いた受圧板60の個別の特性に応じて、及び、洗浄ノズル12の噴射特性の評価結果の組み合わせに応じて、各性能を評価する。
この第2評価工程の結果に応じて、他の受圧板60の測定データが必要であるか否かを判断し、測定データが必要であれば、再びステップS20に進んで洗浄液を噴射し、所要の受圧板60に対応した位置のデータを取得して各性能を評価する(ステップS30,S40)。
Then, the performance of the injection system, the nozzle moving mechanism 20, and the rotation drive mechanism 30 is evaluated based on the evaluation result of the ejection characteristics of the cleaning nozzle 12 (step S40, comprehensive evaluation step (second evaluation step)). In this second evaluation step, each performance is evaluated according to the individual characteristics of the pressure receiving plate 60 used for detection and according to the combination of the evaluation results of the ejection characteristics of the cleaning nozzle 12.
Based on the result of the second evaluation step, it is determined whether or not measurement data of another pressure receiving plate 60 is necessary, and if measurement data is necessary, the process proceeds to step S20 again and the cleaning liquid is jetted. The data of the position corresponding to the pressure receiving plate 60 is acquired to evaluate each performance (steps S30 and S40).

ここで、表1を参照して、各受圧板60のデータに基づいた各位置P1〜P7での洗浄ノズル12の噴射特性の評価結果の組み合わせに応じた、洗浄ノズル12、ノズル移動機構20、及び回転駆動機構30の各性能の評価内容を説明する。

Figure 2019093316

表1に示すパターン1〜パターン8は、洗浄ノズル12の噴射特性の各位置P1〜P7での評価結果の組み合わせを表している。○は洗浄ノズル12の噴射特性が正常であること(OK)を、×は洗浄ノズル12の噴射特性が正常でないこと(NG)を、それぞれ示す。 Here, referring to Table 1, the cleaning nozzle 12, the nozzle moving mechanism 20, and the combination of the evaluation results of the jet characteristics of the cleaning nozzle 12 at each of the positions P1 to P7 based on the data of each pressure receiving plate 60. And the evaluation content of each performance of the rotational drive mechanism 30 is demonstrated.
Figure 2019093316

The patterns 1 to 8 shown in Table 1 represent combinations of evaluation results of the injection characteristics of the cleaning nozzle 12 at the respective positions P1 to P7. ○ indicates that the jet characteristic of the cleaning nozzle 12 is normal (OK), and x indicates that the jet characteristic of the cleaning nozzle 12 is not normal (NG).

パターン1は、診断点(総合診断位置)P1,原点(原点位置)P2,X軸診断点(X軸診断位置)P3,Y軸診断点(Y軸診断位置)P4,Z軸診断点(Z軸診断位置)P5,A軸診断点(A軸回転位置)P6,C軸診断点(C軸回転位置)P7の各位置で、洗浄ノズル12の噴射特性が何れも正常であると評価された場合である。   Pattern 1 includes diagnosis point (general diagnosis position) P1, origin (origin position) P2, X axis diagnosis point (X axis diagnosis position) P3, Y axis diagnosis point (Y axis diagnosis position) P4, Z axis diagnosis point (Z Axis diagnostic position) P5, A-axis diagnostic point (A-axis rotational position) P6, C-axis diagnostic point (C-axis rotational position) P7 The jet characteristics of the cleaning nozzle 12 were all evaluated as normal. That's the case.

パターン2は、診断点P1,原点P2の各位置で、洗浄ノズル12の噴射特性が何れも正常でないと評価され、X軸診断点P3,Y軸診断点P4,Z軸診断点P5,A軸診断点P6,C軸診断点P7の各位置で、洗浄ノズル12の噴射特性が何れも正常であると評価された場合である。   Pattern 2 is evaluated that each of the ejection characteristics of the cleaning nozzle 12 is not normal at each of the diagnosis point P1 and the origin P2, and the X axis diagnosis point P3, the Y axis diagnosis point P4, the Z axis diagnosis point P5, and the A axis It is a case where all of the ejection characteristics of the cleaning nozzle 12 are evaluated as normal at each position of the diagnosis point P6 and the C-axis diagnosis point P7.

パターン3は、診断点P1,X軸診断点P3の各位置で、洗浄ノズル12の噴射特性が何れも正常でないと評価され、原点P2,Y軸診断点P4,Z軸診断点P5,A軸診断点P6,C軸診断点P7の各位置で、洗浄ノズル12の噴射特性が何れも正常であると評価された場合である。   Pattern 3 is evaluated that each of the ejection characteristics of the cleaning nozzle 12 is not normal at each of the diagnosis point P1 and the X axis diagnosis point P3, and the origin P2, Y axis diagnosis point P4, Z axis diagnosis point P5, A axis It is a case where all of the ejection characteristics of the cleaning nozzle 12 are evaluated as normal at each position of the diagnosis point P6 and the C-axis diagnosis point P7.

パターン4は、診断点P1,Y軸診断点P4の各位置で、洗浄ノズル12の噴射特性が何れも正常でないと評価され、X軸診断点P3,原点P2,Z軸診断点P5,A軸診断点P6,C軸診断点P7の各位置で、洗浄ノズル12の噴射特性が何れも正常であると評価された場合である。   In pattern 4, at each position of diagnosis point P1 and Y-axis diagnosis point P4, it is evaluated that none of the ejection characteristics of cleaning nozzle 12 is normal, X-axis diagnosis point P3, origin P2, Z-axis diagnosis point P5, A-axis It is a case where all of the ejection characteristics of the cleaning nozzle 12 are evaluated as normal at each position of the diagnosis point P6 and the C-axis diagnosis point P7.

パターン5は、診断点P1,Z軸診断点P5の各位置で、洗浄ノズル12の噴射特性が何れも正常でないと評価され、X軸診断点P3,Y軸診断点P4,原点P2,A軸診断点P6,C軸診断点P7の各位置で、洗浄ノズル12の噴射特性が何れも正常であると評価された場合である。   Pattern 5 is evaluated at each position of diagnosis point P1 and Z-axis diagnosis point P5 that none of the ejection characteristics of cleaning nozzle 12 is normal, X-axis diagnosis point P3, Y-axis diagnosis point P4, origin P2, A-axis It is a case where all of the ejection characteristics of the cleaning nozzle 12 are evaluated as normal at each position of the diagnosis point P6 and the C-axis diagnosis point P7.

パターン6は、診断点P1,A軸診断点P6の各位置で、洗浄ノズル12の噴射特性が何れも正常でないと評価され、X軸診断点P3,Y軸診断点P4,Z軸診断点P5,原点P2,C軸診断点P7の各位置で、洗浄ノズル12の噴射特性が何れも正常であると評価された場合である。   In pattern 6, at each position of diagnosis point P1 and A axis diagnosis point P6, it is evaluated that none of the ejection characteristics of cleaning nozzle 12 is normal, X axis diagnosis point P3, Y axis diagnosis point P4, Z axis diagnosis point P5 At each position of the origin point P2 and the C-axis diagnostic point P7, the ejection characteristics of the cleaning nozzle 12 are all evaluated to be normal.

パターン7は、診断点P1,C軸診断点P7の各位置で、洗浄ノズル12の噴射特性が何れも正常でないと評価され、X軸診断点P3,Y軸診断点P4,Z軸診断点P5,原点P2,A軸診断点P6の各位置で、洗浄ノズル12の噴射特性が何れも正常であると評価された場合である。   In pattern 7, at each position of diagnostic point P1 and C-axis diagnostic point P7, it is evaluated that none of the ejection characteristics of cleaning nozzle 12 is normal, X-axis diagnostic point P3, Y-axis diagnostic point P4, Z-axis diagnostic point P5 At each position of the origin point P2 and the A-axis diagnostic point P6, the jet characteristics of the cleaning nozzle 12 are all evaluated as being normal.

パターン8は、診断点(総合診断位置)P1,原点(原点位置)P2,X軸診断点(X軸診断位置)P3,Y軸診断点(Y軸診断位置)P4,Z軸診断点(Z軸診断位置)P5,A軸診断点(A軸回転位置)P6,C軸診断点(C軸回転位置)P7の各位置で、洗浄ノズル12の噴射特性が何れも正常でないと評価された場合である。   Pattern 8 includes diagnostic point (general diagnostic position) P1, origin (origin position) P2, X axis diagnostic point (X axis diagnostic position) P3, Y axis diagnostic point (Y axis diagnostic position) P4, Z axis diagnostic point (Z Axis diagnostic position) P5, A-axis diagnostic point (A-axis rotational position) P6, C-axis diagnostic point (C-axis rotational position) P7 When none of the ejection characteristics of the cleaning nozzle 12 are evaluated to be normal It is.

診断点P1で洗浄ノズル12の噴射特性が正常であると評価されるには、噴射系統の性能が正常であることと、洗浄ノズル12がX軸方向,Y軸方向,Z軸方向の何れの方向にも可動限界まで(最大移動距離)適切に移動し、固定台13がA軸周り,B軸周りの何れの方向にも可動限界まで(最大回転角度)適切に回転していることが必要である。したがって、総合診断位置P1で洗浄ノズル12の噴射特性が正常とされた場合には、パターン1のように、他の各位置P2〜P7でも洗浄ノズル12の噴射特性が正常とされる。したがって、診断点P1で洗浄ノズル12の噴射特性が正常であると評価されたら、噴射系統,ノズル移動機構20及び回転駆動機構30の各性能が何れも正常であると判定することができる。   In order for the jet characteristics of the cleaning nozzle 12 to be evaluated as normal at the diagnosis point P1, the performance of the injection system is normal, and any one of the cleaning nozzle 12 in the X axis direction, the Y axis direction, and the Z axis direction It is necessary to move appropriately up to the movable limit (maximum movement distance) in the direction as well, and to properly rotate the fixed base 13 to the movable limit (maximum rotation angle) in either direction around the A axis or B axis. It is. Therefore, when the ejection characteristics of the cleaning nozzle 12 are normal at the comprehensive diagnosis position P1, the ejection characteristics of the cleaning nozzle 12 are normal at the other positions P2 to P7 as shown in pattern 1. Therefore, if it is evaluated at the diagnosis point P1 that the ejection characteristics of the cleaning nozzle 12 are normal, it can be determined that the respective performances of the injection system, the nozzle moving mechanism 20 and the rotary drive mechanism 30 are all normal.

一方、診断点P1で洗浄ノズル12の噴射特性が正常でないと評価される場合は、噴射系統,ノズル移動機構20及び回転駆動機構30の何れか1つまたは複数の性能が正常でないためである。この場合には、原点P2での洗浄ノズル12の噴射特性を評価することで、噴射系統の異常であるか、ノズル移動機構20や回転駆動機構30の異常であるかを絞り込むことができる。   On the other hand, when it is evaluated that the ejection characteristics of the cleaning nozzle 12 are not normal at the diagnosis point P1, any one or more of the injection system, the nozzle moving mechanism 20 and the rotary drive mechanism 30 are not normal. In this case, it is possible to narrow down whether there is an abnormality in the injection system or an abnormality in the nozzle moving mechanism 20 or the rotation drive mechanism 30 by evaluating the ejection characteristics of the cleaning nozzle 12 at the origin P2.

つまり、原点P2での洗浄ノズル12の噴射特性が正常であれば、ノズル移動機構20や回転駆動機構30の何れかが異常であると絞り込むことができる。また、原点P2での洗浄ノズル12の噴射特性が正常でなければ、噴射系統に異常があるか又は原点P2への移動に異常があると推測することができる。この場合に、他の位置P3〜P7で何れも洗浄ノズル12の噴射特性が正常であると評価されると(パターン2)、ノズル移動機構20や回転駆動機構30は正常であると判定することができる。   That is, if the jet characteristic of the cleaning nozzle 12 at the origin P2 is normal, it can be narrowed down that either the nozzle moving mechanism 20 or the rotation driving mechanism 30 is abnormal. In addition, if the ejection characteristic of the cleaning nozzle 12 at the origin P2 is not normal, it can be estimated that there is an abnormality in the ejection system or there is an abnormality in movement to the origin P2. In this case, when the ejection characteristics of the cleaning nozzle 12 are evaluated as normal at all of the other positions P3 to P7 (pattern 2), it is determined that the nozzle moving mechanism 20 and the rotation drive mechanism 30 are normal. Can.

噴射系統に異常があれば、位置P1〜P7で何れも洗浄ノズル12の噴射特性が正常でないと評価されることになる(パターン8)が、逆に、位置P1〜P7で何れも洗浄ノズル12の噴射特性が正常でないと評価されたからといって、噴射系統に異常があると特定することはできない。つまり、各位置P1〜P7への移動等の系統に複合的に異常がある場合も、パターン8となる。したがって、パターン8の場合は、何れに異常があるかを特定するには、別途検査を実施することが必要になる。   If there is an abnormality in the injection system, it will be evaluated that the injection characteristics of the cleaning nozzle 12 are not normal at any of the positions P1 to P7 (pattern 8) but, conversely, any of the cleaning nozzles 12 at the positions P1 to P7. It is not possible to identify that there is an abnormality in the injection system even if the injection characteristics of are evaluated to be not normal. That is, the pattern 8 is also obtained when there is a complex abnormality in the system such as movement to the respective positions P1 to P7. Therefore, in the case of the pattern 8, in order to specify which one is abnormal, it is necessary to carry out a separate inspection.

診断点P1で洗浄ノズル12の噴射特性が正常でないが、原点P2での洗浄ノズル12の噴射特性が正常であれば、ノズル移動機構20や回転駆動機構30の何れかが異常であると絞り込むことができるため、各位置P3〜P7において洗浄ノズル12の噴射特性を評価すれば、対応する移動系統21〜23や回転系統31,32の何れに異常があるかを特定することができる。   If the ejection characteristics of the cleaning nozzle 12 are not normal at the diagnosis point P1, but the ejection characteristics of the cleaning nozzle 12 at the origin P2 are normal, narrow down if any of the nozzle moving mechanism 20 or the rotation drive mechanism 30 is abnormal. Therefore, by evaluating the ejection characteristics of the cleaning nozzle 12 at each of the positions P3 to P7, it is possible to identify which of the corresponding movement systems 21 to 23 and rotation systems 31 and 32 has an abnormality.

つまり、X方向移動系統21の性能に異常があれば、X軸診断点P3で洗浄ノズル12の噴射特性が正常でないと評価される(パターン3)。Y方向移動系統22の性能に異常があれば、Y軸診断点P4で洗浄ノズル12の噴射特性が正常でないと評価される(パターン4)。Z方向移動系統23の性能に異常があれば、Z軸診断点P5で洗浄ノズル12の噴射特性が正常でないと評価される(パターン5)。また、A軸周り回転系統31の性能に異常があれば、A軸診断点P6で洗浄ノズル12の噴射特性が正常でないと評価される(パターン6)。C軸周り回転系統32の性能に異常があれば、C軸診断点P7で洗浄ノズル12の噴射特性が正常でないと評価される(パターン7)。   That is, if there is an abnormality in the performance of the X-direction movement system 21, it is evaluated that the ejection characteristics of the cleaning nozzle 12 are not normal at the X-axis diagnostic point P3 (pattern 3). If there is an abnormality in the performance of the Y-direction movement system 22, it is evaluated that the ejection characteristics of the cleaning nozzle 12 are not normal at the Y-axis diagnostic point P4 (pattern 4). If there is an abnormality in the performance of the Z-direction movement system 23, it is evaluated that the ejection characteristics of the cleaning nozzle 12 are not normal at the Z-axis diagnostic point P5 (pattern 5). In addition, if there is an abnormality in the performance of the rotation system 31 around the A axis, it is evaluated that the ejection characteristics of the cleaning nozzle 12 are not normal at the A axis diagnostic point P6 (pattern 6). If there is an abnormality in the performance of the rotation system 32 around the C axis, it is evaluated that the ejection characteristics of the cleaning nozzle 12 are not normal at the C axis diagnostic point P7 (pattern 7).

本装置では、上記のように、各位置P1〜P7での洗浄ノズル12の噴射特性の評価(第1評価工程)に基づく第2評価工程による評価を実施する。以下、図6を参照して第2評価工程を説明する。
図6に示すように、まず、洗浄ノズル12を総合診断位置(診断点)P1に移動させて、診断点受圧板61による測定で取得した測定波形パターンを基準波形パターンとパターン照合して判定(第1判定)し、その結果を判断する(ステップA10)。
In the present apparatus, as described above, the evaluation in the second evaluation step is performed based on the evaluation (first evaluation step) of the ejection characteristics of the cleaning nozzle 12 at the respective positions P1 to P7. Hereinafter, the second evaluation process will be described with reference to FIG.
As shown in FIG. 6, first, the cleaning nozzle 12 is moved to the comprehensive diagnosis position (diagnostic point) P1, and the measured waveform pattern acquired by measurement by the diagnostic point pressure receiving plate 61 is determined by pattern comparison with the reference waveform pattern The first determination is made, and the result is determined (step A10).

診断点受圧板61の測定によるパターン照合の結果、洗浄ノズル12の噴射特性が正常であると判定された場合には、表1のパターン1に相当し、噴射系統(洗浄ノズル12の噴射性能)の性能とノズル移動機構20の性能と回転駆動機構30の性能とが、何れも正常であると判定する(ステップA12)。   As a result of the pattern comparison by the measurement of the diagnostic point pressure receiving plate 61, when it is determined that the ejection characteristics of the cleaning nozzle 12 are normal, it corresponds to the pattern 1 of Table 1, and the ejection system (the ejection performance of the cleaning nozzle 12) It is determined that all of the performance of the nozzle moving mechanism 20 and the performance of the rotary drive mechanism 30 are normal (step A12).

一方、診断点受圧板61の測定によるパターン照合の結果、洗浄ノズル12の噴射特性が正常でないと判定された場合には、噴射系統,ノズル移動機構20,回転駆動機構30のうち少なくとも何れかの性能が正常でないと判定することができる。   On the other hand, when it is determined that the ejection characteristic of the cleaning nozzle 12 is not normal as a result of the pattern collation by the measurement of the diagnostic point pressure receiving plate 61, at least one of the ejection system, the nozzle moving mechanism 20, and the rotational driving mechanism 30. It can be determined that the performance is not normal.

この場合には、本実施形態の場合、洗浄ノズル12を原点位置(原点)P2に移動させて、原点受圧板62による測定で取得した測定波形パターンを基準波形パターンとパターン照合して判定(第2判定)し、その結果を判断する(ステップA20)。   In this case, in the case of the present embodiment, the cleaning nozzle 12 is moved to the origin position (origin) P2, and the measurement waveform pattern acquired by measurement by the origin pressure receiving plate 62 is compared with the reference waveform pattern and determined (No. 2) and the result is judged (step A20).

原点受圧板62の測定によるパターン照合の結果、洗浄ノズル12の噴射特性が正常であると判定された場合には、洗浄ノズル12をX軸方向診断位置P3に移動させて、X軸受圧板63の測定によって測定波形パターンを基準波形パターンとパターン照合して判定(第3判定)し、その結果を判断する(ステップA30)。
一方、原点受圧板62の測定によるパターン照合の結果、洗浄ノズル12の噴射特性が正常でないと判定された場合には、噴射系統の性能が正常でないと判定して(ステップA22)、ステップA30に進む。
If it is determined that the ejection characteristics of the cleaning nozzle 12 are normal as a result of pattern comparison by measurement of the origin pressure receiving plate 62, the cleaning nozzle 12 is moved to the X-axis direction diagnosis position P 3 and the X bearing pressure plate 63 is The measured waveform pattern is compared with the reference waveform pattern by measurement and determined (third determination), and the result is determined (step A30).
On the other hand, if it is determined that the ejection characteristics of the cleaning nozzle 12 are not normal as a result of the pattern comparison by the measurement of the origin pressure receiving plate 62, it is determined that the performance of the injection system is not normal (step A22). move on.

X軸方向診断位置P3の測定によるパターン照合の結果、洗浄ノズル12の噴射特性が正常であると判定された場合には、洗浄ノズル12をY軸方向診断位置P4に移動させて、Y軸受圧板64による測定で取得した測定波形パターンを基準波形パターンとパターン照合して判定(第3判定)し、その結果を判断する(ステップA40)。一方、X軸方向診断位置P3の測定によるパターン照合の結果、洗浄ノズル12の噴射特性が正常でないと判定された場合には、X方向移動系統21の性能が正常でないと判定して(ステップA32)、ステップA40に進む。   If it is determined that the ejection characteristics of the cleaning nozzle 12 are normal as a result of pattern comparison by measurement of the X-axis direction diagnostic position P3, the cleaning nozzle 12 is moved to the Y-axis direction diagnostic position P4, and the Y bearing pressure plate The measured waveform pattern obtained by the measurement according to 64 is compared with the reference waveform pattern and judged (third judgment), and the result is judged (step A40). On the other hand, if it is determined that the ejection characteristics of the cleaning nozzle 12 are not normal as a result of pattern comparison by measurement of the X-axis direction diagnosis position P3, it is determined that the performance of the X direction movement system 21 is not normal (step A32) ), Go to step A40.

Y軸方向診断位置P4の測定によるパターン照合の結果、洗浄ノズル12の噴射特性が正常であると判定された場合には、洗浄ノズル12をZ軸方向診断位置P5に移動させて、Z軸受圧板65による測定で取得した測定波形パターンを基準波形パターンとパターン照合して判定(第3判定)し、その結果を判断する(ステップA50)。一方、Y軸方向診断位置P4の測定によるパターン照合の結果、洗浄ノズル12の噴射特性が正常でないと判定された場合には、Y方向移動系統22の性能が正常でないと判定して(ステップA42)、ステップA50に進む。   If it is determined that the ejection characteristics of the cleaning nozzle 12 are normal as a result of pattern comparison by measurement of the Y-axis direction diagnosis position P4, the cleaning nozzle 12 is moved to the Z-axis direction diagnosis position P5 and the Z bearing pressure plate The measured waveform pattern acquired by the measurement according to 65 is compared with the reference waveform pattern and judged (third judgment), and the result is judged (step A50). On the other hand, if it is determined that the ejection characteristics of the cleaning nozzle 12 are not normal as a result of pattern comparison by measurement of the Y-axis direction diagnosis position P4, it is determined that the performance of the Y direction moving system 22 is not normal (step A42) ), Go to step A50.

Z軸方向診断位置P5の測定によるパターン照合の結果、洗浄ノズル12の噴射特性が正常であると判定された場合には、洗浄ノズル12をA軸回転位置P6に移動させて、A軸回転対応受圧板66による測定で取得した測定波形パターンを基準波形パターンとパターン照合して判定(第3判定)し、その結果を判断する(ステップA60)。一方、Z軸方向診断位置P5の測定によるパターン照合の結果、洗浄ノズル12の噴射特性が正常でないと判定された場合には、Z方向移動系統23の性能が正常でないと判定して(ステップA52)、ステップA60に進む。   If it is determined that the ejection characteristics of the cleaning nozzle 12 are normal as a result of pattern comparison by measurement of the Z-axis direction diagnosis position P5, the cleaning nozzle 12 is moved to the A-axis rotational position P6 to support A-axis rotation. The measured waveform pattern acquired by the measurement by the pressure receiving plate 66 is determined by pattern comparison with the reference waveform pattern (third determination), and the result is determined (step A60). On the other hand, if it is determined that the ejection characteristics of the cleaning nozzle 12 are not normal as a result of pattern comparison by measurement of the Z-axis direction diagnosis position P5, it is determined that the performance of the Z direction moving system 23 is not normal (step A52) ), Go to step A60.

A軸回転位置P6の測定によるパターン照合の結果、洗浄ノズル12の噴射特性が正常であると判定された場合には、洗浄ノズル12をC軸回転位置P7に移動させて、C軸回転対応受圧板67による測定で取得した測定波形パターンを基準波形パターンとパターン照合して判定(第3判定)し、その結果を判断する(ステップA70)。一方、A軸回転位置P6の測定によるパターン照合の結果、洗浄ノズル12の噴射特性が正常でないと判定された場合には、A軸周り回転系統31の性能が正常でないと判定して(ステップA62)、ステップA70に進む。   As a result of pattern collation by measurement of the A-axis rotational position P6, when it is determined that the jet characteristic of the cleaning nozzle 12 is normal, the cleaning nozzle 12 is moved to the C-axis rotational position P7 to receive the C-axis rotational pressure. The measured waveform pattern obtained by the measurement by the plate 67 is pattern-matched with the reference waveform pattern to make a judgment (third judgment), and the result is judged (step A70). On the other hand, if it is determined that the ejection characteristics of the cleaning nozzle 12 are not normal as a result of pattern comparison by measurement of the A-axis rotational position P6, it is determined that the performance of the rotation system 31 about the A axis is not normal (step A62) ), Go to step A70.

C軸回転位置P7の測定によるパターン照合の結果、洗浄ノズル12の噴射特性が正常であると判定された場合には、他部の異常をチェックする(ステップA80)。一方、C軸回転位置P7の測定によるパターン照合の結果、洗浄ノズル12の噴射特性が正常でないと判定された場合には、C軸周り回転系統32の性能が正常でないと判定して(ステップA72)、ステップA80に進む。   If it is determined that the ejection characteristics of the cleaning nozzle 12 are normal as a result of pattern comparison based on the measurement of the C-axis rotational position P7, the abnormality of the other part is checked (step A80). On the other hand, if it is determined that the ejection characteristics of the cleaning nozzle 12 are not normal as a result of pattern matching by measurement of the C-axis rotational position P7, it is determined that the performance of the rotation system 32 about C-axis is not normal (step A72) ), Go to step A80.

他部の異常をチェックしたら、各評価結果に基づいて以上と評価された部分を修理するよう案内(例えば案内表示)する(ステップA90)。
なお、ステップA12で、噴射系統(洗浄ノズル12の噴射性能)の性能とノズル移動機構20の性能と回転駆動機構30の性能とが、何れも正常であると判定された場合には、評価処理終了後に、洗浄サイクルに移行する。
また、上記の第3判定に係るステップA30,A40,A50,A60,A70についての順序は限定されない。
After checking the abnormality of the other part, guidance (for example, guidance display) is provided to repair the part evaluated above based on each evaluation result (step A90).
If it is determined in step A12 that the performance of the injection system (the injection performance of the cleaning nozzle 12), the performance of the nozzle moving mechanism 20, and the performance of the rotary drive mechanism 30 are all normal, the evaluation process After the end, it shifts to the washing cycle.
In addition, the order of steps A30, A40, A50, A60, and A70 according to the above third determination is not limited.

〔作用及び効果〕
本実施形態に係る洗浄機管理装置及び洗浄機管理方法によれば、上記のように、受圧板60の複数の圧力測定点の測定値からなる受圧特性データを取得し、この受圧特性データから測定波形パターンを生成して、この測定波形パターンを、基準波形パターンを基準受圧特性と比較して洗浄ノズル12の性能を評価するので、洗浄ノズル12の性能を適切に評価することができるようになる。
[Action and effect]
According to the washing machine management apparatus and the washing machine management method according to the present embodiment, as described above, pressure reception characteristic data consisting of measurement values of a plurality of pressure measurement points of the pressure reception plate 60 is acquired, and measurement is performed from this pressure reception characteristic data. Since the waveform pattern is generated and the measured waveform pattern is used to evaluate the performance of the cleaning nozzle 12 by comparing the reference waveform pattern with the reference pressure receiving characteristic, the performance of the cleaning nozzle 12 can be appropriately evaluated. .

つまり、洗浄ノズル12からの噴射圧力を複数の圧力測定点によって評価するので、噴射圧力を単一の圧力測定点によって評価する場合に見落とされる可能性のある異常をも検出して評価することができ、評価能力が向上する。
特に、波形パターンを用いて、測定波形パターンを基準波形パターンと比較照合することで洗浄ノズル12の噴射性能を評価するので容易に評価を行うことができる。
That is, since the injection pressure from the cleaning nozzle 12 is evaluated by a plurality of pressure measurement points, it is also possible to detect and evaluate an abnormality that may be overlooked when evaluating the injection pressure by a single pressure measurement point. Improve evaluation ability.
In particular, since the ejection performance of the cleaning nozzle 12 is evaluated by comparing the measured waveform pattern with the reference waveform pattern using the waveform pattern, the evaluation can be easily performed.

また、洗浄空間11内の洗浄ノズル12の原点位置P2とノズル移動機構により洗浄ノズルが移動される移動位置P1,P3〜P7とにそれぞれ設置された各受圧板61〜67における洗浄ノズル12の噴射性能を評価結果から、噴射系統(洗浄ノズル12の噴射性能)の性能とノズル移動機構20の性能と回転駆動機構30の性能とを切り分けて評価し、異常を特定することができるので、メンテナンス性能を向上させることができる。
特に、診断点受圧板61を設けることによって、異常のない場合に速やかに評価結果を得ることができ、洗浄サイクルへの移行を速やかに実施することができる。
Further, the jets of the cleaning nozzle 12 in the pressure receiving plates 61 to 67 respectively installed at the origin position P2 of the cleaning nozzle 12 in the cleaning space 11 and the movement positions P1 and P3 to P7 where the cleaning nozzle is moved by the nozzle moving mechanism. Since the performance can be determined separately from the performance of the injection system (the injection performance of the cleaning nozzle 12), the performance of the nozzle moving mechanism 20, and the performance of the rotary drive mechanism 30 based on the evaluation results, maintenance can be performed. Can be improved.
In particular, by providing the diagnostic point pressure receiving plate 61, the evaluation result can be obtained promptly when there is no abnormality, and the transition to the cleaning cycle can be implemented promptly.

〔その他〕
以上本発明の実施形態を説明したが、本発明はその趣旨を逸脱しない範囲でかかる実施形態を種々変更して実施することができる。
例えば、上記の実施形態では、移動位置P1,P3〜P7として、移動機構20や回転駆動機構30の可動限界まで(最大移動距離,最大回転角度)移動した位置としているが、これに替えて或いは加えて、ノズル移動機構20や回転駆動機構30の可動限界まではいかない移動距離,回転角度を移動位置に設定してもよい。
[Others]
The embodiments of the present invention have been described above, but the present invention can be implemented with various modifications without departing from the scope of the present invention.
For example, in the above embodiment, the movement positions P1 and P3 to P7 are positions moved to the movable limit of the movement mechanism 20 and the rotation drive mechanism 30 (maximum movement distance, maximum rotation angle). In addition, the movement distance and the rotation angle that do not reach the movable limit of the nozzle movement mechanism 20 or the rotation drive mechanism 30 may be set as the movement position.

また、上記実施形態では、回転駆動機構30についても評価対象としたが、洗浄ノズル12の噴射系統とノズル移動機構20のみを評価対象にしてもよい。
さらに、修理個所を修理した後に、本装置や方法を適用して、修理によって正常になったかを確認することも好ましく、また、受圧板60による測定で取得した測定波形パターンを、対応する洗浄対象と紐付して記録し、部品の管理や洗浄機10の管理に利用することも好ましい。
Further, in the above embodiment, although the rotational drive mechanism 30 is also evaluated, the ejection system of the cleaning nozzle 12 and the nozzle moving mechanism 20 may be evaluated.
Furthermore, after repairing the repair site, it is also preferable to apply the present apparatus and method to confirm whether the repair is normal or not, and the measurement waveform pattern obtained by the measurement by the pressure receiving plate 60 is to be cleaned. It is also preferable to link and record, and use for management of parts and management of the washing machine 10.

10 NC洗浄機
11 洗浄空間
12 洗浄ノズル
13 固定台
13a 固定面
14 洗浄対象物
20 ノズル移動機構
21 X方向移動系統
22 Y方向移動系統
23 Z方向移動系統
30 回転駆動機構
31 A軸周り回転系統
32 C軸周り回転系統
31c A軸
32c C軸
40 洗浄液噴射ポンプ(ポンプ)
50 NC制御装置(制御手段)
51 位置制御部(位置制御手段)
52 回転制御部(回転制御手段)
53 噴射制御部(噴射制御手段)
54 評価部(評価手段)
60 受圧板
60F 受圧面
61 診断点受圧板
62 原点受圧板
63 X軸受圧板
64 Y軸受圧板
65 Z軸受圧板
66 A軸回転対応受圧板
67 C軸回転対応受圧板
P1 総合診断位置(診断点)
P2 原点位置(原点)
P3 X軸方向診断位置
P4 Y軸方向診断位置
P5 Z軸方向診断位置
P6 A軸回転位置
P7 C軸回転位置
DESCRIPTION OF SYMBOLS 10 NC cleaning machine 11 Cleaning space 12 Cleaning nozzle 13 Fixing base 13a Fixed surface 14 Cleaning object 20 Nozzle movement mechanism 21 X direction movement system 22 Y direction movement system 23 Z direction movement system 30 Rotation drive mechanism 31 A rotation system around A axis 32 Rotation system around C axis 31c A axis 32c C axis 40 Cleaning solution injection pump (pump)
50 NC control unit (control means)
51 Position control unit (position control means)
52 Rotation control unit (rotation control means)
53 Injection control unit (injection control means)
54 Evaluation Department (Evaluation Means)
60 pressure receiving plate 60F pressure receiving surface 61 diagnosis point pressure receiving plate 62 X pressure receiving plate 64 X bearing pressure plate 64 Y bearing pressure plate 65 Z bearing pressure plate 66 pressure bearing plate for A axis rotation 67 pressure bearing plate for C axis rotation P1 comprehensive diagnosis position (diagnostic point)
P2 origin position (origin)
P3 X axis direction diagnostic position P4 Y axis direction diagnostic position P5 Z axis direction diagnostic position P6 A axis rotational position P7 C axis rotational position

Claims (10)

洗浄対象物がセットされる洗浄空間と、前記洗浄空間内で洗浄液を噴射する洗浄ノズルと、前記洗浄ノズルを移動させるノズル移動機構と、前記洗浄ノズルに洗浄液を加圧供給して噴射させるポンプと、前記ノズル移動機構及び前記ポンプを数値制御する制御手段と、を有する洗浄機を管理する洗浄機管理装置であって、
前記洗浄空間内の前記洗浄ノズルの原点位置と前記ノズル移動機構により前記洗浄ノズルが移動される移動位置とにそれぞれ設置され、複数の圧力測定点を有する受圧板と、
前記ノズル移動機構を作動させて前記洗浄ノズルを前記受圧板に対して所定位置で且つ所定姿勢に配置させる位置制御手段と、
前記ポンプを作動させて前記所定位置で且つ前記所定姿勢に配置された前記洗浄ノズルから前記受圧板に向けて洗浄液を噴射させる噴射制御手段と、
前記噴射制御手段によって前記洗浄ノズルから前記受圧板に洗浄液が噴射される際の前記受圧板の出力から、前記複数の圧力測定点の測定値からなる受圧特性データを取得し、前記受圧特性データを基準受圧特性と比較して前記洗浄ノズルの噴射特性を評価し、この評価結果に基づいて前記洗浄ノズルの性能及び前記ノズル移動機構の性能を総合評価する評価手段と、を有する
ことを特徴とする洗浄機管理装置。
A cleaning space in which an object to be cleaned is set, a cleaning nozzle for ejecting a cleaning liquid in the cleaning space, a nozzle moving mechanism for moving the cleaning nozzle, and a pump for supplying a cleaning liquid to the cleaning nozzle and injecting it. And a control unit that numerically controls the nozzle moving mechanism and the pump.
A pressure receiving plate installed at each of an origin position of the cleaning nozzle in the cleaning space and a moving position to which the cleaning nozzle is moved by the nozzle moving mechanism and having a plurality of pressure measurement points;
Position control means for operating the nozzle moving mechanism to position the cleaning nozzle at a predetermined position and in a predetermined posture with respect to the pressure receiving plate;
Injection control means for operating the pump to inject a cleaning solution from the cleaning nozzle disposed at the predetermined position and in the predetermined posture toward the pressure receiving plate;
Pressure receiving characteristic data consisting of measured values of the plurality of pressure measurement points are acquired from the output of the pressure receiving plate when the cleaning liquid is sprayed from the cleaning nozzle to the pressure receiving plate by the injection control means, and the pressure receiving characteristic data is Evaluating the ejection characteristics of the cleaning nozzle in comparison with the reference pressure receiving characteristics, and evaluating means for comprehensively evaluating the performance of the cleaning nozzle and the performance of the nozzle moving mechanism based on the evaluation result. Washer management device.
前記所定位置は前記洗浄ノズルが前記受圧板に対して所定距離だけ離隔した位置であり、前記所定姿勢は前記受圧板に正対する姿勢であって、
前記受圧板の前記複数の圧力測定点は、前記所定位置で且つ前記所定姿勢に配置された前記洗浄ノズルからの洗浄液の噴射領域のうち少なくとも一直径の全域を含むように配置され、
前記評価手段は、前記受圧特性データを、前記一直径上の各検出点位置と前記各検出点位置に対する測定値とから形成される波形パターンに処理し、この測定値に対応した測定波形パターンを前記基準受圧特性としての基準波形パターンと比較して前記洗浄ノズルの前記噴射特性を評価する
ことを特徴とする請求項1に記載された洗浄機管理装置。
The predetermined position is a position where the cleaning nozzle is separated from the pressure receiving plate by a predetermined distance, and the predetermined posture is a posture facing the pressure receiving plate,
The plurality of pressure measurement points of the pressure receiving plate are disposed so as to include at least one diameter of the spray region of the cleaning liquid from the cleaning nozzle disposed at the predetermined position and in the predetermined posture.
The evaluation means processes the pressure receiving characteristic data into a waveform pattern formed from the detection point positions on the one diameter and the measurement values for the detection point positions, and measures the measurement waveform pattern corresponding to the measurement values. The washing machine management apparatus according to claim 1, wherein the jet characteristic of the washing nozzle is evaluated in comparison with a reference waveform pattern as the reference pressure receiving characteristic.
前記評価手段は、前記測定波形パターンが前記基準波形パターンを中心に設定される基準波形領域内にあるか否かによって前記洗浄ノズルの前記噴射特性を評価する
ことを特徴とする請求項2に記載された洗浄機管理装置。
3. The apparatus according to claim 2, wherein the evaluation means evaluates the ejection characteristic of the cleaning nozzle based on whether or not the measured waveform pattern is within a reference waveform area set around the reference waveform pattern. Washer management device.
前記ノズル移動機構は、前記洗浄ノズルを、原点位置からそれぞれが互いに直交するX軸方向,Y軸方向及びZ軸方向の三方向にそれぞれ移動させるX軸方向移動系統,Y軸方向移動系統及びZ軸方向移動系統を有し、
前記受圧板は、
前記原点位置に設置された原点受圧板と、
前記原点位置から前記X軸方向,前記Y軸方向及び前記Z軸方向にそれぞれ所定距離だけ移動させた総合診断位置に設置された診断点受圧板と、
前記原点位置から前記X軸方向にのみ所定距離だけ移動させたX軸方向診断位置に設置されたX軸受圧板と、
前記原点位置から前記Y軸方向にのみ所定距離だけ移動させたY軸方向診断位置に設置されたY軸受圧板と、
前記原点位置から前記Z軸方向にのみ所定距離だけ移動させたZ軸方向診断位置に設置されたZ軸受圧板と、を備え、
前記原点受圧板,前記診断点受圧板,前記X軸受圧板,前記Y軸受圧板及び前記Z軸受圧板は何れも、前記洗浄ノズルを前記所定位置に配置可能な姿勢に設置され、
前記評価手段は、前記原点受圧板,前記診断点受圧板,前記X軸受圧板,前記Y軸受圧板及び前記Z軸受圧板から得られる受圧特性データを前記基準受圧特性と比較して前記洗浄ノズルの前記噴射特性の評価を実施する
ことを特徴とする請求項1〜3の何れか1項に記載された洗浄機管理装置。
The nozzle moving mechanism moves the cleaning nozzle in three directions, the X axis direction, the Y axis direction, and the Z axis direction respectively orthogonal to each other from the origin position, an X axis direction movement system, a Y axis direction movement system, and Z Has an axial movement system,
The pressure receiving plate is
An origin pressure receiving plate installed at the origin position,
A diagnostic point pressure receiving plate installed at a comprehensive diagnostic position which is moved by a predetermined distance in the X axis direction, the Y axis direction and the Z axis direction from the origin position,
An X bearing pressure plate installed at an X axis direction diagnostic position moved from the home position by a predetermined distance only in the X axis direction;
A Y bearing pressure plate installed at a Y axis direction diagnosis position moved from the home position only in the Y axis direction by a predetermined distance;
A Z bearing pressure plate installed at a Z axis direction diagnostic position moved only a predetermined distance from the home position only in the Z axis direction,
The origin pressure receiving plate, the diagnosis point pressure receiving plate, the X bearing pressure plate, the Y bearing pressure plate, and the Z bearing pressure plate are all installed in an attitude capable of arranging the cleaning nozzle at the predetermined position,
The evaluation means compares the pressure receiving characteristic data obtained from the origin pressure receiving plate, the diagnosis point pressure receiving plate, the X bearing pressure plate, the Y bearing pressure plate, and the Z bearing pressure plate with the reference pressure receiving characteristics to obtain the cleaning nozzle The washing machine management apparatus according to any one of claims 1 to 3, wherein the injection characteristics are evaluated.
前記X軸方向,前記Y軸方向及び前記Z軸方向にかかるそれぞれの前記所定距離は、前記ノズル移動機構によって前記原点位置から移動可能な前記X軸方向,前記Y軸方向及び前記Z軸方向のそれぞれの最大移動距離である
ことを特徴とする請求項4に記載された洗浄機管理装置。
The predetermined distances in the X-axis direction, the Y-axis direction, and the Z-axis direction are the X-axis direction, the Y-axis direction, and the Z-axis direction that can be moved from the origin position by the nozzle moving mechanism. The washing machine management apparatus according to claim 4, wherein the maximum moving distance is each.
前記評価手段は、
前記診断点受圧板から得られる前記受圧特性データに基づいて前記洗浄ノズルの前記噴射特性が正常であるか否かを判定する第1判定を実施し、
前記第1判定により前記洗浄ノズルの前記噴射特性が正常であると判定した場合には、前記洗浄ノズル及び前記ポンプの洗浄液噴射系統の各性能が何れも正常であって、且つ、前記X軸方向移動系統,前記Y軸方向移動系統,前記Z軸方向移動系統の各性能が何れも正常であると判断し、
前記第1判定により前記洗浄ノズルの前記噴射特性が正常でないと判定した場合には、前記原点受圧板から得られる前記受圧特性データに基づいて前記洗浄ノズルの前記噴射特性が正常であるか否かを判定する第2判定を実施し、
前記第2判定により前記洗浄ノズルの前記噴射特性が正常でないと判定した場合には、前記洗浄液噴射系統が正常でないと判定し、
前記第2判定により前記洗浄ノズルの前記噴射特性が正常であると判定した場合には、前記X軸受圧板,前記Y軸受圧板及び前記Z軸受圧板の何れかから得られる前記受圧特性データに基づいて前記洗浄ノズルの前記噴射特性が正常であるか否かを判定する第3判定を実施し、
前記第3判定により前記洗浄ノズルの前記噴射特性が正常でないと判定した場合には、前記X軸受圧板,前記Y軸受圧板及び前記Z軸受圧板のうちの該当する受圧板に対応した前記軸方向移動系統の性能が正常でないと判定する
ことを特徴とする請求項4又は5に記載された洗浄機管理装置。
The evaluation means is
A first determination is performed to determine whether the jet characteristic of the cleaning nozzle is normal based on the pressure receiving characteristic data obtained from the diagnostic point pressure receiving plate;
When it is determined by the first determination that the injection characteristic of the cleaning nozzle is normal, each performance of the cleaning nozzle and the cleaning liquid injection system of the pump is normal, and the X axis direction It is determined that the performances of the moving system, the Y-axis direction moving system, and the Z-axis direction moving system are all normal.
When it is determined by the first determination that the ejection characteristic of the cleaning nozzle is not normal, whether the ejection characteristic of the cleaning nozzle is normal based on the pressure receiving characteristic data obtained from the origin pressure receiving plate Conduct a second determination to determine
When it is determined by the second determination that the injection characteristic of the cleaning nozzle is not normal, it is determined that the cleaning solution injection system is not normal,
When it is determined by the second determination that the injection characteristic of the cleaning nozzle is normal, based on the pressure receiving characteristic data obtained from any of the X bearing pressure plate, the Y bearing pressure plate and the Z bearing pressure plate. A third determination is performed to determine whether the ejection characteristics of the cleaning nozzle are normal.
The axial movement corresponding to the corresponding pressure receiving plate among the X bearing pressure plate, the Y bearing pressure plate, and the Z bearing pressure plate when it is determined that the injection characteristic of the cleaning nozzle is not normal according to the third determination The washing machine management apparatus according to claim 4 or 5, wherein it is determined that the performance of the system is not normal.
前記洗浄機は、前記洗浄空間内に前記洗浄対象物を固定する固定台と、前記固定台を初期姿勢から所定軸の周りに回転させる回転駆動機構と、をさらに備えると共に、前記制御手段は、前記回転駆動機構を含めて数値制御を行い、
前記受圧板は、
前記原点位置に前記固定台の前記初期姿勢に応じて設置された原点受圧板と、
前記原点位置から前記X軸方向,前記Y軸方向及び前記Z軸方向にそれぞれ所定距離だけ移動させると共に、前記固定台を前記初期姿勢から前記所定軸の軸周りに所定角度だけ回転させた状態に応じた総合診断位置に設置された診断点受圧板と、
前記原点位置且つ前記固定台の前記初期姿勢から前記X軸方向にのみ前記所定距離だけ移動させたX軸方向診断位置に設置されたX軸受圧板と、
前記原点位置且つ前記固定台の前記初期姿勢から前記Y軸方向にのみ前記所定距離だけ移動させたY軸方向診断位置に設置されたY軸受圧板と、
前記原点位置且つ前記固定台の前記初期姿勢から前記固定台の前記Z軸方向にのみ前記所定距離だけ移動させたZ軸方向診断位置に設置されたZ軸受圧板と、
前記原点位置且つ前記固定台の前記初期姿勢から前記固定台を前記所定軸の周りに前記所定角度だけ回転させた位置に設置された回転対応受圧板と、
前記原点受圧板,前記診断点受圧板,前記X軸受圧板,前記Y軸受圧板,前記Z軸受圧板,前記第1軸受圧板及び前記第2軸受圧板は何れも、前記洗浄ノズルを前記所定位置に配置可能な姿勢に設置され、
前記評価手段は、前記原点受圧板,前記診断点受圧板,前記X軸受圧板,前記Y軸受圧板,前記Z軸受圧板及び前記回転対応受圧板から得られる受圧特性データを前記基準受圧特性と比較して前記洗浄ノズルの前記噴射特性を評価する
ことを特徴とする請求項4又は5に記載された洗浄機管理装置。
The washing machine further includes a fixing base for fixing the object to be cleaned in the cleaning space, and a rotation drive mechanism for rotating the fixing base from an initial posture around a predetermined axis, and the control means includes: Perform numerical control including the rotational drive mechanism,
The pressure receiving plate is
An origin pressure receiving plate installed at the origin position according to the initial posture of the fixed base;
While moving from the home position by a predetermined distance in the X-axis direction, the Y-axis direction and the Z-axis direction by a predetermined distance, the fixing base is rotated from the initial posture by a predetermined angle around the axis of the predetermined axis Diagnostic point pressure receiving plate installed at the comprehensive diagnosis position according to
An X bearing pressure plate installed at an X axis direction diagnosis position moved only in the X axis direction by the predetermined distance from the origin position and the initial attitude of the fixing base;
A Y bearing pressure plate installed at a Y axis direction diagnosis position moved only by the predetermined distance in the Y axis direction from the home position and the initial attitude of the fixing base;
A Z bearing pressure plate installed at a Z axis direction diagnosis position moved only by the predetermined distance in the Z axis direction of the fixed base from the home position and the initial attitude of the fixed base;
A rotation-capable pressure receiving plate installed at a position obtained by rotating the fixed base about the predetermined axis by the predetermined angle from the home position and the initial attitude of the fixed base;
The origin pressure receiving plate, the diagnosis point pressure receiving plate, the X bearing pressure plate, the Y bearing pressure plate, the Z bearing pressure plate, the first bearing pressure plate, and the second bearing pressure plate all arrange the cleaning nozzle at the predetermined position. Installed in a possible posture,
The evaluation means compares the pressure receiving characteristic data obtained from the origin pressure receiving plate, the diagnosis point pressure receiving plate, the X bearing pressure plate, the Y bearing pressure plate, the Z bearing pressure plate, and the rotation corresponding pressure receiving plate with the reference pressure receiving characteristics. The washing machine management apparatus according to claim 4 or 5, wherein the jet characteristics of the washing nozzle are evaluated.
前記所定軸の周りの回転の回転にかかる前記所定角度は、前記回転駆動機構により駆動される最大回転角度である
ことを特徴とする請求項7に記載された洗浄機管理装置。
The washing machine management apparatus according to claim 7, wherein the predetermined angle for rotation of the rotation around the predetermined axis is a maximum rotation angle driven by the rotation drive mechanism.
前記評価手段は、
前記診断点受圧板から得られる前記受圧特性データに基づいて前記洗浄ノズルの前記噴射特性が正常であるか否かを判定する第1判定を実施し、
前記第1判定により前記洗浄ノズルの前記噴射特性が正常であると判定した場合には、前記洗浄ノズル及び前記ポンプの洗浄液噴射系統の各性能が何れも正常であって、且つ、前記X軸方向移動系統,前記Y軸方向移動系統,前記Z軸方向移動系統,前記回転駆動機構の性能が正常であると判断し、
前記第1判定により前記洗浄ノズルの前記噴射特性が正常でないと判定した場合には、前記原点受圧板から得られる前記受圧特性データに基づいて前記洗浄ノズルの前記噴射特性が正常であるか否かを判定する第2判定を実施し、
前記第2判定により前記洗浄ノズルの前記噴射特性が正常でないと判定した場合には、前記洗浄液噴射系統が正常でないと判定し、
前記第2判定により前記洗浄ノズルの前記噴射特性が正常であると判定した場合には、前記X軸受圧板,前記Y軸受圧板,前記Z軸受圧板,前記第1軸受圧板及び前記第2軸受圧板の何れかから得られる前記受圧特性データに基づいて前記洗浄ノズルの前記噴射特性が正常であるか否かを判定する第3判定を実施し、
前記第3判定により前記洗浄ノズルの前記噴射特性が正常でないと判定した場合には、前記X軸受圧板,前記Y軸受圧板,前記Z軸受圧板及び前記回転対応受圧板のうちの該当する受圧板に対応した前記ノズル移動機構又は前記回転駆動機構の性能が正常でないと判定する
ことを特徴とする請求項7又は8に記載された洗浄機管理装置。
The evaluation means is
A first determination is performed to determine whether the jet characteristic of the cleaning nozzle is normal based on the pressure receiving characteristic data obtained from the diagnostic point pressure receiving plate;
When it is determined by the first determination that the injection characteristic of the cleaning nozzle is normal, each performance of the cleaning nozzle and the cleaning liquid injection system of the pump is normal, and the X axis direction It is determined that the performances of the moving system, the Y-axis direction moving system, the Z-axis direction moving system, and the rotary drive mechanism are normal.
When it is determined by the first determination that the ejection characteristic of the cleaning nozzle is not normal, whether the ejection characteristic of the cleaning nozzle is normal based on the pressure receiving characteristic data obtained from the origin pressure receiving plate Conduct a second determination to determine
When it is determined by the second determination that the injection characteristic of the cleaning nozzle is not normal, it is determined that the cleaning solution injection system is not normal,
When it is determined by the second determination that the injection characteristic of the cleaning nozzle is normal, the X bearing pressure plate, the Y bearing pressure plate, the Z bearing pressure plate, the first bearing pressure plate, and the second bearing pressure plate A third determination is performed to determine whether the jet characteristic of the cleaning nozzle is normal based on the pressure receiving characteristic data obtained from any one of them.
When it is determined by the third determination that the injection characteristic of the cleaning nozzle is not normal, the pressure receiving plate corresponding to the X bearing pressure plate, the Y bearing pressure plate, the Z bearing pressure plate, and the rotation corresponding pressure receiving plate 9. The washing machine management apparatus according to claim 7, wherein it is determined that the performance of the corresponding nozzle movement mechanism or the rotational drive mechanism is not normal.
洗浄対象物がセットされる洗浄空間と、前記洗浄空間内で洗浄液を噴射する洗浄ノズルと、前記洗浄ノズルを移動させるノズル移動機構と、前記洗浄ノズルに洗浄液を加圧供給して噴射させるポンプと、前記ノズル移動機構及び前記ポンプを数値制御する制御手段と、を有する洗浄機を管理する洗浄機管理方法であって、
前記洗浄空間内の前記洗浄ノズルの原点位置と前記ノズル移動機構により前記洗浄ノズルが移動される移動位置とにそれぞれ、複数の圧力測定点を有する受圧板を設置し、
前記ノズル移動機構を作動させて前記洗浄ノズルを前記受圧板に対して所定位置で且つ所定姿勢に配置させるノズル移動工程と、
前記ポンプを作動させて前記所定位置で且つ所定姿勢に配置された前記洗浄ノズルから前記受圧板に向けて洗浄液を噴射させる噴射工程と、
前記洗浄ノズルから前記受圧板に洗浄液が噴射される際の前記受圧板の出力から、前記複数の圧力測定点の測定値からなる受圧特性データを取得し、前記受圧特性データを基準受圧特性と比較して前記洗浄ノズルの噴射特性を評価する噴射特性評価工程と、
前記第1評価工程の評価結果に基づいて前記洗浄ノズルの性能及び前記ノズル移動機構の性能を評価する総合評価工程と、を実施する
ことを特徴とする洗浄機管理方法。
A cleaning space in which an object to be cleaned is set, a cleaning nozzle for ejecting a cleaning liquid in the cleaning space, a nozzle moving mechanism for moving the cleaning nozzle, and a pump for supplying a cleaning liquid to the cleaning nozzle and injecting it. And a control means for numerically controlling the nozzle moving mechanism and the pump.
A pressure receiving plate having a plurality of pressure measurement points is installed at each of an origin position of the cleaning nozzle in the cleaning space and a moving position at which the cleaning nozzle is moved by the nozzle moving mechanism.
A nozzle moving step of operating the nozzle moving mechanism to arrange the cleaning nozzle at a predetermined position and in a predetermined posture with respect to the pressure receiving plate;
Injecting the cleaning solution from the cleaning nozzle disposed at the predetermined position and in the predetermined posture toward the pressure receiving plate by operating the pump;
Pressure receiving characteristic data consisting of measured values of the plurality of pressure measurement points are acquired from the output of the pressure receiving plate when the cleaning liquid is sprayed from the cleaning nozzle to the pressure receiving plate, and the pressure receiving characteristic data is compared with the reference pressure receiving characteristics. A jet characteristic evaluation step of evaluating jet characteristics of the cleaning nozzle;
And a comprehensive evaluation step of evaluating the performance of the cleaning nozzle and the performance of the nozzle moving mechanism based on the evaluation result of the first evaluation step.
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