JP2017537199A - 短繊維強化熱硬化性樹脂複合製品の3d印刷製造方法 - Google Patents
短繊維強化熱硬化性樹脂複合製品の3d印刷製造方法 Download PDFInfo
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Abstract
Description
Claims (10)
- 次のステップを含むことを特徴とする短繊維強化熱硬化性樹脂複合製品の3D印刷製造方法。
1)選択的レーザー焼結3D印刷技術に適する複合粉末を調製する。前記の複合粉末体積比により高分子接着剤10〜50%及び短繊維90〜50%を含む。
2)選択的レーザー焼結技術により孔隙のあるブランク型の成形を行う。成形のブランク型は孔隙率が10〜60%、曲げ強度が0.3MPa以上にある。
3)ブランク型を液状の熱硬化性樹脂前駆体に入れて次の通りに浸潤後処理を行う。
3.1)粘度100mPa・s以下の液状の熱硬化性樹脂前駆体を調製する。
3.2)ブランク型を液状の熱硬化性樹脂前駆体に浸して液状の熱硬化性樹脂がブランク型の孔隙に浸潤するようにし、ブランク型の上端が液面から露出してブランク型の孔隙にあるガスが排出ようにする。
4)液状の熱硬化性樹脂前駆体からブランク型を取り出してから硬化処理を行う。
5)硬化処理されたブランク型の仕上げ処理を行って完成品を取得する。 - ステップ1)に記載の複合粉末の粒径が10〜150μmにあることを特徴とする請求項1に記載の短繊維強化熱硬化性樹脂複合製品の3D印刷製造方法。
- ステップ1)に記載の短繊維の直径が6〜10μm、長さが10〜150μmにあることを特徴とする請求項1に記載の短繊維強化熱硬化性樹脂複合製品の3D印刷製造方法。
- ステップ2)で選択したレーザー焼結技術成形はレーザー出力が5〜15W、走査速度が1500〜3000mm/s、走査ピッチが0.08〜0.15mm、粉末舗装層の厚さが0.1〜0.2mm、予熱温度が50〜200℃にあることを特徴とする請求項1に記載の短繊維強化熱硬化性樹脂複合製品の3D印刷製造方法。
- ステップ3.2)のブランク型及び液状の熱硬化性樹脂前駆体を真空オーブンに入れて真空までに排気し、液状熱硬化性樹脂が速くブランク型の孔隙に浸潤するようにすることを特徴とする請求項1に記載の短繊維強化熱硬化性樹脂複合製品の3D印刷製造方法。
- ステップ4)での硬化処理の温度が50〜200℃、硬化時間が3〜48時間にあることを特徴とする請求項1に記載の短繊維強化熱硬化性樹脂複合製品の3D印刷製造方法。
- ステップ1)に記載の高分子接着剤がナイロン12、ナイロン6、ナイロン11、ポリプロピレン、エポキシ樹脂及び/またはフェノール樹脂であることを特徴とする請求項1に記載の短繊維強化熱硬化性樹脂複合製品の3D印刷製造方法。
- ステップ1)に記載の短繊維が炭素繊維、ガラス繊維、ホウ素繊維、炭化ケイ素ウィスカー及び/またはアラミド繊維であることを特徴とする請求項1に記載の短繊維強化熱硬化性樹脂複合製品の3D印刷製造方法。
- ステップ3.1)に記載の液状の熱硬化性樹脂前駆体に用いられた熱硬化性樹脂がエポキシ樹脂、フェノール樹脂、ポリウレタン、尿素ホルムアルデヒド樹脂または不飽和ポリエステル樹脂であることを特徴とする請求項1に記載の短繊維強化熱硬化性樹脂複合製品の3D印刷製造方法。
- ステップ4)でブランク型を液状の熱硬化性樹脂前駆体から取り出して樹脂を除去してから硬化処理を行うことを特徴とする請求項1に記載の短繊維強化熱硬化性樹脂複合製品の3D印刷製造方法。
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CN201510075179.1A CN104647760B (zh) | 2015-02-12 | 2015-02-12 | 一种短纤维增强热固性树脂复合产品的3d打印制造方法 |
PCT/CN2015/079374 WO2016127521A1 (zh) | 2015-02-12 | 2015-05-20 | 一种短纤维增强热固性树脂复合产品的3d打印制造方法 |
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JP2020508953A (ja) * | 2017-04-13 | 2020-03-26 | ▲華▼中科技大学Huazhong University Of Science And Technology | C/C−SiC複合材料部品の製造方法及びその製品 |
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WO2017046132A1 (en) | 2015-09-14 | 2017-03-23 | Tiger Coatings Gmbh & Co. Kg | Use of a thermosetting polymeric powder composition |
CN105172142B (zh) * | 2015-09-17 | 2018-06-08 | 中南大学 | 一种3d打印制备碳/碳复合材料方法 |
CN105131516B (zh) * | 2015-09-17 | 2018-01-02 | 中南大学 | 一种用于3d打印制备碳/碳复合材料的粉末材料的制备 |
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EP3257658A1 (en) | 2017-12-20 |
WO2016127521A1 (zh) | 2016-08-18 |
CN104647760B (zh) | 2017-03-08 |
US20170266882A1 (en) | 2017-09-21 |
JP6386185B2 (ja) | 2018-09-05 |
EP3257658A4 (en) | 2018-02-21 |
US20200147900A1 (en) | 2020-05-14 |
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