JP2017532592A - 車両カメラのためのイメージャモジュール、およびこれを製造する方法 - Google Patents
車両カメラのためのイメージャモジュール、およびこれを製造する方法 Download PDFInfo
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Abstract
Description
2 柔軟な導体装置、支持体装置
3 レンズホルダ
3a 鏡筒領域
3b 取付領域
3c 下面
4 対物レンズ
5 画像センサ
5a 感度のある面
5b 前面
6 スタッドバンプ
8 切欠き
10 配線
11 プラスチック基材
14 インサート部品
14b 下面
14c エッジ
16,17 プラスチック本体
20 非導電性の接着剤領域
22 カメラハウジング
Claims (14)
- 車両カメラのためのイメージャモジュール(1)であって、前記イメージャモジュール(1)は、
レンズホルダ(3)と、
前記レンズホルダ(3)に収容された対物レンズ(4)と、
配線(10)を備える柔軟な導体装置(2)と、
感度のある面(5a)を備えた前面(5b)を有する、前記柔軟な導体装置(2)の前記配線(10)と接触する画像センサ(5)とを少なくとも有しており、
前記画像センサ(5)はその前面(5b)に設けられたスタッドバンプ(6)を介してフリップチップ技術で前記配線(10)と接触している、そのようなイメージャモジュールにおいて、
前記レンズホルダ(3)は、前記対物レンズ(4)を収容するための鏡筒領域(3a)と、下面(3c)を有する取付領域(3b)とを備えるプラスチック本体(16,17)を有しており、
前記柔軟な導体装置(2)は前記取付領域(3b)の下面(3c)に素材接合式に取り付けられており、
前記画像センサ(5)の前記前面(5b)と前記柔軟な導体装置(2)との間には非導電性の接着剤領域(20)が構成されていることを特徴とするイメージャモジュール。 - 前記柔軟な導体装置(2)は金属配線(10)とプラスチック基材(11)とを有しており、前記柔軟な導体装置(2)はそのプラスチック基材(11)をもって前記取付領域(3b)の前記下面(3c)に溶着されていることを特徴とする、請求項に記載のイメージャモジュール(1)。
- 前記プラスチック基材(11)は貼合せまたは局所的な軟化によって前記取付領域(3b)の下面(3c)に溶着されていることを特徴とする、請求項2に記載のイメージャモジュール(1)。
- 前記柔軟な導体装置(2)はプラスチック基材(11)に金属配線(10)を有しており、前記金属配線(10)は前記柔軟な導体装置(2)の下面(2b)に向かって開くように位置していることを特徴とする、先行請求項のうちいずれか1項に記載のイメージャモジュール(1)。
- 前記スタッドバンプ(6)は前記接着剤領域(20)に配置されていることを特徴とする、先行請求項のうちいずれか1項に記載のイメージャモジュール(1)。
- 前記画像センサ(5)の前記前面(5b)と前記柔軟な導体装置(2)との間では前記スタッドバンプ(6)を前記柔軟な導体装置(2)の前記配線(10)に向かって押圧する引張応力が前記接着剤領域(20)によって生成されることを特徴とする、先行請求項のうちいずれか1項に記載のイメージャモジュール(1)。
- 前記プラスチック本体(16,17)は射出成形部品(17)として構成されており、前記鏡筒領域(3a)と前記取付領域(3b)は前記射出成形部品(16,17)の各領域であることを特徴とする、先行請求項のうちいずれか1項に記載のイメージャモジュール(1)。
- 前記プラスチック本体(17)には少なくとも1つのインサート部品(14)が素材接合式に収容されており、
前記インサート部品(14)は前記画像センサ(5)を接触させるための接触手段(6)の領域で前記柔軟な導体装置(2)を補強するために設けられることを特徴とする、先行請求項のうちいずれか1項に記載のイメージャモジュール(1)。 - 前記柔軟な導体装置(2)には切欠き(8)が構成されており、該切欠きを通して前記画像センサ(5)の前記感度のある面(5a)が前記対物レンズ(4)のほうを向いており、前記インサート部品(14)は前記切欠き(8)の領域または前記切欠き(8)の周囲に設けられることを特徴とする、請求項8に記載のイメージャモジュール(1)。
- 前記インサート部品(14)は前記射出成形部品(17)に射出成形されていることを特徴とする、請求項8または9に記載のイメージャモジュール(1)。
- 前記インサート部品(14)は前記画像センサ(5)の前記感度のある面(5b)のためのアパーチュアを構成するために光学軸に対して半径方向を向くエッジ(14c)を有していることを特徴とする、請求項8から10のいずれか1項に記載のイメージャモジュール(1)。
- 前記インサート部品(14)は金属であり、前記プラスチック本体(16,17)の中で半径方向へ前記取付領域(3b)を通って外方に向かって延びて、前記画像センサ(5)の熱排出をするためにカメラハウジング(22)に連結されることを特徴とする、請求項8から11のいずれか1項に記載のイメージャモジュール(1)。
- 車両カメラのためのイメージャモジュール(1)を製造する方法において、少なくとも次の各ステップを有しており、すなわち、
プラスチック基材(11)と金属配線(10)とを備える柔軟な導体装置が製作され(St1)、
プラスチック本体(16,17)が射出成形法によって構成され、前記プラスチック本体(16,17)は、鏡筒領域(3a)と、下面(3c)を備える取付領域(3b)とを有しており(St3)、
前記柔軟な導体装置(2)が前記取付領域(3b)の下面(3c)に溶着または貼り合わされ(St4)、
前記画像センサ(5)が前記柔軟な導体装置(2)の金属配線(10)と接触しながら前記柔軟な導体装置(2)の下面(2b)にスタッドバンプ(6)を用いてフリップチップ技術で実装されて接触させられ、前記柔軟な導体装置(2)の下面(2b)と前記画像センサ(5)との間に非導電性の接着剤(21)が挿入され(St5)、
非導電性の接着剤(21)が収縮しながら、かつ前記柔軟な導体装置(2)の下面(2b)と前記画像センサ(5)との間で引張応力を生成しながら硬化し(St6)、
前記レンズホルダ(3)の前記鏡筒領域(3a)へ対物レンズ(4)が挿入される(St7)方法。 - 平坦なインサート部品下面(14b)を備えるインサート部品(14)が前記プラスチック本体(17)に射出成形され、
前記柔軟な導体装置(2)は光学軸(A)の周囲に切欠き(8)を有しており、前記切欠き(8)の縁部のところで前記インサート部品(14)の前記下面(14b)に取り付けられることを特徴とする、請求項13に記載の方法。
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PCT/EP2015/067649 WO2016030130A1 (de) | 2014-08-29 | 2015-07-31 | Imagermodul für eine fahrzeug-kamera und verfahren zu dessen herstellung |
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US10036892B1 (en) * | 2017-04-20 | 2018-07-31 | Oculus Vr, Llc | Adhesive immersion of an optical assembly |
DE102017113673A1 (de) * | 2017-06-21 | 2018-12-27 | HELLA GmbH & Co. KGaA | Beleuchtungsvorrichtung für Fahrzeuge und Befestigungsverfahren |
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