JP2017139456A - Light-emitting device and method for manufacturing light-emitting device - Google Patents

Light-emitting device and method for manufacturing light-emitting device Download PDF

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JP2017139456A
JP2017139456A JP2017006210A JP2017006210A JP2017139456A JP 2017139456 A JP2017139456 A JP 2017139456A JP 2017006210 A JP2017006210 A JP 2017006210A JP 2017006210 A JP2017006210 A JP 2017006210A JP 2017139456 A JP2017139456 A JP 2017139456A
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light emitting
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emitting element
emitting device
base
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JP7177326B2 (en
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塩田 勇樹
Yuuki Shioda
勇樹 塩田
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Nichia Chemical Industries Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/42Wire connectors; Manufacturing methods related thereto
    • H01L2224/47Structure, shape, material or disposition of the wire connectors after the connecting process
    • H01L2224/48Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
    • H01L2224/4805Shape
    • H01L2224/4809Loop shape
    • H01L2224/48091Arched
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/42Wire connectors; Manufacturing methods related thereto
    • H01L2224/47Structure, shape, material or disposition of the wire connectors after the connecting process
    • H01L2224/48Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
    • H01L2224/481Disposition
    • H01L2224/48151Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
    • H01L2224/48221Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
    • H01L2224/48245Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being metallic
    • H01L2224/48247Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being metallic connecting the wire to a bond pad of the item
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/42Wire connectors; Manufacturing methods related thereto
    • H01L2224/47Structure, shape, material or disposition of the wire connectors after the connecting process
    • H01L2224/48Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
    • H01L2224/481Disposition
    • H01L2224/48151Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
    • H01L2224/48221Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
    • H01L2224/48245Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being metallic
    • H01L2224/48257Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being metallic connecting the wire to a die pad of the item
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/93Batch processes
    • H01L2224/95Batch processes at chip-level, i.e. with connecting carried out on a plurality of singulated devices, i.e. on diced chips
    • H01L2224/97Batch processes at chip-level, i.e. with connecting carried out on a plurality of singulated devices, i.e. on diced chips the devices being connected to a common substrate, e.g. interposer, said common substrate being separable into individual assemblies after connecting
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/15Details of package parts other than the semiconductor or other solid state devices to be connected
    • H01L2924/181Encapsulation

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Abstract

PROBLEM TO BE SOLVED: To provide: a light-emitting device which enables the adjustment to the unevenness in the light distribution and the chrominance; and a method for manufacturing a light-emitting device.SOLUTION: A light-emitting device comprises: a base 1; a light-emitting element 2 provided on the base 1; one or more translucent members 3 spaced apart from the light-emitting element 2 and disposed on the base 1 so that the light-emitting element 2 is located therebetween; and an encapsulation member 4 including a phosphor 5, covering the light-emitting element 2 disposed in a region located between the translucent members 3, and put in contact with at least part of a top face of each translucent member 3 and an inner side of the translucent member 3. The light-emitting device comprises: the light-emitting element 2; translucent members 3 spaced apart from the light-emitting element 2 and disposed so that the light-emitting element 2 is located therebetween; and the encapsulation member 4 including the phosphor 5, covering part of the light-emitting element 2 provided in a region between the translucent member 3 and the translucent member 3, and covering an inner side of each translucent member 3.SELECTED DRAWING: Figure 1B

Description

本開示は、発光装置及び発光装置の製造方法に関する。   The present disclosure relates to a light emitting device and a method for manufacturing the light emitting device.

例えば、特許文献1には、発光素子と、前記発光素子からの発光の一部を異なる波長に変換するよう発光素子の周囲に配置された蛍光物質とを備える発光装置の製造方法であって、前記発光素子を載置する台座上に、所定の大きさに開口された開口領域を有する枠体を、発光素子を配置すべき位置が前記開口領域に含まれるように形成する工程と、前記発光素子の周囲に略一定の大きさの空隙が形成されるように、前記開口領域の略中心に前記発光素子を載置する工程と、前記発光素子と開口領域の側壁との間に形成された空隙に、前記蛍光物質を含有する硬化性組成物を充填して前記発光素子を被覆する工程と、を有する発光装置の製造方法が開示されている(請求項1参照)。   For example, Patent Document 1 discloses a method for manufacturing a light emitting device including a light emitting element and a fluorescent material arranged around the light emitting element so as to convert a part of light emitted from the light emitting element into a different wavelength. Forming a frame having an opening area opened to a predetermined size on a base on which the light emitting element is placed so that a position where the light emitting element is to be disposed is included in the opening area; and A step of placing the light emitting element at substantially the center of the opening region, and a space between the light emitting element and the sidewall of the opening region, so that a substantially constant gap is formed around the element; There is disclosed a method of manufacturing a light emitting device including a step of filling a gap with a curable composition containing the fluorescent material and covering the light emitting element (see claim 1).

特開2006−49524号公報JP 2006-49524 A

本開示に係る実施形態は、配光色度ムラを調整する発光装置及び発光装置の製造方法を提供することを課題とする。   An object of the embodiment according to the present disclosure is to provide a light emitting device that adjusts light distribution chromaticity unevenness and a method for manufacturing the light emitting device.

本開示の実施形態に係る発光装置は、基台と、前記基台上に設けられる発光素子と、前記発光素子と離間し、前記発光素子を挟んで前記基台上に配置される一または二以上の透光性部材と、前記透光性部材で挟まれた領域内に配置された前記発光素子を覆うとともに、前記透光性部材の上面の少なくとも一部及び前記透光性部材の内側面を覆う、蛍光体を含有する封止部材と、を備える。   A light-emitting device according to an embodiment of the present disclosure includes a base, a light-emitting element provided on the base, and one or two that are spaced apart from the light-emitting element and are disposed on the base with the light-emitting element interposed therebetween. The translucent member and the light emitting element disposed in the region sandwiched between the translucent members, and at least a part of the upper surface of the translucent member and the inner surface of the translucent member And a sealing member containing a phosphor.

また、本開示の実施形態に係る発光装置は、発光素子と、前記発光素子と離間し、前記発光素子を挟んで配置される一または二以上の透光性部材と、前記透光性部材で挟まれた領域内に設置された前記発光素子の一部を覆うとともに、前記透光性部材の上面の少なくとも一部及び前記透光性部材の内側面を覆う、蛍光体を含有する封止部材と、を備える。   In addition, a light-emitting device according to an embodiment of the present disclosure includes a light-emitting element, one or two or more translucent members that are spaced apart from the light-emitting element and sandwich the light-emitting element, and the translucent member. A sealing member containing a phosphor that covers a part of the light-emitting element installed in the sandwiched region and covers at least a part of the upper surface of the translucent member and the inner surface of the translucent member And comprising.

また、本開示の実施形態に係る発光装置の製造方法は、基台上に発光素子を設ける工程と、前記発光素子と離間して前記発光素子を囲むように前記基台上に透光性を有する一または二以上の透光性部材を設ける工程と、前記基台、前記透光性部材、及び、前記発光素子を、蛍光体を含有する封止部材で覆う工程と、前記透光性部材を設けた位置に沿って前記基台、前記透光性部材、及び前記封止部材を切断する工程と、を有する。   In addition, the method for manufacturing a light emitting device according to an embodiment of the present disclosure includes a step of providing a light emitting element on a base, and a translucency on the base so as to surround the light emitting element apart from the light emitting element. A step of providing one or two or more translucent members, a step of covering the base, the translucent member, and the light emitting element with a sealing member containing a phosphor, and the translucent member And cutting the base, the translucent member, and the sealing member along the position where the step is provided.

また、本開示の実施形態に係る発光装置の製造方法は、基台上に発光素子を設ける工程と、前記発光素子と離間して前記発光素子を囲むように前記基台上に透光性を有する一または二以上の透光性部材を設ける工程と、前記基台、前記透光性部材、及び、前記発光素子を、蛍光体を含有する封止部材で覆う工程と、前記基台を前記発光素子から除去する工程と、前記透光性部材を設けた位置に沿って、前記透光性部材、及び前記封止部材を切断する工程と、を有する。   In addition, the method for manufacturing a light emitting device according to an embodiment of the present disclosure includes a step of providing a light emitting element on a base, and a translucency on the base so as to surround the light emitting element apart from the light emitting element. A step of providing one or two or more translucent members, a step of covering the base, the translucent member, and the light emitting element with a sealing member containing a phosphor, and the base Removing the light-emitting element, and cutting the translucent member and the sealing member along a position where the translucent member is provided.

本開示の実施形態に係る発光装置及び発光装置の製造方法によれば、配光色度ムラを調整することができる。   According to the light emitting device and the method for manufacturing the light emitting device according to the embodiment of the present disclosure, it is possible to adjust light distribution chromaticity unevenness.

第1実施形態に係る発光装置の構成を示す概略平面図である。It is a schematic plan view which shows the structure of the light-emitting device which concerns on 1st Embodiment. 第1実施形態に係る発光装置の構成を示す概略断面図であり、図1AのIB−IB線における概略断面を示す。It is a schematic sectional drawing which shows the structure of the light-emitting device which concerns on 1st Embodiment, and shows the schematic cross section in the IB-IB line | wire of FIG. 1A. 第1実施形態に係る発光装置の構成を示す概略斜視断面図であり、図1AのIC−IC線における概略断面を示す。1 is a schematic perspective sectional view showing a configuration of a light emitting device according to a first embodiment, and shows a schematic cross section taken along the line IC-IC in FIG. 1A. 第1実施形態に係る発光装置の製造方法の手順を示すフローチャートである。It is a flowchart which shows the procedure of the manufacturing method of the light-emitting device which concerns on 1st Embodiment. 第1実施形態に係る発光装置の製造方法における基台準備工程を示す概略断面図である。It is a schematic sectional drawing which shows the base preparation process in the manufacturing method of the light-emitting device which concerns on 1st Embodiment. 第1実施形態に係る発光装置の製造方法における発光素子実装工程を示す概略断面図である。It is a schematic sectional drawing which shows the light emitting element mounting process in the manufacturing method of the light-emitting device which concerns on 1st Embodiment. 第1実施形態に係る発光装置の製造方法における配線工程を示す概略断面図である。It is a schematic sectional drawing which shows the wiring process in the manufacturing method of the light-emitting device which concerns on 1st Embodiment. 第1実施形態に係る発光装置の製造方法における透光性部材形成工程を示す概略断面図である。It is a schematic sectional drawing which shows the translucent member formation process in the manufacturing method of the light-emitting device which concerns on 1st Embodiment. 第1実施形態に係る発光装置の製造方法における封止部材形成工程を示す概略断面図である。It is a schematic sectional drawing which shows the sealing member formation process in the manufacturing method of the light-emitting device which concerns on 1st Embodiment. 第1実施形態に係る発光装置の製造方法における個片化工程を示す概略断面図である。It is a schematic sectional drawing which shows the individualization process in the manufacturing method of the light-emitting device which concerns on 1st Embodiment. 第1実施形態の変形例に係る発光装置の構成を示す概略平面図である。It is a schematic plan view which shows the structure of the light-emitting device which concerns on the modification of 1st Embodiment. 第1実施形態の変形例に係る発光装置の構成を示す概略断面図であり、図4AのIVB−IVB線における概略断面を示す。It is a schematic sectional drawing which shows the structure of the light-emitting device which concerns on the modification of 1st Embodiment, and shows the schematic cross section in the IVB-IVB line | wire of FIG. 4A. シミュレーション対象の発光装置のパラメータ構成を説明する概略平面図である。It is a schematic plan view explaining the parameter configuration of a light emitting device to be simulated. シミュレーション対象の発光装置のパラメータ構成を説明する概略断面図であり、図5AのVB−VB線における概略断面を示す。It is a schematic sectional drawing explaining the parameter structure of the light-emitting device of simulation object, and shows the schematic cross section in the VB-VB line | wire of FIG. 5A. 透光性部材の幅が異なる各発光装置における方位角度と配光色度との関係を示すグラフである。It is a graph which shows the relationship between the azimuth angle and light distribution chromaticity in each light-emitting device from which the width | variety of a translucent member differs. 第2実施形態に係る発光装置の構成を示す概略平面図である。It is a schematic plan view which shows the structure of the light-emitting device which concerns on 2nd Embodiment. 第2実施形態に係る発光装置の構成を示す概略断面図であり、図7AのVIIB−VIIB線における概略断面を示す。It is a schematic sectional drawing which shows the structure of the light-emitting device which concerns on 2nd Embodiment, and shows the schematic cross section in the VIIB-VIIB line | wire of FIG. 7A. 第2実施形態に係る発光装置の構成を示す他の概略断面図であり、図7AのVIIC−VIIC線における概略断面を示す。It is another schematic sectional drawing which shows the structure of the light-emitting device which concerns on 2nd Embodiment, and shows the schematic cross section in the VIIC-VIIC line | wire of FIG. 7A. 第3実施形態に係る発光装置の構成を示す概略断面図である。It is a schematic sectional drawing which shows the structure of the light-emitting device which concerns on 3rd Embodiment. 第3実施形態の変形例に係る発光装置の構成を示す概略断面図である。It is a schematic sectional drawing which shows the structure of the light-emitting device which concerns on the modification of 3rd Embodiment. 第4実施形態に係る発光装置の構成を示す概略平面図である。It is a schematic plan view which shows the structure of the light-emitting device which concerns on 4th Embodiment. 第4実施形態に係る発光装置の構成を示す概略断面図であり、図1AのXB−XB線における概略断面を示す。It is a schematic sectional drawing which shows the structure of the light-emitting device which concerns on 4th Embodiment, and shows the schematic cross section in the XB-XB line | wire of FIG. 1A. 第4実施形態に係る発光装置の製造方法の手順を示すフローチャートである。It is a flowchart which shows the procedure of the manufacturing method of the light-emitting device which concerns on 4th Embodiment. 第4実施形態に係る発光装置の製造方法における基台準備工程を示す概略断面図である。It is a schematic sectional drawing which shows the base preparation process in the manufacturing method of the light-emitting device which concerns on 4th Embodiment. 第4実施形態に係る発光装置の製造方法における発光素子固定工程を示す概略断面図である。It is a schematic sectional drawing which shows the light emitting element fixing process in the manufacturing method of the light-emitting device which concerns on 4th Embodiment. 第4実施形態に係る発光装置の製造方法における透光性部材形成工程を示す概略断面図である。It is a schematic sectional drawing which shows the translucent member formation process in the manufacturing method of the light-emitting device which concerns on 4th Embodiment. 第4実施形態に係る発光装置の製造方法における封止部材形成工程を示す概略断面図である。It is a schematic sectional drawing which shows the sealing member formation process in the manufacturing method of the light-emitting device which concerns on 4th Embodiment. 第4実施形態に係る発光装置の製造方法における基台除去工程を示す概略断面図である。It is a schematic sectional drawing which shows the base removal process in the manufacturing method of the light-emitting device which concerns on 4th Embodiment. 第4実施形態に係る発光装置の製造方法における個片化工程を示す概略断面図である。It is a schematic sectional drawing which shows the individualization process in the manufacturing method of the light-emitting device which concerns on 4th Embodiment.

以下、実施形態に係る発光装置及び発光装置の製造方法について説明する。なお、以下の説明において参照する図面は、本実施形態を概略的に示したものであるため、各部材のスケールや間隔、位置関係などが誇張、あるいは、部材の一部の図示が省略されている場合がある。また、以下の説明では、同一の名称及び符号については原則として同一もしくは同質の部材を示しており、詳細説明を適宜省略することとする。   Hereinafter, a light emitting device and a method for manufacturing the light emitting device according to the embodiment will be described. The drawings referred to in the following description schematically show the present embodiment, and the scale, spacing, positional relationship, etc. of each member are exaggerated, or some of the members are not shown. There may be. Moreover, in the following description, the same name and code | symbol indicate the same or the same member in principle, and detailed description is abbreviate | omitted suitably.

凹形状のパッケージと、凹形状の底面に配置され青色光を放射する発光素子と、凹形状に配置され樹脂中に含有され青色光を吸収して黄色光を放射する蛍光体層と、を用いて擬似白色光を放射する発光装置がある。   Using a concave package, a light emitting element that is disposed on the bottom surface of the concave shape and emits blue light, and a phosphor layer that is disposed in the concave shape and is contained in the resin and absorbs blue light and emits yellow light. There are light emitting devices that emit pseudo white light.

ここで、発光素子から蛍光体層の外面まで長さ(光路長)が長いほど、発光素子から放射された青色光が蛍光体層の外面から放射されるまでの間に蛍光体で吸収される割合が多くなる。換言すれば発光装置から黄色光が放射される割合が高くなる。このため、蛍光体層の光路長が長いほど黄色味を帯びた放射光となる。   Here, as the length (optical path length) from the light emitting element to the outer surface of the phosphor layer is longer, the blue light emitted from the light emitting element is absorbed by the phosphor before being emitted from the outer surface of the phosphor layer. The ratio increases. In other words, the rate at which yellow light is emitted from the light emitting device increases. For this reason, the longer the optical path length of the phosphor layer, the more yellow the emitted light.

また、凹形状の底面に配置された発光素子に、蛍光体を含有する樹脂をポッティングにして、発光素子を封止するように蛍光体層を形成する場合、一般的に蛍光体のほうが樹脂よりも比重が大きいため、樹脂が硬化する前に蛍光体が緩やかに沈下し、硬化後の蛍光体層においては上側よりも下側のほうが蛍光体の存在比が高くなる。   In addition, when a phosphor layer is formed so as to seal a light emitting element by potting a resin containing a phosphor on a light emitting element disposed on a concave bottom surface, the phosphor is generally better than the resin. However, since the specific gravity is large, the phosphor gradually sinks before the resin is cured, and in the phosphor layer after curing, the abundance ratio of the phosphor is higher on the lower side than on the upper side.

このため、幅方向に対して高さ方向が短い薄型形状の発光装置においては、発光装置の上面中央付近から放射される放射光と比較して、側面及び側面近傍から放射される放射光は黄色味を帯びた放射光となり、配光色度ムラが発生する。   For this reason, in a thin light emitting device whose height direction is shorter than the width direction, the emitted light emitted from the side surface and the vicinity of the side surface is yellow compared to the emitted light emitted from the vicinity of the center of the upper surface of the light emitting device. It becomes radiant light with a taste, and light distribution chromaticity unevenness occurs.

また、凹形状の底面に発光素子を載置する際、発光素子を保持するコレットが凹形状のパッケージにぶつからないようにするため、凹形状の側面間の距離が大きくなっている。
また、凹形状内に配置された電極と発光素子とをワイヤ接続する際、ワイヤボンディング用のボンダーが凹形状のパッケージにぶつからないようにするため、凹形状の側面間の距離が大きくなっている。凹形状の側面間の距離が大きくなるに従い、上記のような配光色度ムラが発生しやすくなる。
実施形態に係る発光装置の製造方法は、配光色度を調整することができる。また、配光色度を調整した発光装置を提供することができる。
Further, when the light emitting element is mounted on the concave bottom surface, the distance between the concave side surfaces is increased so that the collet holding the light emitting element does not hit the concave package.
In addition, when the electrodes arranged in the concave shape and the light emitting element are connected by wire, the distance between the concave side surfaces is increased so that the wire bonding bonder does not hit the concave shape package. . As the distance between the side surfaces of the concave shape increases, the light distribution chromaticity unevenness as described above tends to occur.
The light emitting device manufacturing method according to the embodiment can adjust the light distribution chromaticity. In addition, a light-emitting device with adjusted light distribution chromaticity can be provided.

<第1実施形態>
[発光装置の構成]
第1実施形態に係る発光装置の構成について、図1A及び図1Bを参照して説明する。図1Aは、第1実施形態に係る発光装置の構成を示す概略平面図である。図1Bは、第1実施形態に係る発光装置の構成を示す概略断面図であり、図1AのIB−IB線における概略断面を示す。図1Cは、第1実施形態に係る発光装置の構成を示す概略斜視断面図であり、図1AのIC−IC線における概略断面を示す。なお、図1Aにおいて、蛍光体5を含有する封止部材4の下方に配置される部材は、当該封止部材4及び蛍光体5を透視して記載している。
<First Embodiment>
[Configuration of light emitting device]
The configuration of the light emitting device according to the first embodiment will be described with reference to FIGS. 1A and 1B. FIG. 1A is a schematic plan view showing the configuration of the light emitting device according to the first embodiment. FIG. 1B is a schematic cross-sectional view showing the configuration of the light emitting device according to the first embodiment, and shows a schematic cross section taken along the line IB-IB in FIG. 1A. FIG. 1C is a schematic perspective sectional view showing the configuration of the light emitting device according to the first embodiment, and shows a schematic cross section taken along the line IC-IC in FIG. 1A. In FIG. 1A, the members disposed below the sealing member 4 containing the phosphor 5 are described with the sealing member 4 and the phosphor 5 seen through.

第1実施形態に係る発光装置100は、全体の形状が略直方体であって、基台1と、基台1上に設けられる発光素子2と、発光素子2と離間して基台1上に配置される透光性部材3と、透光性部材3上及び発光素子2を封止して蛍光体5を含有する封止部材4と、を主として備えて構成されている。   The light emitting device 100 according to the first embodiment has a substantially rectangular parallelepiped shape as a whole, and includes a base 1, a light emitting element 2 provided on the base 1, and a light emitting element 2 on the base 1. The light-transmitting member 3 to be disposed, and the sealing member 4 containing the phosphor 5 by sealing the light-transmitting member 3 and the light emitting element 2 are mainly provided.

基台1は、支持部材11と、第1電極121及び第2電極122からなる電極12と、を備えて構成され、平板状に形成されている。   The base 1 includes a support member 11 and an electrode 12 including a first electrode 121 and a second electrode 122, and is formed in a flat plate shape.

支持部材11は、電極12の2つの部材である第1電極121及び第2電極122を所定の配置で支持する部材である。支持部材11は、絶縁性の樹脂材料を用いて形成することができる。支持部材11に用いられる樹脂材料としては、例えば熱可塑性樹脂や熱硬化性樹脂を挙げることができる。熱可塑性樹脂の場合、例えば、ポリフタルアミド樹脂、液晶ポリマー、ポリブチレンテレフタレート(PBT)、不飽和ポリエステルなどを用いることができる。熱硬化性樹脂の場合、例えば、エポキシ樹脂、変性エポキシ樹脂、シリコーン樹脂、変性シリコーン樹脂などを用いることができる。具体的には、EMC(epoxy molding compound)を好適に用いることができる。   The support member 11 is a member that supports the first electrode 121 and the second electrode 122 that are the two members of the electrode 12 in a predetermined arrangement. The support member 11 can be formed using an insulating resin material. Examples of the resin material used for the support member 11 include a thermoplastic resin and a thermosetting resin. In the case of a thermoplastic resin, for example, polyphthalamide resin, liquid crystal polymer, polybutylene terephthalate (PBT), unsaturated polyester, and the like can be used. In the case of a thermosetting resin, for example, an epoxy resin, a modified epoxy resin, a silicone resin, a modified silicone resin, or the like can be used. Specifically, EMC (epoxy molding compound) can be preferably used.

電極12は、第1電極121及び第2電極122からなり、CuまたはCu系合金などの板金を打ち抜き加工することで形成することができる。なお、第1電極121及び第2電極122の表面がAgメッキされていてもよい。ちなみに、第1電極121と第2電極122とは、支持部材11により絶縁されている。   The electrode 12 includes a first electrode 121 and a second electrode 122, and can be formed by punching a sheet metal such as Cu or a Cu-based alloy. Note that the surfaces of the first electrode 121 and the second electrode 122 may be Ag-plated. Incidentally, the first electrode 121 and the second electrode 122 are insulated by the support member 11.

第1電極121は、基台1の中央部を含んで設けられ、発光素子2を接合(ダイボンド)するための領域として用いられる。発光素子2を第1電極121に接合することにより、発光素子2が発生する熱が第1電極121を介して外部に伝達する経路とすることができる。   The first electrode 121 is provided including the central portion of the base 1 and is used as a region for bonding (die bonding) the light emitting element 2. By joining the light emitting element 2 to the first electrode 121, it is possible to provide a path through which heat generated by the light emitting element 2 is transmitted to the outside through the first electrode 121.

発光素子2の一方の極性の電極と第1電極121の上面とは、ワイヤ6を介して電気的に接続される。また、発光素子2の他方の極性の電極と第2電極122の上面とは、他のワイヤ6を介して電気的に接続される。なお、第1電極121及び第2電極122は、下面が支持部材11から露出している。   The electrode of one polarity of the light emitting element 2 and the upper surface of the first electrode 121 are electrically connected via the wire 6. The other polarity electrode of the light emitting element 2 and the upper surface of the second electrode 122 are electrically connected through another wire 6. Note that the lower surfaces of the first electrode 121 and the second electrode 122 are exposed from the support member 11.

発光素子2は、窒化物半導体を利用した高輝度青色光を放射する発光ダイオード(light emitting diode:LED)であり、正負の電極が上面(基台1と接合される面とは反対の面)側に配置されたフェイスアップ実装型の発光素子である。発光素子2の電極は、ワイヤ6を介して第1電極121及び第2電極122と電気的に接続されている。   The light emitting element 2 is a light emitting diode (LED) that emits high-intensity blue light using a nitride semiconductor, and has positive and negative electrodes on the upper surface (the surface opposite to the surface bonded to the base 1). This is a face-up mounting type light emitting element arranged on the side. The electrode of the light emitting element 2 is electrically connected to the first electrode 121 and the second electrode 122 through the wire 6.

透光性部材3は、水平方向(透光性部材3の長手方向に垂直な面で断面視した際の左右方向)における封止部材4の光路長を短くするために設けられている。封止部材4の光路長とは、発光素子2から略水平方向に放射された光が発光装置100の側面にぬける光路において、封止部材4中を通る長さをいう。透光性部材3は、発光素子2からの光の少なくとも50%(好ましくは70%)を透過するものであり、基台1上に配置されている。
透光性部材3は、一または二以上からなる。平面視において透光性部材3は四角形状、六角形状等の多角形状、枠状、環状などのように連続して形成されているものの他、線状、棒状、一部折れ曲がったり湾曲したりしている形状のように二以上から構成されるものも含まれる。
基台1上には発光素子2も設けられているが、発光素子2と透光性部材3とは、離れて配置されている。第1実施形態に係る発光装置100では、透光性部材3は、長手方向に垂直な面で断面視した際、発光素子2を挟むように配置されている。ここで、透光性部材3が発光素子2を挟むとは、所定の方向に延びる1組の透光性部材に対して、発光素子2がその間に位置することである。また、透光性部材3は、平面視した際、発光素子2の全周を囲むように配置されている。換言すれば、透光性部材3は4つの側部をもつ枠状の構造を有しており、4つの側部のうちの2つの側部が所定の方向に延びる第1の1組の対向部となり、他の2つの側部が前記所定の方向に垂直に延びる第2の1組の対向部となっている。そして発光素子2は、第1の1組の対向部で挟まれ、更に第2の1組の対向部で挟まれることにより、全周が囲まれている。
The translucent member 3 is provided in order to shorten the optical path length of the sealing member 4 in the horizontal direction (left and right direction when viewed in a cross section in a plane perpendicular to the longitudinal direction of the translucent member 3). The optical path length of the sealing member 4 refers to a length that passes through the sealing member 4 in an optical path through which light emitted from the light emitting element 2 in a substantially horizontal direction passes through the side surface of the light emitting device 100. The translucent member 3 transmits at least 50% (preferably 70%) of light from the light emitting element 2 and is disposed on the base 1.
The translucent member 3 consists of one or two or more. In plan view, the translucent member 3 is formed continuously, such as a quadrilateral shape, a polygonal shape such as a hexagonal shape, a frame shape, an annular shape, etc., or a linear shape, a rod shape, a partially bent or curved shape. The thing comprised from two or more like the shape which has been included is also included.
Although the light emitting element 2 is also provided on the base 1, the light emitting element 2 and the translucent member 3 are arranged apart from each other. In the light emitting device 100 according to the first embodiment, the translucent member 3 is disposed so as to sandwich the light emitting element 2 when viewed in a cross section in a plane perpendicular to the longitudinal direction. Here, the light-transmitting member 3 sandwiching the light-emitting element 2 means that the light-emitting element 2 is positioned between a pair of light-transmitting members extending in a predetermined direction. The translucent member 3 is disposed so as to surround the entire circumference of the light emitting element 2 when viewed in plan. In other words, the translucent member 3 has a frame-like structure with four side portions, and a first set of opposing surfaces in which two of the four side portions extend in a predetermined direction. The other two side portions are a second set of opposing portions extending perpendicularly to the predetermined direction. The light emitting element 2 is sandwiched between the first set of facing portions and further sandwiched between the second set of facing portions, so that the entire circumference is surrounded.

透光性部材3の4つの側部はそれぞれ内側面31を有している。内側面31は、側部の側面のうち発光素子2の側(後述する封止部材4と接する面の側)であり、側部の長手方向に垂直な面で断面視した際、封止部材4に向かって凸となる円弧状または湾曲して形成されている。また、透光性部材3の4つの側部のそれぞれは、当該側部の長手方向に垂直な面で断面視した際、下側(基台1の側)ほど水平方向の幅が広くなり、上側(基台1から離れた側)ほど水平方向の幅が狭くなるように構成されている。   Each of the four side portions of the translucent member 3 has an inner side surface 31. The inner side surface 31 is the side of the light emitting element 2 of the side surfaces of the side portion (the side of the surface in contact with the sealing member 4 to be described later), and is a sealing member when viewed in a cross section in a plane perpendicular to the longitudinal direction of the side portion. 4 is formed in an arcuate shape or curved so as to be convex. Further, each of the four side portions of the translucent member 3 has a horizontal width that is wider toward the lower side (the side of the base 1) when viewed in a cross section in a plane perpendicular to the longitudinal direction of the side portion, It is comprised so that the width | variety of a horizontal direction may become narrow, so that an upper side (side far from the base 1).

一方、透光性部材3の外側面32は、透光性部材3の側面のうち発光素子2とは反対側であり、発光装置100の側面(垂直面)の一部として外に露出して形成されている。なお、露出するとは、透光性部材3の外側面32と外気の間が封止部材4で覆われていないことを示し、透光性部材3の外側面32の表面に水分の侵入を抑制するコーティング(例えば、シリカコート)が施されている場合も、露出に含めるものとする。   On the other hand, the outer side surface 32 of the translucent member 3 is the side opposite to the light emitting element 2 among the side surfaces of the translucent member 3 and is exposed to the outside as a part of the side surface (vertical surface) of the light emitting device 100. Is formed. The term “exposed” means that the space between the outer surface 32 of the translucent member 3 and the outside air is not covered with the sealing member 4, and prevents moisture from entering the surface of the outer surface 32 of the translucent member 3. Even when a coating to be applied (for example, a silica coat) is applied, it should be included in the exposure.

透光性部材3に用いられる材料としては、例えば、シリコーン樹脂、エポキシ樹脂、ユリア樹脂などの良好な透光性を有する熱硬化性樹脂や、透光性を有するガラスを挙げることができる。具体的には、シリコーン樹脂を好適に用いることができる。   Examples of the material used for the translucent member 3 include thermosetting resins having good translucency such as silicone resin, epoxy resin, and urea resin, and translucent glass. Specifically, a silicone resin can be suitably used.

なお、透光性部材3は、光拡散材を含有していてもよい。また、透光性部材3が光拡散材を含有する場合、1質量%以上20質量%以下で光拡散材が含有されていることが望ましい。1質量%未満では好適な光拡散性を得ることができず、20質量%より大きくなると、透光性部材3の透過率が低下するため好ましくない。このため、1質量%以上20質量%以下とすることが好ましく、2質量%以上10質量%以下とすることがより好ましく、2質量%以上5質量%以下とすることがさらに好ましい。   The translucent member 3 may contain a light diffusing material. Moreover, when the translucent member 3 contains a light-diffusion material, it is desirable that the light-diffusion material is contained by 1 mass% or more and 20 mass% or less. If it is less than 1% by mass, suitable light diffusibility cannot be obtained, and if it exceeds 20% by mass, the transmittance of the translucent member 3 is unfavorable. For this reason, it is preferable to set it as 1 mass% or more and 20 mass% or less, It is more preferable to set it as 2 mass% or more and 10 mass% or less, It is further more preferable to set it as 2 mass% or more and 5 mass% or less.

封止部材4は、発光素子2などを、外力、埃、水分などから保護するとともに、発光素子2などの耐熱性、耐候性、耐光性を良好なものとするために設けられている。封止部材4は、発光素子2からの光の少なくとも50%(好ましくは70%)を透過するものであり、透光性部材3の内側面31、発光素子2、及び、透光性部材3と発光素子2との間の基台1の上面を覆うように設けられる。即ち、第1実施形態に係る発光装置100の上面は、封止部材4が露出している。また、発光装置100の側面(垂直面)は、下側で透光性部材3の側面が露出し、上側で封止部材4の側面が露出し、透光性部材3の側面と封止部材4の側面とが同一面に形成されている。なお、封止部材4と外気が触れる表面に水分の侵入を抑制するコーティング(例えば、シリカコート)が施されている場合も、露出に含めるものとする。   The sealing member 4 is provided to protect the light emitting element 2 and the like from external force, dust, moisture, and the like, and to improve the heat resistance, weather resistance, and light resistance of the light emitting element 2 and the like. The sealing member 4 transmits at least 50% (preferably 70%) of light from the light emitting element 2, and the inner surface 31 of the light transmissive member 3, the light emitting element 2, and the light transmissive member 3. And the light emitting element 2 are provided so as to cover the upper surface of the base 1. That is, the sealing member 4 is exposed on the upper surface of the light emitting device 100 according to the first embodiment. In addition, the side surface (vertical surface) of the light emitting device 100 has the side surface of the translucent member 3 exposed on the lower side, the side surface of the sealing member 4 exposed on the upper side, and the side surface of the translucent member 3 and the sealing member. 4 side surfaces are formed on the same surface. In addition, the case where the surface which the sealing member 4 and outside air touch is provided with the coating (for example, silica coat) which suppresses an invasion of moisture shall be included in exposure.

封止部材4に用いられる材料としては、例えば、シリコーン樹脂、エポキシ樹脂、ユリア樹脂などの良好な透光性を有する熱硬化性樹脂や、透光性を有するガラスを挙げることができる。封止部材4としてシリコーン樹脂を好適に用いることができる。シリコーン樹脂として、フェニルレジン、フェニルゴム、変性シリコーン、フロロゴム、メチルゴム、フェニルゲルなども用いることができる。また、シリコーン樹脂として、屈折率1.45〜1.60のフェニルシリコーン、屈折率1.40〜1.50のメチルフェニルシリコーン、屈折率1.35〜1.50のメチルシリコーンなども好適に使用することができる。なお、透光性部材3の材料と、封止部材4の材料は、同じ材料を用いてもよく、異なる材料を用いてもよい。透光性部材3の材料と封止部材4の材料に同じ材料を用いることにより、透光性部材3と封止部材4の境界(内側面31)における光の屈折を防止することができるので都合がよい。一方、透光性部材3の材料と封止部材4の材料に異なる材料を用いることにより、透光性部材3と封止部材4の境界(内側面31)で光を屈折させて、例えば所望の方向の照度分布が高くなるようにすることができるので都合がよい。   Examples of the material used for the sealing member 4 include thermosetting resins having good translucency such as silicone resin, epoxy resin, urea resin, and glass having translucency. A silicone resin can be suitably used as the sealing member 4. As the silicone resin, phenyl resin, phenyl rubber, modified silicone, fluoro rubber, methyl rubber, phenyl gel, and the like can also be used. Further, as the silicone resin, phenyl silicone having a refractive index of 1.45 to 1.60, methylphenyl silicone having a refractive index of 1.40 to 1.50, methyl silicone having a refractive index of 1.35 to 1.50, etc. are also preferably used. can do. In addition, the material of the translucent member 3 and the material of the sealing member 4 may use the same material, and may use a different material. By using the same material as the material of the translucent member 3 and the material of the sealing member 4, light refraction at the boundary (inner side surface 31) between the translucent member 3 and the sealing member 4 can be prevented. convenient. On the other hand, by using different materials for the material of the translucent member 3 and the material of the sealing member 4, light is refracted at the boundary (inner side surface 31) between the translucent member 3 and the sealing member 4, for example, as desired. This is convenient because the illuminance distribution in the direction of can be increased.

また、封止部材4は蛍光体5を含有しており、蛍光体5は封止部材4中に分散されている。封止部材4は、蛍光体5の粒子を含有させることで、発光装置100の色調調整を容易にすることができる。なお、蛍光体5としては、封止部材4の材料よりも比重が大きく、発光素子2からの光を吸収し、波長変換するものを用いることができる。蛍光体5は、封止部材4の材料よりも比重が大きいと、蛍光体5を沈降させて、発光素子2の表面の近傍に配置することができる。   The sealing member 4 contains a phosphor 5, and the phosphor 5 is dispersed in the sealing member 4. The sealing member 4 can easily adjust the color tone of the light emitting device 100 by containing particles of the phosphor 5. In addition, as the fluorescent substance 5, what has a larger specific gravity than the material of the sealing member 4, absorbs the light from the light emitting element 2, and converts the wavelength can be used. If the specific gravity of the phosphor 5 is greater than that of the material of the sealing member 4, the phosphor 5 can be settled and disposed near the surface of the light emitting element 2.

封止部材4に含有される蛍光体5としては、例えば、Y3Al5O12:Ce(YAG)やシリケートなどの黄色蛍光体、あるいは、CaAlSiN3:Eu(CASN)や(Sr,Ca)AlSiN3:Eu(SCASN)、K2SiF6:Mn(KSF)などの赤色蛍光体、を挙げることができる。 Examples of the phosphor 5 contained in the sealing member 4 include yellow phosphors such as Y 3 Al 5 O 1 2 : Ce (YAG) and silicate, CaAlSiN 3 : Eu (CASN), and (Sr, Ca). Examples include red phosphors such as AlSiN 3 : Eu (SCASN) and K 2 SiF 6 : Mn (KSF).

ワイヤ6は、発光素子2の電極と基台1の電極12とを電気的に接続する。なお、発光素子2の電極とワイヤ6の一端の接合点は、封止部材4で覆われている。また、電極12とワイヤ6の一端の接合点は、封止部材4で覆われている。   The wire 6 electrically connects the electrode of the light emitting element 2 and the electrode 12 of the base 1. The junction point between the electrode of the light emitting element 2 and one end of the wire 6 is covered with the sealing member 4. Further, the junction between the electrode 12 and one end of the wire 6 is covered with the sealing member 4.

以上のように構成されている発光装置100は、発光素子2が放射した光を封止部材4に含有する蛍光体5で波長変換して、発光装置100の上面及び側面から放射する。そして、発光装置100は、透光性部材3を備えることにより、配光色度ムラを調整することができる。   In the light emitting device 100 configured as described above, the wavelength of the light emitted from the light emitting element 2 is converted by the phosphor 5 contained in the sealing member 4, and the light is emitted from the top and side surfaces of the light emitting device 100. And the light-emitting device 100 can adjust light distribution chromaticity nonuniformity by providing the translucent member 3. FIG.

[発光装置の製造方法]
次に、第1実施形態に係る発光装置100の製造方法について、図2から図3Fを参照して説明する。図2は、第1実施形態に係る発光装置の製造方法の手順を示すフローチャートである。図3Aは、第1実施形態に係る発光装置の製造方法における基台準備工程を示す概略断面図である。図3Bは、第1実施形態に係る発光装置の製造方法における発光素子実装工程を示す概略断面図である。図3Cは、第1実施形態に係る発光装置の製造方法における配線工程を示す概略断面図である。図3Dは、第1実施形態に係る発光装置の製造方法における透光性部材形成工程を示す概略断面図である。図3Eは、第1実施形態に係る発光装置の製造方法における封止部材形成工程を示す概略断面図である。図3Fは、第1実施形態に係る発光装置の製造方法における個片化工程を示す概略断面図である。
[Method for Manufacturing Light Emitting Device]
Next, a method for manufacturing the light emitting device 100 according to the first embodiment will be described with reference to FIGS. 2 to 3F. FIG. 2 is a flowchart showing the procedure of the method for manufacturing the light emitting device according to the first embodiment. FIG. 3A is a schematic cross-sectional view showing a base preparation step in the method for manufacturing a light emitting device according to the first embodiment. FIG. 3B is a schematic cross-sectional view showing a light emitting element mounting step in the method for manufacturing the light emitting device according to the first embodiment. FIG. 3C is a schematic cross-sectional view illustrating a wiring process in the method for manufacturing the light emitting device according to the first embodiment. FIG. 3D is a schematic cross-sectional view illustrating a translucent member forming step in the method for manufacturing the light emitting device according to the first embodiment. FIG. 3E is a schematic cross-sectional view illustrating a sealing member forming step in the method for manufacturing the light emitting device according to the first embodiment. FIG. 3F is a schematic cross-sectional view illustrating a singulation process in the method for manufacturing the light emitting device according to the first embodiment.

本実施形態に係る発光装置の製造方法は、基台準備工程S11と、発光素子実装工程S12と、配線工程S13と、透光性部材形成工程S14と、封止部材形成工程S15と、個片化工程S16と、が含まれている。
なお、本実施形態に係る発光装置の製造方法は、基台準備工程S11から封止部材形成工程S15までは、複数の基台1が連続的に形成された連結基台10の状態で用いられ、各基台1に対応する発光装置100が製造された後に、個片化工程S16において発光装置100が個片化されるが、1個のみ又は個片化された基台1を用いて発光装置100を製造するようにしてもよい。
The light emitting device manufacturing method according to the present embodiment includes a base preparation step S11, a light emitting element mounting step S12, a wiring step S13, a translucent member forming step S14, a sealing member forming step S15, and individual pieces. Conversion step S16.
In addition, the manufacturing method of the light-emitting device which concerns on this embodiment is used in the state of the connection base 10 in which the several base 1 was continuously formed from base preparation process S11 to sealing member formation process S15. After the light emitting devices 100 corresponding to the respective bases 1 are manufactured, the light emitting devices 100 are separated into pieces in the individualization step S16, and light is emitted using only one piece or the separated bases 1. The apparatus 100 may be manufactured.

基台準備工程S11は、発光素子2等が配置されていない複数の基台1が連結された連結基台10を準備する工程である。連結基台10(基台1)は、板金を打ち抜き加工することで、第1電極121及び第2電極122が形成されたリードフレームを形成し、当該リードフレームを支持部材11の形状に対応したキャビティを有する上下金型で挟み込み、金型のキャビティ内に樹脂を注入して樹脂成形することで形成することができる。なお、連結基台10(基台1)は、樹脂パッケージであるが、セラミックスの原材料であるグリーンシートを積層して焼成することでセラミックスパッケージを形成するようにしてもよく、セラミックスや樹脂などからなる平板状の基体上に、金属箔の貼付やメッキによって導電膜を形成し、エッチングなどによって配線パターンを形成した基板であってもよい。また、購入することで連結基台10(基台1)を準備するようにしてもよい。   The base preparation step S11 is a step of preparing a connection base 10 in which a plurality of bases 1 on which the light emitting elements 2 and the like are not arranged are connected. The connection base 10 (base 1) forms a lead frame on which the first electrode 121 and the second electrode 122 are formed by punching a sheet metal, and the lead frame corresponds to the shape of the support member 11. It can be formed by sandwiching between upper and lower molds having cavities, injecting resin into the mold cavities, and molding the resin. The connection base 10 (base 1) is a resin package, but a ceramic package may be formed by laminating and firing green sheets, which are raw materials for ceramics. It may be a substrate in which a conductive film is formed by sticking or plating a metal foil on a flat substrate, and a wiring pattern is formed by etching or the like. Moreover, you may make it prepare the connection base 10 (base 1) by purchasing.

発光素子実装工程S12は、コレットなどを用いて発光素子2をピックアップして所定の位置に配置し、発光素子2が配置された連結基台10(基台1)にリフロー炉などを用いて加熱処理を施すことで、発光素子2を連結基台10(基台1)に接合する工程である。   In the light-emitting element mounting step S12, the light-emitting element 2 is picked up using a collet or the like and disposed at a predetermined position, and the connection base 10 (base 1) on which the light-emitting element 2 is disposed is heated using a reflow furnace or the like. This is a step of joining the light emitting element 2 to the connection base 10 (base 1) by performing the treatment.

配線工程S13は、ワイヤ6を用いて、発光素子2の端子と、基台1の外部接続用電極である第1電極121及び第2電極122と、を電気的に接続する工程である。ワイヤ6は、ワイヤボンディング用のボンダーを用いて配線することができる。   The wiring step S <b> 13 is a step of electrically connecting the terminal of the light emitting element 2 to the first electrode 121 and the second electrode 122 that are external connection electrodes of the base 1 using the wire 6. The wire 6 can be wired using a bonder for wire bonding.

透光性部材形成工程S14は、ディスペンサーを用いて、連結基台10(基台1)上に硬化性組成物を供給して、その後に硬化性組成物を硬化させ、透光性部材3の元となる透光性部材基礎体30を形成する工程である。透光性部材基礎体30は、基台1の境界1sに沿って、各発光素子2を格子状に囲むように設けられる。なお、ディスペンサーは、連結基台10(基台1)の上面の境界1sに沿って硬化性組成物を格子状にライン塗布等することにより透光性部材基礎体30を設ける。また、透光性部材基礎体30の硬化性組成物は、予め硬さが設定され、ディスペンサーからライン塗布された状態で硬化することで、湾曲した形状となる。この透光性部材基礎体30は行列の一方のみの行または列をライン塗布してもよい。   Translucent member formation process S14 supplies a curable composition on the connection base 10 (base 1) using a dispenser, hardens | cures a curable composition after that, and the translucent member 3 of FIG. This is a process of forming the original translucent member base body 30. The translucent member base body 30 is provided so as to surround each light emitting element 2 in a lattice shape along the boundary 1 s of the base 1. In addition, a dispenser provides the translucent member base body 30 by carrying out line application etc. of a curable composition along the boundary 1s of the upper surface of the connection base 10 (base 1). In addition, the curable composition of the translucent member base body 30 has a curved shape by being set in advance and cured in a state where it is applied in a line from a dispenser. The translucent member base body 30 may be line-coated on only one row or column of the matrix.

封止部材形成工程S15は、ディスペンサーを用いて、発光素子2の上面及び側面、透光性部材基礎体30の上面及び側面、発光素子2と透光性部材基礎体30の間の連結基台10(基台1)の上面に、蛍光体5を含む硬化性組成物を供給して、その後に硬化性組成物を硬化させ、封止部材4の元となる封止部材基礎体40を形成する工程である。ここで、封止部材基礎体40は、透光性部材基礎体30よりも高くする。これにより、蛍光体5を含む硬化性組成物を供給する際、格子状の透光性部材基礎体30を越えて供給されるので、生産性が向上する。   The sealing member forming step S15 uses a dispenser to connect the upper surface and the side surface of the light emitting element 2, the upper surface and the side surface of the translucent member base body 30, and the connection base between the light emitting element 2 and the translucent member base body 30. The curable composition containing the phosphor 5 is supplied to the upper surface of 10 (base 1), and then the curable composition is cured to form the sealing member base body 40 that is the basis of the sealing member 4. It is a process to do. Here, the sealing member base body 40 is made higher than the translucent member base body 30. Thereby, when supplying the curable composition containing the fluorescent substance 5, since it supplies beyond the lattice-shaped translucent member base body 30, productivity improves.

個片化工程S16は、互いに連結して形成された発光装置100を個片化(ダイシング)する工程である。発光装置100の個片化は、基台1の境界1sに沿って、カッターなどを用いて切断することで行うことができる。換言すれば、透光性部材基礎体30が配置された位置に沿って切断することにより個片化される。以上のように各工程を行うことによって、発光装置100を製造することができる。
これにより、発光素子2と透光性部材3との距離を近くすることができる。つまり、発光素子実装工程S12や配線工程S13後に、透光性部材形成工程S14を行うことで、発光素子2と透光性部材3との距離、ワイヤ6と透光性部材3との距離を近くすることができる。発光素子2と透光性部材3との距離を近くすることで、発光素子2の水平方向に配置される蛍光体5の量を調整することができ、配光色度ムラを調整することができる。
The singulation step S16 is a step of dicing the light emitting devices 100 that are connected to each other. The light emitting device 100 can be separated into pieces by cutting along a boundary 1 s of the base 1 using a cutter or the like. In other words, it is separated into pieces by cutting along the position where the translucent member base body 30 is disposed. The light emitting device 100 can be manufactured by performing each step as described above.
Thereby, the distance of the light emitting element 2 and the translucent member 3 can be shortened. That is, by performing the translucent member forming step S14 after the light emitting element mounting step S12 and the wiring step S13, the distance between the light emitting element 2 and the translucent member 3 and the distance between the wire 6 and the translucent member 3 are set. Can be close. By shortening the distance between the light emitting element 2 and the translucent member 3, the amount of the phosphor 5 arranged in the horizontal direction of the light emitting element 2 can be adjusted, and unevenness in light distribution chromaticity can be adjusted. it can.

以上、第1実施形態に係る発光装置100の製造方法について説明したが、これに限定されるものではなく、説明した各工程の前や後に他の工程が含まれていてもよい。
また、透光性部材形成工程S14において、ワイヤ6と電極12(121,122)との接合点を含まないように透光性部材基礎体30を形成し、ワイヤ6と電極12(121,122)との接合点が封止部材4中に形成される(図1A及び図1B参照)ものとして説明したが、これに限られるものではない。
The manufacturing method of the light emitting device 100 according to the first embodiment has been described above. However, the manufacturing method is not limited to this, and other processes may be included before or after each of the described processes.
In addition, in the translucent member forming step S14, the translucent member base body 30 is formed so as not to include the junction between the wire 6 and the electrode 12 (121, 122), and the wire 6 and the electrode 12 (121, 122) are formed. ) Is formed in the sealing member 4 (see FIGS. 1A and 1B), but is not limited thereto.

図4Aは、第1実施形態の変形例に係る発光装置の構成を示す概略平面図である。図4Bは、第1実施形態の変形例に係る発光装置の構成を示す概略断面図であり、図4AのIVB−IVB線における概略断面を示す。なお、図4Aにおいて、蛍光体5を含有する封止部材4の下方に配置される部材は、当該封止部材4及び蛍光体5を透視して記載している。   FIG. 4A is a schematic plan view illustrating a configuration of a light emitting device according to a modification of the first embodiment. FIG. 4B is a schematic cross-sectional view showing a configuration of a light emitting device according to a modification of the first embodiment, and shows a schematic cross section taken along line IVB-IVB in FIG. 4A. In FIG. 4A, the members arranged below the sealing member 4 containing the phosphor 5 are described with the sealing member 4 and the phosphor 5 seen through.

透光性部材形成工程S14において、ワイヤ6と電極12(121,122)との接合点を含むように透光性部材基礎体30を形成し、ワイヤ6と電極12(121,122)との接合点が透光性部材3中に形成される(図4A及び図4B参照)構成であってもよい。   In the translucent member forming step S14, the translucent member base body 30 is formed so as to include the junction between the wire 6 and the electrode 12 (121, 122), and the wire 6 and the electrode 12 (121, 122) are connected. The junction point may be formed in the translucent member 3 (see FIGS. 4A and 4B).

このように、配線工程S13の後に、透光性部材形成工程S14においてディスペンサーを用いて、連結基台10(基台1)上に硬化性組成物を供給して、透光性部材3の元となる透光性部材基礎体30を形成することにより、透光性部材3の4つの側部それぞれについて長手方向に垂直な面で断面視した際の幅を広くすることができる。換言すれば、発光素子2の側面と、当該側面に対向する透光性部材3の側部の内側面31との距離を、図1A及び図1Bに示す構成よりも、より短くすることができる。さらに換言すれば、水平方向における封止部材4の光路長を、より短くすることができる。   Thus, after wiring process S13, a curable composition is supplied on the connection base 10 (base 1) using a dispenser in translucent member formation process S14, and the origin of the translucent member 3 is obtained. By forming the translucent member base body 30 to be, the width when each of the four side portions of the translucent member 3 is viewed in a cross section in a plane perpendicular to the longitudinal direction can be widened. In other words, the distance between the side surface of the light emitting element 2 and the inner side surface 31 of the side portion of the translucent member 3 facing the side surface can be made shorter than the configuration shown in FIGS. 1A and 1B. . In other words, the optical path length of the sealing member 4 in the horizontal direction can be further shortened.

[作用効果]
<光学シミュレーション>
第1実施形態(及び第1実施形態の変形例)に係る発光装置100の作用効果を説明するためシミュレーションを行った。
図5Aは、シミュレーション対象の発光装置のパラメータ構成を説明する概略平面図である。図5Bは、シミュレーション対象の発光装置のパラメータ構成を説明する概略断面図であり、図5AのVB−VB線における概略断面を示す。なお、図5Aにおいて、蛍光体5を含有する封止部材4の下方に配置される部材は、当該封止部材4及び蛍光体5を透視して記載している。図6は、透光性部材の幅W3が異なる各発光装置における方位角度θと配光色度(色度座標x)との関係を示すグラフである。ここで、図6に示すグラフの横軸は方位角度θ(±85°の範囲)を示し、縦軸は配光色度(色度座標x)を示す。なお、方位角度θは、発光素子2の光軸を基準(θ=0°)とする。また、ここでは色度として色度座標xについてのみ示すが、他の値(色度座標y、Y値等)についても同様であり省略する。
[Function and effect]
<Optical simulation>
A simulation was performed to explain the operational effects of the light emitting device 100 according to the first embodiment (and a modification of the first embodiment).
FIG. 5A is a schematic plan view illustrating a parameter configuration of a light emitting device to be simulated. FIG. 5B is a schematic cross-sectional view illustrating the parameter configuration of the light-emitting device to be simulated, and shows a schematic cross-section along line VB-VB in FIG. 5A. In FIG. 5A, the members disposed below the sealing member 4 containing the phosphor 5 are described with the sealing member 4 and the phosphor 5 seen through. FIG. 6 is a graph showing the relationship between the azimuth angle θ and the light distribution chromaticity (chromaticity coordinate x) in each light emitting device having a different width W3 of the translucent member. Here, the horizontal axis of the graph shown in FIG. 6 indicates the azimuth angle θ (range of ± 85 °), and the vertical axis indicates the light distribution chromaticity (chromaticity coordinate x). The azimuth angle θ is based on the optical axis of the light emitting element 2 (θ = 0 °). Here, only the chromaticity coordinate x is shown as the chromaticity, but other values (chromaticity coordinate y, Y value, etc.) are the same and are omitted.

ここで、シミュレーションの各パラメータについて説明する。シミュレーション対象の発光装置100は、平面視した際、発光装置100及び発光素子2が正方形であるものとし、発光装置100の1辺の幅(換言すれば、基台1の幅)W1=3000[μm]とし、発光素子2の1辺の幅W2=650[μm]とし、基台1の中央に発光素子2が位置するものとした。 Here, each parameter of the simulation will be described. When the light emitting device 100 to be simulated is viewed in plan, the light emitting device 100 and the light emitting element 2 are square, and the width of one side of the light emitting device 100 (in other words, the width of the base 1) W 1 = 3000. [[mu] m] and then, the width W 2 = 650 of one side of the light emitting element 2 [[mu] m], the light emitting element 2 in the center of the base 1 is intended to position.

また、シミュレーション対象の発光装置100は、断面視した際、基台1の厚さt1=200[μm]とし、発光素子2の厚さt2=150[μm]とし、透光性部材3の厚さ(外側面32における高さ、発光装置100の側面において透光性部材3が露出している高さで定義する。)t3=300[μm]とし、封止部材4は基台1の上面の一部を覆い、その厚さ(基台1の上面から封止部材4の上面までの高さで定義する。)をt4=450[μm]とした。 The light emitting device 100 to be simulated has a thickness t 1 = 200 [μm] of the base 1 and a thickness t 2 = 150 [μm] of the light emitting element 2 when viewed in cross-section, and the translucent member 3. The thickness (defined by the height on the outer surface 32 and the height at which the translucent member 3 is exposed on the side surface of the light emitting device 100) is t 3 = 300 [μm], and the sealing member 4 is a base Part of the upper surface of 1 was covered, and the thickness (defined by the height from the upper surface of the base 1 to the upper surface of the sealing member 4) was t 4 = 450 [μm].

そして、透光性部材3の4つの部分のそれぞれの幅(側部の長手方向に垂直な面で断面視した際、基台1と透光性部材3が接する幅で定義する。)W3を、0,300,500,700[μm]とパラメータ変化させながらシミュレーションを行った。なお、W3=0[μm]は、透光性部材3を備えず封止部材4で封止した発光装置の構成に相当する。また、発光素子2と透光性部材3との距離(発光素子2の側面と、当該側面に対向する透光性部材3の内側面31との最小距離で定義する。)をW23(=W1/2−W2/2−W3=1175−W3)とする。 And each width of the four portions of the translucent member 3 (defined by the width where the base 1 and the translucent member 3 are in contact when viewed in a cross section in a plane perpendicular to the longitudinal direction of the side portion) W 3 . The simulation was performed while changing the parameters to 0, 300, 500, and 700 [μm]. Note that W 3 = 0 [μm] corresponds to the configuration of the light-emitting device that is not provided with the translucent member 3 and is sealed with the sealing member 4. Further, the distance between the light emitting element 2 and the translucent member 3 (defined by the minimum distance between the side surface of the light emitting element 2 and the inner side surface 31 of the translucent member 3 facing the side surface) is W 23 (= W 1 / 2-W 2 / 2-W 3 = 1175−W3).

なお、図5Bに示すように、透光性部材3の側部の内側面31の断面形状は、t3を第1半径、W3を第2半径とする楕円の1/4楕円弧であるものとした。また、発光素子2は、波長450nmの単一波長光源とした。また、透光性部材3の材料はフェニルシリコーンを用いるものとし、封止部材4の材料はフェニルシリコーンに蛍光体5としてY3Al5O12:Ce(YAG)を分散させたものを用いるものとした。また、各発光装置100は、方位角度θ=±60°における配光色度(色度座標x)が約0.345となるように封止部材中の蛍光体の粒子数を調整した。 As shown in FIG. 5B, the cross-sectional shape of the inner side surface 31 of the side portion of the translucent member 3 is an ellipse ¼ elliptical arc having t 3 as the first radius and W 3 as the second radius. It was. The light emitting element 2 was a single wavelength light source having a wavelength of 450 nm. Moreover, the material of the translucent member 3 uses phenyl silicone, and the material of the sealing member 4 uses a material in which Y 3 Al 5 O 1 2 : Ce (YAG) is dispersed as a phosphor 5 in phenyl silicone. It was. Further, each light emitting device 100 adjusted the number of phosphor particles in the sealing member so that the light distribution chromaticity (chromaticity coordinate x) at the azimuth angle θ = ± 60 ° was about 0.345.

ちなみに、青色光と黄色光からなる擬似白色光においては、黄色光の割合が増加するほど色度座標xが上昇する。また、方位角度θの変化に対して色度(色度座標x)の変化が小さいほど、換言すれば、色度(色度座標x)の最大値と最小値の差が小さいほど、配光色度ムラの少ない発光装置100であるといえる。   Incidentally, in the pseudo white light composed of blue light and yellow light, the chromaticity coordinate x increases as the ratio of yellow light increases. Further, the smaller the change in chromaticity (chromaticity coordinate x) with respect to the change in azimuth angle θ, in other words, the smaller the difference between the maximum value and the minimum value of chromaticity (chromaticity coordinate x), the light distribution. It can be said that the light emitting device 100 has little chromaticity unevenness.

シミュレーションの結果、透光性部材3を備えない発光装置の構成(W3=0[μm])では、色度座標xの最大値と最小値の差が0.06(=0.38−0.32)であった。これに対し、幅W3=300[μm]の透光性部材3を備える発光装置の構成では、色度座標xの最大値と最小値の差が0.05(=0.37−0.32)であった。幅W3=500[μm]の透光性部材3を備える発光装置の構成では、色度座標xの最大値と最小値の差が0.04(=0.36−0.32)であった。幅W3=700[μm]の透光性部材3を備える発光装置の構成では、色度座標xの最大値と最小値の差が0.02(=0.35−0.33)であった。このように、透光性部材3の幅W3が大きくなるに従って、換言すれば、発光素子2と透光性部材3との距離W23が近づくに従って色度の差が小さくなるという結果が得られた。 As a result of the simulation, in the configuration of the light emitting device without the translucent member 3 (W 3 = 0 [μm]), the difference between the maximum value and the minimum value of the chromaticity coordinates x is 0.06 (= 0.38−0). 32). On the other hand, in the structure of the light emitting device including the translucent member 3 having the width W 3 = 300 [μm], the difference between the maximum value and the minimum value of the chromaticity coordinates x is 0.05 (= 0.37-0. 32). In the configuration of the light emitting device including the translucent member 3 having the width W 3 = 500 [μm], the difference between the maximum value and the minimum value of the chromaticity coordinates x is 0.04 (= 0.36 to 0.32). It was. In the configuration of the light emitting device including the translucent member 3 having the width W 3 = 700 [μm], the difference between the maximum value and the minimum value of the chromaticity coordinates x is 0.02 (= 0.35−0.33). It was. Thus, as the width W 3 of the translucent member 3 increases, in other words, the result that the difference in chromaticity decreases as the distance W 23 between the light emitting element 2 and the translucent member 3 decreases. It was.

以上のように、第1実施形態に係る発光装置100は、透光性部材3を備えることにより、配光色度ムラを調整することができる。特に、透光性部材形成工程S14に示すように、ワイヤ6の配線後に、ライン塗布等により硬化性組成物を基台1上に供給して透光性部材基礎体30(透光性部材3)を形成するので、発光素子2と透光性部材3との距離W23を発光素子2の1辺の幅W2の3/4以下(より好適には1/4程度)とすることができ、より好適に色度ムラを調整することができる。 As described above, the light emitting device 100 according to the first embodiment can adjust the light distribution chromaticity unevenness by including the translucent member 3. In particular, as shown in the translucent member forming step S <b> 14, after wiring the wire 6, the curable composition is supplied onto the base 1 by line coating or the like to transmit the translucent member base body 30 (the translucent member 3. ), The distance W 23 between the light emitting element 2 and the translucent member 3 is set to 3/4 or less (more preferably about 1/4) of the width W 2 of one side of the light emitting element 2. And chromaticity unevenness can be adjusted more suitably.

なお、透光性部材3の側部の長手方向に垂直な面での断面視において、透光性部材3の幅W3を50μm以上とし、透光性部材3の高さ(厚さ)t3を50μm以上とすることが好ましい。これら未満の場合、配光色度ムラを調整する効果が十分に得られないためである。
また、封止部材4の厚さを発光素子2の上方に50μm以上有する、即ち、(t4−t2)を50μm以上にすることが好ましい。これら未満の場合、発光素子2などを、外力、埃、水分などから保護する十分な効果が得られないためである。
また、透光性部材3の直上の封止部材4の厚さ(t4−t3)は、30μm以上3mm以下であることが好ましく、50μm以上1mm以下であることがより好ましく、100μm以上500μm以下であることがさらに好ましい。
Note that the width W 3 of the translucent member 3 is set to 50 μm or more and the height (thickness) t of the translucent member 3 in a cross-sectional view in a plane perpendicular to the longitudinal direction of the side portion of the translucent member 3. 3 is preferably 50 μm or more. If it is less than these, the effect of adjusting the light distribution chromaticity unevenness cannot be obtained sufficiently.
Further, it is preferable that the thickness of the sealing member 4 is 50 μm or more above the light emitting element 2, that is, (t 4 −t 2 ) is 50 μm or more. This is because if it is less than these, a sufficient effect of protecting the light emitting element 2 and the like from external force, dust, moisture, and the like cannot be obtained.
The thickness (t 4 -t 3 ) of the sealing member 4 immediately above the translucent member 3 is preferably 30 μm or more and 3 mm or less, more preferably 50 μm or more and 1 mm or less, and 100 μm or more and 500 μm. More preferably, it is as follows.

また、透光性部材3の幅W3に対する透光性部材3の高さ(厚さ)t3の比率は0.3以上、2.0以下であることが好ましい。このような構成により、調整後の配光色度が調整前の配光色度より悪化するのを防ぐことができる。 Further, the ratio of the height (thickness) t 3 of the translucent member 3 to the width W3 of the translucent member 3 is preferably 0.3 or more and 2.0 or less. With such a configuration, it is possible to prevent the light distribution chromaticity after adjustment from deteriorating than the light distribution chromaticity before adjustment.

また、発光素子2の直上の封止部材4の厚み(t4−t2)に対する透光性部材3の側部の内側面31から当該内側面に対向する発光素子2の側面までの距離W23の比率は、0.8以上2.0以下であることが好ましい。このような構成により、垂直方向に放射される光と、水平方向に放射される光とにおける封止部材4の光路長をおおよそ等しく、または垂直方向の光路長を長めにすることができ、配光色度の調整がより簡単になる。 Further, the distance W from the inner side surface 31 of the side of the translucent member 3 to the thickness (t 4 -t 2 ) of the sealing member 4 directly above the light emitting element 2 to the side surface of the light emitting element 2 facing the inner side surface. The ratio of 23 is preferably 0.8 or more and 2.0 or less. With such a configuration, the optical path length of the sealing member 4 in the light emitted in the vertical direction and the light emitted in the horizontal direction can be approximately equal, or the optical path length in the vertical direction can be increased. Adjustment of light chromaticity becomes easier.

また、発光素子2の高さ(厚さ)t2に対する封止部材4の高さ(厚さ)t4は、1.2以上、6.0以下であることが好ましい。このような構成により、垂直方向の光路長を長くすることで、透光性部材3のW3を小さくすることができるので、配光色度の調整がより簡単になる。 The height (thickness) t 4 of the sealing member 4 to the light emitting element of the second height (thickness) t 2 is 1.2 or more and 6.0 or less. With such a configuration, by increasing the optical path length in the vertical direction, W 3 of the translucent member 3 can be reduced, so that the light distribution chromaticity can be adjusted more easily.

<第2実施形態>
[発光装置の構成]
第2実施形態に係る発光装置100Aの構成について、図7A及び図7Bを参照して説明する。図7Aは、第2実施形態に係る発光装置の構成を示す概略平面図である。図7Bは、第2実施形態に係る発光装置の構成を示す概略断面図であり、図7AのVIIB−VIIB線における概略断面を示す。図7Cは、第2実施形態に係る発光装置の構成を示す他の概略断面図であり、図7AのVIIC−VIIC線における概略断面を示す。なお、図7Aにおいて、蛍光体5を含有する封止部材4の下方に配置される部材は、当該封止部材4及び蛍光体5を透視して記載している。
Second Embodiment
[Configuration of light emitting device]
The configuration of the light emitting device 100A according to the second embodiment will be described with reference to FIGS. 7A and 7B. FIG. 7A is a schematic plan view showing the configuration of the light emitting device according to the second embodiment. FIG. 7B is a schematic cross-sectional view showing the configuration of the light emitting device according to the second embodiment, and shows a schematic cross-section along the line VIIB-VIIB in FIG. 7A. FIG. 7C is another schematic cross-sectional view showing the configuration of the light emitting device according to the second embodiment, and shows a schematic cross-section along the VIIC-VIIC line in FIG. 7A. In FIG. 7A, the members disposed below the sealing member 4 containing the phosphor 5 are described with the sealing member 4 and the phosphor 5 seen through.

第1実施形態に係る発光装置100は、発光素子2を囲むように透光性部材3の4つの側部が設けられている。これに対し、第2実施形態に係る発光装置100Aは、2辺の透光性部材3Aを備える構成である。具体的には、透光性部材形成工程S14において、ライン塗布等により透光性部材基礎体30を形成する際、格子状ではなく並行に透光性部材基礎体30を形成する。即ち、第2実施形態に係る発光装置100Aでは、透光性部材3Aは、所定の方向に延びる1組の透光性部材であり、当該所定方向に垂直な面で断面視した際、発光素子2を挟むように配置されている。この1組の透光性部材3Aは第1実施形態に係る透光性部材3の1組の側部に相当する。このような構成によっても、透光性部材3Aが延びる方向に垂直な面内での配光色度ムラを調整することができる。   In the light emitting device 100 according to the first embodiment, four side portions of the translucent member 3 are provided so as to surround the light emitting element 2. On the other hand, the light emitting device 100A according to the second embodiment is configured to include the two-side translucent member 3A. Specifically, in the translucent member forming step S14, when the translucent member base body 30 is formed by line coating or the like, the translucent member base bodies 30 are formed in parallel rather than in a lattice shape. That is, in the light emitting device 100A according to the second embodiment, the translucent member 3A is a set of translucent members extending in a predetermined direction, and when viewed in a cross section on a plane perpendicular to the predetermined direction, the light emitting element 2 are arranged so as to sandwich 2 therebetween. The set of translucent members 3A corresponds to a set of side portions of the translucent member 3 according to the first embodiment. Even with such a configuration, it is possible to adjust light distribution chromaticity unevenness in a plane perpendicular to the direction in which the translucent member 3A extends.

<第3実施形態>
[発光装置の構成]
第3実施形態に係る発光装置100B,100Cの構成について、図8及び図9を参照して説明する。図8は、第3実施形態に係る発光装置の構成を示す概略断面図である。図9は、第3実施形態の変形例に係る発光装置の構成を示す概略断面図である。
<Third Embodiment>
[Configuration of light emitting device]
The configuration of the light emitting devices 100B and 100C according to the third embodiment will be described with reference to FIGS. FIG. 8 is a schematic cross-sectional view showing the configuration of the light emitting device according to the third embodiment. FIG. 9 is a schematic cross-sectional view illustrating a configuration of a light emitting device according to a modification of the third embodiment.

第1実施形態に係る発光装置100は、透光性部材3の側部の長手方向に垂直な面で断面視した際、当該側部の内側面31が円弧状または湾曲して形成されている。同様に、第2実施形態に係る発光装置100Aは、透光性部材3Aの側部の長手方向に垂直な面で断面視した際、透光性部材3Aの内側面31が円弧状または湾曲して形成されている。これに対し、第3実施形態に係る発光装置100Bは、第1実施形態と同様に4つの側部を有する透光性部材3Bを有するが、側部は平坦な内側面311及び平坦な上面312を有し、側部の長手方向に垂直な面で断面視した際、側部の内側面311,上面312は直線状であり、側部の断面は台形となっている。また、第3実施形態の変形例に係る発光装置100Cでは、透光性部材3Cの4つの側部のそれぞれは平坦な内側面313を有し、側部の長手方向に垂直な面で断面視した際、側部の内側面313は発光装置100Cの側面から延びる直線で形成され、透光性部材3Cの側部の断面が三角形をしている。具体的には、透光性部材形成工程S14において、ライン塗布等により連結基台10(基台1)上に硬化性組成物を供給して、硬化性組成物が硬化する前に、所定の形状となるように成形してもよく、硬化性組成物が硬化した後に、所定の形状となるように加工してもよい。これにより、配光色度ムラを調整することができる。   When the light emitting device 100 according to the first embodiment is viewed in a cross-section in a plane perpendicular to the longitudinal direction of the side portion of the translucent member 3, the inner side surface 31 of the side portion is formed in an arc shape or a curved shape. . Similarly, in the light emitting device 100A according to the second embodiment, the inner side surface 31 of the translucent member 3A is arcuate or curved when viewed in a cross section in a plane perpendicular to the longitudinal direction of the side portion of the translucent member 3A. Is formed. In contrast, the light emitting device 100B according to the third embodiment includes the translucent member 3B having four side portions as in the first embodiment, but the side portions have a flat inner surface 311 and a flat upper surface 312. When the cross section is viewed in a plane perpendicular to the longitudinal direction of the side portion, the inner side surface 311 and the upper surface 312 of the side portion are linear, and the cross section of the side portion is trapezoidal. In the light emitting device 100C according to the modification of the third embodiment, each of the four side portions of the translucent member 3C has a flat inner side surface 313, and is a cross-sectional view in a plane perpendicular to the longitudinal direction of the side portion. At this time, the inner side surface 313 of the side portion is formed by a straight line extending from the side surface of the light emitting device 100C, and the cross section of the side portion of the translucent member 3C has a triangular shape. Specifically, in the translucent member forming step S14, the curable composition is supplied onto the connection base 10 (base 1) by line coating or the like, and before the curable composition is cured, You may shape | mold so that it may become a shape, and you may process so that it may become a predetermined shape, after the curable composition hardens | cures. Thereby, the light distribution chromaticity unevenness can be adjusted.

また、透光性部材3,3A,3B,3Cの材料(硬化性組成物)と、封止部材4の材料(硬化性組成物)とが異なる場合、透光性部材3,3A,3B,3Cと封止部材4の境界で光が屈折することとなるが、透光性部材3,3A,3B,3Cと封止部材4の境界の形状、即ち、透光性部材3,3A,3B,3Cの4つの側部の内側面を適宜設計することにより、光の屈折を制御して、所望の照度分布とすることができる。   Moreover, when the material (curable composition) of the translucent member 3, 3A, 3B, 3C and the material (curable composition) of the sealing member 4 are different, the translucent member 3, 3A, 3B, Although light is refracted at the boundary between 3C and the sealing member 4, the shape of the boundary between the translucent members 3, 3A, 3B, 3C and the sealing member 4, that is, the translucent members 3, 3A, 3B. , 3C, by appropriately designing the inner side surfaces of the four side portions, it is possible to control the refraction of light to obtain a desired illuminance distribution.

また、透光性部材3,3A,3B,3Cの内側面の形状はこれらに限られるものではない。例えば、透光性部材3の内側面に溝を切ったり、凹凸をつけたりしてもよい。   Moreover, the shape of the inner surface of the translucent members 3, 3A, 3B, 3C is not limited to these. For example, the inner surface of the translucent member 3 may be cut or uneven.

<第4実施形態>
[発光装置の構成]
第4実施形態に係る発光装置200の構成について、図10A及び図10Bを参照して説明する。図10Aは、第4実施形態に係る発光装置の構成を示す概略平面図である。図10Bは、第4実施形態に係る発光装置の構成を示す概略断面図であり、図10AのXB−XB線における概略断面を示す。なお、図10Aにおいて、蛍光体5を含有する封止部材4の下方に配置される部材は、当該封止部材4及び蛍光体5を透視して記載している。
<Fourth embodiment>
[Configuration of light emitting device]
The structure of the light emitting device 200 according to the fourth embodiment will be described with reference to FIGS. 10A and 10B. FIG. 10A is a schematic plan view showing the configuration of the light emitting device according to the fourth embodiment. FIG. 10B is a schematic cross-sectional view showing the configuration of the light emitting device according to the fourth embodiment, and shows a schematic cross section taken along line XB-XB of FIG. 10A. In FIG. 10A, the members arranged below the sealing member 4 containing the phosphor 5 are described with the sealing member 4 and the phosphor 5 seen through.

第4実施形態に係る発光装置200は、全体の形状が略直方体であって、発光素子2と、この発光素子2と離間させて隙間を設けて囲むように配置される透光性部材3と、透光性部材3上及び発光素子2を覆う封止部材4と、を主として備えて構成されている。   The light emitting device 200 according to the fourth embodiment has a substantially rectangular parallelepiped shape as a whole, and the light emitting element 2 and the translucent member 3 disposed so as to surround the light emitting element 2 with a gap therebetween. The sealing member 4 that covers the light-transmitting member 3 and the light-emitting element 2 is mainly provided.

第4実施形態に係る発光装置200の発光素子2は、窒化物半導体を利用した高輝度青色光を放射する発光ダイオードであり、正負の電極が底面(封止部材4で覆われる面とは反対の面)側に配置されたフェイスダウン実装型の発光素子である。発光素子2の電極に電源が接続されることで、発光素子2が発光するように構成されている。   The light-emitting element 2 of the light-emitting device 200 according to the fourth embodiment is a light-emitting diode that emits high-intensity blue light using a nitride semiconductor, and has positive and negative electrodes on the bottom surface (opposite to the surface covered with the sealing member 4). This is a face-down mounting type light-emitting element disposed on the (side) side. The power source is connected to the electrode of the light emitting element 2 so that the light emitting element 2 emits light.

透光性部材3は、発光素子2とは離れて配置されている。第4実施形態に係る発光装置200では、透光性部材3は4つの側部をもつ枠状の構造を有しており、4つの側部のうちの2つの側部が所定の方向に延びる第1の1組の対向部を有し、他の2つの側部が前記所定の方向に垂直に延びる第2の1組の対向部を形成を有している。そして発光素子2は、前記第1の1組の対向部で挟まれ、更に前記第2の1組の対向部で挟まれることにより、全周が囲まれているが、第2実施形態に係る発光装置100Aのように2辺の透光性部材3Aを備える構成であってもよい。透光性部材3の内側面31は、断面視した際、封止部材4に向かって凸となる円弧状または湾曲して形成されているが、第3実施形態に係る発光装置100B,100Cのように直線で形成されていてもよい。   The translucent member 3 is disposed away from the light emitting element 2. In the light emitting device 200 according to the fourth embodiment, the translucent member 3 has a frame-like structure having four side portions, and two of the four side portions extend in a predetermined direction. It has a first set of facing portions, and the other two side portions have a second set of facing portions extending perpendicularly to the predetermined direction. The light emitting element 2 is sandwiched between the first set of facing portions and further sandwiched between the second set of facing portions, so that the entire periphery is surrounded. The structure provided with 3 A of translucent members of 2 sides like the light-emitting device 100A may be sufficient. The inner side surface 31 of the translucent member 3 is formed in an arc shape or a curved shape that is convex toward the sealing member 4 when viewed in cross section, but the light emitting devices 100B and 100C according to the third embodiment Thus, it may be formed in a straight line.

封止部材4は、透光性部材3の4つの側部の内側面31及び発光素子2の上面及び側面を覆うように形成される。即ち、第4実施形態に係る発光装置200の上面は、封止部材4が露出している。また、発光装置200の側面(垂直面)は、下側で透光性部材3の側面が露出し、上側で封止部材4の側面が露出し、透光性部材3の側面と封止部材4の側面とが同一面に形成されている。また、発光装置200の底面は、外周部で透光性部材3の底面が露出し、中心部で発光素子2の底面(電極が設けられた面)が露出し、その間の領域では封止部材4の底面が露出し、発光素子2の底面と透光性部材3の底面と封止部材4の底面とが同一面に形成されている。
その他の構成は、第1実施形態に係る発光装置100と同様であり、重複した説明を省略する。
The sealing member 4 is formed so as to cover the inner side surfaces 31 of the four side portions of the translucent member 3 and the upper and side surfaces of the light emitting element 2. That is, the sealing member 4 is exposed on the upper surface of the light emitting device 200 according to the fourth embodiment. Further, the side surface (vertical surface) of the light emitting device 200 has the side surface of the translucent member 3 exposed on the lower side, the side surface of the sealing member 4 exposed on the upper side, and the side surface of the translucent member 3 and the sealing member 4 side surfaces are formed on the same surface. Further, the bottom surface of the light emitting device 200 is exposed at the outer peripheral portion of the bottom surface of the translucent member 3, and the bottom surface of the light emitting element 2 (surface on which the electrode is provided) is exposed at the central portion. 4, the bottom surface of the light emitting element 2, the bottom surface of the translucent member 3, and the bottom surface of the sealing member 4 are formed on the same surface.
Other configurations are the same as those of the light emitting device 100 according to the first embodiment, and redundant description is omitted.

[発光装置の製造方法]
次に、第4実施形態に係る発光装置200の製造方法について、図11から図12Fを参照して説明する。図11は、第4実施形態に係る発光装置の製造方法の手順を示すフローチャートである。図12Aは、第4実施形態に係る発光装置の製造方法における基台準備工程を示す概略断面図である。図12Bは、第4実施形態に係る発光装置の製造方法における発光素子固定工程を示す概略断面図である。図12Cは、第4実施形態に係る発光装置の製造方法における透光性部材形成工程を示す概略断面図である。図12Dは、第4実施形態に係る発光装置の製造方法における封止部材形成工程を示す概略断面図である。図12Eは、第4実施形態に係る発光装置の製造方法における基台除去工程を示す概略断面図である。図12Fは、第4実施形態に係る発光装置の製造方法における個片化工程を示す概略断面図である。
[Method for Manufacturing Light Emitting Device]
Next, a method for manufacturing the light emitting device 200 according to the fourth embodiment will be described with reference to FIGS. 11 to 12F. FIG. 11 is a flowchart illustrating a procedure of a method for manufacturing the light emitting device according to the fourth embodiment. FIG. 12A is a schematic cross-sectional view showing a base preparation step in the method for manufacturing a light emitting device according to the fourth embodiment. FIG. 12B is a schematic cross-sectional view illustrating a light emitting element fixing step in the method for manufacturing the light emitting device according to the fourth embodiment. FIG. 12C is a schematic cross-sectional view showing a translucent member forming step in the method for manufacturing a light emitting device according to the fourth embodiment. FIG. 12D is a schematic cross-sectional view illustrating a sealing member forming step in the method for manufacturing a light emitting device according to the fourth embodiment. FIG. 12E is a schematic cross-sectional view showing a base removal step in the method for manufacturing a light emitting device according to the fourth embodiment. FIG. 12F is a schematic cross-sectional view showing a singulation process in the method for manufacturing a light emitting device according to the fourth embodiment.

第4実施形態に係る発光装置の製造方法は、基台準備工程S21と、発光素子固定工程S22と、透光性部材形成工程S23と、封止部材形成工程S24と、基台除去工程S25と、個片化工程S26と、が含まれている。   The manufacturing method of the light emitting device according to the fourth embodiment includes a base preparation step S21, a light emitting element fixing step S22, a translucent member forming step S23, a sealing member forming step S24, and a base removing step S25. And singulation step S26.

基台準備工程S21は、発光素子2等が配置されていない基台15を準備する工程である。基台15は、後述する基台除去工程S25において剥離による除去が容易なように、柔軟性のあるシート部材(例えばポリイミド)を用いる。また、シート部材の上面には、後述する発光素子固定工程S22において発光素子2を固定するための粘着層が設けられている。   The base preparation step S21 is a step of preparing the base 15 on which the light emitting elements 2 and the like are not arranged. The base 15 uses a flexible sheet member (for example, polyimide) so that removal by peeling is easy in a base removal step S25 described later. Moreover, the adhesion layer for fixing the light emitting element 2 in the light emitting element fixing process S22 mentioned later is provided in the upper surface of the sheet | seat member.

発光素子固定工程S22は、コレットなどを用いて発光素子2をピックアップして基台15の所定の位置に配置し、固定する工程である。なお、基台15と発光素子2との固定は、基台15の粘着層に紫外線を照射して硬化させることにより行う。   The light emitting element fixing step S22 is a process of picking up the light emitting element 2 using a collet or the like, arranging it at a predetermined position on the base 15, and fixing it. The base 15 and the light emitting element 2 are fixed by irradiating the adhesive layer of the base 15 with ultraviolet rays and curing it.

透光性部材形成工程S23は、ディスペンサーを用いて、基台15上に硬化性組成物を供給して、その後に硬化性組成物を硬化させ、透光性部材3の元となる透光性部材基礎体30を形成する工程である。透光性部材基礎体30は、基台15上に、発光装置200の境界1sに沿って、各発光素子2を格子状に囲むように形成される。なお、ディスペンサーは、基台15の上面に発光装置200の境界1sに沿って硬化性組成物を格子状にライン塗布等することにより透光性部材基礎体30を形成する。   Translucent member formation process S23 supplies a curable composition on the base 15 using a dispenser, and hardens | cures a curable composition after that, The translucency which becomes the origin of the translucent member 3 This is a process of forming the member base body 30. The translucent member base body 30 is formed on the base 15 so as to surround each light emitting element 2 in a lattice shape along the boundary 1 s of the light emitting device 200. The dispenser forms the translucent member base body 30 by applying a line of a curable composition in a grid pattern along the boundary 1 s of the light emitting device 200 on the upper surface of the base 15.

封止部材形成工程S24は、ディスペンサーを用いて、発光素子2の上面及び側面、透光性部材基礎体30の上面及び側面、及び基台15の上面に蛍光体5を含む硬化性組成物を供給して、その後に硬化性組成物を硬化させ、封止部材4の元となる封止部材基礎体40を形成する工程である。   In the sealing member forming step S24, a curable composition containing the phosphor 5 on the upper surface and side surfaces of the light emitting element 2, the upper surface and side surfaces of the translucent member base body 30, and the upper surface of the base 15 is formed using a dispenser. This is a step of forming the sealing member base body 40 which is supplied and then cured of the curable composition to be the basis of the sealing member 4.

基台除去工程S25は、発光素子2、透光性部材基礎体30、封止部材基礎体40、及び基台15からなる構造体から基台15を除去(剥離)する工程である。   The base removal step S <b> 25 is a step of removing (peeling) the base 15 from the structure including the light emitting element 2, the translucent member base body 30, the sealing member base body 40, and the base 15.

個片化工程S26は、互いに連結して形成された発光装置200を個片化(ダイシング)する工程である。発光装置200の個片化は、境界1sに沿って、カッターなどを用いて切断することで行うことができる。換言すれば、透光性部材基礎体30配置した位置に沿って切断することにより個片化される。以上のように各工程を行うことによって、発光装置200を製造することができる。   The singulation step S26 is a step of dicing the light emitting devices 200 that are connected to each other. The light emitting device 200 can be separated into pieces by cutting along a boundary 1 s using a cutter or the like. In other words, it is separated into pieces by cutting along the position where the translucent member basic body 30 is arranged. The light emitting device 200 can be manufactured by performing each process as described above.

以上のように、第4実施形態に係る発光装置200は、第1実施形態に係る発光装置100と同様に、透光性部材3を備えることにより配光色度ムラを調整することができる。
なお、前記した第1、第3、第4実施形態においては、発光装置は、単一の透光性部材を有し、この透光性部材が4つの側部を有する枠状の構造とし、連続的に形成されているとして説明した。そして4つの側部のうちの2つの側部が所定の方向に延びる第1の1組の対向部となり、他の2つの側部が前記所定の方向に垂直に延びる第2の1組の対向部となり、発光素子がこれら2組の対向部によって囲まれているとして説明した。この場合、4つの側部は枠状の構造の中に連続的に形成されているとしたが、これら4つの側部はかならずしも連続的に形成されたものでなくてもよい。例えば、発光装置は、単一の透光性部材の代わりに、4つの透光性部材を有し、そのうちの2つが前記第1の1組の対向部に相当する第1の1組の透光性部材を構成し、他の2つが前記第2の1組の対向部に相当する第2の1組の透光性部材を構成し、これらの2組の透光性部材の端部同士を近接させて枠状の構造を構成し、発光素子の周りを囲むように設置する構成としてもよい。
より一般的にいえば、透光性部材の数は前記したものに限定されず、任意の数の透光性部材によって1つの1組の対向部または2つの1組の対向部を構成し、発光素子が前記1つの1組の対向部によって挟まれるかまたは前記2つの1組の対向部によって囲まれるように構成されていればよい。
さらに、前記した第1〜第4実施形態において、封止部材は、透光性部材の上面及び内側面を覆う構成として説明したが、透光性部材の上面の一部を覆う構成としてもよい。すなわち、封止部材は、例えば、透光性部材の内側から外側に向かって透光性部材の上面の一部を覆い、覆った上面の外側となる外周縁を露出するように設けることとしてもよい。なお、封止部材では、蛍光体を沈降して使用する場合、透光性部材の一部を覆うようにするときには、透光性部材の上面を覆う位置の蛍光体が存在しなくなり、発光素子の側方の蛍光体を他の部分よりも減らし、発光装置の側方からでる黄色の光を抑制して配向色度ムラをより調整し易くすることができる。
As described above, similarly to the light emitting device 100 according to the first embodiment, the light emitting device 200 according to the fourth embodiment can adjust the light distribution chromaticity unevenness by including the translucent member 3.
In the first, third, and fourth embodiments described above, the light emitting device has a single translucent member, and the translucent member has a frame-like structure having four side portions, It was described as being formed continuously. Then, two of the four side portions are a first set of opposing portions extending in a predetermined direction, and the other two side portions are a second set of opposing portions extending perpendicularly to the predetermined direction. The light-emitting element is described as being surrounded by these two sets of facing portions. In this case, the four side portions are continuously formed in the frame-like structure. However, the four side portions do not necessarily have to be formed continuously. For example, the light-emitting device has four light-transmitting members instead of a single light-transmitting member, two of which correspond to the first set of opposing portions. The light transmitting member is constituted, and the other two constitute a second set of light transmitting members corresponding to the second set of facing portions, and the end portions of these two sets of light transmitting members are arranged with each other. It is good also as a structure which installs so that frame structure may be comprised by adjoining and the circumference | surroundings of a light emitting element may be enclosed.
More generally speaking, the number of translucent members is not limited to those described above, and one set of opposing portions or two sets of opposing portions are constituted by an arbitrary number of translucent members, The light emitting element may be configured to be sandwiched between the one set of facing portions or surrounded by the two sets of facing portions.
Furthermore, in the above-described first to fourth embodiments, the sealing member has been described as a configuration that covers the upper surface and the inner surface of the translucent member, but may be configured to cover a part of the upper surface of the translucent member. . That is, for example, the sealing member may be provided so as to cover a part of the upper surface of the translucent member from the inner side to the outer side of the translucent member and to expose the outer peripheral edge which is the outer side of the covered upper surface. Good. In the sealing member, when the phosphor is used by being settled, the phosphor at the position covering the upper surface of the translucent member does not exist when covering a part of the translucent member. The phosphor on the side of the light emitting device can be reduced from the other parts, and yellow light emitted from the side of the light emitting device can be suppressed to make it easier to adjust the alignment chromaticity unevenness.

100,100A,100B,100C,200 発光装置
1 基台
15 基台
1s 境界
10 連結基台
11 支持部材
12 電極
121 第1電極
122 第2電極
2 発光素子
3,3A,3B,3C 透光性部材
30 透光性部材基礎体
31,311,312,313 内側面
32 外側面
4 封止部材
40 封止部材基礎体
5 蛍光体
6 ワイヤ
100, 100A, 100B, 100C, 200 Light-emitting device 1 Base 15 Base 1s Boundary 10 Connection base 11 Support member 12 Electrode 121 First electrode 122 Second electrode 2 Light-emitting element 3, 3A, 3B, 3C Translucent member 30 Translucent member base bodies 31, 311, 312, 313 Inner side surface 32 Outer side surface 4 Sealing member 40 Sealing member base body 5 Phosphor 6 Wire

Claims (21)

基台と、
前記基台上に設けられる発光素子と、
前記発光素子と離間し、前記発光素子を挟んで前記基台上に配置される一または二以上の透光性部材と、
前記透光性部材で挟まれた領域内に配置された前記発光素子を覆うとともに、前記透光性部材の上面の少なくとも一部及び前記透光性部材の内側面を覆う、蛍光体を含有する封止部材と、を備える発光装置。
The base,
A light emitting device provided on the base;
One or more translucent members spaced apart from the light emitting element and disposed on the base with the light emitting element interposed therebetween;
The phosphor contains a phosphor that covers the light-emitting element disposed in a region sandwiched between the translucent members and covers at least a part of the upper surface of the translucent member and the inner surface of the translucent member. And a sealing member.
発光素子と、
前記発光素子と離間し、前記発光素子を挟んで配置される一または二以上の透光性部材と、
前記透光性部材で挟まれた領域内に設置された前記発光素子の一部を覆うとともに、前記透光性部材の上面の少なくとも一部及び前記透光性部材の内側面を覆う、蛍光体を含有する封止部材と、を備える発光装置。
A light emitting element;
One or two or more translucent members disposed apart from the light emitting element and sandwiching the light emitting element;
A phosphor that covers a part of the light emitting element installed in a region sandwiched between the light transmissive members and covers at least a part of an upper surface of the light transmissive member and an inner surface of the light transmissive member. A light-emitting device comprising:
前記封止部材と接する前記透光性部材の前記内側面は、上下方向の断面視において、円弧状、湾曲もしくは直線である請求項1または請求項2に記載の発光装置。   3. The light emitting device according to claim 1, wherein the inner surface of the translucent member in contact with the sealing member has an arc shape, a curved shape, or a straight line in a cross-sectional view in the vertical direction. 前記発光装置の側面は、前記透光性部材の外側面と前記封止部材の外側面とが露出している請求項1乃至請求項3のいずれか1項に記載の発光装置。   4. The light-emitting device according to claim 1, wherein an outer surface of the translucent member and an outer surface of the sealing member are exposed on a side surface of the light-emitting device. 前記発光装置の底面は、前記透光性部材の底面と前記封止部材の底面とが露出している請求項2に記載の発光装置。   The light emitting device according to claim 2, wherein a bottom surface of the light transmissive member and a bottom surface of the light transmissive member and a bottom surface of the sealing member are exposed. 前記基台は、導電部及び絶縁部を有し、
前記発光素子は、前記基台と対向する面とは反対の面に電極を有し、
前記導電部と前記電極を通電可能に接続するワイヤをさらに備える請求項1に記載の発光装置。
The base has a conductive part and an insulating part,
The light emitting element has an electrode on a surface opposite to a surface facing the base,
The light-emitting device according to claim 1, further comprising a wire that connects the conductive portion and the electrode so that energization is possible.
前記導電部と前記ワイヤとの接続部は、前記封止部材で覆われる請求項6に記載の発光装置。   The light emitting device according to claim 6, wherein a connection portion between the conductive portion and the wire is covered with the sealing member. 前記導電部と前記ワイヤとの接続部は、前記透光性部材で覆われる請求項6に記載の発光装置。   The light emitting device according to claim 6, wherein a connection portion between the conductive portion and the wire is covered with the light transmissive member. 前記基台は、平板状に形成されている請求項1、請求項6乃至請求項8のいずれか1項に記載の発光装置。   The light emitting device according to claim 1, wherein the base is formed in a flat plate shape. 前記蛍光体は、前記封止部材中に分散されている請求項1乃至請求項9のいずれか1項に記載の発光装置。   The light emitting device according to claim 1, wherein the phosphor is dispersed in the sealing member. 前記透光性部材は、光拡散材が1質量%以上20質量%以下で含有されている請求項1乃至請求項10のいずれか1項に記載の発光装置。   The light emitting device according to any one of claims 1 to 10, wherein the light transmissive member contains a light diffusing material in an amount of 1% by mass or more and 20% by mass or less. 前記透光性部材は、上下方向の断面視において、少なくとも50μm以上の幅と少なくとも50μm以上の高さを持ち、前記発光素子からの光の50%以上を透過し、前記封止部材は、前記透光性部材の上方に50μm以上の厚みを有する請求項1乃至請求項11のいずれか1項に記載の発光装置。   The translucent member has a width of at least 50 μm and a height of at least 50 μm in a vertical sectional view, and transmits 50% or more of light from the light emitting element. The light emitting device according to claim 1, wherein the light emitting device has a thickness of 50 μm or more above the translucent member. 前記透光性部材の幅に対する前記透光性部材の高さの比率は、0.3以上、2.0以下である請求項1乃至請求項12のいずれか1項に記載の発光装置。   The light emitting device according to any one of claims 1 to 12, wherein a ratio of a height of the light transmissive member to a width of the light transmissive member is 0.3 or more and 2.0 or less. 前記発光素子の直上の前記封止部材の厚みに対する前記透光性部材の前記内側面から前記発光素子の側面までの距離の比率は、0.8以上2.0以下である請求項1乃至請求項13のいずれか1項に記載の発光装置。   The ratio of the distance from the inner side surface of the translucent member to the side surface of the light emitting element with respect to the thickness of the sealing member immediately above the light emitting element is 0.8 or more and 2.0 or less. Item 14. The light emitting device according to any one of Item 13. 前記封止部材は、前記基台の上面を覆うと共に、前記発光素子の高さに対する前記封止部材の高さは、1.2以上、6.0以下である請求項2及び請求項2を引用する請求項を除く請求項1乃至請求項14のいずれか1項に記載の発光装置。   The said sealing member covers the upper surface of the said base, and the height of the said sealing member with respect to the height of the said light emitting element is 1.2 or more and 6.0 or less. The light emitting device according to any one of claims 1 to 14, excluding the cited claims. 前記透光性部材は、前記発光素子の全周を囲むように配置されている請求項1乃至請求項15のいずれか1項に記載の発光装置。   The light emitting device according to claim 1, wherein the translucent member is disposed so as to surround the entire circumference of the light emitting element. 基台上に発光素子を設ける工程と、
前記発光素子と離間して前記発光素子を囲むように前記基台上に透光性を有する一または二以上の透光性部材を設ける工程と、
前記基台、前記透光性部材、及び、前記発光素子を、蛍光体を含有する封止部材で覆う工程と、
前記透光性部材を設けた位置に沿って前記基台、前記透光性部材、及び前記封止部材を切断する工程と、を有する発光装置の製造方法。
Providing a light emitting element on the base;
Providing one or more translucent members having translucency on the base so as to surround the light-emitting element apart from the light-emitting element;
Covering the base, the translucent member, and the light emitting element with a sealing member containing a phosphor;
A step of cutting the base, the translucent member, and the sealing member along a position where the translucent member is provided.
基台上に発光素子を設ける工程と、
前記発光素子と離間して前記発光素子を囲むように前記基台上に透光性を有する一または二以上の透光性部材を設ける工程と、
前記基台、前記透光性部材、及び、前記発光素子を、蛍光体を含有する封止部材で覆う工程と、
前記基台を前記発光素子から除去する工程と、
前記透光性部材を設けた位置に沿って、前記透光性部材、及び前記封止部材を切断する工程と、を有する発光装置の製造方法。
Providing a light emitting element on the base;
Providing one or more translucent members having translucency on the base so as to surround the light-emitting element apart from the light-emitting element;
Covering the base, the translucent member, and the light emitting element with a sealing member containing a phosphor;
Removing the base from the light emitting element;
And a step of cutting the translucent member and the sealing member along a position where the translucent member is provided.
前記基台は、導電部及び絶縁部を有し、
前記発光素子は、前記基台と対向する面とは反対の面に電極を有し、
前記発光素子を設ける工程の後、かつ、前記透光性部材を設ける工程の前に、
前記発光素子の前記基台と対向する面とは反対の面に形成された電極と前記基台の前記導電部とを通電可能にワイヤで接続する工程と、を有する請求項17に記載の発光装置の製造方法。
The base has a conductive part and an insulating part,
The light emitting element has an electrode on a surface opposite to a surface facing the base,
After the step of providing the light emitting element and before the step of providing the translucent member,
The light emitting device according to claim 17, further comprising: connecting an electrode formed on a surface opposite to the surface facing the base of the light emitting element and the conductive portion of the base with a wire so as to be energized. Device manufacturing method.
前記透光性部材を設ける工程は、
前記基台に硬化性組成物を供給することで前記透光性部材を形成する請求項17または請求項19に記載の発光装置の製造方法。
The step of providing the translucent member includes
The method for manufacturing a light emitting device according to claim 17, wherein the light transmissive member is formed by supplying a curable composition to the base.
前記透光性部材を設ける工程は、
前記導電部と前記ワイヤとの接続部が硬化性組成物で覆われるように前記基台に硬化性組成物を供給することで前記透光性部材を形成する請求項19に記載の発光装置の製造方法。
The step of providing the translucent member includes
The light-emitting device according to claim 19, wherein the translucent member is formed by supplying a curable composition to the base so that a connection portion between the conductive portion and the wire is covered with the curable composition. Production method.
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