JP2016190963A - Adhesive film for semiconductor, dicing tape-integrated adhesive film for semiconductor, and semiconductor device - Google Patents
Adhesive film for semiconductor, dicing tape-integrated adhesive film for semiconductor, and semiconductor device Download PDFInfo
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- 239000002313 adhesive film Substances 0.000 title claims abstract description 84
- 239000004065 semiconductor Substances 0.000 title claims abstract description 74
- 239000012790 adhesive layer Substances 0.000 claims abstract description 36
- 239000000853 adhesive Substances 0.000 claims abstract description 27
- 230000001070 adhesive effect Effects 0.000 claims abstract description 27
- 238000003860 storage Methods 0.000 claims abstract description 5
- 239000000758 substrate Substances 0.000 claims description 35
- 239000003822 epoxy resin Substances 0.000 claims description 23
- 229920000647 polyepoxide Polymers 0.000 claims description 23
- 125000003700 epoxy group Chemical group 0.000 claims description 21
- 229920006243 acrylic copolymer Polymers 0.000 claims description 17
- 239000003795 chemical substances by application Substances 0.000 claims description 13
- 239000011256 inorganic filler Substances 0.000 claims description 13
- 229910003475 inorganic filler Inorganic materials 0.000 claims description 13
- 239000000203 mixture Substances 0.000 claims description 13
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 12
- 229920001577 copolymer Polymers 0.000 claims description 8
- 239000006087 Silane Coupling Agent Substances 0.000 claims description 7
- 239000000945 filler Substances 0.000 claims description 7
- 229920005989 resin Polymers 0.000 claims description 5
- 239000011347 resin Substances 0.000 claims description 5
- 230000009477 glass transition Effects 0.000 claims description 4
- 239000002245 particle Substances 0.000 claims description 4
- 125000000956 methoxy group Chemical group [H]C([H])([H])O* 0.000 claims description 3
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 3
- 239000000377 silicon dioxide Substances 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 49
- 230000008569 process Effects 0.000 abstract description 38
- 238000007789 sealing Methods 0.000 abstract description 14
- 238000010438 heat treatment Methods 0.000 abstract description 12
- 238000005259 measurement Methods 0.000 abstract description 7
- 238000000576 coating method Methods 0.000 description 8
- -1 acrylate ester Chemical class 0.000 description 7
- 239000002966 varnish Substances 0.000 description 7
- 238000010521 absorption reaction Methods 0.000 description 6
- 239000011248 coating agent Substances 0.000 description 6
- 239000002904 solvent Substances 0.000 description 6
- 229920000800 acrylic rubber Polymers 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 238000002156 mixing Methods 0.000 description 5
- 229920000058 polyacrylate Polymers 0.000 description 5
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 4
- 206010040844 Skin exfoliation Diseases 0.000 description 4
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 4
- 238000010030 laminating Methods 0.000 description 4
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 3
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- PMHQVHHXPFUNSP-UHFFFAOYSA-M copper(1+);methylsulfanylmethane;bromide Chemical compound Br[Cu].CSC PMHQVHHXPFUNSP-UHFFFAOYSA-M 0.000 description 3
- 239000007822 coupling agent Substances 0.000 description 3
- 229910002026 crystalline silica Inorganic materials 0.000 description 3
- 239000010410 layer Substances 0.000 description 3
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 3
- 229920000139 polyethylene terephthalate Polymers 0.000 description 3
- 239000005020 polyethylene terephthalate Substances 0.000 description 3
- 229920001721 polyimide Polymers 0.000 description 3
- 239000003566 sealing material Substances 0.000 description 3
- 235000012239 silicon dioxide Nutrition 0.000 description 3
- UUEWCQRISZBELL-UHFFFAOYSA-N 3-trimethoxysilylpropane-1-thiol Chemical compound CO[Si](OC)(OC)CCCS UUEWCQRISZBELL-UHFFFAOYSA-N 0.000 description 2
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- 229910052582 BN Inorganic materials 0.000 description 2
- PZNSFCLAULLKQX-UHFFFAOYSA-N Boron nitride Chemical compound N#B PZNSFCLAULLKQX-UHFFFAOYSA-N 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 description 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 2
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 2
- 238000009835 boiling Methods 0.000 description 2
- 229910000019 calcium carbonate Inorganic materials 0.000 description 2
- BRPQOXSCLDDYGP-UHFFFAOYSA-N calcium oxide Chemical compound [O-2].[Ca+2] BRPQOXSCLDDYGP-UHFFFAOYSA-N 0.000 description 2
- 239000000292 calcium oxide Substances 0.000 description 2
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium oxide Inorganic materials [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 description 2
- 239000000378 calcium silicate Substances 0.000 description 2
- 229910052918 calcium silicate Inorganic materials 0.000 description 2
- OYACROKNLOSFPA-UHFFFAOYSA-N calcium;dioxido(oxo)silane Chemical compound [Ca+2].[O-][Si]([O-])=O OYACROKNLOSFPA-UHFFFAOYSA-N 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 2
- 230000001419 dependent effect Effects 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 239000006260 foam Substances 0.000 description 2
- 125000003055 glycidyl group Chemical group C(C1CO1)* 0.000 description 2
- VOZRXNHHFUQHIL-UHFFFAOYSA-N glycidyl methacrylate Chemical compound CC(=C)C(=O)OCC1CO1 VOZRXNHHFUQHIL-UHFFFAOYSA-N 0.000 description 2
- 150000002460 imidazoles Chemical class 0.000 description 2
- ZLNQQNXFFQJAID-UHFFFAOYSA-L magnesium carbonate Chemical compound [Mg+2].[O-]C([O-])=O ZLNQQNXFFQJAID-UHFFFAOYSA-L 0.000 description 2
- 239000001095 magnesium carbonate Substances 0.000 description 2
- 229910000021 magnesium carbonate Inorganic materials 0.000 description 2
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 description 2
- 239000000347 magnesium hydroxide Substances 0.000 description 2
- 229910001862 magnesium hydroxide Inorganic materials 0.000 description 2
- HCWCAKKEBCNQJP-UHFFFAOYSA-N magnesium orthosilicate Chemical compound [Mg+2].[Mg+2].[O-][Si]([O-])([O-])[O-] HCWCAKKEBCNQJP-UHFFFAOYSA-N 0.000 description 2
- 239000000395 magnesium oxide Substances 0.000 description 2
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 2
- 239000000391 magnesium silicate Substances 0.000 description 2
- 229910052919 magnesium silicate Inorganic materials 0.000 description 2
- 235000019792 magnesium silicate Nutrition 0.000 description 2
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 2
- 239000013500 performance material Substances 0.000 description 2
- 239000005011 phenolic resin Substances 0.000 description 2
- 239000011342 resin composition Substances 0.000 description 2
- 238000000518 rheometry Methods 0.000 description 2
- 229910052710 silicon Inorganic materials 0.000 description 2
- 239000010703 silicon Substances 0.000 description 2
- 239000004332 silver Substances 0.000 description 2
- 229910052709 silver Inorganic materials 0.000 description 2
- 229910000679 solder Inorganic materials 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 230000008646 thermal stress Effects 0.000 description 2
- 238000009849 vacuum degassing Methods 0.000 description 2
- FBHPRUXJQNWTEW-UHFFFAOYSA-N 1-benzyl-2-methylimidazole Chemical compound CC1=NC=CN1CC1=CC=CC=C1 FBHPRUXJQNWTEW-UHFFFAOYSA-N 0.000 description 1
- XNWFRZJHXBZDAG-UHFFFAOYSA-N 2-METHOXYETHANOL Chemical compound COCCO XNWFRZJHXBZDAG-UHFFFAOYSA-N 0.000 description 1
- POAOYUHQDCAZBD-UHFFFAOYSA-N 2-butoxyethanol Chemical compound CCCCOCCO POAOYUHQDCAZBD-UHFFFAOYSA-N 0.000 description 1
- ZNQVEEAIQZEUHB-UHFFFAOYSA-N 2-ethoxyethanol Chemical compound CCOCCO ZNQVEEAIQZEUHB-UHFFFAOYSA-N 0.000 description 1
- 229940093475 2-ethoxyethanol Drugs 0.000 description 1
- LXBGSDVWAMZHDD-UHFFFAOYSA-N 2-methyl-1h-imidazole Chemical compound CC1=NC=CN1 LXBGSDVWAMZHDD-UHFFFAOYSA-N 0.000 description 1
- QTWJRLJHJPIABL-UHFFFAOYSA-N 2-methylphenol;3-methylphenol;4-methylphenol Chemical compound CC1=CC=C(O)C=C1.CC1=CC=CC(O)=C1.CC1=CC=CC=C1O QTWJRLJHJPIABL-UHFFFAOYSA-N 0.000 description 1
- SESYNEDUKZDRJL-UHFFFAOYSA-N 3-(2-methylimidazol-1-yl)propanenitrile Chemical compound CC1=NC=CN1CCC#N SESYNEDUKZDRJL-UHFFFAOYSA-N 0.000 description 1
- BVYPJEBKDLFIDL-UHFFFAOYSA-N 3-(2-phenylimidazol-1-yl)propanenitrile Chemical compound N#CCCN1C=CN=C1C1=CC=CC=C1 BVYPJEBKDLFIDL-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- NTIZESTWPVYFNL-UHFFFAOYSA-N Methyl isobutyl ketone Chemical compound CC(C)CC(C)=O NTIZESTWPVYFNL-UHFFFAOYSA-N 0.000 description 1
- UIHCLUNTQKBZGK-UHFFFAOYSA-N Methyl isobutyl ketone Natural products CCC(C)C(C)=O UIHCLUNTQKBZGK-UHFFFAOYSA-N 0.000 description 1
- FXHOOIRPVKKKFG-UHFFFAOYSA-N N,N-Dimethylacetamide Chemical compound CN(C)C(C)=O FXHOOIRPVKKKFG-UHFFFAOYSA-N 0.000 description 1
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 1
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004642 Polyimide Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- OJMOMXZKOWKUTA-UHFFFAOYSA-N aluminum;borate Chemical compound [Al+3].[O-]B([O-])[O-] OJMOMXZKOWKUTA-UHFFFAOYSA-N 0.000 description 1
- 238000007611 bar coating method Methods 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 1
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 229930003836 cresol Natural products 0.000 description 1
- 238000002788 crimping Methods 0.000 description 1
- 238000007766 curtain coating Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 230000001747 exhibiting effect Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 238000010528 free radical solution polymerization reaction Methods 0.000 description 1
- 238000001879 gelation Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000007756 gravure coating Methods 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 229920003986 novolac Polymers 0.000 description 1
- RPQRDASANLAFCM-UHFFFAOYSA-N oxiran-2-ylmethyl prop-2-enoate Chemical compound C=CC(=O)OCC1CO1 RPQRDASANLAFCM-UHFFFAOYSA-N 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 229920006255 plastic film Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 229920000306 polymethylpentene Polymers 0.000 description 1
- 239000011116 polymethylpentene Substances 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 1
- 239000004810 polytetrafluoroethylene Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 238000005476 soldering Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000010557 suspension polymerization reaction Methods 0.000 description 1
- 238000010345 tape casting Methods 0.000 description 1
- 230000009974 thixotropic effect Effects 0.000 description 1
- 239000011800 void material Substances 0.000 description 1
- 239000003039 volatile agent Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
Landscapes
- Adhesive Tapes (AREA)
- Adhesives Or Adhesive Processes (AREA)
- Die Bonding (AREA)
- Dicing (AREA)
Abstract
Description
本発明は、半導体用接着フィルム、ダイシングテープ一体型半導体用接着フィルム及び半導体装置に関する。 The present invention relates to a semiconductor adhesive film, a dicing tape-integrated semiconductor adhesive film, and a semiconductor device.
従来、半導体素子と半導体素子搭載用配線基板の接合には銀ペーストが主に使用されていた。しかし、近年の半導体素子の小型化・高性能化に伴い、使用される配線基板にも小型化・細密化が要求されるようになってきている。こうした要求に対して、銀ペーストでは、はみ出しや半導体素子の傾きに起因するワイヤボンド時における不具合の発生、接着フィルムの膜厚の制御困難性、および接着フィルムのボイド発生などにより前記要求に対処しきれなくなってきている。そのため、前記要求に対処するべく、近年、フィルム状の接着剤が使用されるようになってきた。 Conventionally, a silver paste has been mainly used for joining a semiconductor element and a wiring board for mounting a semiconductor element. However, with the recent miniaturization and high performance of semiconductor elements, there is a growing demand for miniaturization and miniaturization of wiring boards used. In response to these demands, silver paste addresses such demands by the occurrence of defects at the time of wire bonding due to protrusions and inclination of semiconductor elements, difficulty in controlling the thickness of the adhesive film, and the occurrence of voids in the adhesive film. I can't understand. For this reason, film adhesives have recently been used in order to meet the above requirements.
実装基板作製プロセスは下記の通りである。まず当該接着フィルムをダイシングテープと貼り合わせた後、接着フィルムのもう片面を半導体ウェハの裏面に貼付ける。その後、ダイシング工程にて前記ウェハと接着フィルムを半導体素子に個片化する。次にダイボンド工程にて個片化した接着フィルム付き半導体素子をピックアップし、配線基板に接合する(ダイアタッチ工程)。その後、配線基板に接合した半導体素子が搬送中に剥がれたり、取れたりすることを防ぐために、オーブンにて短時間硬化を行う(仮硬化工程)。その後、ワイヤボンド工程、封止工程、封止材硬化工程、半田ボール付けを行うリフロー工程を経ることで、実装基板が得られる(例えば特許文献1参照)。 The mounting substrate manufacturing process is as follows. First, the adhesive film is bonded to a dicing tape, and then the other surface of the adhesive film is bonded to the back surface of the semiconductor wafer. Thereafter, the wafer and the adhesive film are separated into semiconductor elements in a dicing process. Next, the semiconductor element with the adhesive film separated in the die bonding step is picked up and bonded to the wiring board (die attaching step). Thereafter, in order to prevent the semiconductor element bonded to the wiring board from being peeled off or removed during transportation, curing is performed in an oven for a short time (temporary curing step). Thereafter, a mounting substrate is obtained through a wire bonding process, a sealing process, a sealing material curing process, and a reflow process for soldering (see, for example, Patent Document 1).
半導体素子をはじめとする各種電子部品を搭載した実装基板として最も重要な特性の一つとして信頼性がある。信頼性を低下させる要因の一つとして、接着フィルムが配線基板上の凹凸を十分に埋め込ませることができない点が挙げられる。ダイボンド工程にて配線基板上面に貼り付けた接着フィルムは、仮硬化工程及び、ワイヤボンド工程を経た後、封止工程での高い温度と圧力によって、配線基板上面の凹凸を埋め込ませる必要がある。しかし、近年、配線基板に接着フィルム付き半導体素子を多段に積層させることで実装基板の高容量化が進んでおり、半導体素子を多段に積層するためにダイボンド工程とワイヤボンド工程を繰り返し行うことで、これらの工程での加熱により、接着フィルムの硬化が進み、封止工程で配線基板の凹凸を埋め込ませることができず、結果として実装基板の信頼性を低下させるという問題がある。 Reliability is one of the most important characteristics as a mounting board on which various electronic components such as semiconductor elements are mounted. One factor that reduces the reliability is that the adhesive film cannot sufficiently bury the irregularities on the wiring board. The adhesive film attached to the upper surface of the wiring board in the die bonding process needs to bury the irregularities on the upper surface of the wiring board by a high temperature and pressure in the sealing process after the temporary curing process and the wire bonding process. However, in recent years, the capacity of the mounting substrate has been increased by laminating semiconductor elements with adhesive films on the wiring board in multiple stages, and by repeatedly performing the die bonding process and the wire bonding process in order to laminate the semiconductor elements in multiple stages. Due to the heating in these steps, curing of the adhesive film proceeds and the unevenness of the wiring substrate cannot be embedded in the sealing step, resulting in a problem that the reliability of the mounting substrate is lowered.
実装基板の高容量化の観点から、接着フィルムの重要特性として、封止工程での配線基板上面の凹凸埋込み性が挙げられる。そのためにはダイボンド工程及びワイヤボンド工程での加熱の影響を受けにくい接着フィルムの硬化が必要である。 From the viewpoint of increasing the capacity of the mounting substrate, an important characteristic of the adhesive film is the unevenness embedding property on the upper surface of the wiring substrate in the sealing step. For this purpose, it is necessary to cure the adhesive film which is not easily affected by heating in the die bonding process and the wire bonding process.
ダイボンド工程及びワイヤボンド工程での加熱の影響を受けにくい接着フィルムは一方で被着体に対する接着力が長時間熱履歴を加えないと発現せず、接着フィルム付き半導体素子を配線基板に接合した後、ダイボンド工程やワイヤボンド工程で配線基板に接合した半導体素子が搬送中に剥がれたり、取れるリスクがある。そのためオーブンでの硬化工程を加えることで接着フィルムと配線基板との接着力を向上させ、剥がれるリスクを回避するが、加熱の影響を受けにくい設計の接着フィルムの場合はオーブンの条件をより長時間にする必要があり、工程時間の長時間化の懸念がある。 On the other hand, the adhesive film that is not easily affected by heating in the die bonding process and the wire bonding process does not develop unless the thermal history is applied to the adherend for a long time, and after the semiconductor element with the adhesive film is bonded to the wiring board There is a risk that the semiconductor element bonded to the wiring substrate in the die bonding process or the wire bonding process may be peeled off or removed during transportation. Therefore, by adding an oven curing process, the adhesive force between the adhesive film and the wiring board is improved and the risk of peeling is avoided, but in the case of an adhesive film designed to be less susceptible to heating, the oven conditions are longer. There is a concern that the process time may be prolonged.
本発明はダイボンド工程やワイヤボンド工程で発生する熱による硬化の影響を受けず、封止工程にて配線基板の凹凸を十分に埋め込むことが可能で、且つ、短時間の加熱で十分な接着力を発現することが可能な接着フィルム、ダイシングテープ一体型半導体用接着フィルム及び半導体装置を提供することを目的とする。 The present invention is not affected by curing due to heat generated in the die-bonding process or wire-bonding process, can sufficiently bury the unevenness of the wiring board in the sealing process, and has a sufficient adhesive force by heating in a short time. It is an object of the present invention to provide an adhesive film, a dicing tape-integrated adhesive film for a semiconductor, and a semiconductor device.
本発明は、以下のことを特徴とする。 The present invention is characterized by the following.
接着剤層を有する半導体用接着シートであって、硬化後の前記接着剤層は、動的粘弾性測定装置を用いて周波数10Hzで測定した175℃での貯蔵弾性率が3MPa以下であり、前記接着剤層を配線基板に熱圧着し、150℃で1時間硬化させた後の接着剤層硬化物の175℃におけるダイシェア強度が0.3MPa以上であることを特徴とする半導体用接着フィルム。 An adhesive sheet for a semiconductor having an adhesive layer, wherein the cured adhesive layer has a storage elastic modulus at 175 ° C. measured at a frequency of 10 Hz using a dynamic viscoelasticity measuring device of 3 MPa or less, An adhesive film for a semiconductor, wherein a die shear strength at 175 ° C. of a cured adhesive layer after the adhesive layer is thermocompression bonded to a wiring substrate and cured at 150 ° C. for 1 hour is 0.3 MPa or more.
前記接着剤層はエポキシ樹脂と、エポキシ樹脂硬化剤と、エポキシ基含有(メタ)アクリル共重合体と、シランカップリング剤を含む接着剤組成物であって、前記シランカップリング剤が、下記一般式:
前記接着剤層の厚さが、1〜40μmである半導体用接着フィルム。 The adhesive film for semiconductors whose thickness of the said adhesive bond layer is 1-40 micrometers.
前記エポキシ基含有(メタ)アクリル共重合体が、−50〜30℃のガラス転移温度(Tg)を有し、かつエポキシ基含有反復単位を0.5〜3.0質量%含む、重量平均分子量が10万以上の共重合体であることを特徴とする半導体用接着フィルム。 The epoxy group-containing (meth) acrylic copolymer has a glass transition temperature (Tg) of −50 to 30 ° C. and contains 0.5 to 3.0% by mass of an epoxy group-containing repeating unit. Is an adhesive film for semiconductor, characterized in that is a copolymer of 100,000 or more.
前記エポキシ樹脂と前記エポキシ樹脂硬化剤の合計質量Aと、前記エポキシ基含有(メタ)アクリル共重合体の質量Bとの比率B/(A+B)が、0.70〜0.90である半導体用接着フィルム。 The ratio B / (A + B) between the total mass A of the epoxy resin and the epoxy resin curing agent and the mass B of the epoxy group-containing (meth) acrylic copolymer is 0.70 to 0.90. Adhesive film.
前記接着剤組成物が、さらに、平均粒径が0.01〜0.1μmである無機フィラーを樹脂100質量部に対して10〜30質量部含む半導体用接着フィルム。 The adhesive film for a semiconductor, wherein the adhesive composition further comprises 10 to 30 parts by mass of an inorganic filler having an average particle diameter of 0.01 to 0.1 μm with respect to 100 parts by mass of the resin.
前記無機フィラーが真球状であることを特徴とする半導体用接着フィルム。 The adhesive film for a semiconductor, wherein the inorganic filler has a spherical shape.
前記接着剤層がシリカフィラーを含有する半導体用接着フィルム。 The adhesive film for semiconductors in which the said adhesive bond layer contains a silica filler.
半導体用接着フィルムとダイシングテープを一体化してなるダイシングテープ一体型半導体用接着フィルム。 A dicing tape-integrated adhesive film for semiconductors, which is formed by integrating an adhesive film for semiconductors and a dicing tape.
半導体用接着フィルムを用いて、半導体素子と支持部材とを接着した構造を有してなる半導体装置。 A semiconductor device having a structure in which a semiconductor element and a support member are bonded using an adhesive film for a semiconductor.
本発明によれば、ダイボンド工程やワイヤボンド工程で発生する熱による硬化の影響を受けず、封止工程にて配線基板の凹凸を十分に埋め込むことが可能で、且つ、短時間の加熱で十分な接着力を発現することが可能な接着フィルム、ダイシングテープ一体型半導体用接着フィルム及び半導体装置を提供することができる。 According to the present invention, the unevenness of the wiring substrate can be sufficiently embedded in the sealing process without being affected by the heat generated in the die bonding process and the wire bonding process, and heating in a short time is sufficient. It is possible to provide an adhesive film, a dicing tape-integrated adhesive film for a semiconductor, and a semiconductor device capable of exhibiting a sufficient adhesive force.
(半導体用接着フィルム)
本発明の半導体用接着フィルムを構成する接着剤層は、硬化後のCステージ状態において、動的粘弾性測定装置を用いて周波数10Hzで測定した175℃での貯蔵弾性率が3MPa以下である。175℃は封止工程での温度を想定しており、3MPa以上の場合、封止工程での配線基板上面の凹凸埋込み性が不十分になる可能性がある。
(Adhesive film for semiconductors)
The adhesive layer constituting the adhesive film for semiconductor of the present invention has a storage elastic modulus at 175 ° C. of 3 MPa or less measured at a frequency of 10 Hz using a dynamic viscoelasticity measuring device in a C-stage state after curing. 175 degreeC assumes the temperature in a sealing process, and when it is 3 MPa or more, the uneven | corrugated embedding property of the wiring board upper surface in a sealing process may become inadequate.
前記硬化後の接着剤層の貯蔵弾性率は、接着剤層を175℃、5時間硬化させた後、動的粘弾性測定装置(レオロジ社製、商品名DVE−V4)を用いて、接着剤層硬化物に引張り荷重をかけて、周波数10Hz、昇温速度3〜10℃/分で−50〜300℃まで測定する温度依存性測定モードで測定することができる。 The storage elastic modulus of the cured adhesive layer was determined by curing the adhesive layer at 175 ° C. for 5 hours, and then using a dynamic viscoelasticity measuring apparatus (trade name DVE-V4, manufactured by Rheology). The layered product can be measured in a temperature-dependent measurement mode in which a tensile load is applied to the layered product and the frequency is measured from −50 to 300 ° C. at a frequency of 10 Hz and a heating rate of 3 to 10 ° C./min.
本発明の半導体用接着フィルムは、配線基板に熱圧着し、150℃で1時間硬化させた後の接着剤層硬化物の175℃におけるダイシェア強度が0.3MPa以上である。前記ダイシェア強度が0.3MPa未満では、基板搬送時に接着フィルムと基板間で剥離が発生したり、モールド時にシリコンウェハと接着シート間に異物が混入する可能性がある。 The adhesive film for semiconductor of the present invention has a die shear strength at 175 ° C. of 0.3 MPa or more of the cured adhesive layer after thermocompression bonding to a wiring board and curing at 150 ° C. for 1 hour. When the die shear strength is less than 0.3 MPa, there is a possibility that peeling occurs between the adhesive film and the substrate when the substrate is conveyed, or foreign matter may be mixed between the silicon wafer and the adhesive sheet during molding.
前記ダイシェア強度は、接着フィルムの接着剤層面をシリコンウェハに70℃で貼り付け、接着剤層を圧力0.15MPa、時間1.0秒、温度120℃の条件で凹凸のある配線基板に圧着し、150℃で1時間硬化させて接着剤硬化物のサンプルを作製し、万能ボンドテスター(Dage社製)を用いて、測定温度175℃で測定することができる。 For the die shear strength, the adhesive layer surface of the adhesive film is attached to a silicon wafer at 70 ° C., and the adhesive layer is pressure-bonded to an uneven wiring board under conditions of a pressure of 0.15 MPa, a time of 1.0 seconds, and a temperature of 120 ° C. It can be cured at 150 ° C. for 1 hour to prepare a sample of the cured adhesive, and can be measured at a measurement temperature of 175 ° C. using a universal bond tester (manufactured by Dage).
また、本発明の半導体用接着フィルムは、接着剤層面を有機基板に貼付し、70℃で3時間硬化させた後、85℃、相対湿度85%、保持時間48時間の条件で吸湿処理し、処理前後の有機基板に対する接着剤層硬化物の265℃におけるダイシェア強度の比(吸湿処理後のダイシェア強度/吸湿処理前のダイシェア強度)が0.7以上であることが好ましい。前記ダイシェア強度比が0.7未満では、耐半田リフロー性に劣り、接着剤層と基板間で剥離が発生する可能性がある。前記ダイシェア強度は接着力の指標であり、ダイシェア強度比が大きいほど耐半田リフロー性に優れ高い信頼性を有することになる。 Moreover, the adhesive film for semiconductor of the present invention is applied to the organic substrate with the adhesive layer surface, cured at 70 ° C. for 3 hours, and then subjected to moisture absorption under the conditions of 85 ° C., relative humidity 85%, holding time 48 hours, The ratio of the die shear strength at 265 ° C. of the cured adhesive layer to the organic substrate before and after the treatment (die shear strength after moisture absorption treatment / die shear strength before moisture absorption treatment) is preferably 0.7 or more. When the die shear strength ratio is less than 0.7, solder reflow resistance is poor, and peeling may occur between the adhesive layer and the substrate. The die shear strength is an index of adhesive strength, and the larger the die shear strength ratio, the better the solder reflow resistance and the higher the reliability.
前記ダイシェア強度比は以下により求めることができる。接着フィルムの接着剤層面を半体素子に温度70℃、圧力0.3MPa、速度0.3m/分の条件で貼付し、その後、0.1MPa、時間5秒、温度120℃の条件で有機基板に圧着し、175℃で5時間硬化させた後、温度85℃、相対湿度85%、保持時間48時間の条件で吸湿処理し、万能ボンドテスター(Dage社製)を用いて、測定温度265℃で吸湿処理後のダイシェア強度を測定し、ダイシェア強度比を算出する。 The die shear strength ratio can be obtained as follows. The adhesive layer surface of the adhesive film is affixed to the half element at a temperature of 70 ° C., a pressure of 0.3 MPa, and a speed of 0.3 m / min, and then an organic substrate under the conditions of 0.1 MPa, time 5 seconds, and temperature 120 ° C. And then cured at 175 ° C. for 5 hours, followed by moisture absorption treatment under conditions of a temperature of 85 ° C., a relative humidity of 85% and a holding time of 48 hours, and a measuring temperature of 265 ° C. using a universal bond tester (manufactured by Dage). Measure the die shear strength after the moisture absorption treatment, and calculate the die shear strength ratio.
前記ダイシェア強度比を0.7以上にする方法として、例えば接着剤層を構成する成分である硬化剤として吸水率が2質量%以下のフェノール樹脂を用いることや、硬化促進剤の配合量を調整することが挙げられる。 As a method of setting the die shear strength ratio to 0.7 or more, for example, a phenol resin having a water absorption of 2% by mass or less is used as a curing agent which is a component constituting the adhesive layer, and a blending amount of the curing accelerator is adjusted. To do.
(接着剤層)
以下、本発明の半導体用接着フィルムを構成する接着剤層について説明する。
(Adhesive layer)
Hereinafter, the adhesive layer which comprises the adhesive film for semiconductors of this invention is demonstrated.
(エポキシ基含有(メタ)アクリル共重合体)
本発明に使用するエポキシ基含有(メタ)アクリル共重合体は、−50〜30℃のガラス転移温度(Tg)を有し、かつエポキシ基含有反復単位を0.5〜3.0質量%含む、重量平均分子量が10万以上の共重合体である。
(Epoxy group-containing (meth) acrylic copolymer)
The epoxy group-containing (meth) acrylic copolymer used in the present invention has a glass transition temperature (Tg) of −50 to 30 ° C. and contains 0.5 to 3.0% by mass of an epoxy group-containing repeating unit. , A copolymer having a weight average molecular weight of 100,000 or more.
エポキシ基含有(メタ)アクリル共重合体は、例えば、(メタ)アクリルエステル共重合体、アクリルゴムを使用することができ、アクリルゴムがより好ましい。アクリルゴムは、アクリル酸エステルを主成分とし、主として、ブチルアクリレートとアクリロニトリル等との共重合体や、エチルアクリレートとアクリロニトリル等との共重合体などからなるゴムである。 As the epoxy group-containing (meth) acrylic copolymer, for example, a (meth) acrylic ester copolymer and acrylic rubber can be used, and acrylic rubber is more preferable. The acrylic rubber is a rubber mainly composed of an acrylate ester and mainly composed of a copolymer of butyl acrylate and acrylonitrile or the like, a copolymer of ethyl acrylate and acrylonitrile, or the like.
アクリル共重合体の官能性モノマーとしては、エポキシ樹脂と非相溶であるものが、硬化後にエポキシ樹脂とアクリル共重合体がそれぞれ分離し、耐リフロークラック性および耐熱性が有効に発現された接着剤を得ることができる点で好ましい。なかでも、エポキシ樹脂と非相溶であるグリシジルアクリレートまたはグリシジルメタクリレートを用いるのが好ましい。このエポキシ基含有反復単位の量は、エポキシ基含有(メタ)アクリル共重合体に0.5〜3.0質量%含有されることが必要である。この範囲にあると、接着力の確保とゲル化の防止が同時に図ることができる。 As the functional monomer of the acrylic copolymer, those that are incompatible with the epoxy resin, the epoxy resin and the acrylic copolymer are separated after curing, and the reflow crack resistance and heat resistance are effectively expressed. It is preferable at the point which can obtain an agent. Among these, it is preferable to use glycidyl acrylate or glycidyl methacrylate which is incompatible with the epoxy resin. The amount of the epoxy group-containing repeating unit needs to be contained in the epoxy group-containing (meth) acrylic copolymer in an amount of 0.5 to 3.0% by mass. When it is in this range, securing of adhesive force and prevention of gelation can be achieved simultaneously.
また共重合体中のエポキシ基含有反復単位以外は、エチルもしくはブチル(メタ)アクリル反復単位、または両者の混合物を用いることができる。混合比率は、本発明の共重合体のガラス転移温度(以下「Tg」という)−50〜30℃を考慮して決定される。 In addition to the epoxy group-containing repeating units in the copolymer, ethyl or butyl (meth) acrylic repeating units, or a mixture of both can be used. The mixing ratio is determined in consideration of the glass transition temperature (hereinafter referred to as “Tg”) −50 to 30 ° C. of the copolymer of the present invention.
このエポキシ基含有反復単位を0.5〜2.7質量%含有するエポキシ基含有(メタ)アクリル共重合体は、例えば、グリシジルを3質量%含有する帝国化学産業株式会社製のHTR―860P−3(商品名)を用いて、調製することができる。重合方法は特に限定されず、パール重合、溶液重合等を使用することができる。これにより、Bステージ状態での接着剤層のタック性が適切であり、取り扱い性が良好である。 An epoxy group-containing (meth) acrylic copolymer containing 0.5 to 2.7% by mass of this epoxy group-containing repeating unit is, for example, HTR-860P manufactured by Teikoku Chemical Industry Co., Ltd. containing 3% by mass of glycidyl. 3 (trade name) can be used. The polymerization method is not particularly limited, and pearl polymerization, solution polymerization, and the like can be used. As a result, the tackiness of the adhesive layer in the B-stage state is appropriate, and the handleability is good.
エポキシ基含有アクリル共重合体の重量平均分子量は、10万〜300万であり、好ましくは50万〜200万である。重量平均分子量がこの範囲にあると、フィルム状、フィルム状での強度、可撓性、タック性を適切に制御することができるとともに、フロー性が良く、配線の回路充填性を良好に保つことができる。 The weight average molecular weight of the epoxy group-containing acrylic copolymer is 100,000 to 3,000,000, preferably 500,000 to 2,000,000. If the weight average molecular weight is within this range, the strength, flexibility, and tackiness of the film and film can be controlled appropriately, the flowability is good, and the circuit fillability of the wiring is kept good. Can do.
(エポキシ樹脂とポキシ樹脂硬化剤)
エポキシ樹脂とエポキシ樹脂硬化剤の合計質量Aと、前記エポキシ基含有(メタ)アクリル共重合体の質量Bとの比率B/(A+B)は、0.70〜0.90であることが好ましい。0.70以下では弾性率が高くなり、封止工程において配線基板上面の凹凸埋込み性が低下し、フィルムと配線基板間に空間(ボイド)が残る可能性があり、これがリフロー工程で発泡し、PKG信頼性を低下させる可能性がある。また0.90以上ではダイシェア強度が低下し、基板搬送時などに接着フィルムが基板から剥離する懸念がある。
(Epoxy resin and Poxy resin curing agent)
The ratio B / (A + B) between the total mass A of the epoxy resin and the epoxy resin curing agent and the mass B of the epoxy group-containing (meth) acrylic copolymer is preferably 0.70 to 0.90. If it is 0.70 or less, the elastic modulus is high, and the embedding property on the upper surface of the wiring board is lowered in the sealing process, and a space (void) may remain between the film and the wiring board. This foams in the reflow process, PKG reliability may be reduced. On the other hand, when the value is 0.90 or more, the die shear strength is lowered, and there is a concern that the adhesive film is peeled off from the substrate when the substrate is conveyed.
(無機フィラー)
また、本発明で任意的に使用される無機フィラーは、特に限定されず、例えば、水酸化アルミニウム、水酸化マグネシウム、炭酸カルシウム、炭酸マグネシウム、ケイ酸カルシウム、ケイ酸マグネシウム、酸化カルシウム、酸化マグネシウム、酸化アルミニウム、窒化アルミニウム、ホウ酸アルミウィスカ、窒化ホウ素、結晶性シリカ、非晶性シリカを使用することができ、これらは、1種または2種以上を併用することができる。熱伝導性向上のためには、酸化アルミニウム、窒化アルミニウム、窒化ホウ素、結晶性シリカ、非晶性シリカ等が含有されていることが好ましい。溶融粘度の調整やチキソトロピック性の付与の目的には、水酸化アルミニウム、水酸化マグネシウム、炭酸カルシウム、炭酸マグネシウム、ケイ酸カルシウム、ケイ酸マグネシウム、酸化カルシウム、酸化マグネシウム、酸化アルミニウム、結晶性シリカ、非晶性シリカなどが含有されていることが好ましい。また、無機フィラーが真球状であるのが好ましい。
(Inorganic filler)
The inorganic filler that is optionally used in the present invention is not particularly limited, and examples thereof include aluminum hydroxide, magnesium hydroxide, calcium carbonate, magnesium carbonate, calcium silicate, magnesium silicate, calcium oxide, magnesium oxide, Aluminum oxide, aluminum nitride, aluminum borate whisker, boron nitride, crystalline silica, and amorphous silica can be used, and these can be used alone or in combination of two or more. In order to improve thermal conductivity, it is preferable that aluminum oxide, aluminum nitride, boron nitride, crystalline silica, amorphous silica or the like is contained. For the purpose of adjusting melt viscosity and imparting thixotropic properties, aluminum hydroxide, magnesium hydroxide, calcium carbonate, magnesium carbonate, calcium silicate, magnesium silicate, calcium oxide, magnesium oxide, aluminum oxide, crystalline silica, It is preferable that amorphous silica or the like is contained. The inorganic filler is preferably spherical.
無機フィラーの使用量は、接着剤組成物100質量部に対して10〜30質量部が好ましい。10質量部以下では接着性が低下し、PKG(パッケージ)信頼性を低下させる恐れがある。また30質量部以上だと弾性率が上昇し、基板凹凸を追従するための十分なやわらかさを維持することが困難になる可能性がある。また、無機フィラーの平均粒径は、接着性および接着剤層の厚みの点から、0.01μm〜0.1μmが好ましい。0.01μm以下ではフィラー同士が凝集することでフィルム上にフィラー凝集物が析出し、フィルム外観の悪化が懸念させる。また0.1μm以上ではフィルムを薄膜化した際、フィラー起因のスジ状のキズが原因となり、フィルム外観を悪化させる懸念がある。また凹凸のある配線基板に熱圧着した際、接着面積の低下が原因でダイシェア強度が低下し、基板搬送時などに接着フィルムが基板から剥離する懸念がある。 As for the usage-amount of an inorganic filler, 10-30 mass parts is preferable with respect to 100 mass parts of adhesive compositions. If it is 10 parts by mass or less, the adhesiveness is lowered, and the PKG (package) reliability may be lowered. If it is 30 parts by mass or more, the elastic modulus increases, and it may be difficult to maintain sufficient softness to follow the substrate unevenness. The average particle size of the inorganic filler is preferably 0.01 μm to 0.1 μm from the viewpoint of adhesiveness and the thickness of the adhesive layer. When the thickness is 0.01 μm or less, filler aggregates cause the filler aggregates to be deposited on the film, which may cause deterioration of the film appearance. If the film thickness is 0.1 μm or more, there is a concern that when the film is thinned, streaky scratches caused by the filler cause the film appearance to deteriorate. In addition, when thermocompression bonding is performed on a wiring board with unevenness, the die shear strength is reduced due to a reduction in the bonding area, and there is a concern that the adhesive film may be peeled off from the board when the board is transported.
(硬化促進剤)
また、本発明の接着剤組成物には、硬化促進剤を添加することもできる。硬化促進剤は、特に限定されず、各種イミダゾール類を用いることができる。イミダゾール類としては、2−メチルイミダゾール、1−ベンジル−2−メチルイミダゾール、1−シアノエチル−2−フェニルイミダゾール、1−シアノエチル−2−メチルイミダゾール等が挙げられ、これらは1種または2種以上を併用することもできる。
(Curing accelerator)
Moreover, a hardening accelerator can also be added to the adhesive composition of this invention. The curing accelerator is not particularly limited, and various imidazoles can be used. Examples of imidazoles include 2-methylimidazole, 1-benzyl-2-methylimidazole, 1-cyanoethyl-2-phenylimidazole, 1-cyanoethyl-2-methylimidazole, etc., and these include one kind or two or more kinds. It can also be used together.
硬化促進剤の添加量は、エポキシ樹脂およびエポキシ樹脂硬化剤との合計質量100質量部に対して0.05〜0.2質量部が好ましく、0.05〜0.1質量部がより好ましい。この範囲にあると、封止工程での配線基板上面の凹凸埋込み性とPKG信頼性を両立することが可能である。0.05質量部以下だと封止材硬化工程でフィルムを完全に硬化させることができず、PKG信頼性を低下させる恐れがある。0.2質量部以上だと封止工程前の加熱でフィルム硬化が進み、フィルムが硬くなることで封止工程での配線基板上面の凹凸埋込み性が低下し、フィルムと配線基板間に空間(ボイド)が残る可能性があり、これがリフロー工程で発泡し、PKG信頼性を低下させる可能性がある。 0.05-0.2 mass part is preferable with respect to 100 mass parts of total mass with an epoxy resin and an epoxy resin hardening | curing agent, and, as for the addition amount of a hardening accelerator, 0.05-0.1 mass part is more preferable. Within this range, it is possible to achieve both the embedding property of the top surface of the wiring substrate in the sealing step and the PKG reliability. If it is 0.05 parts by mass or less, the film cannot be completely cured in the sealing material curing step, and there is a fear that the PKG reliability is lowered. If it is 0.2 parts by mass or more, the film cures by heating before the sealing process, and the film becomes hard, so that the uneven embedding property on the upper surface of the wiring board in the sealing process is lowered, and a space ( Voids) may remain, which may foam during the reflow process and reduce PKG reliability.
(その他の材料)
接着フィルムを構成する樹脂組成物は、上記のエポキシ樹脂、硬化剤、エポキシ基含有(メタ)アクリル共重合体、無機フィラー、硬化促進剤の他に、必要に応じて、触媒、添加剤、カップリング剤等の各種添加剤をさらに含んでも良い。特に制限は無いが、被着体に対して接着力を向上させるために、カップリング剤を含むことが好ましい。
(Other materials)
In addition to the epoxy resin, curing agent, epoxy group-containing (meth) acrylic copolymer, inorganic filler, and curing accelerator, the resin composition constituting the adhesive film may include a catalyst, an additive, and a cup as necessary. Various additives such as a ring agent may be further included. Although there is no restriction | limiting in particular, In order to improve the adhesive force with respect to a to-be-adhered body, it is preferable that a coupling agent is included.
(カップリング剤)
接着フィルムを構成する樹脂組成物のうち、カップリング剤として下記一般式:
Among the resin compositions constituting the adhesive film, the following general formula is used as a coupling agent:
前記シランカップリング剤としては3−(N−フェニル)アミノプロピルトリメトキシシラン、3−(N−フェニル)アミノメチルトリメトキシシラン、3−(N―フェニル)アミノジメトキシメチルシランなどが挙げられ、これらは1種または2種以上を併用することもできる。 Examples of the silane coupling agent include 3- (N-phenyl) aminopropyltrimethoxysilane, 3- (N-phenyl) aminomethyltrimethoxysilane, 3- (N-phenyl) aminodimethoxymethylsilane, and the like. May be used alone or in combination of two or more.
(支持体)
本発明の接着フィルムは、本発明の接着剤組成物を溶剤に溶解あるいは分散してワニスとし、支持体上に塗布、加熱し溶剤を除去することによって、フィルム状に形成して得ることができる。
(Support)
The adhesive film of the present invention can be obtained by forming a film by dissolving or dispersing the adhesive composition of the present invention in a solvent to form a varnish, coating the substrate on a support, heating, and removing the solvent. .
支持体としては、ポリテトラフルオロエチレン、ポリエチレンテレフタレート、ポイエチレン、ポリプロピレン、ポリメチルペンテン、ポリイミドなどのプラスチックのフィルムを使用することができ、これら支持体は、表面を離型処理して使用することもできる。また支持体は、使用時に剥離して、接着フィルムのみとしたのち使用することもでき、また、支持体とともに接着フィルム付き支持体として使用し、後に支持体を除去することもできる。 As the support, plastic films such as polytetrafluoroethylene, polyethylene terephthalate, polyethylene, polypropylene, polymethylpentene, and polyimide can be used. These supports may be used after the surface is released from the mold. it can. Further, the support can be used after being peeled off at the time of use to make only the adhesive film, or can be used as a support with an adhesive film together with the support, and the support can be removed later.
(溶剤)
上記の接着剤組成物をワニス化するための溶剤としては、特に限定されないが、フィルム作製時の揮発性等を考慮すると、メタノール、エタノール、2−メトキシエタノール、2−ブトキシエタノール、メチルエチルケトン、アセトン、メチルイソブチルケトン、2−エトキシエタノール、トルエン、キシレンなどの比較的低沸点の溶媒を使用するのが好ましい。また、塗膜性を向上させるために、ジメチルアセトアミド、ジメチルホルムアミド、N−メチルピロリドン、シクロヘキサノンなどの比較的高沸点の溶媒を加えることもできる。
(solvent)
Although it does not specifically limit as a solvent for varnishing said adhesive composition, In consideration of the volatility at the time of film preparation, etc., methanol, ethanol, 2-methoxyethanol, 2-butoxyethanol, methyl ethyl ketone, acetone, It is preferable to use a solvent having a relatively low boiling point such as methyl isobutyl ketone, 2-ethoxyethanol, toluene, and xylene. In order to improve the coating properties, a solvent having a relatively high boiling point such as dimethylacetamide, dimethylformamide, N-methylpyrrolidone, and cyclohexanone can be added.
(フィラーの分散)
本発明の接着剤組成物に無機フィラーを添加した際のワニスの製造には、無機フィラーの分散性を考慮して、らいかい機、三本ロール、ボールミルまたはビーズミルなどを使用するのが好ましく、これらを組み合せて使用することもできる。また、無機フィラーと低分子量物をあらかじめ混合した後、高分子量物を配合することによって、混合する時間を短縮することも可能となる。また、ワニスとした後、真空脱気等によってワニス中の気泡を除去することもできる。
(Dispersion of filler)
In the production of the varnish when the inorganic filler is added to the adhesive composition of the present invention, in consideration of the dispersibility of the inorganic filler, it is preferable to use a raking machine, a three roll, a ball mill or a bead mill. These can be used in combination. In addition, after mixing the inorganic filler and the low molecular weight material in advance, the mixing time can be shortened by blending the high molecular weight material. Further, after the varnish is formed, the bubbles in the varnish can be removed by vacuum degassing or the like.
(塗工)
支持体へのワニスの塗布方法(塗工方法)としては、公知の方法を用いることができ、例えば、ナイフコート法、ロールコート法、スプレーコート法、グラビアコート法、バーコート法、カーテンコート法等が挙げられる。
(Coating)
As a method for applying varnish to the support (coating method), known methods can be used, for example, knife coating method, roll coating method, spray coating method, gravure coating method, bar coating method, curtain coating method. Etc.
(接着フィルムの厚さ)
接着フィルムの厚さ(接着剤層の厚さ)は、特に限定されるものではないが、3〜40μmが好ましい。この範囲にあると、配線基板の凹凸埋込み性を十分に発揮できるともに、経済的である。
(Adhesive film thickness)
The thickness of the adhesive film (the thickness of the adhesive layer) is not particularly limited, but is preferably 3 to 40 μm. When the thickness is within this range, it is possible to sufficiently exhibit the unevenness embedding property of the wiring board and it is economical.
(フィルムラミネート)
また、本発明の接着フィルムは、所望の厚さを得るために、2枚以上を貼り合わせることもできる。この場合には、接着フィルム同士の剥離が発生しないための貼り合わせ条件が必要である。
(Film laminate)
Moreover, in order to obtain desired thickness, the adhesive film of this invention can also bond 2 or more sheets. In this case, the bonding conditions for preventing peeling of the adhesive films are necessary.
(ダイシングテープ一体型半導体用接着フィルム)
本発明の接着フィルムは、それ自体で用いても構わないが、本発明の接着フィルムを従来公知のダイシングテープ上に積層したダイシングテープ一体型接着フィルムとして用いることもできる。ダイシングテープ上に接着フィルムを積層する方法としては、印刷のほか、予め作成した接着フィルムをダイシングテープ上にプレス、ホットロールラミネート方法が挙げられるが、連続的に製造でき、効率が良い点でホットロールラミネート方法が好ましい。尚、ダイシングテープの膜厚は、特に制限はなく、接着フィルムの膜厚やダイシングテープ一体型接着フィルムの用途によって適宜、当業者の知識に基づいて定められるものであるが、経済性がよく、フィルムの取扱い性が良い点で60〜200μm、好ましくは70〜170μmである。
(Dicing tape integrated semiconductor adhesive film)
The adhesive film of the present invention may be used by itself, but can also be used as a dicing tape-integrated adhesive film in which the adhesive film of the present invention is laminated on a conventionally known dicing tape. As a method of laminating the adhesive film on the dicing tape, printing, as well as press and hot roll laminating methods of pre-made adhesive film on the dicing tape can be mentioned. A roll laminating method is preferred. The film thickness of the dicing tape is not particularly limited and is appropriately determined based on the knowledge of those skilled in the art depending on the film thickness of the adhesive film and the application of the dicing tape-integrated adhesive film. The film has a handleability of 60 to 200 μm, preferably 70 to 170 μm in terms of good handleability.
(配線基板)
本発明に用いる半導体搭載用配線基板としては、ダイパットを有するリードフレーム、セラミック基板や有機基板等を基板材質に限定されることなく用いることができる。セラミック基板としては、アルミナ基板、窒化アルミ基板等を用いることができる。有機基板としては、ガラスクロスにエポキシ樹脂を含漬させたFR−4基板、ビスマレイミド−トリアジン樹脂を含漬させたBT基板、さらにはポリイミドフィルムを基材として用いたポリイミドフィルム基板等を用いることができる。
(Wiring board)
As the wiring board for mounting on a semiconductor used in the present invention, a lead frame having a die pad, a ceramic substrate, an organic substrate, or the like can be used without being limited to the substrate material. As the ceramic substrate, an alumina substrate, an aluminum nitride substrate, or the like can be used. As the organic substrate, an FR-4 substrate in which an epoxy resin is impregnated in a glass cloth, a BT substrate in which a bismaleimide-triazine resin is impregnated, a polyimide film substrate using a polyimide film as a base material, or the like is used. Can do.
配線の形状としては、片面配線、両面配線、多層配線いずれの構造でも良く、必要に応じて電気的に接続された貫通孔、非貫通孔を設けても良い。さらに、配線が半導体装置の外部表面に現れる場合には、保護樹脂層を設けることが好ましい。 The shape of the wiring may be any of single-sided wiring, double-sided wiring, and multilayer wiring, and may be provided with through-holes and non-through-holes that are electrically connected as necessary. Further, when the wiring appears on the outer surface of the semiconductor device, it is preferable to provide a protective resin layer.
(圧着)
接着フィルムを配線基板へ張り付ける方法としては、接着フィルムを所定の形状に切断し、その切断された接着フィルムを配線基板の所望の位置に熱圧着する方法が一般的ではあるが、これを限定するものではない。
(Crimping)
As a method of attaching the adhesive film to the wiring board, a method of cutting the adhesive film into a predetermined shape and thermocompression bonding the cut adhesive film to a desired position on the wiring board is generally limited. Not what you want.
(半導体素子)
半導体素子としては、IC、LSI、VLSI等一般の半導体素子を使用することができる。
(Semiconductor element)
As the semiconductor element, a general semiconductor element such as an IC, LSI, VLSI can be used.
(半導体装置)
本発明の半導体用接着フィルムを用いて、半導体素子と配線基板とを接着した構造を有してなる半導体装置を作製することができる。
(Semiconductor device)
Using the adhesive film for a semiconductor of the present invention, a semiconductor device having a structure in which a semiconductor element and a wiring board are bonded can be manufactured.
(半導体装置の反り)
半導体素子と配線基板の間に発生する熱応力は、半導体素子と配線基板の面積差が小さい場合に著しいが、本発明の半導体装置は低弾性率の接着フィルムを用いることによりその熱応力を緩和して信頼性を確保する。これらの効果は、半導体素子の面積が、配線基板の面積の70%以上である場合に非常に有効に現れるものである。また、このように半導体素子と配線基板の面積差が小さい半導体装置においては、外部接続端子はエリア状に設けられる場合が多い。
(Warpage of semiconductor device)
The thermal stress generated between the semiconductor element and the wiring board is significant when the area difference between the semiconductor element and the wiring board is small, but the semiconductor device of the present invention relieves the thermal stress by using a low elastic modulus adhesive film. To ensure reliability. These effects appear very effectively when the area of the semiconductor element is 70% or more of the area of the wiring board. In such a semiconductor device in which the difference in area between the semiconductor element and the wiring board is small, the external connection terminals are often provided in an area.
(接着剤層の揮発分)
また、本発明の接着フィルムの特性として、前記接着フィルムを配線基板の所望の位置に熱圧着する工程や、ワイヤーボンディングで接続する工程等、加熱される工程において、接着剤層からの揮発分を抑制できる。
(Adhesive layer volatiles)
In addition, as a characteristic of the adhesive film of the present invention, the volatile matter from the adhesive layer is heated in a process such as a process of thermocompression bonding the adhesive film to a desired position of the wiring board or a process of connecting by wire bonding. Can be suppressed.
以下、本発明を実施例により詳細に説明するが、本発明はこれらに限定されるものではない。 EXAMPLES Hereinafter, although an Example demonstrates this invention in detail, this invention is not limited to these.
エポキシ樹脂として、エポキシ当量210のクレゾールノボラック型エポキシ樹脂(東都化成株式会社製、商品名:YDCN−700−10)、エポキシ樹脂硬化剤としてフェノール樹脂(三井化学株式会社製、商品名:XLC−LL)、シランカップリング剤として、3−メルカプトプロピルトリメトキシシラン(モーメンティブ・パフォーマンス・マテリアルズ・ジャパン合同会社製、商品名:A−189)と、3−(N−フェニル)アミノプロピルトリメトキシシラン(モーメンティブ・パフォーマンス・マテリアルズ・ジャパン合同会社製、商品名:Y9669)、硬化促進剤(四国化成工業株式会社製、商品名:2PZ−CN)、フィラーとして、平均粒径が約0.050μmの真球状シリカ(株式会社アドマテックス製、商品名:YA050C)からなる組成物に、シクロヘキサノンを加えて攪拌混合した。 As an epoxy resin, a cresol novolac type epoxy resin having an epoxy equivalent of 210 (trade name: YDCN-700-10, manufactured by Toto Kasei Co., Ltd.) and a phenol resin (trade name: XLC-LL, manufactured by Mitsui Chemicals, Inc.) as an epoxy resin curing agent. ), 3-mercaptopropyltrimethoxysilane (Momentive Performance Materials Japan G.K., trade name: A-189) and 3- (N-phenyl) aminopropyltrimethoxysilane as silane coupling agents (Product name: Y9669, manufactured by Momentive Performance Materials Japan G.K.), curing accelerator (product name: 2PZ-CN, manufactured by Shikoku Kasei Kogyo Co., Ltd.), filler, average particle size of about 0.050 μm True spherical silica (product name: A composition consisting A050C), were stirred and mixed by adding cyclohexanone.
これに、グリシジル基含有反復単位を3.0質量%含むアクリルゴム(ナガセケムテック株式会社製、商品名:HTR−860P−3、重量平均分子量80万、このアクリルゴムは、質量比で、ブチルアクリレート/エチルアクリレート/アクリロニトリル/グリシジルメタクリレートが、39.4/29.3/30.3/3を含む)を混合し、真空脱気した。こうして作製したワニスを、離型処理した厚さ38μmのポリエチレンテレフタレートフィルム上に塗布し、90℃で5分間、及び130℃で5分間加熱乾燥して、膜厚が20μmのBステージ状態の塗膜を形成し、キャリアフィルムを備えた接着フィルムを作製した。以下同様に表1の各接着フィルムを作製した。表1に実施例1〜3および比較例1〜2の配合質量部を示す。 An acrylic rubber containing 3.0% by mass of a glycidyl group-containing repeating unit (trade name: HTR-860P-3, weight average molecular weight 800,000, manufactured by Nagase Chemtech Co., Ltd.). Acrylate / ethyl acrylate / acrylonitrile / glycidyl methacrylate containing 39.4 / 29.3 / 30.3 / 3) and vacuum degassing. The thus-prepared varnish was applied onto a release-treated 38 μm thick polyethylene terephthalate film and dried by heating at 90 ° C. for 5 minutes and at 130 ° C. for 5 minutes to form a B-stage coating film having a thickness of 20 μm. And an adhesive film provided with a carrier film was produced. Similarly, each adhesive film shown in Table 1 was produced. Table 1 shows the parts by mass of Examples 1-3 and Comparative Examples 1-2.
なお、作製した接着剤組成物における、エポキシ樹脂とエポキシ樹脂硬化剤の合計質量Aと、エポキシ基含有(メタ)アクリル共重合体(アクリルゴム)の質量Bとの比率も合わせて表1に示す。 The ratio of the total mass A of the epoxy resin and the epoxy resin curing agent and the mass B of the epoxy group-containing (meth) acrylic copolymer (acrylic rubber) in the prepared adhesive composition is also shown in Table 1. .
(ダイシェア強度)
接着フィルム付き半導体チップ(縦5mm×横5mm)を温度120℃、圧力0.15MPa、時間1.0秒の条件で、配線基板(有機基板、レジストは太陽インキ製造株式会社製、商品名:AUS308、上面の凹凸は約6μm)に圧着し、150℃で1時間硬化させて接着剤硬化物のサンプルを作製し、万能ボンドテスター(Dage社製)を用いて、測定温度175℃で測定した。
(Die shear strength)
A semiconductor chip with an adhesive film (vertical 5 mm × width 5 mm) under the conditions of a temperature of 120 ° C., a pressure of 0.15 MPa, and a time of 1.0 seconds, a wiring substrate (organic substrate, resist is manufactured by Taiyo Ink Manufacturing Co., Ltd., trade name: AUS308 The upper and lower surfaces are approximately 6 μm in height, and cured at 150 ° C. for 1 hour to prepare a sample of the cured adhesive, and measured at a measurement temperature of 175 ° C. using a universal bond tester (manufactured by Dage).
(弾性率)
接着剤層を厚さ160μmまでラミネートし、幅4mm、長さ40mmの大きさに切り出す。175℃、5時間硬化させた後、動的粘弾性測定装置(レオロジ社製、商品名DVE−V4)を用いて、接着剤層硬化物に引張り荷重をかけて、チャック間10mm、体積変化率5%、周波数10Hz、昇温速度3〜10℃/分で−50〜300℃まで測定する温度依存性測定モードで測定した。
(Elastic modulus)
The adhesive layer is laminated to a thickness of 160 μm and cut into a size of 4 mm in width and 40 mm in length. After curing at 175 ° C. for 5 hours, a tensile load was applied to the cured adhesive layer using a dynamic viscoelasticity measuring device (trade name DVE-V4, manufactured by Rheology), 10 mm between chucks, volume change rate. The measurement was performed in a temperature-dependent measurement mode in which measurement was performed at 5%, a frequency of 10 Hz, and a temperature increase rate of 3 to 10 ° C / min up to -50 to 300 ° C.
(埋込み評価)
接着フィルム付き半導体チップ(縦7.5mm×横7.5mm)を120℃、0.1MPa、1秒の条件で、配線基板(有機基板、レジストは太陽インキ製造株式会社製、商品名:AUS308、上面の凹凸は約6μm)に貼り付けたサンプルを作製し、ホットプレート上で硬化させた(150℃、6時間)。その後、モールド用封止材(日立化成株式会社製、商品名:CEL-9700HF)を用いて175℃、6.9MPa、120秒の条件で封止を行い、評価用パッケージを作製し、配線基板上面の凹凸への充填性を観察した。超音波顕微鏡で観察を行い、前記凹凸に空隙のないものを○、あるものを×とした。
(Embedded evaluation)
A semiconductor chip with an adhesive film (length 7.5 mm × width 7.5 mm) was subjected to conditions of 120 ° C., 0.1 MPa, and 1 second under the conditions of a wiring board (organic substrate, resist manufactured by Taiyo Ink Manufacturing Co., Ltd., trade name: AUS308, A sample pasted on the upper surface with an unevenness of about 6 μm was prepared and cured on a hot plate (150 ° C., 6 hours). Thereafter, sealing is performed under the conditions of 175 ° C., 6.9 MPa, 120 seconds using a mold sealing material (manufactured by Hitachi Chemical Co., Ltd., trade name: CEL-9700HF) to produce an evaluation package, and a wiring board The filling property to the irregularities on the upper surface was observed. Observation was carried out with an ultrasonic microscope, and those with no gaps in the irregularities were marked with ◯, and those with certain gaps were marked with ×.
(フィルム外観)
作製したワニスを、離型処理した厚さ38μmのポリエチレンテレフタレートフィルム上に塗布し、90℃で5分間、及び130℃で5分間加熱乾燥して、膜厚が20μmのBステージ状態の塗膜を形成した後、塗膜表面の外観を目視で観察した結果、直径1mm以上の凝集物が観察された場合を×、観察されなかった場合を○とした。
(Film appearance)
The produced varnish was applied onto a release-treated 38 μm thick polyethylene terephthalate film and dried by heating at 90 ° C. for 5 minutes and 130 ° C. for 5 minutes to form a B-stage coating film having a thickness of 20 μm. After forming, as a result of visually observing the appearance of the coating film surface, the case where an aggregate having a diameter of 1 mm or more was observed was evaluated as x, and the case where it was not observed was evaluated as ◯.
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JP2015072065A Pending JP2016190963A (en) | 2015-03-31 | 2015-03-31 | Adhesive film for semiconductor, dicing tape-integrated adhesive film for semiconductor, and semiconductor device |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2016190963A (en) |
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2015
- 2015-03-31 JP JP2015072065A patent/JP2016190963A/en active Pending
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