JP2015537176A - 複合ディスクブレーキバッキングプレート - Google Patents
複合ディスクブレーキバッキングプレート Download PDFInfo
- Publication number
- JP2015537176A JP2015537176A JP2015546103A JP2015546103A JP2015537176A JP 2015537176 A JP2015537176 A JP 2015537176A JP 2015546103 A JP2015546103 A JP 2015546103A JP 2015546103 A JP2015546103 A JP 2015546103A JP 2015537176 A JP2015537176 A JP 2015537176A
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- JP
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- Prior art keywords
- backing plate
- sheet metal
- metal stamping
- brake backing
- core material
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 239000002131 composite material Substances 0.000 title claims abstract description 10
- 229910052751 metal Inorganic materials 0.000 claims abstract description 62
- 239000002184 metal Substances 0.000 claims abstract description 62
- 239000011162 core material Substances 0.000 claims abstract description 54
- 239000000463 material Substances 0.000 claims description 21
- 239000002783 friction material Substances 0.000 claims description 19
- 229910000831 Steel Inorganic materials 0.000 claims description 6
- 239000007787 solid Substances 0.000 claims description 6
- 239000010959 steel Substances 0.000 claims description 6
- 239000002657 fibrous material Substances 0.000 claims description 5
- 239000000835 fiber Substances 0.000 claims description 4
- 238000005260 corrosion Methods 0.000 claims description 3
- 230000007797 corrosion Effects 0.000 claims description 3
- 238000005553 drilling Methods 0.000 claims description 3
- 238000003825 pressing Methods 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 7
- 238000004049 embossing Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 230000008901 benefit Effects 0.000 description 3
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000009472 formulation Methods 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 150000002484 inorganic compounds Chemical class 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 229910052752 metalloid Inorganic materials 0.000 description 1
- 150000002738 metalloids Chemical class 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 150000002894 organic compounds Chemical class 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000013585 weight reducing agent Substances 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D65/00—Parts or details
- F16D65/02—Braking members; Mounting thereof
- F16D65/04—Bands, shoes or pads; Pivots or supporting members therefor
- F16D65/092—Bands, shoes or pads; Pivots or supporting members therefor for axially-engaging brakes, e.g. disc brakes
- F16D65/095—Pivots or supporting members therefor
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D65/00—Parts or details
- F16D65/02—Braking members; Mounting thereof
- F16D65/04—Bands, shoes or pads; Pivots or supporting members therefor
- F16D65/092—Bands, shoes or pads; Pivots or supporting members therefor for axially-engaging brakes, e.g. disc brakes
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D69/00—Friction linings; Attachment thereof; Selection of coacting friction substances or surfaces
- F16D69/04—Attachment of linings
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D69/00—Friction linings; Attachment thereof; Selection of coacting friction substances or surfaces
- F16D69/04—Attachment of linings
- F16D69/0408—Attachment of linings specially adapted for plane linings
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D69/00—Friction linings; Attachment thereof; Selection of coacting friction substances or surfaces
- F16D69/04—Attachment of linings
- F16D2069/0425—Attachment methods or devices
- F16D2069/0441—Mechanical interlocking, e.g. roughened lining carrier, mating profiles on friction material and lining carrier
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D69/00—Friction linings; Attachment thereof; Selection of coacting friction substances or surfaces
- F16D69/04—Attachment of linings
- F16D2069/0425—Attachment methods or devices
- F16D2069/0491—Tools, machines, processes
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Braking Arrangements (AREA)
Abstract
Description
Claims (18)
- ブレーキバッキングプレートであって、
第1シート金属スタンピングと、
第2シート金属スタンピングと、
第1シート金属スタンピングと、第2シート金属スタンピングとの間に挟まれた非圧縮性のコア材料と、を含み、
第1シート金属スタンピングと第2シート金属スタンピングとのそれぞれは複数の一体的に形成されたピアス部材を備えたテクスチュア面を有し、スタンピングのそれぞれのテクスチュア面は、コア材料の中にローラーで延ばされ、またはプレスされて、ピア部材は、コア材料を介して互いに共にクリンチされ、これにより、第1シート金属スタンピングと、第2シート金属スタンピングと、コア材料とが互いに固定されたブレーキバッキングプレート。 - 第1シート金属スタンピングと第2シート金属スタンピングの少なくとも1つは鋼である請求項1に記載のブレーキバッキングプレート。
- コア材料は、軽量複合材料である請求項1に記載のブレーキバッキングプレート。
- コア材料は、摩擦材料である請求項1に記載のブレーキバッキングプレート。
- コア材料は、硬化性材料であり、コア材料が硬化または仕上げ硬化される前に、第1シート金属スタンピングと第2シート金属スタンピングは共に組み立てられ、一方、コア材料は、硬化されないまたは半硬化の状態である請求項1に記載のブレーキバッキングプレート。
- 第1シート金属スタンピングは、摩擦材料に取り付けてブレーキパッドを形成するための、複数の一体的に形成されたピアス部材を備えたテクスチュア面を含む請求項1に記載のブレーキバッキングプレート。
- 第1シート金属スタンピングは、少なくとも1つのエンボスを含む請求項1に記載のブレーキバッキングプレート。
- ピアス部材は、フック形状を有する請求項1に記載のブレーキバッキングプレート。
- 少なくとも1つのピアス部材は、コア材料を通って延びて、対向するテクスチャ面に接触する請求項1に記載のブレーキバッキングプレート。
- ピアス部材は、対向するテクスチュア面と接触することによりクリンチされる請求項9に記載のブレーキバッキングプレート。
- 少なくとも幾つかの対向するピアス部材が、互いに、共にクリンチする請求項9に記載のブレーキバッキングプレート。
- コア材料は、繊維状の材料であり、ピアス部材は、繊維状の材料の繊維と噛み合い、これを掴む請求項1に記載のブレーキバッキングプレート。
- コア材料は、耐熱性、耐候性、または耐食性であるように選択される請求項1に記載のブレーキバッキングプレート。
- 第1シート金属スタンピングと第2シート金属スタンピングは固体の、孔の無いシートであり、ピアス部材は、スタンピングを通って孔あけまたは穿孔すること無しに、第1シート金属スタンピングと第2シート金属スタンピングの面上に形成された請求項1に記載のブレーキバッキングプレート。
- 第1シート金属スタンピングと第2シート金属スタンピングとは、コア材料と組み立てる前に、仕上げのブレーキバッキングプレートの形状に必要とされる寸法に予め切断された請求項1に記載のブレーキバッキングプレート。
- 第1シート金属スタンピングと第2シート金属スタンピングとの少なくとも1つは、仕上げのブレーキバッキングプレートの形状に必要とされる寸法より大きく予め切断され、少なくとも余剰部の一部は、アセンブリ後に、コア材料の端部表面を少なくとも部分的に被覆するように曲げられた請求項1に記載のブレーキバッキングプレート。
- ブレーキバッキングプレートの形状は、アバットメントの端部を有し、余剰部はそれぞれのアバットメント端部において少なくとも1つのタブの形状で提供され、少なくとも1つのタブは曲げられて、アバットメント端部においてコア材料を少なくとも部分的に覆う請求項16に記載のブレーキバッキングプレート。
- 曲げられたタブは、ブレーキバッキングプレートのために、実質的に滑らかで平坦な面を提供する請求項17に記載のブレーキバッキングプレート。
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CA2798303A CA2798303C (en) | 2012-12-07 | 2012-12-07 | Composite disc brake backing plate |
CA2.798.303 | 2012-12-07 | ||
PCT/IB2013/002968 WO2014087236A1 (en) | 2012-12-07 | 2013-11-22 | Composite disc brake backing plate |
Publications (3)
Publication Number | Publication Date |
---|---|
JP2015537176A true JP2015537176A (ja) | 2015-12-24 |
JP2015537176A5 JP2015537176A5 (ja) | 2017-04-27 |
JP6285456B2 JP6285456B2 (ja) | 2018-02-28 |
Family
ID=50114403
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2015546103A Active JP6285456B2 (ja) | 2012-12-07 | 2013-11-22 | 複合ディスクブレーキバッキングプレート |
Country Status (10)
Country | Link |
---|---|
US (3) | US9291225B2 (ja) |
EP (1) | EP2929207B1 (ja) |
JP (1) | JP6285456B2 (ja) |
CN (1) | CN104956110B (ja) |
BR (1) | BR112015013045B1 (ja) |
CA (1) | CA2798303C (ja) |
ES (1) | ES2722931T3 (ja) |
RU (1) | RU2648551C2 (ja) |
TW (2) | TWI544161B (ja) |
WO (1) | WO2014087236A1 (ja) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2019504262A (ja) * | 2016-02-08 | 2019-02-14 | フレニ・ブレンボ エス・ピー・エー | 摩擦アセンブリ、ブレーキキャリパー、及び製造方法 |
KR102179059B1 (ko) * | 2019-07-08 | 2020-11-16 | 주식회사 화인트로 | 브레이크 패드용 백플레이트의 후크돌기 성형장치 |
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CA3040130C (en) | 2012-06-18 | 2021-09-14 | Gripmetal Limited | Process for making a laminated sheet |
CA2798303C (en) | 2012-12-07 | 2019-01-08 | Nghi Pham | Composite disc brake backing plate |
CA2821897C (en) | 2013-07-26 | 2016-08-16 | Ray Arbesman | Metal and graphite laminate |
ITTO20130878A1 (it) * | 2013-10-31 | 2015-05-01 | Util Ind S P A | Piastrina di supporto per una pastiglia freno di un gruppo freno a disco e suo metodo di realizzazione |
US9950495B2 (en) | 2014-07-24 | 2018-04-24 | Nugripmetal S.A.R.L. | System and method for additive manufacturing of a three-dimensional object |
US9856938B2 (en) * | 2014-09-26 | 2018-01-02 | R.A. Investment Management S.A.R.L. | Material with variable height barbs |
US9689450B2 (en) | 2014-09-26 | 2017-06-27 | R.A. Investment Management S.A.R.L. | Composite disc brake backing plate |
CA2865384A1 (en) * | 2014-09-26 | 2016-03-26 | Ray Arbesman | Composite disc brake backing plate |
CA2865386A1 (en) * | 2014-09-26 | 2016-03-26 | Ray Arbesman | Material with variable height barbs |
US9259899B1 (en) | 2015-01-09 | 2016-02-16 | R.A. Investment Management S.A.R.L. | Thin layer laminate |
US9360067B1 (en) | 2015-02-05 | 2016-06-07 | R. A. Investment Management S.A.R.L. | Hybrid laminate |
US9388872B1 (en) | 2015-03-26 | 2016-07-12 | Nucap Industries Inc. | Friction fusion fastening system |
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BR112015013045B1 (pt) | 2022-05-17 |
US9670976B2 (en) | 2017-06-06 |
ES2722931T3 (es) | 2019-08-20 |
TWI544161B (zh) | 2016-08-01 |
CN104956110A (zh) | 2015-09-30 |
EP2929207B1 (en) | 2019-01-02 |
TW201632751A (zh) | 2016-09-16 |
RU2015127203A (ru) | 2017-01-12 |
US20160160944A1 (en) | 2016-06-09 |
US20170234385A1 (en) | 2017-08-17 |
US20150053517A1 (en) | 2015-02-26 |
US9291225B2 (en) | 2016-03-22 |
TWI601890B (zh) | 2017-10-11 |
EP2929207A1 (en) | 2015-10-14 |
WO2014087236A1 (en) | 2014-06-12 |
RU2648551C2 (ru) | 2018-03-26 |
TW201537054A (zh) | 2015-10-01 |
CA2798303A1 (en) | 2014-06-07 |
BR112015013045A2 (pt) | 2017-07-11 |
US10316911B2 (en) | 2019-06-11 |
CN104956110B (zh) | 2018-03-16 |
JP6285456B2 (ja) | 2018-02-28 |
CA2798303C (en) | 2019-01-08 |
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