JP2015528761A - 自己強化型プラスチック異型材の製造方法 - Google Patents
自己強化型プラスチック異型材の製造方法 Download PDFInfo
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- JP2015528761A JP2015528761A JP2015521970A JP2015521970A JP2015528761A JP 2015528761 A JP2015528761 A JP 2015528761A JP 2015521970 A JP2015521970 A JP 2015521970A JP 2015521970 A JP2015521970 A JP 2015521970A JP 2015528761 A JP2015528761 A JP 2015528761A
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Abstract
Description
原料名称 重量部
PVC 100
安定剤 3−8
改質剤 4−11
着色剤 3−6
充填材 5−10
加工助剤 1−4
顔料 0.015−0.045
原料名称 重量比(%)
PBT材料 45−75
強化ガラス繊維 25−55
原料名称 重量部
PVC 100
安定剤 3−8
改質剤 4−11
着色剤 3−6
充填材 5−10
加工助剤 1−4
顔料 0.015−0.045
また、中間強化材共押出層の主要原料及び配合比は以下の通りである。
原料名称 重量比(%)
PBT材料 45−75
強化ガラス繊維 25−55
製造プロセスは以下の通りである。基礎機器は主機と当該主機に垂直に設置された補機に分けられ、主機はPVC型材の加工を行う。補機はガラス繊維を含んだPBT樹脂の強化条を加工し、主機と補機は同時に押出し,最初に成形した後、コールドカットを行い定形にする。前記強化条はガラス繊維とPBTポリブチレンテレフタレート樹脂を混合してなる。
第一領域:172−176℃、第二領域:175−180℃、第三領域:176−183℃、第四領域:182−187℃、第五領域:184−190℃、第六領域:172−176℃。
アダプタ内の温度は185−195℃である。
主機の押出スクリュー回転速度:7−9rpm、供給スクリュー回転速度:18−25rpm、トルク:32−39%、融解圧力:310−330bar。
前記補機は単軸スクリュープラスチック押出機であり、
補機は三つの加熱領域を有し、各加熱領域の加熱温度は以下の通りである。第一領域:220−240℃、第二領域:220−240℃、第三領域:220−240℃。アダプタ:220−240℃。
以下の各実施形態により製造された形材の断面図を図1に示す。
PVCを本体とする基材原料及び配分比は以下の通りである。
第一領域温度は220℃、第二領域温度は220℃、第三領域温度は220℃、アダプタ温度は220℃であり、
当該補機は二つの共押出ヘッドを有し、第一の共押出ヘッドの加熱温度は220℃、第二の共押出ヘッドの加熱温度は220℃であり、ダイヘッドの温度パラメータにおいては、第一領域温度は185℃、第二領域温度は190℃、第三領域は190℃、第四領域は190℃である。
PVCを本体とする基材原料及び配分比は以下の通りである。
PVCを本体とする基材原料及び配分比は以下の通りである。
第一領域温度は230℃、第二領域温度は230℃、第三領域温度は230℃であり、アダプタの温度は230℃である。
PVCを本体とする基材原料及び配分比は以下の通りである。
第一領域温度は230℃、第二領域温度は230℃、第三領域温度は230℃であり、アダプタ温度は230℃である。
2 強化材料共押出層
原料名称 重量比(%)
PBT材料 45−75
強化ガラス繊維 25−55
原料名称 重量部
PVC 100
安定剤 3−8
改質剤 4−11
着色剤 3−6
充填材 5−10
加工助剤 1−4
顔料 0.015−0.045
また、中間強化材共押出層の主要原料及び配合比は以下の通りである。
原料名称 重量比(%)
PBT材料 45−75
強化ガラス繊維 25−55
製造プロセスは以下の通りである。基礎機器は主機と当該主機に垂直に設置された補機に分けられ、主機はPVC型材の加工を行う。補機はガラス繊維を含んだPBT樹脂の強化条を加工し、主機と補機は同時に押出し,最初に成形した後、コールドカットを行い定形にする。前記強化条はガラス繊維とPBT樹脂を混合してなる。
第一領域:172−176℃、第二領域:175−180℃、第三領域:176−183℃、第四領域:182−187℃、第五領域:184−190℃、第六領域:172−176℃。
アダプタ内の温度は185−195℃である。
主機の押出スクリュー回転速度:7−9rpm、供給スクリュー回転速度:18−25rpm、トルク:32−39%、融解圧力:310−330bar。
前記補機は単軸スクリュープラスチック押出機であり、
補機は三つの加熱領域を有し、各加熱領域の加熱温度は以下の通りである。第一領域:220−240℃、第二領域:220−240℃、第三領域:220−240℃。アダプタの温度は220−240℃。
以下の各実施形態により製造された形材の断面図を図2に示す。
第一領域温度は220℃、第二領域温度は220℃、第三領域温度は220℃、アダプタ温度は220℃であり、
当該補機は二つの共押出ヘッドを有し、第一の共押出ヘッドの加熱温度は220℃、第二の共押出ヘッドの加熱温度は220℃であり、ダイヘッドの温度パラメータにおいては、第一領域温度は185℃、第二領域温度は190℃、第三領域温度は190℃、第四領域温度は190℃である。
Claims (7)
- プラスチック異型材基材と、当該プラスチック異型材基材と一体に成形され異型材の強度を向上させる少なくとも一つの強化条とを有する、ことを特徴とする自己強化型プラスチック異型材。
- 前記強化条は異型材基材の内部に位置する、ことを特徴とする請求項1に記載の自己強化型プラスチック異型材。
- 前記強化条はガラス繊維を添加したPBT樹脂である、ことを特徴とする請求項1に記載の自己強化型プラスチック異型材。
- 前記自己強化型プラスチック異型材は基材樹脂とガラス繊維を含むPBT樹脂を共押出することにより製造され、その基材樹脂の構成は以下の通りであって、
原料名称 重量部
PVC 100
安定剤 3−8
改質剤 4−11
着色剤 3−6
充填材 5−10
加工助剤 1−4
顔料 0.015−0.045
前記安定剤は鉛系安定剤、カルシウム・亜鉛安定剤又は有機スズ安定剤であり、改質剤はCPE改質剤又はアクリレート系改質剤であり、着色剤は二酸化チタンであり、充填材はカオリン、珪灰石、炭酸カルシウム又はタルク粉であり、加工助剤はアクリレートであり、顔料は群青又はフタロシアニンブルーであり、
前記ガラス繊維を含むPBT樹脂においては、ガラス繊維とPBT樹脂を混合することにより得られ、その原材料及び構成比は以下の通りである、
原料名称 重量比(%)
PBT材料 45−75
強化ガラス繊維 25−55
ことを特徴とする請求項1〜3のいずれか一項に記載の自己強化型プラスチック異型材。 - 自己強化型プラスチック異型材は、基材樹脂とガラス繊維を含むPBT樹脂を熔融し共押出することにより形成され、前記基材の原料の構成比は以下の通りであり、
原料名称 重量部
PVC 100
安定剤 3−8
改質剤 4−11
着色剤 3−6
充填材 5−10
加工助剤 1−4
顔料 0.015−0.045
前記中間強化材料共押出層の主要原料及び配合比は以下の通りである、
原料名称 重量比(%)
PBT材料 45−75
強化ガラス繊維 25−55
請求項4に記載の自己強化型プラスチック異型材の製造方法であって、
製造プロセスは、基礎機器が主機と当該主機に垂直に設置された補機に分けられ、主機はPVC型材の加工を行い、補機はガラス繊維を含むPBT樹脂の強化条を加工し、主機と補機は同時に押出し、最初に成形した後、コールドカットを行い定形にすることを含み、前記強化条はガラス繊維とPBTポリブチレンテレフタレート樹脂を混合することにより得られる、ことを特徴とする自己強化型プラスチック異型材の製造方法。 - 前記主機は二軸スクリュープラスチック押出機であり、当該押出機において六つの加熱領域を有し、各加熱領域の加熱温度はそれぞれ、第一領域が172−176℃であり、第二領域が175−180℃であり、第三領域が176−183℃であり、第四領域が182−187℃であり、第五領域が184−190℃であり、第六領域が172−176℃であり、
アダプタの温度は185−195℃であり、
主機における押出スクリューの回転速度が7−9rpmであり、供給スクリューの回転速度が18−28rpmであり、トルクが32−39%であり、融解圧力が310−330barである、ことを特徴とする請求項5に記載の自己強化型プラスチック異型材の製造方法。 - 前記補機は単軸スクリュープラスチック押出機であり、
補機は三つの加熱領域を有し、各加熱領域の加熱温度はそれぞれ、第一領域が220−240℃であり、第二領域が220−240℃であり、第三領域が220−240℃であり、アダプタが220−240℃であり、
当該補機は二つの共押出ヘッドを有し、第一の共押出ヘッドの加熱温度は220−240℃であり、第二の共押出ヘッドの加熱温度は220−240℃であり、ダイヘッドの温度パラメータは、第一領域が185−200℃であり、第二領域が185−200℃であり、第三領域が185−200℃であり、第四領域が185−200℃である、ことを特徴とする請求項5に記載の自己強化型プラスチック異型材の製造方法。
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KR20150018842A (ko) | 2015-02-24 |
US20150191961A1 (en) | 2015-07-09 |
CA2877785A1 (en) | 2014-03-06 |
WO2014032524A1 (zh) | 2014-03-06 |
KR101573649B1 (ko) | 2015-12-01 |
EP2889447A4 (en) | 2015-12-09 |
PL2889447T3 (pl) | 2017-03-31 |
CN102817529B (zh) | 2014-07-30 |
EP2889447B1 (en) | 2016-10-12 |
CN102817529A (zh) | 2012-12-12 |
CA2877785C (en) | 2016-02-02 |
JP6039071B2 (ja) | 2016-12-07 |
US9273509B2 (en) | 2016-03-01 |
EP2889447A1 (en) | 2015-07-01 |
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