JP2015502276A - 中空ボディおよびその製造方法ならびに車両における中空ボディの使用 - Google Patents
中空ボディおよびその製造方法ならびに車両における中空ボディの使用 Download PDFInfo
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- JP2015502276A JP2015502276A JP2014548099A JP2014548099A JP2015502276A JP 2015502276 A JP2015502276 A JP 2015502276A JP 2014548099 A JP2014548099 A JP 2014548099A JP 2014548099 A JP2014548099 A JP 2014548099A JP 2015502276 A JP2015502276 A JP 2015502276A
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- reinforcing member
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/14—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
- B29C65/1403—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation characterised by the type of electromagnetic or particle radiation
- B29C65/1412—Infrared [IR] radiation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/04—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the partial melting of at least one layer
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- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/0005—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor characterised by the material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K15/00—Arrangement in connection with fuel supply of combustion engines or other fuel consuming energy converters, e.g. fuel cells; Mounting or construction of fuel tanks
- B60K15/03—Fuel tanks
- B60K2015/03328—Arrangements or special measures related to fuel tanks or fuel handling
- B60K2015/03453—Arrangements or special measures related to fuel tanks or fuel handling for fixing or mounting parts of the fuel tank together
- B60K2015/0346—Arrangements or special measures related to fuel tanks or fuel handling for fixing or mounting parts of the fuel tank together by welding
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- Life Sciences & Earth Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Robotics (AREA)
- Cooling, Air Intake And Gas Exhaust, And Fuel Tank Arrangements In Propulsion Units (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
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- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
Description
−停止している場合に(車両が停止している場合に)双方のエンジンが停止している。
−始動時に、電気モータが車両を、より高速度まで(25あるいは30km/h)始動させる。
−より高速に到達した場合に、内燃エンジンが引き継ぐ。
−大きな加速時に、双方のエンジンが同時に動作し、これにより、同じパワーのエンジンと同等の加速を、あるいはそれ以上の加速を、得ることができる。
−減速してブレーキングする際に、運動エネルギーを使用して、バッテリを充電する(個の機能は、現在市販されているすべてのハイブリッドエンジンにおいて利用可能ではないことに注意されたい)。
−溶融した熱可塑性パリソンをモールド内において成型し、放冷することにより、タンクの壁を準備し;
−タンクの壁と同様の熱可塑性材料としてあるいはタンクの壁の熱可塑性材料に対して相溶性(compatbility)を有した熱可塑性材料としてファイバ補強部材を選択し、このファイバ補強部材を加熱することにより、このファイバ補強部材を軟化させあるいは溶融させ;
−ファイバ補強部材とタンクの壁とを溶接させ得る力を印加することによって、ファイバ補強部材をタンクの壁の外表面に対して適用する。
−中空ボディの外表面のうちの、補強部材を溶接することとなる被溶接部分を、加熱し;
−ファイバ補強部材を加熱し、これにより、ファイバ補強部材を構成する熱可塑性材料を軟化させあるいは好ましくは溶融させ;
−補強部材を、被溶接部分のところへと、移動させて、結合させ;
ここで、補強部材の結合に際しては、
−補強部材の少なくとも一部に対して初期圧力を印加し;
−ロボット化された圧力印加手段を使用して、溶接のための最終圧力を印加する。
・回転加熱
・振動加熱
・超音波加熱
・誘導加熱
・マイクロ波加熱
・加熱抵抗器による加熱
・加熱金属ブロック(いわゆる「ホットプレート」)を用いた加熱
・高温ガス加熱
・赤外放射加熱
・レーザ加熱
−第1サイドに、少なくとも1つの列をなす複数の真空吸引カップがレール上に設けられる。各真空吸引カップは、好ましくは、ナックル部材上に固定され、これにより、3次元表面の場合であっても、真空吸引カップを補強部材に対して配向させることができる。
−第2サイドに、ローラが設けられる。ローラは、1個とすることも、中空ボディの表面に対してのより良好な接触のために複数とすることも、できる。ローラの硬さは、好ましくは、中空ボディの表面の一様性に適合するように、調節される。
Claims (15)
- 熱可塑性材料壁と、この壁の表面の少なくとも一部に対して好ましくはその壁の外表面の少なくとも一部に対して溶接されるファイバ補強部材と、を備えてなる中空ボディの製造方法であって、
前記ファイバ補強部材を、前記中空ボディの前記壁をなす熱可塑性材料と同様の熱可塑性材料を有したものとし、あるいは、前記中空ボディの前記壁をなす熱可塑性材料と相溶性を有した熱可塑性材料を有したものとし、
前記ファイバ補強部材を、1mm以上の厚さを有したものとするとともに、重量で30〜60%というファイバを含有しているものとし、
前記製造方法においては、
−前記中空ボディの前記外表面のうちの、前記補強部材を溶接することとなる被溶接部分を、加熱し;
−前記ファイバ補強部材を加熱し、これにより、前記ファイバ補強部材を構成する熱可塑性材料を軟化させあるいは好ましくは溶融させ;
−前記補強部材を、前記被溶接部分のところへと、移動させて、結合させ;
ここで、前記補強部材の前記結合に際しては、
−前記補強部材の少なくとも一部に対して初期圧力を印加し;
−ロボット化された圧力印加手段を使用して、溶接のための最終圧力を印加する;
ことを特徴とする製造方法。 - 請求項1記載の製造方法において、
前記ロボット化された前記圧力印加手段を、少なくとも1つのローラとすることを特徴とする製造方法。 - 請求項1または2記載の製造方法において、
前記補強部材の移動を、ロボット化された把持手段を使用して行うことを特徴とする製造方法。 - 請求項3記載の製造方法において、
前記ロボット化された前記把持手段によって、前記ロボット化された圧力印加手段と比較して、同じ支持を印加することを特徴とする製造方法。 - 請求項1〜4のいずれか1項に記載の製造方法において、
前記被溶接部分を、3次元的表面とし、
前記補強部材を、溶接時に成形することを特徴とする製造方法。 - 請求項1〜5のいずれか1項に記載の製造方法において、
加熱時には、および/または、溶接時には、および/または、溶接後には、前記中空ボディに対して内部圧力を印加することを特徴とする製造方法。 - 請求項1〜6のいずれか1項に記載の製造方法において、
前記加熱を、赤外放射を使用して行うことを特徴とする製造方法。 - 請求項1〜7のいずれか1項に記載の製造方法において、
前記補強部材を、グリッド上に配置し、
赤外照射によって、前記補強部材の少なくとも一方の面を加熱することを特徴とする製造方法。 - 請求項1〜8のいずれか1項に記載の製造方法において、
シャシー上に固定された2つの赤外放射ヒータの間に介装し得る可動グリッドを使用する、あるいは、補強部材/グリッドの頂面の上方に配置された赤外放射モジュールと補強部材/グリッドの底面の下方に配置された赤外放射モジュールとの間に配置された可動グリッドを使用する、ことを特徴とする製造方法。 - 請求項1〜9のいずれか1項に記載の製造方法において、
ヒータと、「マスク」すなわち好ましくは水冷回路によって冷却される金属プレートと、を使用し、
前記マスクを、前記ヒータと前記中空ボディとの間に配置し、
前記マスクを、補強部材の形状およびサイズと同様の形状およびサイズを有したものとすることを特徴とする製造方法。 - 請求項1〜10のいずれか1項に記載の製造方法において、
前記中空ボディを、壁を有したものとし、
この壁を、車載でもって流体を貯蔵/輸送するための内容積を有したものとし、
前記内容積を射出成型によって形成することを特徴とする製造方法。 - 請求項1〜11のいずれか1項に記載の製造方法において、
前記中空ボディを、車両の燃料タンクとする、あるいは好ましくは、ハイブリッド車両の燃料タンクとする、あるいは、フィルタパイプとする、あるいは、ターボチャージャーダクトとする、あるいは、選択的触媒還元システムのアンモニア前駆体タンクとする、ことを特徴とする製造方法。 - 請求項1〜12のいずれか1項に記載の製造方法において、
前記ファイバ補強部材を、好ましくは織布とされた連続ファイバを備えたものとすることを特徴とする製造方法。 - 請求項1〜13のいずれか1項に記載の製造方法において、
前記ファイバ補強部材を、ガラスファイバを備えたものとすることを特徴とする製造方法。 - 請求項1〜14のいずれか1項に記載の製造方法において、
前記ファイバ補強部材を、その表面から0.05mm以内にファイバを含有したものとすることを特徴とする製造方法。
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EP11194730.5A EP2607134A1 (en) | 2011-12-21 | 2011-12-21 | Hollow body, process for manufacturing it and use thereof in a vehicle |
EP11194730.5 | 2011-12-21 | ||
PCT/EP2012/076827 WO2013093089A2 (en) | 2011-12-21 | 2012-12-21 | Hollow body, process for manufacturing it and use thereof in a vehicle |
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CN (2) | CN104066610B (ja) |
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EP2607134A1 (en) | 2011-12-21 | 2013-06-26 | Inergy Automotive Systems Research (Société Anonyme) | Hollow body, process for manufacturing it and use thereof in a vehicle |
FR3003792B1 (fr) * | 2013-03-29 | 2015-06-26 | Inergy Automotive Systems Res | Procede pour fabriquer un reservoir a carburant et son utilisation dans un vehicule hybride |
FR3061123B1 (fr) * | 2016-12-26 | 2019-05-31 | Compagnie Plastic Omnium | Piece de vehicule destinee a etre soudee sur un element de carrosserie. |
WO2018220713A1 (ja) * | 2017-05-30 | 2018-12-06 | Tpr株式会社 | 過給機用コンプレッサハウジングの製造方法および過給機用コンプレッサハウジング |
EP3738752B1 (de) | 2019-05-15 | 2021-10-06 | Magna Energy Storage Systems GesmbH | Verfahren zur herstellung eines kunststofftanks mit verstärkungen |
CN113681908B (zh) * | 2021-07-21 | 2022-08-05 | 南京航空航天大学 | 热塑性复合材料角片的自适应装配方法及手持式热压装置 |
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RU2014129904A (ru) | 2016-02-10 |
EP2794322A2 (en) | 2014-10-29 |
EP2607134A1 (en) | 2013-06-26 |
EP2794322B1 (en) | 2016-03-09 |
CN104066610A (zh) | 2014-09-24 |
JP6138152B2 (ja) | 2017-05-31 |
EP2794322B2 (en) | 2019-06-12 |
US9731485B2 (en) | 2017-08-15 |
CN104066610B (zh) | 2017-12-08 |
CN107718569A (zh) | 2018-02-23 |
CN107718569B (zh) | 2020-01-07 |
BR112014015200A2 (pt) | 2017-06-13 |
WO2013093089A3 (en) | 2013-09-06 |
BR112014015200A8 (pt) | 2017-06-13 |
US20150027633A1 (en) | 2015-01-29 |
WO2013093089A2 (en) | 2013-06-27 |
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