JP2015231741A - 付加製造システムおよび付加製造方法 - Google Patents
付加製造システムおよび付加製造方法 Download PDFInfo
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- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 15
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- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims description 10
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 10
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 claims description 10
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 10
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 10
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 claims description 10
- 229910021389 graphene Inorganic materials 0.000 claims description 10
- 239000002086 nanomaterial Substances 0.000 claims description 10
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- 229910052759 nickel Inorganic materials 0.000 claims description 5
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- 238000001125 extrusion Methods 0.000 claims description 4
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- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 claims description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 3
- 239000003795 chemical substances by application Substances 0.000 claims description 3
- 238000004891 communication Methods 0.000 claims description 3
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- 230000015572 biosynthetic process Effects 0.000 abstract description 2
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
- B29C64/10—Processes of additive manufacturing
- B29C64/106—Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
- B29C64/10—Processes of additive manufacturing
- B29C64/106—Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material
- B29C64/124—Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified
- B29C64/129—Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified characterised by the energy source therefor, e.g. by global irradiation combined with a mask
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
- B29C64/30—Auxiliary operations or equipment
- B29C64/307—Handling of material to be used in additive manufacturing
- B29C64/314—Preparation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
- B29C64/30—Auxiliary operations or equipment
- B29C64/307—Handling of material to be used in additive manufacturing
- B29C64/321—Feeding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
- B29C64/30—Auxiliary operations or equipment
- B29C64/307—Handling of material to be used in additive manufacturing
- B29C64/321—Feeding
- B29C64/336—Feeding of two or more materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
- B29C64/30—Auxiliary operations or equipment
- B29C64/364—Conditioning of environment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/30—Mixing; Kneading continuous, with mechanical mixing or kneading devices
- B29B7/32—Mixing; Kneading continuous, with mechanical mixing or kneading devices with non-movable mixing or kneading devices
- B29B7/325—Static mixers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/30—Mixing; Kneading continuous, with mechanical mixing or kneading devices
- B29B7/34—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices
- B29B7/38—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2101/00—Use of unspecified macromolecular compounds as moulding material
- B29K2101/10—Thermosetting resins
Abstract
【解決手段】 層ごとに構成要素を形成するための付加製造システムは、第1の材料をポンプ輸送するための第1のポンプと、第2の材料をポンプ輸送するための第2のポンプとを含む。付加製造システムは、第1の材料および第2の材料を受容および混合して熱硬化性樹脂を形成するミキサーと、熱硬化性樹脂を押し出すためにミキサーと流体連通するノズルと、構成要素の層を形成するようにノズルを所定のパターンで移動させるためにノズルと接続された運動制御システムと、をさらに含む。
【選択図】図1
Description
(可能な実施形態の考察)
以下は、本発明の可能な実施形態の包括的な説明である。
11…支持面
12…構成要素
14…ノズル
15…運動制御システム
16…ミキサー
18,20…溶剤供給部
22,24…バルブ
26,28…ポンプ
27,29…開口部
30,32…バルブ
34…駆動機構
35…コントローラ
Claims (20)
- 層ごとに構成要素を形成するための付加製造システムであって、
第1の材料をポンプ輸送するための第1のポンプと、
第2の材料をポンプ輸送するための第2のポンプと、
前記第1の材料および前記第2の材料を受容および混合して熱硬化性樹脂を形成するミキサーと、
前記熱硬化性樹脂を押し出すために前記ミキサーと流体連通するノズルと、
前記構成要素の層を形成するように前記ノズルを所定のパターンで移動させるために前記ノズルと接続された運動制御システムと、を備える、システム。 - 前記第1の材料は、樹脂を含み、前記第2の材料は、硬化剤を含む、請求項1に記載のシステム。
- 前記第1の材料および前記第2の材料のうちの少なくとも一方が、充填剤、触媒、粘度調整剤、増粘剤、高温架橋剤、および促進剤のうちの少なくとも1つをさらに含む、請求項2に記載のシステム。
- 前記第1の材料および前記第2の材料のうちの少なくとも一方が、シリカ、炭酸カルシウム、酸化鉄、粘土、酸化亜鉛、白金ベースの触媒、カーボンブラック、グラファイト、グラフェン、酸化グラフェン、チョップドグラスファイバー、鉄ベースの強磁性ナノ材料、ニッケルベースの強磁性ナノ材料、およびセラミックのうちの少なくとも1つをさらに含む、請求項2に記載のシステム。
- 前記熱硬化性樹脂は、エポキシ、ウレタン、およびアクリルのうちの少なくとも1つを含む、請求項1に記載のシステム。
- 第3の材料をミキサー内にポンプ輸送するための第3のポンプをさらに備える、請求項1に記載のシステム。
- 前記第1のポンプ、前記第2のポンプ、および前記第3のポンプは、シリンジポンプ、スクリューポンプ、または油圧ポンプ機構のうちの少なくとも1つを含む、請求項6に記載のシステム。
- 前記第3の材料は、充填剤、触媒、粘度調整剤、増粘剤、高温架橋剤、および促進剤のうちの少なくとも1つを含む、請求項6に記載のシステム。
- 前記第3の材料は、シリカ、炭酸カルシウム、酸化鉄、粘土、酸化亜鉛、白金ベースの触媒、カーボンブラック、グラファイト、グラフェン、酸化グラフェン、チョップドグラスファイバー、鉄ベースの強磁性ナノ材料、ニッケルベースの強磁性ナノ材料、およびセラミックのうちの少なくとも1つをさらに含む、請求項6に記載のシステム。
- 前記ノズルから押し出された前記熱硬化性樹脂にエネルギーを付与するエネルギー入力をさらに備え、
前記エネルギー入力は、熱気流、磁場、紫外線放射、赤外線放射、マイクロ波放射、および可視光のうちの少なくとも1つである、請求項1に記載のシステム。 - 前記第1のポンプおよび前記第2のポンプを駆動するための駆動機構をさらに備え、
前記駆動機構は、前記ミキサーにポンプ輸送される前記第1の材料と前記第2の材料との比率を制御する、請求項1に記載のシステム。 - 前記駆動機構は、前記第1のポンプを駆動するための第1の機構と、前記第2のポンプを駆動するための第2の機構と、を備える、請求項11に記載のシステム。
- 前記第1のポンプは、第1の直径を有する第1の開口部を画定し、前記第1の開口部は、前記第1のポンプと前記ミキサーとの間に位置し、
前記第2のポンプは、第2の直径を有する第2の開口部を画定し、前記第2の開口部は、前記第2のポンプと前記ミキサーとの間に位置し、
前記第1の直径および前記第2の直径の相対的な大きさが、前記ミキサーにポンプ輸送される前記第1の材料と前記第2の材料との比率を制御する、請求項1に記載のシステム。 - 前記付加製造システムを囲む加熱されたチャンバをさらに備える、請求項1に記載のシステム。
- 前記ミキサーは、熱交換器、冷却マニホールド、および遮熱材のうちの少なくとも1つを備える、請求項14に記載のシステム。
- 層ごとに構成要素を形成するための付加製造方法であって、
第1の材料を第1のポンプからミキサー内にポンプ輸送することと、
第2の材料を第2のポンプからミキサー内にポンプ輸送することと、
前記第1の材料および前記第2の材料を前記ミキサー内で混合して熱硬化性樹脂を形成することと、
ノズルを通して前記熱硬化性樹脂を押し出し、前記熱硬化性樹脂を所定のパターンで堆積させて構成要素の層を形成することと、
を含む、方法。 - 前記熱硬化性樹脂は、該熱硬化性樹脂が堆積した後に硬化するように、前記ミキサー内での滞留時間を有する、請求項16に記載の方法。
- 前記ノズルからの前記熱硬化性樹脂の押し出しの間または後に、前記熱硬化性樹脂にエネルギーを投入することをさらに含み、
前記エネルギーは、熱気流、磁場、紫外線放射、赤外線放射、マイクロ波放射、および可視光のうちの少なくとも1つである、請求項16に記載の方法。 - 駆動機構を用いて前記第1のポンプおよび前記第2のポンプを駆動することと、
前記駆動機構を用いて前記ミキサーにポンプ輸送される前記第1の材料と前記第2の材料との比率を制御することと、
をさらに備えた、請求項16に記載の方法。 - 前記ノズルから押し出された前記熱硬化性樹脂を加熱することと、
熱交換器、冷却マニホールド、および遮熱材のうちの少なくとも1つを用いて前記ミキサーの加熱を防止することと、
をさらに備えた、請求項16に記載の方法。
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EP2955004A1 (en) | 2015-12-16 |
CN105313332B (zh) | 2020-05-05 |
CN105313332A (zh) | 2016-02-10 |
JP6707319B2 (ja) | 2020-06-10 |
US20150352787A1 (en) | 2015-12-10 |
EP2955004B1 (en) | 2018-11-14 |
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