JP2015229197A - Method of manufacturing vitrified bond grindstone and the vitrified bond grindstone - Google Patents

Abstract

PROBLEM TO BE SOLVED: To manufacture a vitrified bond grindstone in which abrasive grains and chip pockets can be dispersed uniformly by a grinding action face in any site of the grindstone, and which enables stable grinding from the start of use of the grindstone until the end of the use.SOLUTION: A method of manufacturing a vitrified bond grindstone includes: an abrasive grain mixing step for mixing DLC film-coated abrasive grains 3 whose surfaces are coated with DLC films 2, non DLC film-coated abrasive grains 1 being abrasive grains not coated with DLC films 2, and a vitrified binder 4 to prepare mixed abrasive grains; a molding step for molding the mixed abrasive grains into a desired shape to manufacture a molded product; and a calcinating step for calcinating the molded product to manufacture a grindstone. Accordingly, a vitrified bond grindstone 10 in which the non DLC film-coated abrasive grains 1 having large holding force and the DLC film-coated abrasive grains 3 having small holding force are dispersed uniformly, can be manufactured, and chip pockets having good dispersibility due to drop of the DLC film-coated abrasive grains 3 during grinding, can be formed.

Description

  The present invention relates to a method for producing a vitrified bond grindstone using a vitrified binder and a vitrified bond grindstone.

  A so-called low concentration vitrified bond grindstone having a small content of abrasive grains is used in order to enable good grinding that does not generate burn even when used for high-efficiency grinding. In this low-concentration grindstone, there is a technology that mixes hollow fillers and combustible fillers in order to disperse the abrasive grains at an appropriate density with holes for forming chip pockets on the grinding surface. Yes (see, for example, Patent Document 1).

JP 2000-317844 A

In the above-described conventional technology, the density and shape of the abrasive grains and the filler are different, so that the distribution of the abrasive grains and the filler is biased due to the influence of gravity during mixing. There was a risk that the dispersion would not be uniform. For this reason, even in the grinding work surface, the distribution of the chip pockets formed by opening holes varies depending on the location of the grindstone, and the finished surface roughness and grinding resistance cannot be stably ground from the beginning to the end of use of the grindstone. There was a case.
The present invention has been made in view of the above circumstances, and in any part of the grindstone, the distribution of the abrasive grains and the chip pockets is uniform on the grinding working surface, and vitrified capable of stable grinding from the beginning to the end of use of the grindstone. The purpose is to produce a bond wheel.

In order to solve the above-mentioned problems, the feature of the invention according to claim 1 is that a carbon film coating step of manufacturing the carbon film-coated abrasive grains by coating the surface of the abrasive grains with a carbon film,
Abrasive mixing step of preparing a mixed abrasive by mixing the carbon film-coated abrasive, a carbon film-uncoated abrasive that is an abrasive that is not coated with a carbon film, and a vitrified binder,
A molding step of molding the mixed abrasive grains into a desired shape to produce a molded article;
A firing step of firing the molded product to produce a grindstone.

  A feature of the invention according to claim 2 is that, in the invention according to claim 1, in the carbon film coating step, the carbon film uncoated abrasive grains are coated with a DLC film.

  A feature of the invention according to claim 3 is that it is manufactured by the manufacturing method according to claim 1 or claim 2.

  According to the invention of claim 1, the holding power of the abrasive grains by vitrified binder in the grindstone after firing is larger than that of the carbon film-coated abrasive grains. For this reason, the carbon film coated abrasive grains easily fall off due to the force acting on the abrasive grains during dressing or grinding, and the vitrified bond grindstone in which the falling marks of the carbon film coated abrasive grains form chip pockets on the grinding surface of the grinding wheel Can be manufactured.

  According to the second aspect of the present invention, since the DLC film-coated abrasive grains and the carbon film-uncoated abrasive grains have the same density and shape, both are uniformly dispersed. A vitrified bond grindstone in which abrasive grains and chip pockets are almost completely uniformly distributed on the grinding surface can be easily manufactured.

  According to the invention of claim 3, a vitrified bond grindstone capable of stable grinding by uniformly dispersing chip pockets formed by falling marks of abrasive grains and carbon film-coated abrasive grains on the grinding surface. It becomes.

  According to the present invention, the abrasive grains and the chip pockets are uniformly distributed on the grinding surface in any part of the grindstone, and vitrified capable of stable grinding of the finished surface roughness and grinding resistance from the beginning to the end of use of the grindstone. A bond grindstone can be manufactured.

It is a schematic diagram of the cross section of the DLC film uncoated abrasive grain of this embodiment. It is a schematic diagram of the cross section of the DLC film coating abrasive grain of this embodiment. It is a schematic diagram of the structure of the vitrified bond grindstone of this embodiment. It is a schematic diagram of the grinding action surface of the vitrified bond grindstone of this embodiment.

Hereinafter, an embodiment of the present invention will be described with an example of a manufacturing process of a vitrified bond grindstone using a DLC film as a carbon film.
Here, DLC is an abbreviation for Diamond-Like Carbon and is an amorphous material mainly composed of carbon. The DLC film coating process, which is a carbon film coating process, covers the DLC film 2 on the surface of the DLC film uncoated abrasive grain 1 which is the carbon film uncoated abrasive grain shown in FIG. 1, and the carbon film coated abrasive grain shown in FIG. A DLC film-coated abrasive grain 3 is produced. Specifically, the DLC film 2 is coated by applying a voltage to the DLC film uncoated abrasive grains 1 in a hydrocarbon gas by a CVD method. The coating thickness may be 1 μm or less. As the types of abrasive grains, cBN abrasive grains, alumina-based abrasive grains, silicon carbide-based abrasive grains, and the like can be used.

  In the abrasive grain mixing step, a group of DLC film-uncoated abrasive grains 1, a group of DLC film-coated abrasive grains 3, and a vitrified binder are mixed to produce mixed abrasive grains. In order to reduce the distribution density of the grinding action abrasive grains on the grinding action surface of the grindstone, the mixing ratio of the group of DLC film-coated abrasive grains 3 to the group of DLC film-uncoated abrasive grains 1 is increased. An oxide glass is suitable as the vitrified binder.

  In the molding step, a molding binder is added to the mixed abrasive as necessary, and the molded product is manufactured by filling and pressing the mixed abrasive into a mold having a desired shape.

In the firing step, the molded product is fired by holding it for a predetermined time at a temperature equal to or higher than the softening point of the vitrified binder in an oxygen-free atmosphere to produce a grindstone.
Here, when using low-melting glass as the vitrified binder and firing at a temperature of 500 ° C. or lower, it may be fired in an atmospheric pressure atmosphere.

  A schematic diagram of the vitrified bond grindstone 10 manufactured by the above process is shown in FIG. The group of DLC film-uncoated abrasive grains 1 and the group of DLC film-coated abrasive grains 3 have a DLC film 2 thickness of 1 μm or less, so the density and shape are almost the same. , Held by the vitrified binder 4.

The dressing of the vitrified bond grindstone 10 of the present invention and grinding using the same will be described.
When the grinding surface of the vitrified bond grindstone 10 is dressed using a diamond wheel or the like, or when grinding is performed using the grinding surface, a force acts on the abrasive grains. When this force becomes larger than the abrasive holding force, the abrasive drops from the vitrified binder 4. The holding force is the sum of the chemical bonding force between the abrasive grain surface and the vitrified bonding material 4 and the mechanical gripping force caused by the vitrified bonding material 4 wrapping the abrasive particles. The chemical bonding force between the DLC film 2 and the vitrified bonding material 4 is smaller than the chemical bonding force between the DLC film-uncoated abrasive grain 1 and the vitrified bonding material 4. For this reason, the holding force of the DLC film-coated abrasive grains 3 is smaller than the holding force of the DLC film-uncoated abrasive grains 1, and it is easy to drop off with a small force.

  For this reason, when the vitrified bonding material 4 on the grinding surface is removed and the holding depth of the abrasive grains becomes small, the DLC film-coated abrasive grains 3 fall off first, and the DLC film-uncoated abrasive grains as shown in FIG. 1 remains, and the dropping marks of the DLC film-coated abrasive grains 3 form a grinding surface on which the chip pockets 5 are formed.

  Since the dispersion of the DLC film-uncoated abrasive grain 1 and the DLC film-coated abrasive grain 3 in the vitrified bond grindstone 10 is uniform, the dispersion of the DLC film-uncoated abrasive grain 1 and the chip pocket 5 on the grinding surface is also uniform, and the grinding performance Becomes a uniform vitrified bond grindstone in any part of the vitrified bond grindstone 10.

  In the above embodiment, the DLC film 2 is used as the carbon film. However, the carbon film may be coated by applying a resin to the surface of the abrasive grains and then baking the resin in an oxygen-free atmosphere to carbonize the resin.

1: DLC film uncoated abrasive grains 2: DLC film 3: DLC film coated abrasive grains 4: Vitrified binder 5: Chip pocket 10: Vitrified bond grindstone

Claims (3)

A carbon film coating step in which the surface of the abrasive grains is coated with a carbon film to produce carbon film-coated abrasive grains;
Abrasive mixing step of preparing a mixed abrasive by mixing the carbon film-coated abrasive, a carbon film-uncoated abrasive that is an abrasive that is not coated with a carbon film, and a vitrified binder,
A molding step of molding the mixed abrasive grains into a desired shape to produce a molded article;
A method for producing a vitrified bond grindstone, comprising a firing step of firing the molded product to produce a grindstone.   The method for producing a vitrified bond grindstone according to claim 1, wherein in the carbon film coating step, the carbon film uncoated abrasive grains are coated with a DLC film. A vitrified bond grindstone produced by the production method according to claim 1 or 2.

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