JP2015124418A - Surface treatment method, and manufacturing method of metalized resin film using the same - Google Patents

Surface treatment method, and manufacturing method of metalized resin film using the same Download PDF

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JP2015124418A
JP2015124418A JP2013270540A JP2013270540A JP2015124418A JP 2015124418 A JP2015124418 A JP 2015124418A JP 2013270540 A JP2013270540 A JP 2013270540A JP 2013270540 A JP2013270540 A JP 2013270540A JP 2015124418 A JP2015124418 A JP 2015124418A
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JP6040929B2 (en
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晋平 西原
Shinpei Nishihara
晋平 西原
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Sumitomo Metal Mining Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a metalized resin film having a flat metal conductor layer with little irregularity part.SOLUTION: There is provided a method of performing continuous treatment to a surface of a long film-like member F, which is represented by a metalized polyimide film, having a metal layer at least on one surface while the film is conveyed by a roll-to-roll method. Liquid 53 containing acid is coated on a surface having the metal layer of the film-like member F in a substantially sealed space, and gas containing acid mist is exhausted via an exhaust port provided on a container 51 and outside air is supplied into the container 51 via an air-blowing port provided on the container 51, by which gas in the space is substituted at 15 to 50% per one second.

Description

本発明は、少なくとも片面に金属層が形成されたフィルム状部材に酸性液を用いて表面処理する方法、及び該表面処理方法を用いて電子機器内の配線部材に用いられる金属化樹脂フィルムを製造する方法に関する。   The present invention provides a method for surface-treating a film-like member having a metal layer formed on at least one side using an acidic liquid, and a metallized resin film used for a wiring member in an electronic device using the surface-treatment method. On how to do.

液晶パネルや携帯電話等の電子機器の配線部材には、金属化樹脂フィルムをパターニング処理して得られるフレキシブルプリント配線板が広く採用されている。この金属化樹脂フィルムには、樹脂フィルムとしてのポリイミドフィルムと銅箔とを接着剤を用いて貼り合わせた3層の金属化樹脂フィルムが従来から広く使われている。しかし、近年の電子機器の軽薄短小化に伴って配線部材の配線には更なる狭ピッチ化が求められており、金属化樹脂フィルムにはより微細な配線を描ける高品質の基材が求められている。   A flexible printed wiring board obtained by patterning a metallized resin film is widely used for wiring members of electronic devices such as liquid crystal panels and mobile phones. As this metallized resin film, a three-layered metallized resin film in which a polyimide film as a resin film and a copper foil are bonded together using an adhesive has been widely used. However, as electronic devices have become lighter, thinner and shorter in recent years, the wiring member wiring is required to have a narrower pitch, and the metalized resin film is required to have a high-quality substrate capable of drawing finer wiring. ing.

かかる状況の中、樹脂フィルムに主にポリイミドフィルムを用い、接着剤層を介在させずに金属層の成膜を行う2層の金属化ポリイミドフィルムが注目を集めている。このように接着剤層のない2層構造にすることで接着剤層の特性に左右されることなくポリイミド本来の安定した特性を十分に発揮させることができ、より高品質の基材を作製することができるからである。なお、以降の説明では、このように樹脂フィルムにポリイミドを用いた場合を金属化ポリイミドフィルムと称し、ポリイミドに限定しない場合は単に金属化樹脂フィルムと記載する   Under such circumstances, a two-layer metallized polyimide film that uses a polyimide film as a resin film and deposits a metal layer without an adhesive layer is drawing attention. Thus, by using a two-layer structure without an adhesive layer, the stable characteristics inherent in polyimide can be fully exerted without being influenced by the characteristics of the adhesive layer, and a higher quality substrate is produced. Because it can. In the following description, the case where polyimide is used for the resin film is referred to as a metallized polyimide film, and when not limited to polyimide, it is simply referred to as a metallized resin film.

上記したような接着剤層のない2層金属化ポリイミドフィルムを作製する方法には、(1)銅箔にポリイミドワニスを塗布した後、加熱してポリイミドフィルム層を形成するキャスティング法、(2)ポリイミドフィルムに熱可塑性のポリイミド系接着剤を塗布して銅箔と加熱圧着させるラミネート法、(3)ポリイミドフィルム表面にスパッタ法や蒸着法で直接金属層を積層させた後、電気めっき法や無電解めっき法を用いて金属層を厚付けする乾式めっき法がある。   The method for producing a two-layer metallized polyimide film without an adhesive layer as described above includes (1) a casting method in which a polyimide varnish is applied to a copper foil and then heated to form a polyimide film layer, (2) Lamination method in which thermoplastic polyimide adhesive is applied to polyimide film and heat-pressed with copper foil. (3) After a metal layer is directly laminated on the polyimide film surface by sputtering or vapor deposition, electroplating or There is a dry plating method in which a metal layer is thickened using an electrolytic plating method.

これら種々の方法のうち、乾式めっき法は2層金属化樹脂フィルムを連続的に製造することができるという利点を有している。例えば長尺状の樹脂フィルムをロールツーロールで搬送しながらスパッタリングもしくは蒸着等の乾式めっき法により少なくとも片面にニッケル、クロム、又はニッケルクロム合金等からなる金属シード層を先ず形成し、その上に良導電性を付与するために銅層からなる金属被膜を形成する。そして、後工程の回路形成においてパターニングされる導電体層を膜厚化するため、電気めっき単独、又は電気めっきと無電解めっきとの併用による湿式めっき法によって上記金属被膜の上に更に銅の導電体層を形成することが通常行われる。   Among these various methods, the dry plating method has an advantage that a two-layer metallized resin film can be continuously produced. For example, a metal seed layer made of nickel, chromium, nickel-chromium alloy or the like is first formed on at least one surface by a dry plating method such as sputtering or vapor deposition while transporting a long resin film by roll-to-roll, and a good material is formed thereon. In order to impart conductivity, a metal film composed of a copper layer is formed. Then, in order to increase the thickness of the conductor layer to be patterned in the subsequent circuit formation, the copper conductive layer is further electroconductive on the metal coating by electroplating alone or by wet plating using a combination of electroplating and electroless plating. It is common to form a body layer.

この電気めっき法による導電体層の形成も連続的に行うことが可能であり、例えば長尺樹脂フィルムをロールツーロールで搬送しながらめっき槽内のめっき液に連続的に浸漬させ、該めっき液中に設けられているアノード(陽極)に連続的に対向させながら、これらアノードと長尺樹脂フィルム上のめっき面とに電力を供給することにより長尺樹脂フィルムに連続的に電気めっきを行うことができる。なお、このように連続的に電気めっきを行う場合は、一般に2槽以上のめっき槽が長尺樹脂フィルムの搬送方向に沿って並設される。   The formation of the conductor layer by this electroplating method can also be performed continuously. For example, a long resin film is continuously immersed in a plating solution in a plating tank while being conveyed by roll-to-roll, and the plating solution Continuously electroplating the long resin film by supplying power to the anode and the plating surface on the long resin film while continuously facing the anode (anode) provided inside Can do. In addition, when performing electroplating continuously in this way, generally two or more plating tanks are arranged in parallel along the conveyance direction of a long resin film.

例えば特許文献1には、電解液が貯められた複数の一列に並べられためっき槽に、厚さ0.5μm以下の金属化樹脂フィルムを順次連続的に浸漬させて陽極に対向させることにより連続的にめっきする方法が示されている。この特許文献1の方法では、めっき槽毎に通電量を制御できるようになっており、めっき槽毎の通電量を金属化樹脂フィルムの搬送方向に関して後段になるにしたがって順次増加させることにより、均一で良好な電気めっき被膜を連続的に形成できることが示されている。   For example, in Patent Document 1, a metallized resin film having a thickness of 0.5 μm or less is successively immersed in a plating tank arranged in a plurality of rows in which an electrolytic solution is stored so as to face the anode. The method of plating automatically is shown. In the method of Patent Document 1, the energization amount can be controlled for each plating tank, and the energization amount for each plating tank can be uniformly increased by increasing in the subsequent stage with respect to the transport direction of the metallized resin film. It is shown that a good electroplating film can be continuously formed.

上記したように乾式めっき法及び電気めっき法で作製された2層金属化樹脂フィルムは、COF(Chip On Film)に代表されるフレキシブルプリント配線板用として微細配線加工された後、例えば液晶パネル向け実装用基板に使用される。このように微細配線加工される金属化樹脂フィルムには、表面に微小な凹凸部を有していないことが特に要求されている。素地である樹脂フィルムの表面の荒れは金属化樹脂フィルムの表面のなめらかさに影響を及ぼしやすく、表面に凹凸のある樹脂フィルムを用いた場合は金属化樹脂フィルムの表面に凹凸が形成されやすい。そのため、樹脂フィルムにはフィルムの面方向での大きさが20〜50μm程度の凹部や凸部のないものが求められている。   As described above, the two-layer metallized resin film produced by the dry plating method and the electroplating method is subjected to fine wiring processing for a flexible printed wiring board represented by COF (Chip On Film), for example, for a liquid crystal panel. Used for mounting boards. The metallized resin film to be processed in such a fine wiring is particularly required not to have a minute uneven portion on the surface. Roughness of the surface of the resin film, which is a base material, easily affects the smoothness of the surface of the metallized resin film, and when a resin film having irregularities on the surface is used, irregularities are likely to be formed on the surface of the metallized resin film. Therefore, the resin film is required to have no recesses or protrusions with a size in the plane direction of the film of about 20 to 50 μm.

また、2層金属化樹脂フィルムでは樹脂フィルムと金属層との良好な密着のため、素地である樹脂フィルム表面の活性化が求められる場合がある。そこで、金属化樹脂フィルムの作製においては、素地である樹脂フィルムの活性化や異物の除去のため、電気めっき前に前処理として酸を用いて表面を処理することが行われている。例えば特許文献2には、電気めっき前の金属化ポリイミドフィルムに対して酸による表面処理を施すことで、表面に付着している異物等を除去し、微細な表面欠陥が少ない金属導電体層を得る技術が示されている。また特許文献3には、電気めっき前の表面処理において、フィルム基板の表面に接触するローラーの表面硬度を規定することで電気めっき後の金属導電体層の表面欠陥への悪影響を抑える技術が示されている。   In addition, in a two-layer metallized resin film, activation of the resin film surface, which is a base material, may be required for good adhesion between the resin film and the metal layer. Therefore, in the production of a metallized resin film, the surface is treated with an acid as a pretreatment prior to electroplating in order to activate the resin film as a base and remove foreign substances. For example, Patent Document 2 discloses that a metal conductor layer with few fine surface defects is removed by applying a surface treatment with an acid to a metalized polyimide film before electroplating to remove foreign matters attached to the surface. The technique to gain is shown. Patent Document 3 discloses a technique for suppressing adverse effects on surface defects of a metal conductor layer after electroplating by defining the surface hardness of a roller that contacts the surface of the film substrate in the surface treatment before electroplating. Has been.

特開2009−026990号公報JP 2009-026990 A 特開2013−056977号公報JP 2013-056777 A 特開2013−181180号公報JP 2013-181180 A

前述したように、接着剤層の無い2層金属化樹脂フィルムでは、特にCOFとして微細配線加工される場合、金属表面に微小凹凸部が存在していないことが求められている。しかし、乾式めっき法と電気めっき法とを用いて長尺樹脂フィルムを連続的に処理して金属化樹脂フィルムを作製する場合、特許文献2に示すように電気めっき前の前処理としてグリコール酸や硫酸などの酸を表面処理液として用いて表面処理を行うと、金属導電体層に微小凹凸部が発生することがあった。また、特許文献3に示すように、フィルム基板に接触するローラーの表面硬度を適切な範囲に設定しても金属導電体層に微小凹凸部が発生することがあった。   As described above, a two-layer metallized resin film having no adhesive layer is required to have no minute unevenness on the metal surface particularly when fine wiring processing is performed as COF. However, when a metallized resin film is produced by continuously treating a long resin film using a dry plating method and an electroplating method, as shown in Patent Document 2, glycolic acid or the like is used as a pretreatment before electroplating. When surface treatment is performed using an acid such as sulfuric acid as the surface treatment liquid, fine irregularities may occur in the metal conductor layer. Moreover, as shown in Patent Document 3, even when the surface hardness of the roller in contact with the film substrate is set to an appropriate range, minute uneven portions may occur in the metal conductor layer.

本発明は上記した従来の問題に鑑みてなされたものであり、金属導電体層に表面欠陥となる微小凹凸部を生じさせることなく少なくとも片面に金属層を有するフィルム状部材に酸を用いて表面処理を行う方法、及びその表面処理方法を用いて微小凹凸部がほとんどない金属化樹脂フィルムを製造する方法を提供する事を目的にしている。   The present invention has been made in view of the above-described conventional problems, and uses a surface of a film-like member having a metal layer on at least one surface by using an acid without causing a minute uneven portion that becomes a surface defect in the metal conductor layer. It aims at providing the method of manufacturing the metallized resin film which hardly has a micro unevenness | corrugation part using the method of processing, and its surface treatment method.

本発明者は上記課題を解決するため、金属化ポリイミドフィルムの製造方法について鋭意研究を行った結果、電気めっきの前処理としての表面処理工程において発生する酸性ミストを抑制することで、電気めっきが施される前の金属表面にダメージが生ずるのを防ぐことができ、よって表面に微小凹凸部のない高品質の金属化ポリイミドフィルムを電気めっきで作製できることを見出し、本発明を完成するに至った。   In order to solve the above problems, the present inventor conducted extensive research on a method for producing a metallized polyimide film. As a result, the electroplating is suppressed by suppressing acid mist generated in the surface treatment process as a pretreatment for electroplating. It has been found that it is possible to prevent damage to the metal surface before being applied, and thus it is possible to produce a high-quality metallized polyimide film having no micro unevenness on the surface by electroplating, and the present invention has been completed. .

すなわち、本発明が提供する表面処理方法は、少なくとも片面に金属層を有する長尺のフィルム状部材をロールツーロール方式で搬送しながらその表面を連続的に処理する方法であって、ほぼ密閉された空間内で前記フィルム状部材の金属層を有する面に酸を含む液体を塗布すると共に、1秒当たり前記空間内に存在するガスの15〜50%を置換することを特徴としている。   That is, the surface treatment method provided by the present invention is a method of continuously treating the surface of a long film-like member having a metal layer on at least one side while conveying it in a roll-to-roll manner, and is almost sealed. In addition, a liquid containing an acid is applied to the surface of the film-like member having the metal layer in the space, and 15 to 50% of the gas existing in the space is replaced per second.

また、本発明が提供する電気めっき方法は、少なくとも片面に金属層を有する長尺フィルム状部材をロールツーロール方式で搬送しながらその表面に連続的に電気めっきを行う方法であって、前処理として上記した表面処理方法を行うことを特徴としている。また、本発明が提供する金属化樹脂フィルムの製造方法は、長尺樹脂フィルムの少なくとも片面に金属シード層及び銅被膜層をこの順に接着剤を介することなく積層した後、上記した電気めっき方法を用いて該銅被膜層を膜厚化することで金属導電体層を形成することを特徴としている。   Further, the electroplating method provided by the present invention is a method of continuously performing electroplating on a surface of a long film-like member having a metal layer on at least one side while transporting it by a roll-to-roll method, The surface treatment method described above is performed. Moreover, the manufacturing method of the metallized resin film provided by the present invention includes the above-described electroplating method after laminating a metal seed layer and a copper coating layer in this order without using an adhesive on at least one side of a long resin film. It is characterized in that the metal conductor layer is formed by increasing the thickness of the copper coating layer.

更に、本発明が提供する電気めっき装置は、ロールツーロール方式で搬送される長尺フィルム状部材に連続的に電気めっきを施す電気めっき部と、該電気めっき部で電気めっきを施す前に該長尺フィルム状部材に連続的に表面処理を施す前処理部とからなる電気めっき装置であって、前記前処理部は前記フィルム状部材に浸漬により塗布させる酸を含む液体が貯められたほぼ密閉された容器と、1秒当たり該容器内の空間に存在するガスの15〜50%を置換するガス置換手段とを有していることを特徴としている。   Furthermore, the electroplating apparatus provided by the present invention includes an electroplating unit that continuously electroplates a long film-like member conveyed by a roll-to-roll method, and before electroplating in the electroplating unit, An electroplating apparatus comprising a pretreatment unit for continuously surface-treating a long film-shaped member, wherein the pretreatment unit is substantially sealed in which a liquid containing an acid to be applied to the film-like member is stored. And a gas replacement means for replacing 15 to 50% of the gas existing in the space in the container per second.

本発明によれば、表面に微小凹凸部のほとんどない平坦な導電体層を有する金属化樹脂フィルムを得ることができる。この金属化樹脂フィルムは微細加工が施されるCOFなど用途に特に好適である。   According to the present invention, it is possible to obtain a metallized resin film having a flat conductor layer having almost no minute unevenness on the surface. This metallized resin film is particularly suitable for applications such as COF where fine processing is performed.

本発明の表面処理方法が好適に適用される電気めっき装置の概略の側面図である。1 is a schematic side view of an electroplating apparatus to which a surface treatment method of the present invention is preferably applied. 図1の電気めっき装置が有する前処理部の概略の側面図である。It is a schematic side view of the pre-processing part which the electroplating apparatus of FIG. 1 has.

以下、本発明の表面処理方法の一実施形態について図面を参照しながら説明する。なお、以下の説明では、本発明の一実施形態の表面処理方法を電子機器内の配線部材に用いられる2層金属化樹脂フィルムの製造工程に適用しており、特にその中の一工程である電気めっき工程の前処理工程に適用しているが、本発明の表面処理方法は、かかる電気めっき工程の前処理工程への適用に限定されるものではない。すなわち、本発明の表面処理方法は、金属化樹脂フィルムに代表される少なくとも片面に金属層を有する長尺のフィルム状部材をローラーにより連続的に搬送しながら表面処理剤に代表される酸を含む液体を浸漬等により塗布して金属面を表面処理する方法に対して広く適用可能である。   Hereinafter, an embodiment of a surface treatment method of the present invention will be described with reference to the drawings. In the following description, the surface treatment method according to one embodiment of the present invention is applied to a manufacturing process of a two-layer metallized resin film used for a wiring member in an electronic device, and is particularly one of them. Although applied to the pretreatment process of the electroplating process, the surface treatment method of the present invention is not limited to the application of the electroplating process to the pretreatment process. That is, the surface treatment method of the present invention includes an acid typified by a surface treatment agent while continuously conveying a long film-like member having a metal layer on at least one side typified by a metallized resin film by a roller. The present invention can be widely applied to a method of applying a liquid by dipping or the like to surface-treat a metal surface.

先ず、図1を参照しながら本発明の表面処理方法が好適に適用される電気めっき装置について説明する。この図1に示す電気めっき装置は、図示しない前段の乾式めっき装置において少なくとも片面に金属被膜が成膜された金属化樹脂フィルムFの該金属被膜を膜厚化するものであり、ロールツーロール方式で搬送される金属化樹脂フィルムFに対して前処理を行った後、湿式めっきである電気めっきを行って乾式めっきで成膜された金属被膜を厚膜化し、これにより膜厚の金属化樹脂フィルムSを作製するものである。なお、電気めっきにより厚膜化される金属被膜の材質には主として銅が用いられる。   First, an electroplating apparatus to which the surface treatment method of the present invention is suitably applied will be described with reference to FIG. The electroplating apparatus shown in FIG. 1 is a roll-to-roll method for increasing the thickness of a metallized resin film F having a metal film formed on at least one surface in a dry plating apparatus of the preceding stage (not shown). After the pretreatment is performed on the metallized resin film F transported by the electroplating, electroplating which is wet plating is performed to thicken the metal film formed by dry plating, thereby the metallized resin having a film thickness The film S is produced. In addition, copper is mainly used for the material of the metal film to be thickened by electroplating.

具体的に説明すると、この図1に示す装置は、ロール状に巻回された金属化樹脂フィルムFが巻き出される巻出しロール11と、ローラーで搬送される金属化樹脂フィルムFの金属被膜に表面処理を施す前処理部12と、ローラーで搬送される金属化樹脂フィルムFの金属被膜を膜厚化すべく電気めっき処理が行われる電気めっき部13と、電気めっきにより金属被膜が膜厚化された金属化樹脂フィルムSをロール状に巻き取る巻取りロール14とで構成される。   If it demonstrates concretely, the apparatus shown in this FIG. 1 will be applied to the unwinding roll 11 from which the metallized resin film F wound in roll shape is unwound, and the metal coating of the metallized resin film F conveyed by a roller. The pretreatment part 12 which performs surface treatment, the electroplating part 13 where electroplating is performed to increase the film thickness of the metal film of the metallized resin film F conveyed by the roller, and the metal film is made thicker by electroplating. And a winding roll 14 for winding the metallized resin film S into a roll.

電気めっき部13では、めっき液が貯められためっき槽21内に8枚の互いに平行なアノード(陽極)22a〜22hがめっき液に浸漬するように設けられており、このアノードに金属化樹脂フィルムFが連続的に対向できるように液面上部にある5つの給電ロール23a〜23e及びめっき槽21内部にある4つの搬送用ガイドロール24a〜24dが交互に配置されている。そして、これらアノードと給電ロールとに図示しない給電装置によって電力の供給が行われる。なお、めっき槽21内は図示しない仕切り板によって2枚のアノードと1つの搬送用ガイドロールとを各々有する4つの槽に区切られている。   In the electroplating unit 13, eight parallel anodes (anodes) 22a to 22h are provided in the plating tank 21 in which the plating solution is stored, and a metallized resin film is provided on the anode. Five feeding rolls 23a to 23e above the liquid level and four conveyance guide rolls 24a to 24d inside the plating tank 21 are alternately arranged so that F can continuously face. Then, power is supplied to the anode and the power supply roll by a power supply device (not shown). The inside of the plating tank 21 is divided into four tanks each having two anodes and one conveyance guide roll by a partition plate (not shown).

上記した電気めっき部13の前段に位置する前処理部12は、金属化樹脂フィルムFの表面に電気めっき処理前に前処理としての表面処理を施す部分であり、図2に示す通り、巻出しロール11(図2には図示せず)より巻き出された金属化樹脂フィルムFを複数のローラー対52、55、62、64を用いて搬送しながら、塗布装置50、水洗装置60、液切り装置70、及び乾燥装置80において順に処理するものである。   The pretreatment part 12 located in the preceding stage of the above-mentioned electroplating part 13 is a part which performs the surface treatment as a pretreatment before the electroplating process on the surface of the metallized resin film F. As shown in FIG. While the metallized resin film F unwound from the roll 11 (not shown in FIG. 2) is conveyed using a plurality of roller pairs 52, 55, 62, 64, the coating device 50, the water washing device 60, the liquid drainer Processing is performed in order in the apparatus 70 and the drying apparatus 80.

塗布装置50では、容器51内に設けられたローラー対52,55及び液状の表面処理剤53の液面下に位置するローラー54により金属化樹脂フィルムFは連続的に表面処理剤53に浸漬され、これにより金属導電体層側の表面に表面処理剤53が塗布される。この表面処理剤53の塗布により金属化樹脂フィルムFの表面処理が行われ、その結果、金属化樹脂フィルムFの金属表面部が一部溶解して粗面化し、後段の電気めっきの際の密着力が高められる。また、薄い錆(酸化皮膜)やスマット、異物の除去が行われる。   In the coating apparatus 50, the metallized resin film F is continuously immersed in the surface treatment agent 53 by a pair of rollers 52 and 55 provided in the container 51 and a roller 54 positioned below the liquid surface treatment liquid 53. Thus, the surface treating agent 53 is applied to the surface on the metal conductor layer side. The surface treatment of the metallized resin film F is performed by applying the surface treatment agent 53. As a result, a part of the metal surface of the metallized resin film F is melted and roughened, and adheres during the subsequent electroplating. Power is increased. Also, thin rust (oxide film), smut, and foreign matter are removed.

塗布装置50で使用する表面処理剤53には有機溶剤を含んだ酸性水溶液を使用するのが好ましい。例えば、アルニオン(ユケン工業株式会社製、商品名:アルニオンT−NNO)等の有機溶剤に酸性液及び水を加えることで調製することができる。酸性液には無機酸を用いるのが好ましいが、特に硫酸が好適である。これら有機溶剤及び酸性液の濃度は、金属化樹脂フィルムSの用途に応じて適宜設定すればよい。なお、金属化樹脂フィルムFに酸性水溶液を塗布することで表面処理を施す方法は、上記した方法に限定されるものではなく、超音波洗浄法など公知の方法によるものでもよい。   It is preferable to use an acidic aqueous solution containing an organic solvent for the surface treatment agent 53 used in the coating apparatus 50. For example, it can be prepared by adding an acidic solution and water to an organic solvent such as Arnion (manufactured by Yuken Industry Co., Ltd., trade name: Arnion T-NNO). An inorganic acid is preferably used for the acidic liquid, but sulfuric acid is particularly preferable. What is necessary is just to set the density | concentration of these organic solvents and acidic liquid suitably according to the use of the metallized resin film S. FIG. In addition, the method of performing surface treatment by apply | coating acidic aqueous solution to the metallized resin film F is not limited to an above-described method, You may be based on well-known methods, such as an ultrasonic cleaning method.

塗布装置50で表面処理された金属化樹脂フィルムFは、次に水洗装置60に送られる。水洗装置60は前段の塗布装置50で金属化樹脂フィルムFの表面に余剰に付着した液状の表面処理剤を水洗により除去するものであり、水洗に使用する水は純水が好ましいが、洗浄力を高めるために必要に応じて添加剤を加えた純水を使用してもよい。水洗する方法としては、図2に示すように水平方向に搬送される金属化樹脂フィルムFの上下に配置した1対のシャワー63を用いて金属化樹脂フィルムFの両面に水を吹き付けてもよいし、金属化樹脂フィルムFを水槽に浸漬させる等の公知の方法を用いてもよい。   The metallized resin film F surface-treated with the coating device 50 is then sent to the water washing device 60. The water washing apparatus 60 removes the liquid surface treatment agent adhering excessively on the surface of the metallized resin film F by the preceding application apparatus 50 by washing with water, and the water used for washing is preferably pure water. In order to increase the purity, pure water to which an additive is added may be used as necessary. As a method of washing with water, water may be sprayed on both surfaces of the metallized resin film F using a pair of showers 63 arranged above and below the metallized resin film F conveyed in the horizontal direction as shown in FIG. And you may use well-known methods, such as immersing the metallized resin film F in a water tank.

水洗装置60で水洗された金属化樹脂フィルムFは次に液切り装置70に送られる。液切り装置70は、前段の水洗装置60で金属化樹脂フィルムFに付着した水の量を減らして後段の乾燥装置80の負荷を低減することを目的とするものであり、表裏面を上下に向けて水平方向に搬送される金属化樹脂フィルムFの当該表裏面に向けてそれぞれ上下から圧縮エアーを吹き付けることで金属化樹脂フィルムFに付着している水分を吹き飛ばしている。液切り装置70で脱水された金属化樹脂フィルムFは次に乾燥装置80に送られる。乾燥装置80は、水平方向に搬送される金属化樹脂フィルムFのスリット状入口及び出口を有するボックス内に、温風を導入すると共に蒸発した水分を含むガスを排気することで金属化樹脂フィルムFを乾燥するものである。   The metallized resin film F washed with the water washing device 60 is then sent to the liquid draining device 70. The liquid draining device 70 is intended to reduce the load of the subsequent drying device 80 by reducing the amount of water adhering to the metallized resin film F by the front water washing device 60, and the front and back surfaces are moved up and down. Moisture adhering to the metallized resin film F is blown off by blowing compressed air from above and below toward the front and back surfaces of the metallized resin film F conveyed in the horizontal direction. The metallized resin film F dehydrated by the liquid draining device 70 is then sent to the drying device 80. The drying device 80 introduces hot air into the box having the slit-like inlet and outlet of the metallized resin film F conveyed in the horizontal direction and exhausts the gas containing the evaporated water to exhaust the gasified resin film F. Is to be dried.

ところで、上記した金属化樹脂フィルムFに表面処理剤53で表面処理を施す塗布装置50は、異物が槽内に落下したり異物が金属化樹脂フィルムFに付着したりするのを防止する為、カバー等によりほぼ密閉状態が確保された容器51内に納められている。その為、この容器51内には表面処理剤53の液面より上の空間に表面処理剤53としての酸性水溶液から蒸発した酸性蒸気や酸性ミストが存在している。そして、この空間内を複数のローラー対52、55によって金属化樹脂フィルムFが搬送されることになる。その結果、金属化樹脂フィルムFは空間内を漂う特に酸性ミストにさらされることによりその金属表面が不均質に荒らされ、これにより電気めっき後の金属化樹脂フィルムFの銅被膜の金属導電体層表面に微小な凹凸部が発生することがあった。   By the way, the coating apparatus 50 that performs the surface treatment with the surface treatment agent 53 on the metallized resin film F described above prevents foreign matter from falling into the tank or from adhering to the metallized resin film F. It is housed in a container 51 that is almost sealed with a cover or the like. Therefore, in this container 51, acidic vapor or acidic mist evaporated from the acidic aqueous solution as the surface treating agent 53 exists in a space above the liquid surface of the surface treating agent 53. And the metallized resin film F will be conveyed in this space by several roller pair 52,55. As a result, the metal surface of the metallized resin film F is exposed to an acidic mist drifting in the space, so that the metal surface is inhomogeneously roughened, whereby the metal conductor layer of the copper coating of the metallized resin film F after electroplating. In some cases, fine irregularities were generated on the surface.

もちろん、表面処理剤53に酸性液を添加しなければ塗布装置50内で発生する酸性ミストによる金属化樹脂フィルムFへの悪影響を考慮する必要はない。しかしながら、この場合は前述したように酸を用いた浸漬法による薄い錆(酸化皮膜)やスマット、異物の除去能力を低下させる要因となる。したがって、空間内を漂う酸性ミストの量をコントロールすることが、高品質の金属化樹脂フィルムSを得るために極めて有効になる。   Of course, if no acidic liquid is added to the surface treating agent 53, it is not necessary to consider the adverse effect on the metallized resin film F due to the acidic mist generated in the coating apparatus 50. However, in this case, as described above, it becomes a factor of reducing the ability to remove thin rust (oxide film), smut, and foreign matter by an immersion method using an acid. Therefore, controlling the amount of acidic mist floating in the space is extremely effective for obtaining a high-quality metallized resin film S.

そこで、この塗布装置50では、その空間雰囲気を漂う酸性ミストによる金属化樹脂フィルムFの金属表面の不均質な荒れを抑える為、塗布装置50内の気流の流れを制御している。具体的には図2の容器51に設けた図示しない排気口を介して酸性ミストを含んだガスを排気すると共に容器51に設けた図示しない送風口を介して外気を容器51内に供給することによって、該容器51内において表面処理剤53の液面より上の有効空間に存在するガスを毎秒15〜50%の割合で置換する。これにより、塗布装置50の容器51内を漂う酸性ミストの量を減らすことができ、酸性ミストによって金属化樹脂フィルムFの金属表面に不均質な凹凸部が生成するのを防止することができる。   Therefore, in this coating apparatus 50, the flow of the airflow in the coating apparatus 50 is controlled in order to suppress non-uniform roughness of the metal surface of the metallized resin film F due to the acidic mist drifting in the space atmosphere. Specifically, gas containing acidic mist is exhausted through an exhaust port (not shown) provided in the container 51 of FIG. 2 and outside air is supplied into the container 51 through an air outlet (not shown) provided in the container 51. Thus, the gas existing in the effective space above the liquid surface of the surface treating agent 53 in the container 51 is replaced at a rate of 15 to 50% per second. Thereby, the quantity of the acidic mist which drifts in the container 51 of the coating device 50 can be reduced, and it can prevent that an uneven | corrugated uneven | corrugated | grooved part produces | generates on the metal surface of the metallized resin film F by acidic mist.

ここで上記有効空間とは、ほぼ密閉された容器51内における表面処理剤53の液面より上の空間から搬送手段52、55等の機器が占める部分を除いた実質的にガス相が存在しうる空間のことである。またほぼ密閉されているとは、連続して搬送される長尺フィルム状の金属化樹脂フィルムFの容器51への搬入及び搬出がそれぞれ行われるスリット状の入口及び出口や、上記した容器51内のガスの置換のための排気口及び送風口を除いて、容器51がカバー等で密閉されていることを意味している。   Here, the effective space is substantially a gas phase excluding a portion occupied by equipment such as the conveying means 52 and 55 from a space above the liquid surface of the surface treatment agent 53 in the substantially sealed container 51. It is a space that can be obtained. Also, the term “closed” means that the long film-like metallized resin film F that is continuously transported into and out of the container 51 includes a slit-shaped inlet and outlet, and the container 51 described above. This means that the container 51 is hermetically sealed with a cover or the like except for an exhaust port and a blower port for gas replacement.

上記したガスの置換量が毎秒50%を超えると酸性ミストだけでなく必要な水分も容器51から排気されるため、容器51内の有効空間の湿度が過度に低下してウエットな環境ではなくなり、金属化樹脂フィルムFの搬送の役割を担うローラーの外周面上に形成される水膜が不十分となり、ローラーの擦れによる傷などが発生するおそれがある。また、この場合は後段の水洗装置60における水洗能力の低下にも繋がるおそれがある。一方、上記したガスの置換量が毎秒15%未満では滞留する酸性ミストの量が多くなりすぎ、金属化樹脂フィルムFの金属表面が不均質に荒らされる問題が生じやすくなる。   When the above gas replacement amount exceeds 50% per second, not only the acid mist but also necessary water is exhausted from the container 51, so that the humidity of the effective space in the container 51 is excessively lowered, and the wet environment is not lost. The water film formed on the outer peripheral surface of the roller that plays the role of transporting the metallized resin film F becomes insufficient, and there is a risk that scratches due to rubbing of the roller may occur. Further, in this case, there is a possibility that the water washing ability of the subsequent water washing device 60 may be reduced. On the other hand, when the gas replacement amount is less than 15% per second, the amount of the acidic mist staying is excessive, and the metal surface of the metallized resin film F is liable to be unevenly roughened.

なお、塗布装置50の容器51内に存在する酸性ミスト量は、上記した容器51内のガスを置換する以外にも容器51内に貯められる表面処理剤53の液温やその容器51内での流速、金属化樹脂フィルムFの搬送速度、金属化樹脂フィルムFの搬送のためのローラーの個数等の影響もある程度受けるので、上記した容器51内のガスの置換に加えてこれらを適宜調整することで金属化樹脂フィルムFの金属表面への悪影響をより効果的に防止することができる。   It should be noted that the amount of acidic mist present in the container 51 of the coating device 50 is not limited to replacing the gas in the container 51 described above, and the liquid temperature of the surface treatment agent 53 stored in the container 51 and the amount of acid mist in the container 51. Since it is affected to some extent by the flow rate, the transport speed of the metallized resin film F, the number of rollers for transporting the metallized resin film F, etc., in addition to the replacement of the gas in the container 51 described above, adjust these appropriately. Thus, the adverse effect of the metallized resin film F on the metal surface can be more effectively prevented.

上記した容器51内のガスの置換量を制御する方法としては、送風口と排気口との間で所望の流速を有する気流が形成されるように空間内に空調機やファン等を設置してその流量を調整してもよいし、排気口の外側や送風口の外側に吸引ファンや送風ファンを設置してその流量を調整してもよい。また、これら機器の流量を調整することに代えて、あるいはこれと並行して送風口や排気口の開度を調整してもよい。なお、これら送風口及び排気口、並びに空調機やファン等のガス送風手段をまとめてガス置換手段と称する。   As a method of controlling the amount of gas replacement in the container 51 described above, an air conditioner, a fan, or the like is installed in the space so that an air flow having a desired flow velocity is formed between the air blowing port and the exhaust port. The flow rate may be adjusted, or the flow rate may be adjusted by installing a suction fan or a blower fan outside the exhaust port or outside the blower port. Further, instead of adjusting the flow rate of these devices, or in parallel with this, the opening degree of the air blowing port or the exhaust port may be adjusted. In addition, these ventilation openings, exhaust openings, and gas blowing means such as air conditioners and fans are collectively referred to as gas replacement means.

塗布装置50の容器51内の酸性ミスト量を制御するためには、上記したように容器51をほぼ密閉状態にせずに大気開放状態にして図2に示す前処理部12の全体又は図1に示すめっき装置全体が設置されている室内の気流を制御してもよい。この場合は、例えば図1のめっき装置全体又は図2の前処理部12全体が設けられている部屋に送風口及び排気口を設置することになる。   In order to control the amount of acidic mist in the container 51 of the coating apparatus 50, the container 51 is opened to the atmosphere without being almost sealed as described above, or the entire pretreatment unit 12 shown in FIG. You may control the airflow in the room | chamber interior in which the whole plating apparatus to show is installed. In this case, for example, an air outlet and an exhaust port are installed in a room in which the entire plating apparatus in FIG. 1 or the entire pretreatment unit 12 in FIG. 2 is provided.

但し、例えば排気口に接続したダクトに設けた排気ファンで室内のガスを吸引する場合は、排気口の周囲が負圧となって室内の大気を引き寄せることになるので、酸性ミストを塗布装置50以外に不要に拡散させるおそれがある。これを防ぐため、排気口は塗布装置50の近傍に設置するのがより好ましい。例えば、排気口は処理槽の側壁に設けるのが好ましい。また、金属化樹脂フィルムFの搬送方向に気流の流れが逆行するように送風口や排気口を設置するのが好ましい。   However, for example, when the indoor gas is sucked by an exhaust fan provided in a duct connected to the exhaust port, the atmosphere around the exhaust port becomes negative pressure and the indoor atmosphere is attracted. There is a risk of spreading unnecessarily. In order to prevent this, it is more preferable to install the exhaust port in the vicinity of the coating device 50. For example, the exhaust port is preferably provided on the side wall of the treatment tank. Moreover, it is preferable to install an air outlet and an exhaust port so that the flow of an airflow reverses in the conveyance direction of the metallized resin film F.

次に、上記した表面処理方法を含んだ電気めっき法により長尺樹脂フィルムの少なくとも片面に接着剤を用いることなく金属層を成膜して2層金属化樹脂フィルムを製造する場合について説明する。先ず、ポリイミド系フィルム、ポリアミド系フィルム、ポリエチレンテレフタレート(PET)やポリエチレンテレナフタレート(PEN)等のポリエステル系フィルム、ポリテトラフルオロエチレン系フィルム、ポリフェニレンサルファイド系フィルム、ポリエチレンナフタレート系フィルム、又は液晶ポリマー系フィルム等の主として厚み10〜50μm程度の長尺樹脂フィルムを用意する。具体的な長尺樹脂フィルムの材質は、耐熱性、誘電体特性、電気絶縁性やプリント配線基板の製造工程やその後工程での耐薬品性、及び用途等を考慮に入れて適宜選択される。また、具体的な厚みについても用途に応じて適宜選択される。   Next, a case where a two-layer metallized resin film is manufactured by forming a metal layer on at least one side of a long resin film without using an adhesive by electroplating including the surface treatment method described above will be described. First, polyimide film, polyamide film, polyester film such as polyethylene terephthalate (PET) or polyethylene terephthalate (PEN), polytetrafluoroethylene film, polyphenylene sulfide film, polyethylene naphthalate film, or liquid crystal polymer film A long resin film having a thickness of about 10 to 50 μm, such as a film, is prepared. The specific material of the long resin film is appropriately selected in consideration of heat resistance, dielectric properties, electrical insulation, chemical resistance in the manufacturing process of the printed wiring board and subsequent processes, usage, and the like. The specific thickness is also appropriately selected according to the application.

この長尺樹脂フィルムに蒸着法やスパッタ法を用いた乾式めっき法で、少なくとも片面にニッケル、クロム等からなる金属シード層を形成する。この金属シード層は、長尺樹脂フィルムと金属導電体層との密着性や、フレキシブルプリント配線板の絶縁信頼性を向上させる役割を担う。このような金属シード層として、ニッケル又はニッケル合金を使用することが好ましい。ニッケル合金の場合は、ニッケルにクロム、バナジウム、チタン、モリブデン、コバルト、及びタングステンの中から選択した1種以上の元素を添加することで得られるが、これらの中ではニッケル−クロム合金が好ましく、そのクロムの含有量が15〜25質量%であることがより好ましい。このようなニッケル−クロム合金は、高い絶縁信頼性を有し、且つ配線パターンを容易に形成することができるからである。   A metal seed layer made of nickel, chromium, or the like is formed on at least one surface of the long resin film by a dry plating method using a vapor deposition method or a sputtering method. This metal seed layer plays a role of improving the adhesion between the long resin film and the metal conductor layer and the insulation reliability of the flexible printed wiring board. It is preferable to use nickel or a nickel alloy as such a metal seed layer. In the case of a nickel alloy, it can be obtained by adding one or more elements selected from chromium, vanadium, titanium, molybdenum, cobalt, and tungsten to nickel. Among these, a nickel-chromium alloy is preferable. The chromium content is more preferably 15 to 25% by mass. This is because such a nickel-chromium alloy has high insulation reliability and can easily form a wiring pattern.

金属シード層の膜厚は、該金属シード層を形成する金属又は合金の種類や組成、フレキシブルプリント配線板での配線の加工性、配線に要求される密着性や絶縁信頼性から適宜選択されるが、一般的には3〜50nmが好ましい。金属シード層の膜厚が3nm未満では、配線部以外の金属層(金属導電体層と金属シード層)をフラッシュエッチングなどで除去して配線パターンを形成する際、エッチング液が絶縁フィルムと金属層との間に染み込みやすくなり、配線が浮き上がってしまう問題が生じるおそれがある。一方、金属シード層の膜厚が50nmを超えると、フラッシュエッチングなどで最終的に配線パターンを形成する際、金属層が完全に除去されずに残存し、配線間の絶縁不良を発生させるおそれがある。   The thickness of the metal seed layer is appropriately selected from the type and composition of the metal or alloy forming the metal seed layer, the workability of the wiring on the flexible printed wiring board, the adhesion required for the wiring, and the insulation reliability. However, generally 3-50 nm is preferable. If the thickness of the metal seed layer is less than 3 nm, the etching solution is used to remove the metal layer (metal conductor layer and metal seed layer) other than the wiring portion by flash etching or the like to form a wiring pattern. There is a possibility that a problem may occur in which the wiring floats up. On the other hand, if the thickness of the metal seed layer exceeds 50 nm, when the wiring pattern is finally formed by flash etching or the like, the metal layer may not be completely removed and may cause an insulation failure between the wirings. is there.

この金属シード層の上に銅などを積層して金属被膜を形成する。ここで積層する銅層の膜厚は0.01〜1μmが好ましく、0.1〜0.5μmが特に好ましい。この銅層の厚さが0.01μm未満では、フレキシブルプリント配線板上の配線部の電気導電性に問題が発生しやすくなったり、強度上の問題が生じたりする場合がある。一方、乾式めっき法による成膜速度は電気めっき法による成膜速度に比べて遅いため、乾式めっき法により1μmを超えて成膜しようとすると、生産性が低下する。   A metal film is formed by laminating copper or the like on the metal seed layer. The thickness of the copper layer to be laminated here is preferably 0.01 to 1 μm, and particularly preferably 0.1 to 0.5 μm. If the thickness of the copper layer is less than 0.01 μm, a problem may easily occur in the electrical conductivity of the wiring portion on the flexible printed wiring board, or a problem in strength may occur. On the other hand, the film formation rate by the dry plating method is slower than the film formation rate by the electroplating method. Therefore, if the film formation exceeds 1 μm by the dry plating method, the productivity is lowered.

その後、前述した電気めっき法もしくは無電解めっき法、又はこれら両者を組み合わせた方法を用いて、金属導電体層である銅層の厚付けが行われる。電気めっき法もしくは無電解めっき法、又はこれら両者を組み合わせた方法で金属導電体層である銅層を厚膜化する場合の膜厚は、フレキシブルプリント配線板の配線パターニングにおいて、サブトラクティブ法又はセミアディティブ法のどちらを選択するかにより決まるものである。すなわち、銅層の膜厚は、サブトラクティブ法によって配線を形成する場合には5〜12μm、セミアディティブ法によって配線を形成する場合には0.5〜4μmとするのが好ましい。なお、電気めっき法は特に限定されることはなく、たとえば、硫酸銅水溶液中で公知の電気めっき方法を使用することができる。   Thereafter, the copper layer that is the metal conductor layer is thickened by using the above-described electroplating method or electroless plating method, or a method in which both are combined. The film thickness in the case of thickening the copper layer, which is a metal conductor layer, by electroplating or electroless plating, or a combination of both, is subtractive or semi-conductive in wiring patterning of flexible printed wiring boards. It depends on which of the additive methods is selected. That is, the thickness of the copper layer is preferably 5 to 12 μm when the wiring is formed by the subtractive method, and 0.5 to 4 μm when the wiring is formed by the semi-additive method. In addition, the electroplating method is not specifically limited, For example, a well-known electroplating method can be used in copper sulfate aqueous solution.

以上、本発明の表面処理方法について、電子機器内の配線部材に用いられる金属化樹脂フィルムに適用することを想定して説明したが、本発明の表面処理方法が対象とするフィルム状部材はこれに限定されるものではなく、ローラーを用いて搬送しながら液状の処理剤で表面処理される少なくとも片面に金属層を有するフィルム状部材であれば好適に適用することができる。   The surface treatment method of the present invention has been described on the assumption that it is applied to a metallized resin film used for a wiring member in an electronic device. However, the film-like member targeted by the surface treatment method of the present invention is this. It is not limited to this, and any film-like member having a metal layer on at least one surface that is surface-treated with a liquid treating agent while being conveyed using a roller can be suitably applied.

このような少なくとも片面に金属層を有するフィルム状部材には、上記した2層金属化樹脂フィルムのほか、上記した電子機器内の配線部材以外に用いられる一般的な金属化樹脂フィルム、金属が表面に積層された薄いガラスやプラスチック、厚さ0.3mm以下の金属製の薄板、箔等を挙げることができる。また、液状の処理剤は水を主成分とする溶媒と溶質とからなる表面処理剤に限定されるものではなく、酸を含む各種の表面処理剤であってもよい。これらの表面処理剤が、強酸を含む表面処理剤であれば、より顕著な効果が得られる。   Such a film-like member having a metal layer on at least one side is not only the above-mentioned two-layer metallized resin film, but also a general metallized resin film or metal used other than the above-described wiring member in an electronic device. Examples thereof include thin glass and plastic laminated on each other, a metal thin plate having a thickness of 0.3 mm or less, and foil. Further, the liquid treatment agent is not limited to a surface treatment agent composed of a solvent mainly composed of water and a solute, and may be various surface treatment agents containing an acid. If these surface treatment agents are surface treatment agents containing a strong acid, more remarkable effects can be obtained.

また、上記した本発明の実施形態の表面処理方法で処理した金属化樹脂フィルムは、乾式めっき法にて長尺樹脂フィルムの少なくとも片面に金属被膜が積層された金属化樹脂フィルムに、電気めっき法にて金属導電体層を積層して得たものであったが、金属化樹脂フィルム(長尺樹脂フィルムにポリイミドフィルムを用いる場合は金属化ポリイミドフィルム)の製造方法はこれに限定されるものではない。   Further, the metallized resin film treated by the surface treatment method of the above-described embodiment of the present invention is obtained by electroplating a metallized resin film having a metal film laminated on at least one side of a long resin film by a dry plating method. However, the method for producing a metallized resin film (when using a polyimide film for a long resin film) is not limited to this method. Absent.

以下、本発明の表面処理方法について、実施例及び比較例を用いてさらに詳細に説明する。なお、以下の実施例及び比較例における微小凹凸部の有無の判定は、金属化樹脂フィルムの全長に亘って検査し、当該フィルムの面方向での大きさが20〜50μmの凹部又は凸部があれば微小凹凸部ありと判断した。   Hereinafter, the surface treatment method of the present invention will be described in more detail using examples and comparative examples. In addition, the determination of the presence or absence of minute uneven portions in the following examples and comparative examples is inspected over the entire length of the metallized resin film, and a recess or protrusion having a size in the surface direction of the film of 20 to 50 μm is present. If there was, it was judged that there was a minute uneven part.

(実施例1)
図1に示すような連続電気めっき装置を用いて、ロール状に巻回された長尺の金属化樹脂フィルムFを巻出しロール11から巻出し、ローラーで連続的に搬送しながら前処理部12で金属化樹脂フィルムFの金属被膜に表面処理を施した後、電気めっき部13でめっき処理して銅層を厚膜化し、得られた金属化樹脂フィルムSを巻取りロール14で巻取った。
Example 1
Using a continuous electroplating apparatus as shown in FIG. 1, a long metallized resin film F wound in a roll shape is unwound from an unwinding roll 11 and continuously conveyed by a roller, the pretreatment unit 12. After the surface treatment was performed on the metal coating of the metallized resin film F, the copper layer was thickened by plating with the electroplating unit 13, and the resulting metallized resin film S was wound up by the winding roll 14. .

巻出しロール11から巻き出す金属化樹脂フィルムFには、厚み38μmのポリイミドフィルム(東レ・デュポン株式会社製、商品名カプトン(登録商標))の表面に予めスパッタリング法で膜厚10nmのニッケル−20質量%クロム合金膜を成膜し、さらにこの合金膜の表面に膜厚100nmの銅層を積層したものを用いた。   For the metallized resin film F to be unwound from the unwinding roll 11, nickel-20 having a film thickness of 10 nm is formed in advance on the surface of a 38 μm-thick polyimide film (trade name Kapton (registered trademark), manufactured by Toray DuPont Co., Ltd.). A mass% chromium alloy film was formed, and a copper layer having a thickness of 100 nm was laminated on the surface of the alloy film.

電気めっき部13では、硫酸を100g/L、硫酸銅を180g/L含み、塩素含有量50質量ppmのめっき液を用い、これに銅めっき皮膜の平滑性等を確保する目的で添加剤を添加した。この電気めっき部13に、金属化樹脂フィルムFを3m/minの搬送速度で導入することにより、金属化樹脂フィルムFの銅層を8μmまで厚膜化した。この電気めっき部13での電気めっきの前処理として、図2に示す塗布装置50、水洗装置60、液切り装置70、及び乾燥装置80からなる前処理部12で前処理を行った。塗布装置50の表面処理剤53には、アルニオンを4.7ml/L、硫酸を25g/Lに調整した水溶液を用いた。水洗装置60の洗浄液には純水を用いた。   In the electroplating section 13, a plating solution containing 100 g / L of sulfuric acid and 180 g / L of copper sulfate and having a chlorine content of 50 mass ppm is used, and additives are added to ensure smoothness of the copper plating film. did. The copper layer of the metallized resin film F was thickened to 8 μm by introducing the metallized resin film F into the electroplating portion 13 at a conveyance speed of 3 m / min. As a pretreatment of the electroplating in the electroplating unit 13, a pretreatment was performed in the pretreatment unit 12 including the coating device 50, the water washing device 60, the liquid draining device 70, and the drying device 80 shown in FIG. As the surface treating agent 53 of the coating apparatus 50, an aqueous solution in which alanion was adjusted to 4.7 ml / L and sulfuric acid was adjusted to 25 g / L was used. Pure water was used as the cleaning liquid of the water washing device 60.

塗布装置50の容器51の側面には送風口及び排気口を1つずつ設けると共に、送風口に流量可変式の送風ファンを設置した。そして、送風ファンの流量を調整して1秒当たり容器51の空間内の酸性ミストを含むガスの23%を置換した。このようにして、表面処理を施してから電気めっきを行って金属化樹脂フィルムSを作製した。巻取りロール14にロール状に巻き取られた金属化樹脂フィルムに対して表面の微小凹凸部の有無を検査した結果、500ロールを検査しても微小凹凸部は発生しておらず、高品質の2層金属化樹脂フィルムを作製することができた。   A side surface of the container 51 of the coating apparatus 50 was provided with one air outlet and one air outlet, and a variable flow rate air blowing fan was installed at the air outlet. The flow rate of the blower fan was adjusted to replace 23% of the gas containing acidic mist in the space of the container 51 per second. In this way, the metallized resin film S was produced by performing electroplating after surface treatment. As a result of inspecting the presence or absence of minute uneven portions on the surface of the metallized resin film wound up in the form of a roll on the winding roll 14, no minute uneven portions are generated even when 500 rolls are inspected, and the high quality The two-layer metallized resin film could be produced.

(実施例2)
塗布装置50の容器51において、金属化樹脂フィルムFの搬送方向で互いに対向する両側面に各々多数の開口部を設けた。そして、流量可変式の送風ファンの流量を調整して1秒当たり容器51の空間内の酸性ミストを含むガスの29%を置換した。なお、この送風ファンは金属化樹脂フィルムFの搬送方向に関して下流側に位置する開口部に設けて、金属化樹脂フィルムFが搬送される向きとは対向するように気流を流した。
(Example 2)
In the container 51 of the coating device 50, a large number of openings are provided on both side surfaces facing each other in the transport direction of the metallized resin film F. Then, the flow rate of the variable flow rate blower fan was adjusted to replace 29% of the gas containing acidic mist in the space of the container 51 per second. In addition, this ventilation fan was provided in the opening part located in the downstream with respect to the conveyance direction of the metallized resin film F, and airflow was sent so that the direction in which the metallized resin film F was conveyed may be opposed.

上記以外は実施例1と同様にして金属化樹脂フィルムSを作製した。巻取りロール14にロール状に巻き取られた金属化樹脂フィルムに対して表面の微小凹凸部の有無を検査した結果、500ロールを検査しても微小凹凸部は発生しておらず、高品質の2層金属化樹脂フィルムを作製することができた。   A metallized resin film S was produced in the same manner as in Example 1 except for the above. As a result of inspecting the presence or absence of minute uneven portions on the surface of the metallized resin film wound up in the form of a roll on the winding roll 14, no minute uneven portions are generated even when 500 rolls are inspected, and the high quality The two-layer metallized resin film could be produced.

(比較例1)
流量可変式の送風ファンの流量を調整して1秒当たり容器51の空間内の酸性ミストを含むガスの5%を置換した以外は実施例1と同様にして金属化樹脂フィルムSを作製した。巻取りロール14にロール状に巻き取られた金属化樹脂フィルムに対して表面の微小凹凸部の有無を検査した結果、500ロール検査するまでに微小凹凸部が見つかった。
(Comparative Example 1)
A metallized resin film S was produced in the same manner as in Example 1 except that the flow rate of the variable flow rate blowing fan was adjusted to replace 5% of the gas containing acidic mist in the space of the container 51 per second. As a result of inspecting the surface of the metallized resin film wound up in the form of a roll on the take-up roll 14 for the presence of minute irregularities, the minute irregularities were found before 500 rolls were inspected.

(比較例2)
流量可変式の送風ファンの流量を調整して1秒当たり容器51の空間内の酸性ミストを含むガスの56%を置換した以外は実施例1と同様にして金属化樹脂フィルムSを作製した。巻取りロール14にロール状に巻き取られた金属化樹脂フィルムに対して表面の微小凹凸部の有無を検査した結果、500ロール検査するまでに微小凹凸部が見つかった。
(Comparative Example 2)
A metallized resin film S was produced in the same manner as in Example 1 except that the flow rate of the variable flow rate blowing fan was adjusted to replace 56% of the gas containing acidic mist in the space of the container 51 per second. As a result of inspecting the surface of the metallized resin film wound up in the form of a roll on the take-up roll 14 for the presence of minute irregularities, the minute irregularities were found before 500 rolls were inspected.

11 巻出しロール
12 前処理部
13 電気めっき部
14 巻取りロール
50 塗布装置
60 水洗装置
70 液切り装置
80 乾燥装置
DESCRIPTION OF SYMBOLS 11 Unwinding roll 12 Pre-processing part 13 Electroplating part 14 Winding roll 50 Coating apparatus 60 Water washing apparatus 70 Liquid draining apparatus 80 Drying apparatus

Claims (6)

少なくとも片面に金属層を有する長尺のフィルム状部材をロールツーロール方式で搬送しながらその表面を連続的に処理する方法であって、
ほぼ密閉された空間内で前記フィルム状部材の金属層を有する面に酸を含む液体を塗布すると共に、1秒当たり前記空間内に存在するガスの15〜50%を置換することを特徴とする表面処理方法。
A method of continuously treating the surface of a long film-like member having a metal layer on at least one side while transporting it in a roll-to-roll manner,
A liquid containing an acid is applied to the surface of the film-like member having the metal layer in a substantially sealed space, and 15 to 50% of the gas existing in the space is replaced per second. Surface treatment method.
前記塗布の後に前記フィルム状部材を水洗し、該水洗により該フィルム状部材に付着した水分を液切りし、該液切りで除去しきれない水分を乾燥することを特徴とする、請求項1に記載の表面処理方法。   The film-like member is washed with water after the application, the water adhering to the film-like member is drained by the water washing, and moisture that cannot be removed by the draining is dried. The surface treatment method as described. 少なくとも片面に金属層を有する長尺フィルム状部材をロールツーロール方式で搬送しながらその表面に連続的に電気めっきを行う方法であって、前処理として請求項1又は2に記載の表面処理方法を行うことを特徴とする電気めっき方法。   3. A surface treatment method according to claim 1 or 2, wherein a long film-like member having a metal layer on at least one surface is continuously electroplated on the surface while being conveyed by a roll-to-roll method, and the surface treatment method according to claim 1 or 2 as pretreatment The electroplating method characterized by performing. 前記電気めっきは銅層を成膜するものであり、前記酸は硫酸であることを特徴とする、請求項3に記載の電気めっき方法。   The electroplating method according to claim 3, wherein the electroplating forms a copper layer, and the acid is sulfuric acid. 長尺樹脂フィルムの少なくとも片面に金属シード層及び銅被膜層をこの順に接着剤を介することなく積層した後、請求項3又は4に記載の電気めっき方法を用いて該銅被膜層を膜厚化して金属導電体層を形成することを特徴とする金属化樹脂フィルムの製造方法。   After laminating a metal seed layer and a copper coating layer in this order without using an adhesive on at least one surface of the long resin film, the copper coating layer is made thicker by using the electroplating method according to claim 3 or 4. Forming a metal conductor layer. A method for producing a metallized resin film. ロールツーロール方式で搬送される長尺フィルム状部材に連続的に電気めっきを施す電気めっき部と、該電気めっき部で電気めっきを施す前に該長尺フィルム状部材に連続的に表面処理を施す前処理部とからなる電気めっき装置であって、前記前処理部は前記フィルム状部材に浸漬により塗布させる酸を含む液体が貯められたほぼ密閉された容器と、1秒当たり該容器内の空間に存在するガスの15〜50%を置換するガス置換手段とを有していることを特徴とする電気めっき装置。   An electroplating unit that continuously electroplates a long film-like member conveyed by a roll-to-roll method, and a surface treatment is continuously applied to the long film-like member before electroplating by the electroplating unit. An electroplating apparatus comprising a pretreatment unit for applying, wherein the pretreatment unit includes a substantially sealed container storing a liquid containing an acid to be applied to the film-like member by dipping, and a container in the container per second. An electroplating apparatus comprising gas replacement means for replacing 15 to 50% of the gas present in the space.
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JPH02310386A (en) * 1989-05-23 1990-12-26 Nisshin Steel Co Ltd Method for recovering hydrochloric acid in steel material pickling device
JPH10310887A (en) * 1997-05-12 1998-11-24 Nkk Corp Method for acid-pickling metallic material
JP2005240108A (en) * 2004-02-26 2005-09-08 Ebara Corp Plating apparatus and plating method
JP2013181180A (en) * 2012-02-29 2013-09-12 Sumitomo Metal Mining Co Ltd Pretreatment method for electroplating, and method of producing copper clad laminated resin film by electroplating method including the pretreatment method

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS57158399A (en) * 1981-03-26 1982-09-30 Nippon Steel Corp Electrolyzing device which can prevent scattering of electrolyte mist
JPH02310386A (en) * 1989-05-23 1990-12-26 Nisshin Steel Co Ltd Method for recovering hydrochloric acid in steel material pickling device
JPH10310887A (en) * 1997-05-12 1998-11-24 Nkk Corp Method for acid-pickling metallic material
JP2005240108A (en) * 2004-02-26 2005-09-08 Ebara Corp Plating apparatus and plating method
JP2013181180A (en) * 2012-02-29 2013-09-12 Sumitomo Metal Mining Co Ltd Pretreatment method for electroplating, and method of producing copper clad laminated resin film by electroplating method including the pretreatment method

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