JP2014505116A - 硬化性フォトクロミック組成物およびそれから調製される光学物品 - Google Patents
硬化性フォトクロミック組成物およびそれから調製される光学物品 Download PDFInfo
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- JP2014505116A JP2014505116A JP2013539997A JP2013539997A JP2014505116A JP 2014505116 A JP2014505116 A JP 2014505116A JP 2013539997 A JP2013539997 A JP 2013539997A JP 2013539997 A JP2013539997 A JP 2013539997A JP 2014505116 A JP2014505116 A JP 2014505116A
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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- C—CHEMISTRY; METALLURGY
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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- G—PHYSICS
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- G02B1/00—Optical elements characterised by the material of which they are made; Optical coatings for optical elements
- G02B1/04—Optical elements characterised by the material of which they are made; Optical coatings for optical elements made of organic materials, e.g. plastics
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
Description
本出願は、2010年11月23日に出願された米国仮特許出願第61/416,340号の優先権の利益を主張し、この書類のすべては、これにより本明細書において参照として援用される。
本発明は、硬化性有機ポリマーフォトクロミック組成物、およびフォトクロミックポリマー組成物がコーティングとして塗布される硬質基材を備えるフォトクロミック物品に関する。
入射光の眼への伝達を減少させる一方、良好な画像品質を与える光学物品は、様々な用途、例えば、サングラス、視力矯正用眼科用レンズ、平レンズおよびファッションレンズ、例えば、非処方および処方レンズ、スポーツマスク、顔面シールド、ゴーグル、バイザー、カメラレンズ、窓、自動車用フロントガラス、ならびに航空機および自動車用透明物、例えば、Tルーフ、側灯およびバックライトに必要とされている。この必要性に対応して、光学用途に用いられるフォトクロミックプラスチック物品は、かなり注目されてきている。特に、フォトクロミック眼科用プラスチックレンズは、ガラスレンズに対して、それらが提供する重さの利点のために、関心がもたれてきている。
本発明によれば、フォトクロミック量の少なくとも1種のフォトクロミック材料;ポリマーポリオールであって、その主鎖に沿ってカーボネート基を有し、かつ以下に本明細書で記載されるとおりにGPCで測定して5000g/モルを超える数平均分子量を有するポリマーポリオール;および該ポリマーポリオール上のヒドロキシル基と反応することができる反応性官能基を有する硬化剤を含む、硬化性有機ポリマーフォトクロミック組成物が提供される。硬化後およびフォトクロミック性能試験後、該組成物は、200秒未満のT1/2退色速度(fade rate)(以下に本明細書で詳細に記載されるとおりに測定される)を示す。
本明細書のために(操作実施例における以外)、特に断らない限り、成分、反応条件などの量および範囲を表す数字のすべて、例えば、以下の説明および特許請求の範囲で使用される屈折率および波長を表すものは、「約」という用語によってすべての場合に修飾されると理解されるべきである。したがって、反対に示されない限り、本明細書および添付の特許請求の範囲に示される数値パラメータは、本発明の物品に求められる望ましい特性に依存して変わり得る近似値である。最低限でも、特許請求の範囲に対して均等論の適用を制限する試みとしてではなく、それぞれの数値パラメータは、報告された有効数字の数に照らして、かつ通常の丸め技術を適用することによって少なくとも解釈されるべきである。さらに、本明細書および添付の特許請求の範囲で使用される場合、単数形「1つ(a)」、「1つ(an)」および「その(the)」は、1つの指示物に明確かつ明白に限定されない限り、複数の指示物を含むことが意図される。
「アクリル」および「アクリレート」という用語は、特に明確に断りのない限り、同義的に使用され(そのようにすることが意図された意味を変更しない限り)、アクリル酸、低級アルキル置換アクリル酸、例えば、C1〜C5置換アクリル酸(例えば、メタクリル酸、エタクリル酸など)、およびこのようなアクリル酸の誘導体、例えば、それらのC1〜C5アルキルエステル(例えば、アクリル酸メチル、メタクリル酸メチルなど)を含む。「(メタ)アクリル」または「(メタ)アクリレート」という用語は、示された物質、例えば、(メタ)アクリルモノマーのアクリル/アクリレートおよびメタクリル/メタクリレートの形態の両方に及ぶことが意図される。
米国特許第5,166,345号、第3欄、第36行目から第14欄、第3行目;
米国特許第5,236,958号、第1欄、第45行目から第6欄、第65行目;
米国特許第5,252,742号、第1欄、第45行目から第6欄、第65行目;
米国特許第5,359,085号、第5欄、第25行目から第19欄、第55行目;
米国特許第5,488,119号、第1欄、第29行目から第7欄、第65行目;
米国特許第5,821,287号、第3欄、第5行目から第11欄、第39行目;
米国特許第6,113,814号、第2欄、第23行目から第23欄、第29行目;
米国特許第6,153,126号、第2欄、第18行目から第8欄、第60行目;
米国特許第6,296,785号、第2欄、第47行目から第31欄、第5行目;
米国特許第6,348,604号、第3欄、第26行目から第17欄、第15行目;および
米国特許第6,353,102号、第1欄、第62行目から第11欄、第64行目
に記載されており、これらの開示は、参照により本明細書に組み込まれる。
H−(O−CHR1−CH2)m−O−A−O−(CH2−CHR2−O)n−H
[式中、mおよびnは、それぞれ、正の数であり、mとnの合計は5から70であり、R1およびR2は、それぞれ、水素、メチル、またはエチル、好ましくは水素またはメチルであり、Aは、直鎖または分岐鎖アルキレン(通常1から8個の炭素原子を含有する)、フェニレン、C1〜C9アルキル置換フェニレン、および以下の一般式II
で表され得る。企図された一実施形態において、ポリアルコキシ化ポリオールは、mおよびnの合計が、15から40、例えば、25から35であり、R1およびR2が、それぞれ水素であり、Aが、一般式II(式中、
フォトクロミック性能試験は、Essilor,Ltd.仏国により製造されたBench for Measuring Photochromics(「BMP」)光学台で行う。光学台は、試験中73.4°F(23℃)の一定温度で維持する。
ポリカーボネートポリオールA(PP−A)を、以下のとおりに調製した:5リットルのフラスコ中に、1000グラム(g)のRAVECARB(登録商標)107ポリカーボネートポリオール(Enichemから入手できる)および2220gのメタノールを加え、窒素ブランケットを適用した。得られた混合物を61℃に達するまで撹拌および加熱し、この温度で15分間維持した。得られた混合物を分液漏斗中に移し、室温で15分間保った。分離後、底層を5リットルフラスコに収集した。この過程を、1900gのメタノールを毎回用いてさらに3回繰り返した。収集した最終の底層からメタノールを蒸留により除去し、590gの粘性液体を得た。回収物質中に残存するメタノールのレベルは、0.16%であり、ヒドロキシル価は、31.3mgKOH/gであった。ポリスチレン標準品を用いてゲル透過クロマトグラフィーにより決定した数平均分子量は、6450g/モルであり、重量平均分子量は、8,590g/モルであった。多分散性指数は、1.33であった。
工程1−2リットルのフラスコ中に、ETERNACOLL(登録商標)PH200Dポリカーボネートポリオール(400g)およびアセトニトリル(400mL)を加え、得られた混合物を均一になるまで撹拌した;メタノール(800mL)をゆっくりと添加し、この混合物を30分間撹拌した;混合物を分液漏斗に移し、30分後に約550gの底層を収集した。
以下の実施例において、色素、ポリオール、触媒、界面活性剤などの材料(これらは、括弧内の小文字によって一例において識別される)は、同じ小文字の数字によってその後の比較例で用いられる。PC−1、PC−2、PC−3およびPC−4の組合せは、活性化されたグレー色をもたらした。
撹拌機を備えた適切な容器に記載された順序で、以下の材料を加えた。
(2)緑色着色フォトクロミックインデノナフトピラン
(3)紫色着色フォトクロミックインデノナフトピラン
(4)青色着色フォトクロミックインデノナフトピラン
(5)紫色着色フォトクロミックインデノナフトピラン
(6)IRGANOX(登録商標)245−酸化防止剤/安定剤(Ciba Speciality Chemicals Corp.から入手できる)
(7)TINUVIN(登録商標)−144は、CAS番号63843−89−0を有すると報告されたヒンダードアミンクラスの光安定剤であり、Ciba Specialty Chemicalsから入手できる。
(9)K−KAT(登録商標)348は、カルボン酸ビスマスであると報告されたウレタン触媒である(King Industries Inc.から入手できる)
(10)BYK(登録商標)333は、ポリエーテル変性ジメチルポリシロキサンコポリマー(compolymer)であり、これは、Conneticut、WallingfordのBYK−Chemieから入手できる。
(12)パート1で調製されたポリカーボネートポリオールまたは比較例で用いられた市販用の製品
(13)ブロック化ヘキサメチレンジイソシアネート(Lancashire、英国のBaxenden Chemical Co.から入手できる)。
Gentex Opticsから得られる70mmの直径を有するフィニッシュト単焦点ポリカーボネートレンズを用いた。500ワットおよび54kVAで作動するTantec EST−Electrical Service Treatment装置からのコロナ放電によって、試験レンズを45秒間処理した。実施例1〜実施例3ならびに比較例1および比較例2のコーティングをそれぞれ、コロナ処理したレンズに別個にスピンコーティングによって塗布し、125℃で60分間硬化させた。得られた硬化コーティングは、約20ミクロン厚であった。塗布されたコーティングを有する1組のレンズを、パート3−Aに記載したとおりの微小硬度試験にかけた。
パート2−Bで調製したコーティングされたレンズを、FISCHERSCOPE(登録商標)HCV、モデルH−100装置(Fischer Technology Inc.から入手できる)を用いて微小硬度試験にかけた。微小硬度は、ニュートン/mm2の単位で測定する。それぞれのレンズを2回から5回測定し、得られたデータを平均した。硬度測定値は、100ニュートン荷重で15秒間後に2ミクロンの侵入度における硬度とした。試験したそれぞれのレンズの結果の算術平均を表1に列挙する。
前述のコーティング組成物のそれぞれのフォトクロミック性能を以下のとおりに行った。Essilor,Ltd、仏国により製造されたBench for Measuring Photochromics(「BMP」)光学台上でのフォトクロミック性能試験において、上に調製したコーティングされたレンズを試験した。光学台は、試験中73.4°F(23℃)の一定温度で維持した。
Claims (15)
- a)フォトクロミック量の少なくとも1種のフォトクロミック材料;
b)ポリマーポリオールであって、その主鎖に沿ってカーボネート基を有し、かつ5000g/モルを超える数平均分子量を有するポリマーポリオール;および
c)前記ポリマーポリオールb)上のヒドロキシル基と反応することができる反応性官能基を有する硬化剤
を含む硬化性有機ポリマーフォトクロミック組成物であって、硬化およびフォトクロミック性能試験後に、200秒未満のT1/2退色速度を示す、組成物。 - 前記ポリマーポリオールが、6000g/モルを超え、最大で20,000g/モルまでの(および20,000g/モルを含む)数平均分子量を有する、請求項1に記載の組成物。
- 前記ポリマーポリオールが、1.50未満またはそれに等しい多分散性指数を有する、請求項1に記載の組成物。
- 硬化後および前記フォトクロミック性能試験後に、90秒未満のT1/2退色速度を示す、請求項1に記載の組成物。
- (a)硬質基材、
(b)前記基材の表面に塗布されたフォトクロミック有機ポリマーコーティング
を備えるフォトクロミック物品であって、
前記フォトクロミックコーティングは、
i)フォトクロミック量の少なくとも1種のフォトクロミック材料;
ii)ポリマーポリオールであって、その主鎖に沿ってカーボネート基を有し、かつ5000g/モルを超える数平均分子量を有するポリマーポリオール;および
iii)前記ポリマーポリオールb)上のヒドロキシル基と反応することができる反応性官能基を有する硬化剤を含み、
前記基材への前記コーティングの塗布後、硬化後、およびフォトクロミック性能試験後に、組成物は、200秒未満のT1/2退色速度を示す、
物品。 - 前記ポリマーポリオールが、6000g/モルを超え、最大で20,000g/モルまでの(および20,000g/モルを含む)数平均分子量を有する、請求項5に記載の物品。
- 前記ポリマーポリオールが、1.50未満またはそれに等しい多分散性指数を有する、請求項5に記載の物品。
- 前記基材への前記コーティングの塗布後、硬化後、およびフォトクロミック性能試験後に、前記組成物が、90秒未満のT1/2退色速度を示す、請求項5に記載の物品。
- 前記硬質基材が、少なくとも1.48の屈折率を有する熱硬化性または熱可塑性材料から選択される有機ポリマー基材である、請求項5に記載の物品。
- 前記有機ポリマー基材が、アリルジグリコールカーボネートモノマー(単数または複数)を含む重合性組成物から調製された熱硬化性基材、熱可塑性ポリカーボネートから調製された基材、ポリ尿素ウレタンから調製された基材、または多官能性イソシアネート(単数または複数)および/もしくはイソチオイソシアネート(単数または複数)と、ポリチオール(単数または複数)もしくはポリエピスルフィドモノマー(単数または複数)との反応生成物を含む組成物から調製された基材を含む、請求項9に記載の物品。
- 前記熱硬化性基材が、ジエチレングリコールビス(アリルカーボネート)である、請求項10に記載の物品。
- 前記フォトクロミック材料が、フォトクロミックスピロオキサジン、ベンゾピラン、ナフトピラン、フルギド、金属ジチゾネート、ジアリールエテンまたはこのようなフォトクロミック材料の混合物を含む有機フォトクロミック材料である、請求項5に記載の物品。
- 前記フォトクロミック材料が、ナフト[1,2−b]ピラン、ナフト[2,1−b]ピラン、スピロ−9−フルオレノ[1,2−b]ピラン、フェナントロピラン、キノピラン、および/またはインデノ縮合ナフトピランを含むナフトピランである、請求項12に記載の物品。
- 前記フォトクロミック材料が、ナフトオキサジンおよび/またはスピロ(インドリン)ピリドベンゾオキサジンを含むスピロオキサジンである、請求項12に記載の物品。
- レンズである、請求項5に記載の物品。
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JP7442521B2 (ja) | 2018-11-08 | 2024-03-04 | トランジションズ オプティカル リミテッド | フォトクロミック物品 |
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MX339399B (es) | 2016-05-24 |
KR101504853B1 (ko) | 2015-03-20 |
MX2013005807A (es) | 2013-07-05 |
JP5712300B2 (ja) | 2015-05-07 |
AU2011332111A1 (en) | 2013-05-30 |
WO2012071237A2 (en) | 2012-05-31 |
AU2011332111B2 (en) | 2015-01-15 |
ZA201303389B (en) | 2014-11-26 |
EP2643402A2 (en) | 2013-10-02 |
ES2622386T3 (es) | 2017-07-06 |
CA2817146C (en) | 2015-03-31 |
KR20130088878A (ko) | 2013-08-08 |
WO2012071237A3 (en) | 2012-07-19 |
BR112013012817A2 (pt) | 2021-03-16 |
CN103221465B (zh) | 2015-01-14 |
BR112013012817B1 (pt) | 2021-10-26 |
HK1187358A1 (en) | 2014-04-04 |
CN103221465A (zh) | 2013-07-24 |
EP2643402B1 (en) | 2017-03-01 |
US20120212840A1 (en) | 2012-08-23 |
CA2817146A1 (en) | 2012-05-31 |
US8608988B2 (en) | 2013-12-17 |
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