JP2014105287A - 樹脂組成物及びその硬化物(3) - Google Patents
樹脂組成物及びその硬化物(3) Download PDFInfo
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- JP2014105287A JP2014105287A JP2012259623A JP2012259623A JP2014105287A JP 2014105287 A JP2014105287 A JP 2014105287A JP 2012259623 A JP2012259623 A JP 2012259623A JP 2012259623 A JP2012259623 A JP 2012259623A JP 2014105287 A JP2014105287 A JP 2014105287A
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- 239000011342 resin composition Substances 0.000 title claims abstract description 75
- 150000002391 heterocyclic compounds Chemical class 0.000 claims abstract description 28
- 125000003566 oxetanyl group Chemical group 0.000 claims abstract description 28
- 125000003700 epoxy group Chemical group 0.000 claims abstract description 27
- -1 oxetane compound Chemical class 0.000 claims description 126
- 150000001875 compounds Chemical class 0.000 claims description 62
- 239000004593 Epoxy Substances 0.000 claims description 47
- 239000003795 chemical substances by application Substances 0.000 claims description 35
- UJOBWOGCFQCDNV-UHFFFAOYSA-N 9H-carbazole Chemical compound C1=CC=C2C3=CC=CC=C3NC2=C1 UJOBWOGCFQCDNV-UHFFFAOYSA-N 0.000 claims description 14
- 239000003566 sealing material Substances 0.000 claims description 14
- 229920001187 thermosetting polymer Polymers 0.000 claims description 14
- 239000003999 initiator Substances 0.000 claims description 13
- ZFSLODLOARCGLH-UHFFFAOYSA-N isocyanuric acid Chemical compound OC1=NC(O)=NC(O)=N1 ZFSLODLOARCGLH-UHFFFAOYSA-N 0.000 claims description 13
- RWRDLPDLKQPQOW-UHFFFAOYSA-N Pyrrolidine Chemical compound C1CCNC1 RWRDLPDLKQPQOW-UHFFFAOYSA-N 0.000 claims description 12
- YNAVUWVOSKDBBP-UHFFFAOYSA-N Morpholine Chemical compound C1COCCN1 YNAVUWVOSKDBBP-UHFFFAOYSA-N 0.000 claims description 11
- 239000000463 material Substances 0.000 claims description 11
- JYEUMXHLPRZUAT-UHFFFAOYSA-N 1,2,3-triazine Chemical compound C1=CN=NN=C1 JYEUMXHLPRZUAT-UHFFFAOYSA-N 0.000 claims description 10
- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-Dioxane Chemical compound C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 claims description 10
- DHXVGJBLRPWPCS-UHFFFAOYSA-N Tetrahydropyran Chemical compound C1CCOCC1 DHXVGJBLRPWPCS-UHFFFAOYSA-N 0.000 claims description 10
- RAXXELZNTBOGNW-UHFFFAOYSA-N imidazole Natural products C1=CNC=N1 RAXXELZNTBOGNW-UHFFFAOYSA-N 0.000 claims description 10
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 claims description 9
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- 150000004714 phosphonium salts Chemical class 0.000 claims description 8
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- 239000003505 polymerization initiator Substances 0.000 claims description 7
- XMBWDFGMSWQBCA-UHFFFAOYSA-N hydrogen iodide Chemical class I XMBWDFGMSWQBCA-UHFFFAOYSA-N 0.000 claims description 6
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 claims description 6
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 12
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- KJCVRFUGPWSIIH-UHFFFAOYSA-N 1-naphthol Chemical class C1=CC=C2C(O)=CC=CC2=C1 KJCVRFUGPWSIIH-UHFFFAOYSA-N 0.000 description 11
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- 235000010290 biphenyl Nutrition 0.000 description 10
- 239000007822 coupling agent Substances 0.000 description 10
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- DVWQNBIUTWDZMW-UHFFFAOYSA-N 1-naphthalen-1-ylnaphthalen-2-ol Chemical compound C1=CC=C2C(C3=C4C=CC=CC4=CC=C3O)=CC=CC2=C1 DVWQNBIUTWDZMW-UHFFFAOYSA-N 0.000 description 9
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- 125000001301 ethoxy group Chemical group [H]C([H])([H])C([H])([H])O* 0.000 description 9
- 125000002572 propoxy group Chemical group [*]OC([H])([H])C(C([H])([H])[H])([H])[H] 0.000 description 9
- 239000012945 sealing adhesive Substances 0.000 description 9
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- 239000007795 chemical reaction product Substances 0.000 description 8
- 125000000524 functional group Chemical group 0.000 description 8
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 description 8
- 239000000843 powder Substances 0.000 description 8
- 229920005989 resin Polymers 0.000 description 8
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- XOLBLPGZBRYERU-UHFFFAOYSA-N tin dioxide Chemical compound O=[Sn]=O XOLBLPGZBRYERU-UHFFFAOYSA-N 0.000 description 8
- 229910001928 zirconium oxide Inorganic materials 0.000 description 8
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 7
- 230000001070 adhesive effect Effects 0.000 description 7
- 239000011324 bead Substances 0.000 description 7
- 239000011521 glass Substances 0.000 description 7
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 7
- 229920001223 polyethylene glycol Polymers 0.000 description 7
- LWNGJAHMBMVCJR-UHFFFAOYSA-N (2,3,4,5,6-pentafluorophenoxy)boronic acid Chemical compound OB(O)OC1=C(F)C(F)=C(F)C(F)=C1F LWNGJAHMBMVCJR-UHFFFAOYSA-N 0.000 description 6
- 239000002202 Polyethylene glycol Substances 0.000 description 6
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 6
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 6
- 239000007983 Tris buffer Substances 0.000 description 6
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 6
- 125000003118 aryl group Chemical group 0.000 description 6
- 150000001768 cations Chemical class 0.000 description 6
- 239000002131 composite material Substances 0.000 description 6
- 125000001624 naphthyl group Chemical group 0.000 description 6
- 239000002904 solvent Substances 0.000 description 6
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 6
- TXBCBTDQIULDIA-UHFFFAOYSA-N 2-[[3-hydroxy-2,2-bis(hydroxymethyl)propoxy]methyl]-2-(hydroxymethyl)propane-1,3-diol Chemical compound OCC(CO)(CO)COCC(CO)(CO)CO TXBCBTDQIULDIA-UHFFFAOYSA-N 0.000 description 5
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 5
- 239000006087 Silane Coupling Agent Substances 0.000 description 5
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 5
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- 238000010438 heat treatment Methods 0.000 description 5
- NFHFRUOZVGFOOS-UHFFFAOYSA-N palladium;triphenylphosphane Chemical compound [Pd].C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 NFHFRUOZVGFOOS-UHFFFAOYSA-N 0.000 description 5
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- OUPZKGBUJRBPGC-UHFFFAOYSA-N 1,3,5-tris(oxiran-2-ylmethyl)-1,3,5-triazinane-2,4,6-trione Chemical compound O=C1N(CC2OC2)C(=O)N(CC2OC2)C(=O)N1CC1CO1 OUPZKGBUJRBPGC-UHFFFAOYSA-N 0.000 description 4
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- LCFVJGUPQDGYKZ-UHFFFAOYSA-N Bisphenol A diglycidyl ether Chemical compound C=1C=C(OCC2OC2)C=CC=1C(C)(C)C(C=C1)=CC=C1OCC1CO1 LCFVJGUPQDGYKZ-UHFFFAOYSA-N 0.000 description 4
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 4
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- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- JRMUNVKIHCOMHV-UHFFFAOYSA-M tetrabutylammonium bromide Chemical compound [Br-].CCCC[N+](CCCC)(CCCC)CCCC JRMUNVKIHCOMHV-UHFFFAOYSA-M 0.000 description 1
- BRKFQVAOMSWFDU-UHFFFAOYSA-M tetraphenylphosphanium;bromide Chemical compound [Br-].C1=CC=CC=C1[P+](C=1C=CC=CC=1)(C=1C=CC=CC=1)C1=CC=CC=C1 BRKFQVAOMSWFDU-UHFFFAOYSA-M 0.000 description 1
- 229950006389 thiodiglycol Drugs 0.000 description 1
- KUAZQDVKQLNFPE-UHFFFAOYSA-N thiram Chemical compound CN(C)C(=S)SSC(=S)N(C)C KUAZQDVKQLNFPE-UHFFFAOYSA-N 0.000 description 1
- 229960002447 thiram Drugs 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- 229960002622 triacetin Drugs 0.000 description 1
- 150000003852 triazoles Chemical class 0.000 description 1
- STCOOQWBFONSKY-UHFFFAOYSA-N tributyl phosphate Chemical compound CCCCOP(=O)(OCCCC)OCCCC STCOOQWBFONSKY-UHFFFAOYSA-N 0.000 description 1
- NNENFOSYDBTCBO-UHFFFAOYSA-M tributyl(hexadecyl)phosphanium;chloride Chemical compound [Cl-].CCCCCCCCCCCCCCCC[P+](CCCC)(CCCC)CCCC NNENFOSYDBTCBO-UHFFFAOYSA-M 0.000 description 1
- QEXITCCVENILJI-UHFFFAOYSA-M tributyl(phenyl)azanium;chloride Chemical compound [Cl-].CCCC[N+](CCCC)(CCCC)C1=CC=CC=C1 QEXITCCVENILJI-UHFFFAOYSA-M 0.000 description 1
- GLSQMJPVEVGXMZ-UHFFFAOYSA-N tributyl-(2,5-dihydroxyphenyl)phosphanium;bromide Chemical compound [Br-].CCCC[P+](CCCC)(CCCC)C1=CC(O)=CC=C1O GLSQMJPVEVGXMZ-UHFFFAOYSA-N 0.000 description 1
- DQWPFSLDHJDLRL-UHFFFAOYSA-N triethyl phosphate Chemical compound CCOP(=O)(OCC)OCC DQWPFSLDHJDLRL-UHFFFAOYSA-N 0.000 description 1
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 description 1
- 125000002023 trifluoromethyl group Chemical group FC(F)(F)* 0.000 description 1
- YFNKIDBQEZZDLK-UHFFFAOYSA-N triglyme Chemical compound COCCOCCOCCOC YFNKIDBQEZZDLK-UHFFFAOYSA-N 0.000 description 1
- SRPWOOOHEPICQU-UHFFFAOYSA-N trimellitic anhydride Chemical compound OC(=O)C1=CC=C2C(=O)OC(=O)C2=C1 SRPWOOOHEPICQU-UHFFFAOYSA-N 0.000 description 1
- DQZNLOXENNXVAD-UHFFFAOYSA-N trimethoxy-[2-(7-oxabicyclo[4.1.0]heptan-4-yl)ethyl]silane Chemical compound C1C(CC[Si](OC)(OC)OC)CCC2OC21 DQZNLOXENNXVAD-UHFFFAOYSA-N 0.000 description 1
- BPSIOYPQMFLKFR-UHFFFAOYSA-N trimethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CO[Si](OC)(OC)CCCOCC1CO1 BPSIOYPQMFLKFR-UHFFFAOYSA-N 0.000 description 1
- WVLBCYQITXONBZ-UHFFFAOYSA-N trimethyl phosphate Chemical compound COP(=O)(OC)OC WVLBCYQITXONBZ-UHFFFAOYSA-N 0.000 description 1
- XZZNDPSIHUTMOC-UHFFFAOYSA-N triphenyl phosphate Chemical compound C=1C=CC=CC=1OP(OC=1C=CC=CC=1)(=O)OC1=CC=CC=C1 XZZNDPSIHUTMOC-UHFFFAOYSA-N 0.000 description 1
- WLOQLWBIJZDHET-UHFFFAOYSA-N triphenylsulfonium Chemical compound C1=CC=CC=C1[S+](C=1C=CC=CC=1)C1=CC=CC=C1 WLOQLWBIJZDHET-UHFFFAOYSA-N 0.000 description 1
- 239000012953 triphenylsulfonium Substances 0.000 description 1
- LENZDBCJOHFCAS-UHFFFAOYSA-N tris Chemical compound OCC(N)(CO)CO LENZDBCJOHFCAS-UHFFFAOYSA-N 0.000 description 1
- KOWVWXQNQNCRRS-UHFFFAOYSA-N tris(2,4-dimethylphenyl) phosphate Chemical compound CC1=CC(C)=CC=C1OP(=O)(OC=1C(=CC(C)=CC=1)C)OC1=CC=C(C)C=C1C KOWVWXQNQNCRRS-UHFFFAOYSA-N 0.000 description 1
- COIOYMYWGDAQPM-UHFFFAOYSA-N tris(2-methylphenyl)phosphane Chemical compound CC1=CC=CC=C1P(C=1C(=CC=CC=1)C)C1=CC=CC=C1C COIOYMYWGDAQPM-UHFFFAOYSA-N 0.000 description 1
- ULNJZOIDTANZKR-UHFFFAOYSA-N tris[4-(4-acetylphenyl)sulfanylphenyl]sulfanium Chemical compound C1=CC(C(=O)C)=CC=C1SC1=CC=C([S+](C=2C=CC(SC=3C=CC(=CC=3)C(C)=O)=CC=2)C=2C=CC(SC=3C=CC(=CC=3)C(C)=O)=CC=2)C=C1 ULNJZOIDTANZKR-UHFFFAOYSA-N 0.000 description 1
- SOLUNJPVPZJLOM-UHFFFAOYSA-N trizinc;distiborate Chemical compound [Zn+2].[Zn+2].[Zn+2].[O-][Sb]([O-])([O-])=O.[O-][Sb]([O-])([O-])=O SOLUNJPVPZJLOM-UHFFFAOYSA-N 0.000 description 1
- NQPDZGIKBAWPEJ-UHFFFAOYSA-N valeric acid Chemical compound CCCCC(O)=O NQPDZGIKBAWPEJ-UHFFFAOYSA-N 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
- 239000010457 zeolite Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- XOOUIPVCVHRTMJ-UHFFFAOYSA-L zinc stearate Chemical compound [Zn+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O XOOUIPVCVHRTMJ-UHFFFAOYSA-L 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
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- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
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- C08G65/02—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring
- C08G65/04—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring from cyclic ethers only
- C08G65/06—Cyclic ethers having no atoms other than carbon and hydrogen outside the ring
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Abstract
可視光透過率、耐光性に優れ、Tgが高く、硬化収縮率、水蒸気透過度の低い、樹脂組成物を提供する。
【解決手段】
(1)オキセタニル基またはエポキシ基を有するヘテロ環化合物(A)、(A)以外のオキセタニル基またはエポキシ基を有するヘテロ環化合物(B)を含有する樹脂組成物。
(2)オキセタニル基またはエポキシ基を有するヘテロ環化合物(A)が下記(A−1)の群から選択される骨格を有する(1)に記載の樹脂組成物。
【選択図】なし
Description
近年、ディスプレイはフラットパネルディスプレイ(FPD)と称される薄型のディスプレイ、特にプラズマディスプレイ(PDP)、液晶ディスプレイ(LCD)が市場投入され広く普及している。また、次世代の自発光型薄膜ディスプレイとして有機ELディスプレイ(OLED)が期待されており、一部製商品では既に実用化されている。有機ELディスプレイの有機EL素子は、TFT等の駆動回路が形成されたガラス等の基板上に、陰極および陽極によって挟持された発光層を含む薄膜積層体からなる素子部本体が形成された構造を有している。素子部の発光層または電極といった層は、水分または酸素により劣化し易く、劣化によって輝度やライフの低下、変色が発生する。その為、有機EL素子は、外部からの水分または不純物の浸入を遮断するように封止されている。高品質で高信頼性の有機EL素子の実現に向けて、より高性能な封止材料が望まれており、従来から種々封止技術が検討されている。
(1)オキセタニル基またはエポキシ基を有するヘテロ環化合物(A)、(A)として使用するヘテロ環化合物とは異なる構造を有するオキセタニル基またはエポキシ基を有するヘテロ環化合物(B)を含有する樹脂組成物、
(2)オキセタニル基またはエポキシ基を有するヘテロ環化合物(A)が下記(A−1)の群から選択される骨格を有する(1)に記載の樹脂組成物、
(4)(A)以外のオキセタニル基またはエポキシ基を有するヘテロ環化合物(B)が下記(B−1)の群から選択される骨格を有する(1)乃至(3)の何れか一項に記載の樹脂組成物、
(6)さらに硬化剤(C)を含有する(1)乃至(5)の何れか一項に記載の樹脂組成物、
(7)硬化剤(C)が光カチオン重合開始剤である(6)に記載のエネルギー線硬化型樹脂組成物、
(8)前記光カチオン重合開始剤が下記(C−1)から選択される(6)または(7)に記載のエネルギー線硬化型樹脂組成物、
(10)前記熱硬化剤が下記(C−2)から選択される(9)に記載の熱硬化型樹脂組成物、
(12)(A)以外のオキセタニル基またはエポキシ基を有するヘテロ環化合物(B)を20〜80質量部含有する(1)乃至(11)に記載の樹脂組成物、
(13)オキセタニル基またはエポキシ基を有するヘテロ環化合物(A)と(B)の総量を100質量部とした場合に硬化剤(C)を0.1〜5質量部含有する(1)乃至(12)に記載の樹脂組成物、
(14)25℃で測定した粘度が15Pa・s以下である(1)乃至(19)に記載の樹脂組成物、
(15)(1)乃至(14)の何れか一項に記載の樹脂組成物を硬化せしめて得られる硬化物、
(16)(1)乃至(14)の何れか一項に記載の樹脂組成物を基材上に塗布、硬化させてなるバリア性能を有するフィルム、
(17)(1)乃至(14)の何れか一項に記載の有機ELディスプレイ封止材用樹脂組成物、
(18)(15)に記載の硬化物を搭載する有機ELディスプレイ、
に関する。
これらは、置換基を有していても、置換基を有していなくてもよく、置換基を有する場合は、炭素数1〜4のアルキル基、アルコキシ基、アルケニル基である。
中でも、オキサン骨格、ジオキサン骨格、トリアジン骨格が好ましい。
そして、具体的な連結としては、上記骨格に、オキセタン基またはエポキシ基が直接ないし炭化水素基により連結されており、炭化水素基によって連結されている場合の炭化水素基としては、炭素数1〜10のアルキレン基または、エーテル結合を有する炭素数1〜10のアルキレン基が挙げられる。
また、ヘテロ環骨格に存在する置換基としては、炭素数1〜3のアルキル基または炭素数1〜3のアルケニル基が好ましい。
好ましい組み合わせとしては、上記成分(A)または上記成分(B)のいずれかが重量平均分子量2000以下、より好ましくは1000以下、特に好ましくは500以下のものを使用して硬化性樹脂組成物とすることが好ましい。このような低分子量のものを成分(A)、成分(B)のいずれか一方に使用することで、低吸湿性を確保しつつ、低粘度で塗布後に広がりやすく、OLEDの製造に優れた組成物を得ることができるためである。
また、特に熱硬化の場合、成分(A)と成分(B)のいずれか一方をオキセタン化合物とすることが好ましい。いずれか一方をオキセタン化合物とすることで、低吸湿性を確保しつつ、短時間での硬化性に優れた樹脂組成物を得ることができるためである。
さらに、成分(A)と成分(B)の好適な使用比率としては、(A)/(B)が8/2〜2/8であることが好ましく、7/3〜3/7であることが特に好ましい。
さらに、環境及び人体への有害性、ならびに各国の規制を鑑みると、アンチモン元素を含有しない(トリクミル)ヨードニウムテトラキス(ペンタフルオロフェニル)ボレート、ジフェニル[4−(フェニルチオ)フェニル]スルホニウムトリフルオロトリスペンタフルオロエチルホスファート、トリス[4−(4−アセチルフェニルスルファニル)フェニル]スルホニウムトリス[(トリフルオロメチル)スルホニル]メタニドを使用することが最も好ましい。本発明の光カチオン重合開始剤の含有量は成分(A)+成分(B)の総量100質量部に対して、0.05〜5質量部であり、好ましくは0.1〜3質量部である。なお、本発明の樹脂組成物においては、光カチオン重合開始剤は単独で用いてもよいし、複数種を混合して用いてもよい。
また、シクロヘキサン−1,3,4−トリカルボン酸−3,4−無水物を使用する場合、単独の使用では、固形または粘度が高い半固形状態のため作業性が極端に悪くなる場合がある。そのため、他の硬化剤、好ましくは脂環式骨格を有する酸無水物と併用して使用することが望ましい。この場合に併用することができる硬化剤としては液状で、粘度が低い物であれば特に限定されるものではないが、例えば市販されている硬化剤としては、無水メチルナジック酸、無水ナジック酸を含有したHNA−100(新日本理化(株)製)や、ヘキサヒドロ無水フタル酸、メチルヘキサヒドロ無水フタル酸を含有したリカシッドMH700(新日本理化(株)製)などの硬化剤が挙げられる。併用して使用する際には、あらかじめ固体または半固形状のシクロヘキサン−1,3,4−トリカルボン酸−3,4−無水物と粘度の低い硬化剤を室温または加温(加温条件としては、硬化剤の揮発を防ぐために好ましくは150℃以下、より好ましくは120℃である)条件下で均一になるまで混合することで作業性のよい状態にすることが可能である。また、取り扱い作業性と硬化後における封止材の凹みの観点から、シクロヘキサン−1,3,4−トリカルボン酸−3,4−無水物の全硬化剤中における使用比率としては、20〜90質量%、より好ましくは、30〜80質量%以下の範囲である。混合割合が90重量%を超えると、極端に硬化剤としての作業性に劣る。また20質量%を下回ると封止材の凹みの点で改善効果が薄くなるおそれがある。
(1)下部電極/発光層/上部電極
(2)下部電極/電子輸送層/発光層/上部電極
(3)下部電極/発光層/正孔輸送層/上部電極
(4)下部電極/電子輸送層/発光層/正孔輸送層/上部電極
例えば、上記(4)の層構造を有する有機EL素子は、基板の片面上に、Al−Li合金等からなる下部電極(陰極)を抵抗加熱蒸着法またはスパッタ法によって形成し、次いで有機EL層として、オキサジアゾール誘導体やトリアゾール誘導体等からなる電子輸送層、発光層、TPD等からなる正孔輸送層及び上部電極(陽極)を抵抗加熱蒸着法又はイオンビームスパッタ法等の薄膜形成方法によって順次積層することによって作製することが可能である。なお、有機EL素子の層構造、又は材料は表示素子として機能するものであれば特に限定されるものではない。また、本発明による固体封止方法はいかなる構造の有機EL素子であっても適用可能である。
これを、JIS K7112 B法に準拠し、硬化物の比重(DS)を測定した。また、23±2℃で樹脂組成物の比重(DL)を測定し、次式により硬化収縮率を算出した。測定結果は4回の測定結果の平均値で示す。
硬化収縮率(%)=(DS−DL)/DS×100
MeDGIC:四国化成工業(株)製1−メチル−3,5−ジグリシジルイソシアヌレート
DA−MGIC:四国化成工業(株)製1−グリシジル−3,5−ジアリルイソシアヌレート
GSID 26−1:BASFジャパン(株)製(トリス[4−(4−アセチルフェニルスルファニル)フェニル]スルホニウムトリス[(トリフルオロメチル)スルホニル]メタニド
サンエイドSI−100主剤:三新化学工業(株)ベンジジルメチル−p−ヒドロキシフェニルスルホニウムヘキサフルオロアンチモネート
エポライト80MF:共栄社化学(株)製グリセリンジグリシジルエーテル
エポライト100MF:共栄社化学(株)製トリメチロールプロパントリグリシジルエーテル
Claims (18)
- オキセタニル基またはエポキシ基を有するヘテロ環化合物(A)、(A)として使用するヘテロ環化合物とは異なる構造を有するオキセタニル基またはエポキシ基を有するヘテロ環化合物(B)を含有する樹脂組成物。
- オキセタニル基またはエポキシ基を有するヘテロ環化合物(A)が下記(A−1)の群から選択される骨格を有する請求項1に記載の樹脂組成物。
A−1:モルホリン、テトラヒドロフラン、オキサン、ジオキサン、トリアジン、カルバゾール、ピロリジン、ピペリジン - オキセタニル基またはエポキシ基を有するヘテロ環化合物(A)がオキサン、ジオキサン、トリアジン骨格を有するオキセタン化合物またはエポキシ化合物である請求項1または請求項2に記載の樹脂組成物。
- (A)として使用するヘテロ環化合物とは異なる構造を有するオキセタニル基またはエポキシ基を有するヘテロ環化合物(B)が下記(B−1)の群から選択される骨格を有する請求項1乃至請求項3の何れか一項に記載の樹脂組成物。
B−1:モルホリン、テトラヒドロフラン、オキサン、ジオキサン、トリアジン、カルバゾール、ピロリジン、ピペリジン - (A)として使用するヘテロ環化合物とは異なる構造を有するオキセタニル基またはエポキシ基を有するヘテロ環化合物(B)がオキサン、ジオキサン、トリアジン骨格を有するオキセタン化合物またはエポキシ化合物である請求項1乃至請求項4に記載の樹脂組成物。
- さらに硬化剤(C)を含有する請求項1乃至請求項5の何れか一項に記載の樹脂組成物。
- 硬化剤(C)が光カチオン重合開始剤である請求項6に記載のエネルギー線硬化型樹脂組成物。
- 前記光カチオン重合開始剤が下記(C−1)から選択される請求項6または請求項7に記載のエネルギー線硬化型樹脂組成物。
C−1:スルホニウム塩、ヨードニウム塩、ホスホニウム塩、アンモニウム塩、アンチモン酸塩 - 硬化剤(C)が熱硬化剤である請求項6に記載の熱硬化型樹脂組成物。
- 前記熱硬化剤が下記(C−2)から選択される請求項9に記載の熱硬化型樹脂組成物。
C−2:アミン系化合物、酸無水物系化合物、アミド系化合物、フェノール系化合物、カルボン酸系化合物、イミダゾール系化合物、イソシアヌル酸付加物、金属化合物、スルホニウム塩、アンモニウム塩、アンチモン酸塩、ホスホニウム塩、マイクロカプセル型硬化剤 - オキセタニル基またはエポキシ基を有するヘテロ環化合物(A)を20〜80質量部含有する請求項1乃至請求項10に記載の樹脂組成物。
- オキセタニル基またはエポキシ基を有するヘテロ環化合物(A)として使用するヘテロ環化合物とは異なる構造を有するオキセタニル基またはエポキシ基を有するヘテロ環化合物(B)を20〜80質量部含有する請求項1乃至請求項11に記載の樹脂組成物。
- オキセタニル基またはエポキシ基を有するヘテロ環化合物(A)と(B)の総量を100質量部とした場合に硬化剤(C)を0.1〜5質量部含有する請求項1乃至請求項12に記載の樹脂組成物。
- 25℃で測定した粘度が15Pa・s以下である請求項1乃至請求項13に記載の樹脂組成物。
- 請求項1乃至請求項14の何れか一項に記載の樹脂組成物を硬化せしめて得られる硬化物。
- 請求項1乃至請求項14の何れか一項に記載の樹脂組成物を基材上に塗布、硬化させてなるバリア性能を有するフィルム。
- 請求項1乃至請求項14の何れか一項に記載の有機ELディスプレイ封止材用樹脂組成物。
- 請求項15に記載の硬化物を搭載する有機ELディスプレイ。
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WO2015064410A1 (ja) * | 2013-10-30 | 2015-05-07 | 積水化学工業株式会社 | 有機el表示素子用封止剤 |
KR20180105506A (ko) * | 2017-03-15 | 2018-09-28 | 엘지전자 주식회사 | 수지 코팅 방법 |
JP2022105297A (ja) * | 2020-12-31 | 2022-07-13 | ローム アンド ハース エレクトロニック マテリアルズ エルエルシー | 表面均展剤として有用なポリマー、その製造方法、及びこれを含む物品 |
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JP2017126595A (ja) * | 2016-01-12 | 2017-07-20 | ポリマテック・ジャパン株式会社 | 封止材および封止材組成物 |
JP6935287B2 (ja) * | 2016-09-29 | 2021-09-15 | 東京応化工業株式会社 | 水素バリア剤、水素バリア膜形成用組成物、水素バリア膜、水素バリア膜の製造方法、及び電子素子 |
JP6999469B2 (ja) * | 2018-03-28 | 2022-01-18 | 東京応化工業株式会社 | 水素バリア剤、水素バリア膜形成用組成物、水素バリア膜、水素バリア膜の製造方法、及び電子素子 |
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JP2004217780A (ja) * | 2003-01-15 | 2004-08-05 | Shikoku Chem Corp | エポキシ樹脂組成物 |
JP2006228708A (ja) * | 2005-01-20 | 2006-08-31 | Mitsui Chemicals Inc | 有機elシール材 |
JP2012184394A (ja) * | 2011-01-07 | 2012-09-27 | Daicel Corp | 硬化性エポキシ樹脂組成物 |
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WO2015064410A1 (ja) * | 2013-10-30 | 2015-05-07 | 積水化学工業株式会社 | 有機el表示素子用封止剤 |
KR20180105506A (ko) * | 2017-03-15 | 2018-09-28 | 엘지전자 주식회사 | 수지 코팅 방법 |
KR102379912B1 (ko) * | 2017-03-15 | 2022-03-29 | 엘지전자 주식회사 | 수지 코팅 방법 |
JP2022105297A (ja) * | 2020-12-31 | 2022-07-13 | ローム アンド ハース エレクトロニック マテリアルズ エルエルシー | 表面均展剤として有用なポリマー、その製造方法、及びこれを含む物品 |
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