JP2013087379A - Method for knitting spacer fabric and spacer fabric - Google Patents

Method for knitting spacer fabric and spacer fabric Download PDF

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Publication number
JP2013087379A
JP2013087379A JP2011227993A JP2011227993A JP2013087379A JP 2013087379 A JP2013087379 A JP 2013087379A JP 2011227993 A JP2011227993 A JP 2011227993A JP 2011227993 A JP2011227993 A JP 2011227993A JP 2013087379 A JP2013087379 A JP 2013087379A
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knitted fabric
stitches
stitch
fabric
knitting
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JP5916062B2 (en
JP2013087379A5 (en
Inventor
Tatsuya Takamizu
達哉 高水
Masafumi Goto
雅史 後藤
Shinsuke Ashibe
伸介 芦辺
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Shima Seiki Mfg Ltd
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Shima Seiki Mfg Ltd
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Priority to JP2011227993A priority Critical patent/JP5916062B2/en
Priority to EP12006563.6A priority patent/EP2584080B1/en
Priority to KR1020120109960A priority patent/KR101356976B1/en
Priority to CN201210393759.1A priority patent/CN103046216B/en
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Publication of JP2013087379A5 publication Critical patent/JP2013087379A5/ja
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    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/22—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2403/00—Details of fabric structure established in the fabric forming process
    • D10B2403/02—Cross-sectional features
    • D10B2403/022—Lofty fabric with variably spaced front and back plies, e.g. spacer fabrics
    • D10B2403/0221—Lofty fabric with variably spaced front and back plies, e.g. spacer fabrics with at least one corrugated ply
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2403/00—Details of fabric structure established in the fabric forming process
    • D10B2403/02—Cross-sectional features
    • D10B2403/022—Lofty fabric with variably spaced front and back plies, e.g. spacer fabrics
    • D10B2403/0222—Lofty fabric with variably spaced front and back plies, e.g. spacer fabrics with at least one baggy or puckered ply
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2501/00—Wearing apparel
    • D10B2501/04—Outerwear; Protective garments
    • D10B2501/043—Footwear
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2505/00—Industrial
    • D10B2505/08—Upholstery, mattresses

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Knitting Of Fabric (AREA)
  • Braiding, Manufacturing Of Bobbin-Net Or Lace, And Manufacturing Of Nets By Knotting (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a spacer fabric in which one of front and rear knitted fabrics is bulged and the other thereof is flat, and a portion at a desired position can be bulged.SOLUTION: A method for knitting a spacer fabric includes the steps of: repeating forming tuck stitches with a connecting yarn, at intervals of a plurality of stitches both in a front knitted fabric and in a rear knitted fabric without forming tuck stitches on stitches facing each other, alternately on stitches held on needles of the front knitted fabric and on stitches held on needles of the rear knitted fabric, while changing the stitches on which the tuck stitches are to be formed, so as to form the tuck stitch on each of the stitches in the front knitted fabric and the rear knitted fabric; forming subsequent stitches, at intervals of a plurality of stitches, on the stitches on which the tuck stitches have been formed in the front fabric; forming subsequent stitches, at intervals of a plurality of stitches, on the stitches on which the tuck stitches have been formed in the rear fabric; and then while changing the stitches on which subsequent stitches are to be formed, forming a subsequent stitch on each of the stitches on which the tuck stitches have been formed in the front knitted fabric and the rear knitted fabric. In the method, the subsequent stitches are firstly formed in the knitted fabric on a side to be made flat, and the subsequent stitches are lastly formed on the tuck stitches in the knitted fabric on a side to be bulged, which are connected by the connecting yarn to the tuck stitches on which the subsequent stitches have been firstly formed.

Description

この発明はスペーサファブリックの編成に関し、特に表裏の一方が膨らんで他方がフラットであり、かつ所望の位置を膨らませることができるスペーサファブリックの編成に関する。   The present invention relates to a knitting of a spacer fabric, and more particularly to a knitting of a spacer fabric in which one of the front and back surfaces is inflated and the other is flat and a desired position can be inflated.

特許文献１（特開２００４−１０７８００）は、表編地と裏編地との間に、ウーリーナイロン等の連結糸をタックにより挿入し、厚みのあるスペーサファブリックを編成することを開示している。しかしこのスペーサファブリックは表裏双方に膨らんでおり、表裏の一方のみに膨らみがあるものではない。特許文献２（実開昭５２−１０８３７７）は、表編地と裏編地の材質を異ならせ、表裏の編地間に引用例等により他の糸を挿入することにより、表裏の編地の一方を膨らませることを開示している。しかしながら特許文献２では、編地の材質を表裏で異ならせる必要がある。   Patent Document 1 (Japanese Patent Application Laid-Open No. 2004-107800) discloses that a connecting fabric such as wooly nylon is inserted between a front knitted fabric and a back knitted fabric by a tuck to knit a thick spacer fabric. . However, this spacer fabric swells on both the front and back sides, and there is no swell on only one of the front and back sides. Patent Document 2 (Japanese Utility Model Laid-Open No. 52-108377) discloses that the materials of the front and back knitted fabrics are different from each other, and other yarns are inserted between the front and back knitted fabrics according to a cited example or the like. It is disclosed to inflate one. However, in Patent Document 2, it is necessary to make the material of the knitted fabric different between the front and the back.

特開２００４−１０７８００JP 2004-107800 A 実開昭５２−１０８３７７52-108377

この発明は、表裏の一方が膨らんで他方がフラットであり、かつ所望の位置を膨らませることができるスペーサファブリックを提供することを課題とする。   An object of the present invention is to provide a spacer fabric in which one of the front and back surfaces is inflated and the other is flat, and a desired position can be inflated.

この発明は、表編地と、裏編地と、表編地と裏編地間を連結する連結糸、とからなるスペーサファブリックを、少なくとも一対の複数の針を備える針床とキャリッジとを備える編機により編成する編成方法において、
表裏の一方が膨らみ、他方がフラットなスペーサファブリックを編成するために、
a: 表編地でも裏編地でも複数の編目毎に間隔を置いてかつ向かい合った編目にタックしないように、表編地の針に保持された編目と裏編地の針に保持された編目とに連結糸を交互にタックすることを、表編地と裏編地の各編目にタックするようにタックする編目を異ならせて繰り返すステップと、
ｂ: 複数の編目毎に間隔を置いて、表編地のタックされた編目上に次の編目を形成するステップと、
ｃ: 複数の編目毎に間隔を置いて、裏編地のタックされた編目上に次の編目を形成するステップとを行い、
次の編目を形成する編目を異ならせながら、ステップｂとステップｃとを繰り返して、表編地と裏編地のタックされた各編目に次の編目を形成し、
かつステップｂとステップｃで、フラットにする側の編地に対して最初に次の編目を形成すると共に、膨らませる側の編地のタックで、最初に次の編目を形成したタックと連結糸によりつながっているタックに最後に次の編目を形成することを特徴とする。 The present invention includes a spacer fabric including a front knitted fabric, a back knitted fabric, and a connecting yarn that connects the front knitted fabric and the back knitted fabric, a needle bed including at least a pair of needles, and a carriage. In the knitting method of knitting with a knitting machine,
To knit a spacer fabric where one of the front and back swells and the other is flat,
a: The stitches held by the needles of the front knitted fabric and the stitches of the back knitted fabric so as not to tack the stitches that are spaced apart and face each other in both the front and back knitted fabrics Tapping the connecting yarns alternately with the stitches to be tucked to each stitch of the front knitted fabric and the back knitted fabric, and repeating the steps,
b: forming a next stitch on the tucked stitch of the front knitted fabric at intervals for each of the plurality of stitches;
c: performing a step of forming the next stitch on the tucked stitch of the back knitted fabric at intervals for each of the plurality of stitches;
While changing the stitch to form the next stitch, repeat step b and step c to form the next stitch on each tucked stitch of the front knitted fabric and the back knitted fabric,
In step b and step c, the first stitch is formed on the knitted fabric on the flat side, and the tuck and the connecting yarn are formed on the knitted fabric on the side to be inflated first. Finally, the next stitch is formed on the tuck connected by.

この発明では、
・ 表編地でも裏編地でも複数の編目毎に間隔を置いてかつ向かい合った編目にタックしないように、表編地の針に保持された編目と裏編地の針に保持された編目とに連結糸を交互にタックすることを、表編地と裏編地の各編目にタックするようにタックする編目を異ならせて繰り返すことと、
・ 複数の編目毎に間隔を置いて、表編地のタックされた編目上に次の編目を形成すると共に、複数の編目毎に間隔を置いて、裏編地のタックされた編目上に次の編目を形成し、次の編目を形成する編目を異ならせながら表編地と裏編地のタックされた各編目に次の編目を形成することとを実行し、
・ タックされた編目に次の編目を形成する順序を利用して、スペーサファブリックの一方の編地を膨らませ、他方をフラットにする。
・ そして最初に次の編目を形成するタックと最後に次の編目を形成するタックとが連結糸によりつながっており、最初に次の編目を形成するタックの側で編地が相対的に縮んでフラットになり、最後に次の編目を形成するタックの側で編地が相対的に膨らむ。 In this invention,
The stitches held by the needles of the front knitted fabric and the stitches held by the needles of the back knitted fabric so as not to tack the stitches that are spaced apart and face each other on both the front and back knitted fabrics. Tacking the connecting yarns alternately is repeated with different stitches to be tucked to each stitch of the front knitted fabric and the back knitted fabric,
・ The next stitch is formed on the tucked stitch of the front knitted fabric with an interval for each of the plurality of stitches, and the next is formed on the tucked stitch of the back knitted fabric with an interval for each of the plurality of stitches. And forming the next stitch on each tucked stitch of the front knitted fabric and the back knitted fabric while differentiating the stitches forming the next stitch,
-Using the sequence in which the next stitch is formed in the tucked stitch, one fabric of the spacer fabric is expanded and the other is flattened.
-The tuck that forms the next stitch first and the tuck that forms the next stitch are connected by a connecting thread, and the knitted fabric relatively shrinks on the side of the tack that forms the next stitch first. It becomes flat and finally the knitted fabric swells relatively on the side of the tack that forms the next stitch.

この発明では、表編地と裏編地との素材の違いに依存せずに、表裏の一方に膨らみのあるスペーサファブリックを編成できる。表裏の双方を膨らませる場合に比べ膨らみは約２倍になり、編目のループ長、コース数等を表裏の編地で異ならせる必要もない。膨らみは表編地と裏編地の所望の位置に形成でき、その反対側はフラットになるので、用途に応じた形状のスペーサファブリックが得られる。   In this invention, a spacer fabric having a bulge on one of the front and back sides can be knitted without depending on the difference in material between the front and back knitted fabrics. Compared with the case where both the front and back sides are inflated, the swelling is approximately doubled, and it is not necessary to make the loop length of the stitch, the number of courses, etc. different between the front and back knitted fabrics. The bulge can be formed at a desired position of the front knitted fabric and the back knitted fabric, and the opposite side is flat, so that a spacer fabric having a shape corresponding to the application can be obtained.

好ましくは、ステップｂとステップｃとで平編とリブ編みを行うことにより、リブ編み部で表編地と裏編地とを結合して、平編部で肉厚でリブ編み部で肉薄のスペーサファブリックを編成する。このようにすると膨らんだ部分とその周囲の肉薄の部分との対比により、スペーサファブリックに凹凸を与えることができる。   Preferably, by performing flat knitting and rib knitting in step b and step c, the front knitted fabric and the back knitted fabric are joined by the rib knitted portion, and the flat knitted portion is thick and the rib knitted portion is thin. Knit the spacer fabric. In this way, the spacer fabric can be provided with unevenness by comparing the swollen portion with the thin portion around it.

特に好ましくは、ステップｂとステップｃとで平編とリブ編みとを各々複数個所で行うことにより、表編地と裏編地とを前記複数個所で結合すると共に、複数のリブ編み部の位置をスペーサファブリックのウェール方向に対して斜めにかつ互いにクロスするように、ウェール方向に沿って移動させる。このようにすると膨らんだ個所の形が平行四辺形状のキルティング風の編地が得られる。   Particularly preferably, in step b and step c, flat knitting and rib knitting are performed at a plurality of locations, so that the front knitted fabric and the back knitted fabric are joined at the plurality of locations, and the positions of the plurality of rib knitting portions are also provided. Are moved along the waling direction so as to be oblique to the waling direction of the spacer fabric and cross each other. In this way, a quilted-like knitted fabric having a swelled portion with a parallelogram shape is obtained.

また好ましくは、ステップｂとステップｃとで各々１目置きに次の編目を形成し、かつステップｂとステップｃとを繰り返す過程で、最初に形成される次の編目と向かい合う位置のタックされた編目に最後に次の編目を形成する。このようにすると、最後に次の編目を形成した側が膨らみ、その反対側で最初に次の編目を形成した側がフラットになる。   Also preferably, in the process of forming the next stitch every other stitch in step b and step c, and repeating step b and step c, the position facing the next stitch to be formed first is tucked. Finally, the next stitch is formed. If it does in this way, the side which formed the next stitch last will swell, and the side which formed the next stitch first on the opposite side will become flat.

この発明はまた、表編地と、裏編地と、表編地と裏編地間を連結する連結糸、とからなるスペーサファブリックにおいて、
表裏の一方が膨らみ、他方がフラットで、
表編地でも裏編地でも複数の編目毎に間隔を置いて、かつ向かい合った編目にタックしないように、表編地の編目と裏編地の編目とに連結糸が交互にタックされ、かつタックされる編目を異ならせて表編地と裏編地の各編目がタックされており、
複数の編目毎に間隔を置いて、表編地のタックされた編目上に次の編目が形成され、かつ次の編目を形成する編目を異ならせながら、表編地のタックされた各編目に複数のコースに渡って次の編目が形成されており、
複数の編目毎に間隔を置いて、裏編地のタックされた編目上に次の編目が形成され、かつ次の編目を形成する編目を異ならせながら、裏編地のタックされた各編目に複数のコースに渡って次の編目が形成されており、
フラットな側の編地に最初に次の編目が形成され、膨らんだ側の編地のタックで、最初に次の編目を形成したタックと連結糸によりつながっているタックに最後に次の編目が形成され、かつ膨らんだ側の編地に比べて、フラットな側の編地では次の編目間の間隔が縮んでいることを特徴とする。 The present invention also provides a spacer fabric comprising a front knitted fabric, a back knitted fabric, and a connecting thread that connects the front knitted fabric and the back knitted fabric.
One of the front and back swells, the other is flat,
Connected yarns are alternately tucked to the stitches of the front knitted fabric and the knitted fabric of the back knitted fabric so as not to tack the stitches facing each other at intervals between the plurality of stitches on the front knitted fabric and the back knitted fabric, and Each stitch of the front knitted fabric and the back knitted fabric is tacked with different stitches to be tucked,
The next stitch is formed on the tucked stitch of the front knitted fabric at intervals for a plurality of stitches, and each tucked stitch of the front knitted fabric is made different while changing the stitch forming the next stitch. The next stitch is formed across multiple courses,
The next stitch is formed on the stitched stitch of the back knitted fabric at intervals for each of the plurality of stitches, and the stitches of the back knitted fabric are changed to different stitches forming the next stitch. The next stitch is formed across multiple courses,
The next stitch is formed on the knitted fabric on the flat side first, and the tuck of the knitted fabric on the swollen side is the tuck that is connected to the tuck that formed the next stitch first and the connecting yarn, and finally the next stitch is Compared to the formed and swollen knitted fabric, the flat knitted fabric is characterized in that the interval between the next stitches is reduced.

最後に次の編目が形成されるタックAから、連結糸が向かい合った反対側の編地の最初に次の編目が形成されたタックBへ延びている。タックAに次の編目が形成される直前の状態では、タックBは既に針床の針から外されてタックAの側に引かれ、タックA，B間の渡糸の上に、タックの次に形成した編目間の渡糸が載り、タックAにテンションが加わり、タックBの目から連結糸がタックAの側へ引き出され、タックBの目が縮む。この状態で、タックA上に次の編目が形成され、タックAが針から外れると、タックBの属する編地が相対的に縮んでフラットになり、タックAの属する編地が相対的に膨らむ。なおタックBの属する編地では編目間の間隔が相対的に縮み、タックAの属する編地では編目間の間隔が相対的に延びている。   Finally, it extends from the tack A where the next stitch is formed to the tack B where the next stitch is formed at the beginning of the opposite knitted fabric where the connecting yarns face each other. In the state immediately before the next stitch is formed on the tack A, the tack B is already removed from the needle of the needle bed and pulled to the side of the tack A, and the next tack is placed on the passing yarn between the tacks A and B. The transfer yarn formed between the stitches is placed, tension is applied to the tack A, the connecting yarn is pulled out to the side of the tack A from the eyes of the tack B, and the stitches of the tack B are contracted. In this state, the next stitch is formed on the tack A, and when the tack A is removed from the needle, the knitted fabric to which the tack B belongs is relatively contracted and flattened, and the knitted fabric to which the tack A belongs is relatively swollen. . In the knitted fabric to which the tack B belongs, the interval between the stitches is relatively reduced, and in the knitted fabric to which the tack A belongs, the interval between the stitches is relatively extended.

この発明のスペーサファブリックでは、表編地と裏編地との素材の違いに依存せずに膨らみを設けることができ、表裏の双方を膨らませる場合に比べ膨らみは約２倍になり、膨らみは表編地と裏編地の所望の位置に形成でき、その反対側はフラットになる。このため、フラットな側が人の体に接するようにするとサポータ、靴のソール等に適している。また膨らみ側が体に接するようにすると、クッション、椅子の人が腰掛ける面、背をもたれさせる面、リュックサックの背当て等に適している。この発明のスペーサファブリックは、所望の位置を膨らませることができるので、用途に応じた形状にできる。なおこの明細書において、スペーサファブリックの編成方法に関する記載はそのままスペーサファブリックにも当てはまる。実施例では、表編地が膨らみ裏編地がフラットであるが、膨らんだ表編地とフラットな裏編地の部分と、逆にフラットな表編地と膨らんだ裏編地の部分とを備えているスペーサファブリックを編成しても良い。   In the spacer fabric of the present invention, the swelling can be provided without depending on the material difference between the front knitted fabric and the back knitted fabric, and the bulge is about twice as large as the case where both the front and back are inflated. It can be formed at a desired position on the front knitted fabric and the back knitted fabric, and the opposite sides are flat. Therefore, if the flat side is in contact with the human body, it is suitable for a supporter, a shoe sole, or the like. Further, when the bulge side is in contact with the body, it is suitable for a cushion, a surface on which a person of a chair sits down, a surface on which a back is rested, a backpack of a rucksack, and the like. Since the spacer fabric of this invention can swell a desired position, it can be made into the shape according to a use. In this specification, the description regarding the knitting method of the spacer fabric also applies to the spacer fabric as it is. In the embodiment, the front knitted fabric is swollen and the back knitted fabric is flat, but the swollen front knitted fabric and the flat back knitted fabric portion, and conversely, the flat front knitted fabric and the swollen back knitted fabric portion are The provided spacer fabric may be knitted.

実施例のキルティング風ファブリックの要部断面図Cross-sectional view of the main part of the quilted fabric of the example 実施例の表裏双方に凹凸が有るファブリックの要部断面図Cross section of the main part of the fabric with irregularities on both the front and back of the example 実施例の編成方法を示す工程図Process chart showing knitting method of embodiment 実施例でのタック目の配置を示す図The figure which shows arrangement | positioning of the tack eye in an Example 針に係止されたタック目とニット目の配置を模式的に示す図The figure which shows typically the arrangement of the tack eye and the knit eye which were latched by the needle 実施例のキルティング風ファブリックの表側の写真Front side photo of the quilted fabric of the example 実施例のキルティング風ファブリックの裏側の写真Photo of the back side of the quilted fabric of the example 実施例のキルティング風ファブリックの表側を拡大して示す写真The photograph which expands and shows the front side of the quilting style fabric of an example 実施例の表裏双方に凹凸が有るファブリックの表側の写真Photo of the front side of the fabric with irregularities on both sides 実施例の表裏双方に凹凸が有るファブリックの裏側の写真Photo of the back side of the fabric with irregularities on both sides 実施例の表裏双方に凹凸が有るファブリックの表側を拡大して示す写真An enlarged photo showing the front side of a fabric with irregularities on both sides

以下に、発明を実施するための最適実施例を示す。   In the following, an optimum embodiment for carrying out the invention will be shown.

図１〜図１１に実施例を示す。図１は表裏の片面に凹凸があり、反対面はフラットなキルティング風のスペーサファブリック２を示し、４は凹凸のある表編地で、６はフラットな裏編地である。８はクッション層で、ウーリーナイロン、テグス、アラミド糸等の連結糸が編地４，６間に充填された部分で、編地４，６を連結するため編地４，６の編目はタックにより互いに接続されている。１０は接続部で、表編地４と裏編地６とがリブ組織で編成されている部分で、表編地４を編成していた編糸で裏編地６を編成し、裏編地６を編成していた編糸で表編地４を編成することにより、表裏で編糸を交差させている。また表編地４と裏編地６は接続部１０以外では例えば平編組織で編成されている。そして接続部１０が窪んでいるため、表編地４の他の部分の膨らみが強調されている。なお表編地４の左右の端部は裏編地６の左右の端部に接続され、表編地４と裏編地６の全体で例えば筒状編地を構成している。   Examples are shown in FIGS. FIG. 1 shows unevenness on one side of the front and back surfaces, and the opposite surface shows a flat quilted-style spacer fabric 2, 4 is an uneven front and back knitted fabric, and 6 is a flat back knitted fabric. Reference numeral 8 denotes a cushion layer, which is a portion in which connecting yarns such as wooly nylon, tegs, and aramid yarn are filled between the knitted fabrics 4 and 6, and the stitches of the knitted fabrics 4 and 6 are tucked to connect the knitted fabrics 4 and 6 Are connected to each other. Reference numeral 10 denotes a connection portion, where the front knitted fabric 4 and the back knitted fabric 6 are knitted with a rib structure. The back knitted fabric 6 is knitted with the knitting yarn that has knitted the front knitted fabric 4, and the back knitted fabric is obtained. By knitting the front knitted fabric 4 with the knitting yarns knitting 6, the knitting yarns are crossed on the front and back sides. The front knitted fabric 4 and the back knitted fabric 6 are knitted, for example, in a flat knitted structure except for the connection portion 10. And since the connection part 10 is depressed, the swelling of the other part of the surface knitted fabric 4 is emphasized. The left and right end portions of the front knitted fabric 4 are connected to the left and right end portions of the back knitted fabric 6, and the entire front knitted fabric 4 and the back knitted fabric 6 constitute, for example, a tubular knitted fabric.

図２は表裏の両面に交互に膨らみが現れるスペーサファブリック１２を示し、図１と同じ符号は同じものを表す。スペーサファブリック１２では、接続部１０には凹凸を強調するとの意味はなく、編地４，６を連結するとの意味のみがある。従って接続部１０を設けなくても良い。   FIG. 2 shows a spacer fabric 12 in which bulges alternately appear on both the front and back surfaces, and the same reference numerals as those in FIG. In the spacer fabric 12, there is no meaning to emphasize the unevenness in the connection portion 10, and there is only a meaning to connect the knitted fabrics 4 and 6. Therefore, the connecting portion 10 may not be provided.

図３はスペーサファブリック２，１２の編成方法を示し、図３のＦＢは編成に用いる横編機の前針床を、ＢＢは後針床を意味する。針床ＦＢ，ＢＢは各々多数の針を備え、図示しないキャリッジが針床ＦＢ，ＢＢ上を往復して針を操作することにより、スペーサファブリックを編成する。また連結糸と編目を形成する編糸とは、横編機の図示しないキャリアから供給する。図３の１〜４の数字はタック上に次の編目を形成する際のコース番号を表し、例えば”１”ではコースＳ１で編目を形成する。図３の最下段の１０は接続部１０となるエリアを示す。連結糸と編糸を供給するキャリアの数は任意で、連結糸と編糸とに例えば各１個のキャリアを割り当てても、あるいは各４個等のキャリアを割り当てても良い。   FIG. 3 shows a knitting method of the spacer fabrics 2 and 12, FB in FIG. 3 means a front needle bed of a flat knitting machine used for knitting, and BB means a rear needle bed. Each of the needle beds FB and BB includes a large number of needles, and a carriage (not shown) reciprocates on the needle beds FB and BB to operate the needles, thereby knitting the spacer fabric. The connecting yarn and the knitting yarn forming the stitch are supplied from a carrier (not shown) of the flat knitting machine. The numbers 1 to 4 in FIG. 3 represent course numbers when the next stitch is formed on the tack. For example, in “1”, the stitch is formed in the course S1. The lowermost part 10 in FIG. 3 shows an area to be the connection part 10. The number of carriers for supplying the connecting yarn and the knitting yarn is arbitrary. For example, one carrier may be assigned to each of the connecting yarn and the knitting yarn, or four carriers may be assigned.

表裏の編地に各１列分の編目を形成すると、連結糸を表裏の編地の各編目にタックすることにより、表裏の編地間に連結糸を挿入する。タックは例えば４目毎に表裏の編地に交互に行い、全体として例えば８目周期で、例えば８目毎に同じ側の編地にタックする。そして各編目にタックが例えば１目〜３目ずつ行われるように、タックを行うコースを繰り返す。なおこの明細書でコースはキャリッジの１回の移動を意味する。タックのコースを完了すると、タック済みの各編目上にニットによる次の編目を１目ずつ形成し、これによってタックは針から外される。次の編目の形成は例えば４コースに分けて行い、例えば最初のニットのコースＳ１で符号１を添えた編目に次の編目を形成し、コースＳ２で符号２の編目に次の編目を形成し、コースＳ３で符号３の編目に次の編目を形成し、最後のニットのコースＳ４で符号４の編目に次の編目を形成する。接続部１０を除いて編地は平編組織で、コースＳ１〜Ｓ４では、接続部１０を除いて、同じ編地に例えば１目置きに編目が形成される。なお次の編目の形成を６コース等に分けて行っても良い。   When the stitches for each row are formed on the front and back knitted fabrics, the connecting yarns are inserted between the front and back knitted fabrics by tucking the connecting yarns to the respective stitches of the front and back knitted fabrics. For example, tucking is alternately performed on the front and back knitted fabrics every four stitches, and as a whole, tucking is performed on the same side knitted fabric, for example, every eight stitches. Then, the course of tacking is repeated so that tacking is performed for each stitch, for example, one to three stitches. In this specification, the course means one movement of the carriage. When the course of tack is completed, the next stitch by knit is formed one by one on each tacked stitch, whereby the tack is removed from the needle. The next stitch is formed, for example, in four courses. For example, the next stitch is formed on the first knit course S1 with the reference numeral 1, and the second stitch is formed on the second stitch in the course S2. In the course S3, the next stitch is formed in the third stitch, and in the last knit course S4, the next stitch is formed in the fourth stitch. The knitted fabric is a flat knitted structure except for the connecting portion 10, and in the courses S1 to S4, for example, stitches are formed on the same knitted fabric every other stitch. The formation of the next stitch may be divided into 6 courses.

図３のコースＳ４を終えた状態は図３の最下段の編目形成が終わった状態と同じであり、次にタックを行い、次いでコースＳ１〜Ｓ４を実行するように、タックからコースＳ４までのサイクルを繰り返す。そして１サイクル当たりに、編目毎に次の編目を例えば１目、タックを例えば２目形成する。   The state after completion of course S4 in FIG. 3 is the same as the state in which the bottom stitch formation in FIG. 3 has been completed. Next, tack is performed, and then courses S1 to S4 are performed. Repeat cycle. For each cycle, for example, the next stitch is formed, for example, one stitch, and the tack is formed, for example, two stitches.

コースＳ１で最初に形成される編目とコースＳ４で最後に形成される編目とは、針床上で互いに向き合い、かつこれらの編目を連結するようにタックされている。またコースＳ２で２番目に形成される編目とコースＳ３で３番目に形成される編目も針床上で互いに向き合い、これらの編目を連結するようにタックされている。   The stitch formed first in the course S1 and the stitch formed last in the course S4 are tacked so as to face each other on the needle bed and to connect these stitches. Further, the stitch formed second in the course S2 and the stitch formed third in the course S3 face each other on the needle bed and are tucked so as to connect these stitches.

図４は図３でタックのコースが完了した状態を示し、各針にはタック前に形成された編目が保持されているが、図示を省略する。針２０には例えば各２目のタックｔ１〜ｔ４が係止され、各２目の代わりに各１目、あるいは各３目等でも良い。タックｔ１とタックｔ４が向き合い、タックｔ２とタックｔ３が向き合い、連結糸２２，２４は例えば４目毎に表裏の編地に交互にタックしているが、２目毎、６目毎等でも良い。   FIG. 4 shows a state in which the course of tacking is completed in FIG. 3, and stitches formed before tacking are held on each needle, but the illustration is omitted. For example, the second tuck t1 to t4 is locked to the needle 20, and each needle or each third eye may be used instead of each second eye. The tuck t1 and the tuck t4 face each other, the tuck t2 and the tuck t3 face each other, and the connecting yarns 22 and 24 are tucked alternately on the front and back knitted fabrics every four stitches, for example. .

図５に、図３での最後のニットコースＳ４の直前の状態を示す。２６はコースＳ１でニットされた編目、２７はコースＳ２でニットされた編目、２８はコースＳ３でニットされた編目である。またタックｔ４が２目、編目と共に針２０に係止されているが、ここでは１目のタックのみを図示する。ｐ３は編目２８，２８間の渡糸で、編目２６よりも後で形成されたため、編目２６の上側を渡っている。   FIG. 5 shows a state immediately before the last knit course S4 in FIG. 26 is a stitch knitted on the course S1, 27 is a stitch knitted on the course S2, and 28 is a stitch knitted on the course S3. The tack t4 is locked to the needle 20 together with the second stitch and the stitch, but only the first tack is shown here. p3 is a yarn passing between the stitches 28, 28, and is formed after the stitch 26, and therefore crosses the upper side of the stitch 26.

タックｔ１とタックｔ４は連結糸によりつながり、タックｔ２とタックｔ３も連結糸によりつながっている。タック上に編目を形成する工程（図５のＳ１〜Ｓ４）において、先ずタックｔ１に最初の編目２６が形成され、その後、タックｔ２，ｔ３に対してそれぞれ編目２７，２８が形成される。図５に示した時点では、タックｔ４は針２０に係止されているため、連結されているタックｔ１を引き寄せる。さらにタックｔ１とタックｔ４間の渡糸の上に、タックｔ２，ｔ２上に形成された編目２７，２７間の渡糸p2、及びタックｔ３，ｔ３上に形成された編目２８，２８間の渡糸p3が載ることになる。これによりタックｔ４にテンションが加わり、編目２６の形成により既に針から外れたタックｔ１の目から連結糸がタックｔ４側に吸収され、タックｔ１の目が縮む。この状態からタックｔ４上に編目が形成され針から外れると、タックｔ１が属する側の編地が相対的に縮んでフラットになり、タックｔ４の属する側の編地が相対的に膨らむことになる。図３のニットのコースＳ１〜Ｓ４でタック上に編目を形成する際に、それぞれ連結されたタックｔ１とタックｔ４，タックｔ２とタックｔ３をペアとし、最初にタックｔ１上に編目を形成し、最後にタックｔ４上に編目を形成すると、タックｔ４側の編地を大きく膨らませることができる。   The tack t1 and the tack t4 are connected by a connecting thread, and the tack t2 and the tack t3 are also connected by a connecting thread. In the step of forming stitches on the tack (S1 to S4 in FIG. 5), the first stitch 26 is first formed on the tack t1, and then stitches 27 and 28 are formed on the tacks t2 and t3, respectively. At the time shown in FIG. 5, since the tack t4 is locked to the needle 20, the connected tack t1 is drawn. Furthermore, on the transfer yarn between the tuck t1 and the tuck t4, the transfer yarn p2 between the stitches 27, 27 formed on the tacks t2, t2, and the transfer between the stitches 28, 28 formed on the tacks t3, t3. Yarn p3 will be placed. As a result, tension is applied to the tuck t4, and the connecting yarn is absorbed to the tuck t4 side from the tuck t1 already removed from the needle by the formation of the stitch 26, and the tuck t1 is shrunk. When a stitch is formed on the tuck t4 from this state and is removed from the needle, the knitted fabric on the side to which the tuck t1 belongs is relatively compressed and flattened, and the knitted fabric on the side to which the tuck t4 belongs is relatively swollen. . When forming the stitches on the tacks in the knit courses S1 to S4 in FIG. 3, the tuck t1 and the tack t4, the tack t2 and the tack t3, which are connected to each other, are paired, and the stitches are first formed on the tack t1. Finally, when a stitch is formed on the tack t4, the knitted fabric on the tack t4 side can be greatly expanded.

表裏の編地のいずれを膨らませるかは、タックｔ１，ｔ４、特にタックｔ４の配置で決まり、所望の位置で所望の側の編地を膨らませることができる。また表裏共に膨らむ場合に比べ、片方の編地を膨らませると、膨らみは約２倍になる。そして表裏の編地は例えば同じ素材の編糸で、同じループ長かつ同じ編目列の数等のように、同じ編成条件で編成できる。ただし表裏の編地で編糸の素材、編成条件等を異ならせても良い。   Which of the knitted fabrics on the front and back sides is inflated is determined by the arrangement of the tacks t1, t4, particularly the tuck t4, and the desired side knitted fabric can be inflated at a desired position. In addition, when one of the knitted fabrics is inflated, the bulge is approximately doubled compared to the case where both the front and back are inflated. The knitted fabrics on the front and back sides can be knitted under the same knitting conditions such as the same material and the same loop length and the same number of stitch rows. However, the knitting yarn material, knitting conditions, and the like may be different between the front and back knitted fabrics.

図６〜図８は図１の構造のスペーサファブリックを示し、図６に示す表側は凹凸を備え、凹凸の膨らみが窪んだ接続部で強調され、図７に示す裏側はフラットである。図６に示したスペーサファブリックの表側を図８に拡大して示す。なお図６，図７で、スペーサファブリックの下端の部分は編み出し部で、後で取り除く部分である。接続部１０の位置をスペーサファブリックのウェール方向に沿って移動させ、接続部１０が互いにクロスすることにより菱形状の膨らみを囲むようにして、キルティング風のスペーサファブリックとしてある。このスペーサファブリックは、例えばクッション、背もたれ、ソール、サポータ等に適している。   6 to 8 show the spacer fabric having the structure shown in FIG. 1. The front side shown in FIG. 6 is provided with unevenness, and the bulge of the unevenness is emphasized by the recessed connection portion, and the back side shown in FIG. 7 is flat. The front side of the spacer fabric shown in FIG. 6 is enlarged and shown in FIG. 6 and 7, the lower end portion of the spacer fabric is a set-up portion, which is a portion to be removed later. The position of the connecting portion 10 is moved along the wale direction of the spacer fabric, and the connecting portions 10 cross each other so as to surround the rhombus-shaped bulge, thereby forming a quilted-style spacer fabric. This spacer fabric is suitable for cushions, backrests, soles, supporters and the like.

図９〜図１１は図２の構造のスペーサファブリックを示し、表裏の編地の各々に膨らんだ部分とフラットな部分とが設けられ、膨らんだ部分とフラットな部分がウェール方向に平行に延びている。図９〜図１１のスペーサファブリックも、サポータ、クッション、背もたれ等に利用できるが、クッション性と通気性が高いのでリュックサックの背当て等に適している。   FIG. 9 to FIG. 11 show the spacer fabric having the structure of FIG. 2, in which a swollen portion and a flat portion are provided on each of the front and back knitted fabrics, and the swollen portion and the flat portion extend in parallel to the wale direction. Yes. The spacer fabrics of FIGS. 9 to 11 can also be used for supporters, cushions, backrests, etc., but they are suitable for backpacking of rucksacks because of their high cushioning and breathability.

２，１２ スペーサファブリック
４ 表編地
６ 裏編地
８ クッション層
１０ 接続部
２０ 針
２２，２４ 連結糸
２６〜２８ 編目

ｔ１〜ｔ４ タック
ｐ３ 渡糸 2,12 Spacer fabric 4 Front knitted fabric 6 Back knitted fabric 8 Cushion layer 10 Connection part 20 Needle 22, 24 Connecting thread 26-28 stitch

t1-t4 Tack p3

Claims (5)

表編地と、裏編地と、表編地と裏編地間を連結する連結糸、とからなるスペーサファブリックを、少なくとも一対の複数の針を備える針床とキャリッジとを備える編機により編成する編成方法において、
表裏の一方が膨らみ、他方がフラットなスペーサファブリックを編成するために、
a: 表編地でも裏編地でも複数の編目毎に間隔を置いてかつ向かい合った編目にタックしないように、表編地の針に保持された編目と裏編地の針に保持された編目とに連結糸を交互にタックすることを、表編地と裏編地の各編目にタックするようにタックする編目を異ならせて繰り返すステップと、
ｂ: 複数の編目毎に間隔を置いて、表編地のタックされた編目上に次の編目を形成するステップと、
ｃ: 複数の編目毎に間隔を置いて、裏編地のタックされた編目上に次の編目を形成するステップとを行い、
次の編目を形成する編目を異ならせながら、ステップｂとステップｃとを繰り返して、表編地と裏編地のタックされた各編目に次の編目を形成し、
かつステップｂとステップｃで、フラットにする側の編地に対して最初に次の編目を形成すると共に、膨らませる側の編地のタックで、最初に次の編目を形成したタックと連結糸によりつながっているタックに最後に次の編目を形成することを特徴とする、スペーサファブリックの編成方法。 A spacer fabric comprising a front knitted fabric, a back knitted fabric, and a connecting yarn for connecting the front knitted fabric and the back knitted fabric is knitted by a knitting machine having a needle bed having at least a pair of needles and a carriage. In the organization method to
To knit a spacer fabric where one of the front and back swells and the other is flat,
a: The stitches held by the needles of the front knitted fabric and the stitches of the back knitted fabric so as not to tack the stitches that are spaced apart and face each other in both the front and back knitted fabrics Tapping the connecting yarns alternately with the stitches to be tucked to each stitch of the front knitted fabric and the back knitted fabric, and repeating the steps,
b: forming a next stitch on the tucked stitch of the front knitted fabric at intervals for each of the plurality of stitches;
c: performing a step of forming the next stitch on the tucked stitch of the back knitted fabric at intervals for each of the plurality of stitches;
While changing the stitch to form the next stitch, repeat step b and step c to form the next stitch on each tucked stitch of the front knitted fabric and the back knitted fabric,
In step b and step c, the first stitch is formed on the knitted fabric on the flat side, and the tuck and the connecting yarn are formed on the knitted fabric on the side to be inflated first. A method for knitting a spacer fabric, characterized in that the next stitch is finally formed on the tuck connected by the. ステップｂとステップｃとで平編とリブ編みを行うことにより、リブ編み部で表編地と裏編地とを結合して平編部で肉厚でリブ編み部で肉薄のスペーサファブリックを編成することを特徴とする、請求項１のスペーサファブリックの編成方法。   By performing flat knitting and rib knitting in step b and step c, the front knitted fabric and the back knitted fabric are joined at the rib knitted portion, and a thin spacer fabric is knitted at the flat knitted portion and thin at the rib knitted portion. The method for knitting a spacer fabric according to claim 1. ステップｂとステップｃとで平編とリブ編みとを各々複数個所で行うことにより、表編地と裏編地とを前記複数個所で結合すると共に、複数のリブ編み部の位置をスペーサファブリックのウェール方向に対して斜めにかつ互いにクロスするように、ウェール方向に沿って移動させることを特徴とする、請求項２のスペーサファブリックの編成方法。   In step b and step c, flat knitting and rib knitting are performed at a plurality of locations, so that the front knitted fabric and the back knitted fabric are joined at the plurality of locations, and the positions of the plurality of rib knitting portions are set on the spacer fabric. The method of knitting a spacer fabric according to claim 2, wherein the spacer fabric is moved along the wale direction so as to be oblique to the wale direction and cross each other. ステップｂとステップｃとで各々１目置きに次の編目を形成し、かつステップｂとステップｃとを繰り返す過程で、最初に形成される次の編目と向かい合う位置のタックされた編目に最後に次の編目を形成する、ことを特徴とする請求項１〜３のいずれかのスペーサファブリックの編成方法。   In the process of forming the next stitch every other stitch in step b and step c, and repeating step b and step c, finally the tucked stitch at the position facing the next stitch to be formed first The method for knitting a spacer fabric according to any one of claims 1 to 3, wherein the next stitch is formed. 表編地と、裏編地と、表編地と裏編地間を連結する連結糸、とからなるスペーサファブリックにおいて、
表裏の一方が膨らみ、他方がフラットで、
表編地でも裏編地でも複数の編目毎に間隔を置いて、かつ向かい合った編目にタックしないように、表編地の編目と裏編地の編目とに連結糸が交互にタックされ、かつタックされる編目を異ならせて表編地と裏編地の各編目がタックされており、
複数の編目毎に間隔を置いて、表編地のタックされた編目上に次の編目が形成され、かつ次の編目を形成する編目を異ならせながら、表編地のタックされた各編目に複数のコースに渡って次の編目が形成されており、
複数の編目毎に間隔を置いて、裏編地のタックされた編目上に次の編目が形成され、かつ次の編目を形成する編目を異ならせながら、裏編地のタックされた各編目に複数のコースに渡って次の編目が形成されており、
フラットな側の編地に最初に次の編目が形成され、膨らんだ側の編地のタックで、最初に次の編目を形成したタックと連結糸によりつながっているタックに最後に次の編目が形成され、かつ膨らんだ側の編地に比べて、フラットな側の編地では次の編目間の間隔が縮んでいることを特徴とする、スペーサファブリック。 In a spacer fabric composed of a front knitted fabric, a back knitted fabric, and a connecting yarn that connects the front knitted fabric and the back knitted fabric,
One of the front and back swells, the other is flat,
Connected yarns are alternately tucked to the stitches of the front knitted fabric and the knitted fabric of the back knitted fabric so as not to tack the stitches facing each other at intervals between the plurality of stitches on the front knitted fabric and the back knitted fabric, and Each stitch of the front knitted fabric and the back knitted fabric is tacked with different stitches to be tucked,
The next stitch is formed on the tucked stitch of the front knitted fabric at intervals for a plurality of stitches, and each tucked stitch of the front knitted fabric is made different while changing the stitch forming the next stitch. The next stitch is formed across multiple courses,
The next stitch is formed on the stitched stitch of the back knitted fabric at intervals for each of the plurality of stitches, and the stitches of the back knitted fabric are changed to different stitches forming the next stitch. The next stitch is formed across multiple courses,
The next stitch is formed on the knitted fabric on the flat side first, and the tuck of the knitted fabric on the swollen side is the tuck that is connected to the tuck that formed the next stitch first and the connecting yarn, and finally the next stitch is The spacer fabric is characterized in that the space between the next stitches is reduced in the knitted fabric on the flat side as compared with the knitted fabric on the side that is formed and swollen.
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