JP2012218855A - Cargo feeding apparatus - Google Patents

Cargo feeding apparatus Download PDF

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JP2012218855A
JP2012218855A JP2011084850A JP2011084850A JP2012218855A JP 2012218855 A JP2012218855 A JP 2012218855A JP 2011084850 A JP2011084850 A JP 2011084850A JP 2011084850 A JP2011084850 A JP 2011084850A JP 2012218855 A JP2012218855 A JP 2012218855A
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load
roller
movable table
receiving surface
feed roller
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JP5635940B2 (en
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Takeshi Yamada
猛 山田
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OMNI YOSHIDA CO Ltd
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OMNI YOSHIDA CO Ltd
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Abstract

PROBLEM TO BE SOLVED: To prevent generation of loud noise during unloading operation, to prevent occurrence of any load collapse caused by shocks, and to prevent any space from being formed between a cargo and a back wall part of a container or the like or between cargoes.SOLUTION: A cargo feeding apparatus has an unloading support mechanism for supporting the unloading operation of a cargo M on a conveying roller from a front end of a movable table 5 onto a cargo receiving face. In the cargo unloading support mechanism, guide mechanisms 90a, 90b are arranged at the front end of the movable table 5. The guide mechanisms 90a, 90b have a right and left rocking plate 95 supported in a collapsible manner so as to be collapsed forward, and a spring 99 for urging the rocking plate 95 in an upright posture. A feed roller 96 is horizontally provided between upper ends of the right and left rocking plates 95 at the position lower than the conveying roller. A guide plate 98 projecting forward is provided parallel to the feed roller 96 at the position in a vicinity of the front side of the feed roller 96.

Description

この発明は、生産工場,配送センター,立体倉庫などにおいて、荷を所定の荷受け面上へ送り込むのに用いられる荷送り込み装置に関し、特に、この発明は、輸送車両の荷台上やコンテナ内へ荷を送り込んで積載するのに好適な荷送り込み装置に関する。   The present invention relates to a load feeding device that is used to feed a load onto a predetermined receiving surface in a production factory, a distribution center, a three-dimensional warehouse, etc. In particular, the present invention relates to a load on a loading platform or a container of a transport vehicle. The present invention relates to a loading device suitable for loading and loading.

従来、この種の荷送り込み装置は、図13(1)に示すように、基台110上に、複数の搬送ローラ111が並設された可動台112を往復動可能に配置したものであり、可動台112の下部には、両側部位置の複数箇所に、基台110上を転動する支持ローラ113がそれぞれ配置されている。各支持ローラ113は図示しない変位機構により上下変位可能に支持されており、支持ローラ113が上方へ変位して支持ローラ113の外周面が所定位置の搬送ローラ111の外周面に圧接されたとき、両者間の摩擦力により搬送ローラ111が支持ローラ113と逆方向へ一体回転する(例えば、特許文献1参照)。   Conventionally, as shown in FIG. 13 (1), this type of load feeding device is configured such that a movable table 112 in which a plurality of conveying rollers 111 are arranged in parallel is reciprocally movable on a base 110. Under the movable table 112, support rollers 113 that roll on the base 110 are arranged at a plurality of positions on both sides. Each support roller 113 is supported by a displacement mechanism (not shown) so that the support roller 113 can be displaced vertically. When the support roller 113 is displaced upward and the outer peripheral surface of the support roller 113 is pressed against the outer peripheral surface of the transport roller 111 at a predetermined position, The conveying roller 111 integrally rotates in the opposite direction to the support roller 113 by the frictional force between them (see, for example, Patent Document 1).

例えば、輸送車両のコンテナ内の荷受け面115上へ荷Mを送り込んで積載する場合、変位機構により支持ローラ113を下げた状態で可動台112を駆動して荷受け面115上を前進させる(図13(2))。この状態では支持ローラ113と搬送ローラ111とが接しておらず、搬送ローラ111は回転しないので、荷Mは静止した状態のまま可動台112と共に荷受け面115上へ移行する。荷Mがコンテナ内の背壁部116の手前の決められた位置に達したとき、可動台112は前進を止める。   For example, when loading and loading the load M onto the load receiving surface 115 in the container of the transport vehicle, the movable table 112 is driven with the support roller 113 lowered by the displacement mechanism to advance the load receiving surface 115 (FIG. 13). (2)). In this state, the support roller 113 and the transport roller 111 are not in contact with each other, and the transport roller 111 does not rotate. Therefore, the load M moves onto the load receiving surface 115 together with the movable base 112 while remaining stationary. When the load M reaches a predetermined position in front of the back wall portion 116 in the container, the movable platform 112 stops moving forward.

つぎに、変位機構により支持ローラ113を上方へ変位させ、支持ローラ113の外周面を搬送ローラ111の外周面に圧接させる。この圧接状態で可動台112が荷受け面115上を後退すると、各搬送ローラ111は可動台112の後退に伴って荷Mを送り込む方向へ一斉に回転する。搬送ローラ111上の荷Mは、可動台112の後退速度と同一の速度で前方へ送られるので、荷受け面115上の定位置に止まった状態となり、可動台112の後退に伴って可動台112の前端部から順次荷受け面115上に降ろされる(図13(3))。   Next, the support roller 113 is displaced upward by the displacement mechanism, and the outer peripheral surface of the support roller 113 is brought into pressure contact with the outer peripheral surface of the transport roller 111. When the movable table 112 moves backward on the load receiving surface 115 in this pressure contact state, the transport rollers 111 rotate simultaneously in the direction in which the load M is fed as the movable table 112 moves backward. Since the load M on the transport roller 111 is sent forward at the same speed as the retraction speed of the movable table 112, the load M is stopped at a fixed position on the load receiving surface 115, and the movable table 112 is moved with the retraction of the movable table 112. Are sequentially lowered onto the load receiving surface 115 from the front end portion of FIG. 13 (3).

可動台112の前端部には、搬送ローラ111上の荷Mを荷受け面115上へ円滑に降ろすための傾斜ガイド機構114が設けられている。この傾斜ガイド機構114は、図14に示すように、回動自由に支持されたガイドローラ117と、ガイドローラ117の前側の近傍から斜め下方へ延びるガイド板118とを備えたものである。荷Mが荷受け面115上へ降ろされるとき、荷Mは、図中、一点鎖線で示すように、まず可動台112の前端より突き出て傾き、荷Mの前端部の下端が荷受け面115に、上端部がコンテナの背壁部116に、それぞれ突き当たる。その後、荷Mは傾いた姿勢のまま下面がガイドローラ117により支持され、最後に、荷Mの下面の後端部がガイド板118を滑り降りて荷受け面115上に降ろされる。   An inclined guide mechanism 114 for smoothly dropping the load M on the transport roller 111 onto the load receiving surface 115 is provided at the front end of the movable table 112. As shown in FIG. 14, the inclined guide mechanism 114 includes a guide roller 117 that is rotatably supported, and a guide plate 118 that extends obliquely downward from the vicinity of the front side of the guide roller 117. When the load M is lowered onto the load receiving surface 115, the load M protrudes from the front end of the movable base 112 and tilts as shown by a one-dot chain line in the figure, and the lower end of the front end portion of the load M is placed on the load receiving surface 115. The upper end portions abut against the back wall portion 116 of the container. Thereafter, the lower surface of the load M is supported by the guide roller 117 while the load M is tilted. Finally, the rear end portion of the lower surface of the load M slides down the guide plate 118 and is lowered onto the load receiving surface 115.

特許第3200383号公報Japanese Patent No. 3200383

上記した構成の傾斜ガイド機構114では、荷Mの下面の後端部がガイド板118を滑り降りるとき、機高が高ければ、荷Mは滑降時の勢いで前送りされるため、荷台の背壁部116との間および荷Mと荷Mとの間に殆ど隙間が発生しないが、荷受け面115に着地したとき、大きな衝突音が発生し、また、その衝撃で荷崩れがおこすおそれがある。この音の発生を抑制するために機高を低くすると、滑降時の荷Mの前送り作用が減じられ、コンテナの背壁部116との間や荷Mと荷Mとの間に隙間sが生じ、そのために、コンテナの荷の積載量が減るだけでなく、輸送中に荷Mが移動し、荷崩れを引き起こす要因となる。これを防止するには、荷送り込み装置による荷送り込み作業に加えて、人手による荷の前詰め作業が必要となり、荷積み作業の能率が大幅に低下し、作業者の作業負担が大きくなる。   In the inclined guide mechanism 114 configured as described above, when the rear end of the lower surface of the load M slides down the guide plate 118, the load M is forward-fed at the moment of downhill if the machine height is high. There is almost no gap between the portion 116 and between the load M and the load M, but when landing on the load receiving surface 115, a large collision noise is generated, and the impact may cause collapse of the load. When the aircraft height is lowered to suppress the generation of this sound, the forward feeding action of the load M during downhill is reduced, and a gap s is formed between the back wall 116 of the container and between the load M and the load M. For this reason, not only the load amount of the container load is reduced, but also the load M moves during transportation, causing a collapse of the load. In order to prevent this, in addition to the load-feeding operation by the load-feeding device, a manual preloading operation of the load is required, so that the efficiency of the loading operation is greatly reduced, and the work load on the operator is increased.

この発明は、上記の問題に着目してなされたもので、荷を可動台より荷受け面上へ降ろすとき、荷を前送りしつつ静かに降ろすことが可能な構成とすることにより、荷降ろし時に大きな音が発生せず、衝撃による荷崩れの発生を防止し、コンテナなどの背壁部との間や荷と荷との間に隙間を生じさせない荷送り込み装置を提供することを目的とする。   The present invention has been made paying attention to the above-mentioned problem, and when unloading the load from the movable platform onto the load receiving surface, it is possible to gently unload the load while the load is being forwarded. An object of the present invention is to provide a load feeding device that does not generate a loud sound, prevents the collapse of a load due to an impact, and does not generate a gap between a back wall portion of a container or the like or between a load and a load.

この発明による荷送り込み装置は、荷を送り込む荷受け面上を進退動作する往復動可能な可動台と、可動台上に前後方向に沿って水平に並設される複数個の搬送ローラと、可動台の後退速度と一致する速度で搬送ローラ上の荷が前送りされるように搬送ローラを駆動するローラ駆動機構と、搬送ローラ上の荷を可動台の前端部より荷受け面上へ降ろす動作を支援する荷降ろし支援機構とを備えたもので、前記荷降ろし支援機構は、可動台の前端部に少なくとも1個のガイド機構を配置して構成されている。前記ガイド機構は、前方へ倒れることが可能なように起伏自在に支持される左右の揺動板と、揺動板が起立姿勢となるように付勢するバネとを有し、左右の揺動板の上端部間には、前記搬送ローラより低い位置に、送りローラが水平に設けられるとともに、送りローラの前側の近傍位置に前方へ突き出るガイド板が送りローラと平行に設けられている。   A load feeding device according to the present invention includes a movable base that can move back and forth on a load receiving surface for feeding loads, a plurality of conveying rollers that are horizontally arranged on the movable base in the front-rear direction, and the movable base. Supports the roller drive mechanism that drives the transport roller so that the load on the transport roller is forward-fed at a speed that matches the retreating speed, and the operation to lower the load on the transport roller from the front end of the movable base onto the load receiving surface. The unloading support mechanism is configured by disposing at least one guide mechanism at the front end portion of the movable table. The guide mechanism includes left and right swing plates that are supported in a tiltable manner so as to be able to fall forward, and a spring that biases the swing plate to be in an upright posture. Between the upper end portions of the plates, a feed roller is horizontally provided at a position lower than the conveying roller, and a guide plate protruding forward is provided in parallel with the feed roller at a position near the front side of the feed roller.

上記した荷送り込み装置において、可動台の搬送ローラ上に荷を積み上げた後、可動台を駆動して荷受け面上を前進させると、荷は静止状態で可動台とともに荷受け面上に送り込まれる。荷がコンテナなどの背壁部の手前位置に達したとき、可動台の前進を止める。つぎに、可動台を荷受け面上で後退動作させると、ローラ駆動機構は可動台の後退速度と一致する速度で搬送ローラ上の荷が前送りされるように搬送ローラを駆動する。搬送ローラ上の荷Mが可動台の後退速度と一致する速度で前送りされる結果、荷は荷受け面上の定位置に止まった状態となり、可動台の後退に伴って可動台の前端部から順次荷受け面上に降ろされる。   In the above-described load feeding device, after a load is stacked on the transport roller of the movable table, when the movable table is driven to advance on the load receiving surface, the load is sent to the load receiving surface together with the movable table in a stationary state. When the load reaches a position in front of the back wall of a container or the like, the movable platform stops moving forward. Next, when the movable table is moved backward on the load receiving surface, the roller driving mechanism drives the conveyance roller so that the load on the conveyance roller is forward-fed at a speed that matches the reverse speed of the movable table. As a result of the load M on the transport roller being forwarded at a speed that matches the retreating speed of the movable table, the load stops at a fixed position on the load receiving surface, and from the front end of the movable table as the movable table moves backward. Sequentially lowered onto the receiving surface.

この荷降ろし時、可動台の前端より荷の半分以上が突き出たとき、荷は傾き、荷の前端部の上端部がコンテナなどの背壁部に突き当たり、その傾いた姿勢で荷の下面が送りローラにより支持される。荷の下面の後端部が送りローラを乗り越えてガイド板上に乗り移ると、荷の荷重がガイド板に掛かって揺動板が前方へ倒れて前傾姿勢となり、荷は傾斜するガイド板を滑り降りる。揺動板が前方へ倒れるときの回転変位により荷が前送りされる結果、荷が前方へ詰められて傾きが小さくなり、その後は、荷はガイド板を滑り降りつつ前送りされ、荷受け面上に静かに降ろされる。   At the time of unloading, when more than half of the load protrudes from the front end of the movable platform, the load tilts, the upper end of the front end of the load hits the back wall of the container, etc. Supported by a roller. When the rear end of the lower surface of the load passes over the feed roller and moves onto the guide plate, the load of the load is applied to the guide plate and the swinging plate falls forward to a forward leaning posture, and the load slides down the inclined guide plate. . As a result of the forward movement of the load due to the rotational displacement when the swinging plate is tilted forward, the load is packed forward and the inclination is reduced, and thereafter, the load is forwarded while sliding down the guide plate and on the load receiving surface. It is taken down quietly.

この発明の上記した構成において、前記ガイド機構は、可動台上の荷搬送経路に合わせた位置に1個設けてもよいが、左右一対設けるのが望ましい。   In the above-described configuration of the present invention, one guide mechanism may be provided at a position corresponding to the load conveyance path on the movable table, but it is preferable to provide a pair of left and right guide mechanisms.

この発明の好ましい実施態様においては、前記ガイド機構は、荷受け面上を転動するように回動自由に支持された駆動ローラをさらに備え、前記送りローラは、駆動ローラとの間の摩擦力により逆方向へ一体に回動するように駆動ローラに外周面が圧接されている。   In a preferred embodiment of the present invention, the guide mechanism further includes a drive roller that is rotatably supported so as to roll on a load receiving surface, and the feed roller is caused by a frictional force with the drive roller. The outer peripheral surface is pressed against the drive roller so as to rotate integrally in the reverse direction.

この実施態様によれば、揺動板が起立姿勢にあるとき、送りローラは駆動ローラ上に支持されているので、送りローラに掛かる荷の荷重は送りローラと駆動ローラとで安定して支えられ、相当大きな荷重にも耐えることができる。また、送りローラは荷を前送りする方向へ回動するので、荷の下面と送りローラとの間に作用する摩擦力が、荷が押し戻されるのを阻止するもので、これにより荷の下面の後端部が送りローラを円滑に乗り越え、荷がガイド板上に乗り移るとき、送りローラの回転力が荷を後押しする。   According to this embodiment, since the feed roller is supported on the drive roller when the swinging plate is in the standing posture, the load of the load applied to the feed roller is stably supported by the feed roller and the drive roller. It can withstand a considerable load. In addition, since the feed roller rotates in the direction to forward the load, the frictional force acting between the lower surface of the load and the feed roller prevents the load from being pushed back. When the rear end smoothly passes over the feed roller and the load is transferred onto the guide plate, the rotational force of the feed roller boosts the load.

この発明のさらに好ましい実施態様においては、前記送りローラは、揺動板が起立姿勢にあるとき、揺動板の支点位置に対して後方に定位している。   In a further preferred aspect of the present invention, the feed roller is positioned rearward with respect to a fulcrum position of the swing plate when the swing plate is in a standing posture.

この実施態様によれば、傾いた荷の下面が送りローラにより支持されるとき、送りローラは後方へわずかに倒れた状態にあるので、送りローラに作用した荷の荷重に対して揺動板が前方へ倒れにくく、荷の下面の後端部が送りローラを乗り越えてガイド板上に乗り移るまで揺動板の起立姿勢が安定して保たれる。   According to this embodiment, when the lower surface of the inclined load is supported by the feed roller, the feed roller is slightly tilted backward, so that the swing plate is against the load of the load acting on the feed roller. It is difficult to fall forward, and the standing posture of the swing plate is stably maintained until the rear end of the lower surface of the load gets over the feed roller and moves onto the guide plate.

この発明によれば、荷降ろし時、荷は前詰めされかつ傾き姿勢が矯正されつつ荷受け面上に静かに降ろされるので、大きな着地音が発生することがなく、衝撃による荷崩れが発生するおそれもない。また、コンテナなどの背壁部との間や荷と荷との間に隙間が生じないので、荷の積載量が減るようなことがなく、輸送中に荷が移動して荷崩れを引き起こすおそれもない。さらに、人手による荷の前詰め作業が不要であるから、荷積み作業を能率よく行うことができ、作業者の作業負担を軽減できる。   According to the present invention, when unloading, the load is pre-packed and gently lowered on the load receiving surface while the inclination posture is corrected, so that a large landing sound is not generated and there is a risk of collapse of the load due to impact. Nor. In addition, since there is no gap between the back wall of the container or the like or between the load and the load, the load capacity of the load does not decrease, and the load may move during transportation and cause collapse. Nor. Furthermore, since no manual pre-packing work is required, the loading work can be performed efficiently, and the work load on the operator can be reduced.

この発明の一実施例である荷送り込み装置の使用状態を示す側面図である。It is a side view which shows the use condition of the load feeding apparatus which is one Example of this invention. 図1の荷送込み装置の中間部分を省略して示した斜視図である。It is the perspective view which abbreviate | omitted and showed the intermediate part of the loading apparatus of FIG. 図1の荷送込み装置の平面図である。It is a top view of the loading apparatus of FIG. 図1の荷送込み装置の側面図である。It is a side view of the loading apparatus of FIG. 図3のA−A線に沿う断面図である。It is sectional drawing which follows the AA line of FIG. 荷積み台の往復動に伴う支持ローラの動作を示す側面図である。It is a side view which shows operation | movement of the support roller accompanying the reciprocation of a loading platform. 支持ローラの縦断面図である。It is a longitudinal cross-sectional view of a support roller. 荷降ろし支援機構の構成を示す平面図である。It is a top view which shows the structure of an unloading assistance mechanism. 荷降ろし支援機構のガイド機構の構成を示す正面図である。It is a front view which shows the structure of the guide mechanism of an unloading assistance mechanism. 荷降ろし支援機構のガイド機構の構成を拡大して示す側面図である。It is a side view which expands and shows the structure of the guide mechanism of an unloading assistance mechanism. 荷送り込み動作を示す説明図である。It is explanatory drawing which shows load sending operation. 荷降ろし動作を示す側面図である。It is a side view which shows unloading operation | movement. 従来の荷送り込み装置による荷送り込み動作を示す説明図である。It is explanatory drawing which shows the load feeding operation | movement by the conventional load feeding apparatus. 従来の荷送り込み装置による荷降ろし動作を示す側面図である。It is a side view which shows the unloading operation | movement by the conventional load feeding apparatus.

図1は、この発明の一実施例である荷送り込み装置の使用状態を示している。
図示例の荷送り込み装置は、複数個の荷Mをコンテナ車やトラックのような輸送車両1のコンテナ内や荷台上に送り込んで積載するのに用いられているが、これに限らず、建物内の床面上などに荷Mを送り込んで積載するなどの用途にも用いることができる。
FIG. 1 shows a use state of a load feeding device according to an embodiment of the present invention.
The load feeding device of the illustrated example is used to load and load a plurality of loads M into a container or a loading platform of a transport vehicle 1 such as a container car or a truck. It can also be used for applications such as loading and loading a load M on the floor surface.

図示の荷送り込み装置は、図1および図2に示すように、輸送車両1のコンテナ内の床面(以下「荷受け面1a」という。)と同じ高さに設定された左右一対の水平なガイドレール20,20を有する基台2と、左右のガイドレール20,20上に往復動自由に支持された可動台5と、可動台5をガイドレール20,20に沿う方向(以下、この方向を「前後方向」という。)に往復動作させる左右一対の往復動機構7,7とを含んでいる。   As shown in FIGS. 1 and 2, the illustrated load feeding device has a pair of left and right horizontal guides set at the same height as the floor surface in the container of the transport vehicle 1 (hereinafter referred to as “load receiving surface 1a”). The base 2 having the rails 20, 20, the movable base 5 supported on the left and right guide rails 20, 20 so as to freely reciprocate, and the direction of the movable base 5 along the guide rails 20, 20 (hereinafter referred to as this direction). A pair of left and right reciprocating mechanisms 7 and 7 that reciprocate in the “front-rear direction”.

基台2は、図1および図5に示すように、前後方向へ延びる左右両側の上部枠21,21および下部枠22,22と、左右の各上部枠21と左右の各下部枠22との間に設けられた支柱23と、各上部枠21上に固定された前記ガイドレール20とで構成されるものである。左右の各下部枠22には、ガイドレール20の高さを輸送車両1の荷受け面1aの高さに一致させるための高さ調整部材24が設けてある。   As shown in FIGS. 1 and 5, the base 2 includes upper and lower frames 21, 21 and lower frames 22, 22 extending in the front-rear direction, left and right upper frames 21, and left and right lower frames 22. It is comprised by the support | pillar 23 provided in between and the said guide rail 20 fixed on each upper frame 21. As shown in FIG. Each of the left and right lower frames 22 is provided with a height adjusting member 24 for making the height of the guide rail 20 coincide with the height of the load receiving surface 1 a of the transport vehicle 1.

可動台5は、上面が荷Mを安定して支持するための水平な支持面Aになっており、複数台の荷積み台5A,5Aを荷受け面1aの奥行きに応じて必要台数だけ連結して構成されている。先頭の荷積み台5Aの前端部には、その荷積み台5A上の荷Mを荷受け面1a上に円滑に降ろすための荷降ろし支援機構9(詳細は後述)が設けてある。   The movable table 5 has a horizontal support surface A for stably supporting the load M on the upper surface, and a plurality of loading tables 5A and 5A are connected in a necessary number according to the depth of the load receiving surface 1a. Configured. An unloading support mechanism 9 (details will be described later) for smoothly unloading the load M on the loading platform 5A onto the load receiving surface 1a is provided at the front end of the leading loading platform 5A.

各荷積み台5Aには、図3および図4に示すように、支持面Aを構成する複数の搬送ローラ6が前後方向に沿って水平に並設されている。各荷積み台5Aの両側部の前端部と後端部の各位置には、基台2のガイドレール20上および輸送車両1の荷受け面1a上を走行する短筒状の車輪3が配設されるとともに、各車輪3の位置に後述する2個の短筒状の支持ローラ4,40がそれぞれ配設されている。各車輪3は、図示していないが、固定軸上に金属製の円筒体が回動自由に支持された構造のものであり、外周面がウレタンフォームのような弾性体により被覆されている。
可動台5は、各荷積み台5Aの上記した各車輪3がガイドレール20,20上および輸送車両1の荷受け面1a上を転動することにより、前端部が荷受け面1a上の奥の背壁部1bの位置まで前進することができる。
As shown in FIGS. 3 and 4, each loading platform 5 </ b> A is provided with a plurality of transport rollers 6 constituting the support surface A in parallel along the front-rear direction. Short cylindrical wheels 3 running on the guide rails 20 of the base 2 and the load receiving surface 1a of the transport vehicle 1 are disposed at the positions of the front end and the rear end of both sides of each loading platform 5A. In addition, two short cylindrical support rollers 4 and 40, which will be described later, are disposed at the positions of the wheels 3, respectively. Although not shown, each wheel 3 has a structure in which a metal cylinder is supported on a fixed shaft so as to freely rotate, and its outer peripheral surface is covered with an elastic body such as urethane foam.
The movable table 5 is configured such that each wheel 3 described above of each loading platform 5A rolls on the guide rails 20 and 20 and the load receiving surface 1a of the transport vehicle 1, so that the front end is the back of the back on the load receiving surface 1a. It can advance to the position of the wall 1b.

各荷積み台5Aは、両側の側部フレーム11,11と前後のフレーム12,12とによって平面形状が矩形に形成されており、対向する側部フレーム11,11間に支持面Aを構成する複数の搬送ローラ6が設けられている。各搬送ローラ6は、可動台5が往復動する前後方向a,bと直交する向きに並列に配置されている。各搬送ローラ6の両端の軸部は、搬送ローラ6の外周面の上部が側部フレーム11の上面から突出して支持面Aを構成するように、両側の各側部フレーム11に回転自由に支持されている。この実施例では、前後の荷積み台5A,5A間をジョイント部51を介して連結して可動台5を形成しているが、可動台5は一連のものであってもよい。   Each loading platform 5 </ b> A is formed in a rectangular planar shape by the side frames 11, 11 on both sides and the front and rear frames 12, 12, and constitutes a support surface A between the opposed side frames 11, 11. A plurality of transport rollers 6 are provided. Each conveyance roller 6 is arranged in parallel in the direction orthogonal to the front-rear directions a and b in which the movable base 5 reciprocates. The shafts at both ends of each transport roller 6 are supported rotatably on each side frame 11 on both sides so that the upper part of the outer peripheral surface of the transport roller 6 protrudes from the upper surface of the side frame 11 to form the support surface A. Has been. In this embodiment, the movable table 5 is formed by connecting the front and rear loading platforms 5A and 5A via the joint portion 51, but the movable table 5 may be a series.

各荷積み台5Aの各搬送ローラ6は、両端の軸部が側部フレーム11の外側へ突出し、その突出端に伝動プーリ62がそれぞれ装着されている。各荷積み台5Aの各搬送ローラ6は、いずれか一側の2個の伝動プーリ62,62間にベルト63が掛け渡されて2個づつ連結されている。ベルト63が掛け渡される伝動プーリ62,62の組は両側で1個ずつ位置をずらし、これにより全ての搬送ローラ6を一斉に連動させている。この実施例では、伝動プーリ62とベルト63との間のスリップの発生を抑止するために、各伝動プーリ62に歯付プーリが、またベルト63に歯付平ベルトが、それぞれ用いてある。   As for each conveyance roller 6 of each loading platform 5A, the shaft part of both ends protrudes to the outer side of the side part frame 11, and the transmission pulley 62 is each mounted | worn with the protrusion end. Each conveying roller 6 of each loading platform 5A is connected two by two with a belt 63 being stretched between two transmission pulleys 62, 62 on either side. The pair of transmission pulleys 62 and 62 around which the belt 63 is stretched are shifted one by one on both sides, and thereby all the transport rollers 6 are linked together. In this embodiment, in order to suppress the occurrence of slip between the transmission pulley 62 and the belt 63, a toothed pulley is used for each transmission pulley 62 and a toothed flat belt is used for the belt 63.

前記のジョイント部51は、図3に示すように、前後の荷積み台5A,5Aの側部フレーム11,11間に連結板52をそれぞれ跨設し、各連結板52の外面にブラケット53を外向きに突設して、それぞれの先端にローラホルダー54を水平面内で揺動自由に枢支するとともに、ローラホルダー54に前後一対のガイドローラ55,55を回転自由に支持して成るものである。なお、各ジョイント部51には搬送ローラ6と同じ高さ位置に1個の自在ローラ56が配設してある。   As shown in FIG. 3, the joint portion 51 has a connecting plate 52 straddled between the side frames 11, 11 of the front and rear loading platforms 5 </ b> A, 5 </ b> A, and a bracket 53 is attached to the outer surface of each connecting plate 52. Projecting outwardly, the roller holders 54 are pivotally supported at their respective ends so as to freely swing within a horizontal plane, and a pair of front and rear guide rollers 55, 55 are rotatably supported by the roller holder 54. is there. Each joint portion 51 is provided with one free roller 56 at the same height as the conveying roller 6.

可動台5の両側方には、図2に示すように、基台2に支持部材15を介して固定されたガイド板14,14がガイドレール20と平行に設けられている。可動台5が往復動時に横振れや蛇行を起こしたとき、ガイドローラ55,55がガイド板14,14に当たって可動台5の移行方向を矯正する。   As shown in FIG. 2, guide plates 14 and 14 fixed to the base 2 via support members 15 are provided on both sides of the movable base 5 in parallel with the guide rails 20. When the movable table 5 swings or snakes during reciprocation, the guide rollers 55 and 55 come into contact with the guide plates 14 and 14 to correct the moving direction of the movable table 5.

前記の往復動機構7は、基台2の両側方にそれぞれ設けられ、水平面内で回転する駆動スプロケットホイール70と、減速機構71を介して駆動スプロケットホイール70を回転させるモータ72と、基台2に取り付けられたホルダー73に支持されて水平面内で回転する一対の従動スプロケットホイール74,74と、可動台5の側部フレーム11に沿ってそれぞれ張設されるローラチェーン75とで構成されている。各ローラチェーン75の両端は、先頭の荷積み台5Aの前端部および最後尾の荷積み台5Aの後端部に設けられたチェーンボルト76にそれぞれ接続固定されている。各ローラチェーン75の中間部は各従動スプロケットホイール74,74に内側より噛み合わせて外方へ迂回させ、駆動スプロケットホイール70に外側より噛み合わせている。   The reciprocating mechanism 7 is provided on both sides of the base 2, and a drive sprocket wheel 70 that rotates in a horizontal plane, a motor 72 that rotates the drive sprocket wheel 70 via a speed reduction mechanism 71, and the base 2 A pair of driven sprocket wheels 74, 74 that are supported by a holder 73 attached to the base plate and rotate in a horizontal plane, and a roller chain 75 that is stretched along the side frame 11 of the movable table 5. . Both ends of each roller chain 75 are connected and fixed to chain bolts 76 provided at the front end portion of the leading loading platform 5A and the rear end portion of the last loading platform 5A. An intermediate portion of each roller chain 75 meshes with each driven sprocket wheel 74, 74 from the inside to make a detour outward, and meshes with the drive sprocket wheel 70 from the outside.

モータ72により駆動スプロケットホイール70を正方向(図3の矢印cで示す方向)へ回転させると、ローラチェーン75が一方向に駆動されるので、可動台5は図3の矢印aで示す方向へ移行(前進)する。モータ72により駆動スプロケットホイール70を逆方向(図3の矢印dで示す方向)へ回転させると、ローラチェーン75が反対方向に駆動されるので、可動台5が図3の矢印bで示す方向へ移行(後退)する。   When the drive sprocket wheel 70 is rotated in the forward direction (the direction indicated by the arrow c in FIG. 3) by the motor 72, the roller chain 75 is driven in one direction, so that the movable platform 5 is moved in the direction indicated by the arrow a in FIG. Transition (forward). When the drive sprocket wheel 70 is rotated in the reverse direction (the direction indicated by the arrow d in FIG. 3) by the motor 72, the roller chain 75 is driven in the opposite direction, so that the movable platform 5 is moved in the direction indicated by the arrow b in FIG. Transition (retreat).

前記の支持ローラ4,40は、各荷積み台5Aの車輪3が設けられている位置に、車輪3と平行に車輪3を前後から挟むように、それぞれ配置されている。一方の支持ローラ4は、図6に示すように、所定の搬送ローラ6の下方に、他方の支持ローラ40はその後隣りの搬送ローラ6の下方に、それぞれ外周面が基台2のガイドレール20や荷受け面1aの上面に接して転動するように配備されている。   The support rollers 4 and 40 are arranged at positions where the wheels 3 of the loading platforms 5A are provided so as to sandwich the wheels 3 from the front and rear in parallel with the wheels 3. As shown in FIG. 6, one support roller 4 is below the predetermined transport roller 6, the other support roller 40 is below the adjacent transport roller 6, and the outer peripheral surface of the guide rail 20 is the base 2. And are arranged so as to roll in contact with the upper surface of the load receiving surface 1a.

各支持ローラ4,40は、図7に示すように、金属製のローラ本体41の両端面に回転軸42が一体形成されたものである。ローラ本体41の外周面の全体はウレタンフォームのような弾性体43で被覆されており、弾性体43の圧縮変形により搬送ローラ6の外周面に密接することが可能になっている。   As shown in FIG. 7, each support roller 4, 40 is formed by integrally forming a rotating shaft 42 on both end surfaces of a metal roller body 41. The entire outer peripheral surface of the roller body 41 is covered with an elastic body 43 such as urethane foam, and the elastic body 43 can be brought into close contact with the outer peripheral surface of the conveying roller 6 by compressive deformation.

各支持ローラ4,40の一方の回転軸42は、側部フレーム11の前記した端部位置の2個の搬送ローラ6に対応する位置に開設された長孔部16,17に、他方の回転軸42は、前記の各長孔部16,17に対向して中間フレーム13に開設された長孔部18,19に、それぞれ前後方向へ移動自由に支持されている。   One rotating shaft 42 of each support roller 4, 40 rotates in the other direction in the long hole portions 16, 17 opened at the positions corresponding to the two conveying rollers 6 at the end positions of the side frame 11. The shaft 42 is supported by the long hole portions 18 and 19 formed in the intermediate frame 13 so as to face the long hole portions 16 and 17, respectively, so as to be freely movable in the front-rear direction.

各長孔部16〜19は、横に長い矩形状に形成されており、対向する一方の長孔部16,18は、可動台5の前進時は、図6(1)に示すように、一方の支持ローラ4が搬送ローラ6の外周面に接しない位置に移動し、可動台5の後退時は、図6(2)(3)に示すように、支持ローラ4が搬送ローラ6の外周面と接する位置へ移動するように、位置および前後方向の長さが設定されている。対向する他方の長孔部17,19は、可動台5の前進時は、他方の支持ローラ40が搬送ローラ6の外周面に接しない位置へ移動し(図6(1))、可動台5の後退時は、支持ローラ40が搬送ローラ6の外周面と接する位置へ移動するように(図6(2)(3))、位置および前後方向の長さが設定されている。
各支持ローラ4,40は、可動台5の後退時に外周面の弾性体43が搬送ローラ6と荷受け面1aとの間で圧縮変形されて、それぞれ対応する搬送ローラ6の外周面に密接するもので、各支持ローラ4,40の弾性体43と対向する搬送ローラ6の外周面との間の摩擦力により支持ローラ4,40と一体に搬送ローラ6が回転する。
Each of the long hole portions 16 to 19 is formed in a horizontally long rectangular shape, and the one long hole portion 16 and 18 facing each other is as shown in FIG. One support roller 4 moves to a position not in contact with the outer peripheral surface of the transport roller 6, and when the movable table 5 is retracted, the support roller 4 is moved to the outer periphery of the transport roller 6 as shown in FIGS. The position and the length in the front-rear direction are set so as to move to a position in contact with the surface. The other long hole portions 17 and 19 facing each other move to a position where the other support roller 40 is not in contact with the outer peripheral surface of the conveying roller 6 when the movable table 5 moves forward (FIG. 6 (1)). The position and the length in the front-rear direction are set so that the support roller 40 moves to a position in contact with the outer peripheral surface of the transport roller 6 (FIGS. 6 (2) and (3)).
Each of the support rollers 4 and 40 is such that the elastic body 43 on the outer peripheral surface is compressed and deformed between the transport roller 6 and the load receiving surface 1 a when the movable table 5 is retracted, and is in close contact with the corresponding outer peripheral surface of the transport roller 6. Thus, the conveying roller 6 rotates integrally with the supporting rollers 4 and 40 by the frictional force between the elastic body 43 of each supporting roller 4 and 40 and the outer peripheral surface of the conveying roller 6 facing the elastic body 43.

前記荷降ろし支援機構9は、図8に示すように、可動台5の前端部(先頭の荷積み台5Aの前端部)であって可動台5の中心線c1の左右に荷搬送経路を設定し、各荷搬送経路の中心線c2,c3に対する左右対称位置に、対をなすガイド機構90a,90bをそれぞれ設けて構成されている。なお、ガイド機構の設置位置や設置個数は、図示例のものに限らず、種々の設計変形が可能である。   As shown in FIG. 8, the unloading support mechanism 9 sets a load conveyance path on the left and right of the center line c <b> 1 of the movable table 5 at the front end of the movable table 5 (the front end of the leading loading table 5 </ b> A). The pair of guide mechanisms 90a and 90b are provided at symmetrical positions with respect to the center lines c2 and c3 of the respective load conveyance paths. Note that the installation position and the number of installation of the guide mechanism are not limited to those shown in the drawings, and various design modifications are possible.

この実施例の各ガイド機構90a,90bは、図8〜図10に示すように、可動台5の前端部に互いに対向させて設けられた左右の取付板57,57間に回動自由に配備された駆動ローラ91を備えている。駆動ローラ91は、外周面がウレタンフォームのような弾性体94により被覆されたもので、両端の軸部92は左右の各取付板57に形成された軸受穴57aにそれぞれ回動自由に支持されている。駆動ローラ91は外周面が荷受け面1aと接し、荷受け面1a上を転動することにより回動する。   As shown in FIGS. 8 to 10, the guide mechanisms 90 a and 90 b of this embodiment are rotatably arranged between left and right mounting plates 57 and 57 provided to face each other at the front end of the movable base 5. The driving roller 91 is provided. The driving roller 91 has an outer peripheral surface covered with an elastic body 94 such as urethane foam, and the shaft portions 92 at both ends are rotatably supported by bearing holes 57a formed in the left and right mounting plates 57, respectively. ing. The driving roller 91 is rotated by rolling on the load receiving surface 1a with the outer peripheral surface being in contact with the load receiving surface 1a.

各ガイド機構90a,90bは、前方へ倒れることが可能なように起伏自在に支持される左右の揺動板95,95と、左右の揺動板95を起立する方向へ付勢する左右のバネ99,99とを有している。各揺動板95の下端部には貫通孔95aが設けてあり、各貫通孔95aに駆動ローラ91の両端の軸部92を通すことにより、各揺動板95が駆動ローラ91の軸部92を支点として起伏自由となっている。   Each of the guide mechanisms 90a and 90b includes left and right swing plates 95 and 95 that are supported in an up and down manner so that the guide mechanisms 90 can be tilted forward, and left and right springs that bias the left and right swing plates 95 in a standing direction. 99,99. A through hole 95 a is provided at the lower end of each swing plate 95, and each swing plate 95 is connected to the shaft 92 of the drive roller 91 by passing the shaft 92 at both ends of the drive roller 91 through the through hole 95 a. It is free to undulate with fulcrum as the fulcrum.

各バネ99は、コイルスプリングを用いて構成されており、駆動ローラ91の両端の軸部92上にそれぞれ配備されている。各バネ99の一端は取付板57に、他端は揺動板95に、それぞれ係止されており、各バネ99によって各揺動板95が起立姿勢となるように付勢されるとともに、所定の角度範囲(例えば45度)で起伏動作して前傾姿勢と起立姿勢とが得られるようになっている。   Each spring 99 is configured by using a coil spring, and is provided on each of the shaft portions 92 at both ends of the drive roller 91. One end of each spring 99 is locked to the mounting plate 57, and the other end is locked to the swing plate 95. Each spring 99 is urged so that each swing plate 95 is in a standing posture, In this angle range (for example, 45 degrees), a forward tilting posture and a standing posture can be obtained.

左右の揺動板95,95の上端部間には、搬送ローラ6より低い位置に、駆動ローラ91に接する送りローラ96が水平に設けられるとともに、送りローラ96の前側の近傍位置に前方へ突き出る帯板状のガイド板98が送りローラ96と平行に設けられている。送りローラ96はその外周面が駆動ローラ91の外周面に圧接された状態で両端の軸部97,97が各揺動板95に形成された軸受穴95b,95bに回動自由に支持されており、駆動ローラ91との間の摩擦力により駆動ローラ91と逆方向へ一体に回動するものである。   Between the upper ends of the left and right swing plates 95, 95, a feed roller 96 that is in contact with the drive roller 91 is provided horizontally at a position lower than the conveying roller 6, and protrudes forward to a position near the front side of the feed roller 96. A strip-shaped guide plate 98 is provided in parallel with the feed roller 96. The feed roller 96 has its outer peripheral surface pressed against the outer peripheral surface of the driving roller 91, and shaft portions 97, 97 at both ends are rotatably supported by bearing holes 95b, 95b formed in the swing plates 95. Thus, it rotates integrally with the driving roller 91 in the opposite direction by the frictional force with the driving roller 91.

バネ99のバネ力を受けて揺動板95,95が起立姿勢にあるとき、送りローラ96は駆動ローラ91のほぼ真上に位置するが、揺動板95の支点を通る鉛直線Lに対してわずかな角度θだけ後方位置に定位するもので、ガイド板98もわずかに前上がりの姿勢になっている。
なお、上記実施例では、駆動ローラ91の外周面の全体を弾性体94により被覆しているが、駆動ローラ91の外周面の中央部のみを弾性体94により被覆してもよい。この場合、送りローラ96の外周面の、駆動ローラ91の弾性体94と接触しない両端部に、ローレット加工などを施すことにより、荷Mの下面との滑りを小さくできる。
When the swinging plates 95 and 95 are in the standing posture under the spring force of the spring 99, the feed roller 96 is positioned almost directly above the drive roller 91, but with respect to the vertical line L passing through the fulcrum of the swinging plate 95. Therefore, the guide plate 98 is slightly lifted forward.
In the above embodiment, the entire outer peripheral surface of the drive roller 91 is covered with the elastic body 94, but only the central portion of the outer peripheral surface of the drive roller 91 may be covered with the elastic body 94. In this case, slipping with the lower surface of the load M can be reduced by applying knurling or the like to both end portions of the outer peripheral surface of the feed roller 96 that do not contact the elastic body 94 of the drive roller 91.

つぎに、上記した荷送り込み装置の実施例について、荷送り込み動作を説明する。
例えば、生産ラインの末端から荷Mが送られてくると、フォークリフトなどを用いて、図11(1)に示すように、荷Mを左右2列、上下2段に整列させて可動台5の搬送ローラ6上に載置する。なお、荷Mはパレット上に載置してもよい。
Next, the load feeding operation will be described with respect to the embodiment of the load feeding device described above.
For example, when the load M is sent from the end of the production line, using a forklift or the like, as shown in FIG. It is placed on the transport roller 6. Note that the load M may be placed on a pallet.

つぎに、往復動機構7を作動させると、図11(2)に示すように、各荷積み台5Aの各車輪3が基台2のガイドレール20,20上を転動して可動台5が前進し、基台2上から輸送車両1の荷受け面1a上に乗り移る。可動台5の前進時、両側各位置の一方の支持ローラ4は長孔部16,18の後端位置、すなわち、所定の搬送ローラ6の外周面に接しない位置で転動し、他方の支持ローラ40は長孔部17,19の後端位置、すなわち、その後隣りの搬送ローラ6の外周面に接しない位置で転動するので、各支持ローラ4,40の回転は搬送ローラ6に伝達されず、搬送ローラ6は回転しない(図6(1)参照)。したがって、荷Mは静止した状態で可動台5とともに輸送車両1の荷受け面1a上に移送される。   Next, when the reciprocating mechanism 7 is operated, as shown in FIG. 11 (2), each wheel 3 of each loading platform 5A rolls on the guide rails 20 and 20 of the base 2 to move the movable platform 5. Moves forward and transfers onto the load receiving surface 1a of the transport vehicle 1 from the base 2. When the movable table 5 moves forward, one support roller 4 at each position on both sides rolls at the rear end position of the long hole portions 16, 18, that is, a position not in contact with the outer peripheral surface of the predetermined conveying roller 6, and supports the other. Since the roller 40 rolls at the rear end position of the long hole portions 17, 19, that is, at a position where it does not contact the outer peripheral surface of the adjacent transport roller 6, the rotation of each support roller 4, 40 is transmitted to the transport roller 6. Therefore, the transport roller 6 does not rotate (see FIG. 6 (1)). Therefore, the load M is transferred onto the load receiving surface 1a of the transport vehicle 1 together with the movable table 5 in a stationary state.

つぎに、往復動機構7を逆方向に作動させると、各荷積み台5Aの各車輪3が荷受け面1a上を転動して可動台5が後退する。可動台5の後退時、両側各位置の一方の支持ローラ4は長孔部16,18の前端位置、すなわち、所定の搬送ローラ6の外周面に接する位置に向けて移動し、また、他方の支持ローラ40は長孔部17,19の後端位置、すなわち、後隣りの搬送ローラ6の外周面に接する位置に向けて移動する(図6(2)参照)。   Next, when the reciprocating mechanism 7 is operated in the reverse direction, each wheel 3 of each loading platform 5A rolls on the load receiving surface 1a, and the movable platform 5 moves backward. When the movable table 5 is retracted, one support roller 4 at each position on both sides moves toward the front end position of the long hole portions 16, 18, that is, the position in contact with the outer peripheral surface of the predetermined transport roller 6, The support roller 40 moves toward the rear end position of the long hole portions 17 and 19, that is, the position in contact with the outer peripheral surface of the rear adjacent transport roller 6 (see FIG. 6B).

一方の支持ローラ4が長孔部16,18の前端位置に達してその位置で転動し、他方の支持ローラ40が長孔部17,19の前端位置に達してその位置で転動するとき(図6(3)参照)、支持ローラ4,40の外周面の弾性体43が搬送ローラ6と荷受け面1aとの間で圧縮変形する結果、この圧縮変形によって弾性体43が搬送ローラ6の外周面に密接し、支持ローラ4,40と搬送ローラ6との間に大きな摩擦力が発生する。その摩擦力により搬送ローラ6は滑ることなく確実に支持ローラ4,40と一体回転し、他の搬送ローラ6もこれと連動するので、図11(3)に示すように、搬送ローラ6上の荷Mは順次荷受け面1a上に降ろされる。   When one support roller 4 reaches the front end position of the long hole portions 16 and 18 and rolls at that position, and the other support roller 40 reaches the front end position of the long hole portions 17 and 19 and rolls at that position. (Refer to FIG. 6 (3)) As a result of the elastic body 43 on the outer peripheral surface of the support rollers 4, 40 being compressed and deformed between the transport roller 6 and the load receiving surface 1 a, the elastic body 43 of the transport roller 6 is caused by this compression deformation. A large frictional force is generated between the support rollers 4 and 40 and the conveying roller 6 in close contact with the outer peripheral surface. Due to the frictional force, the conveying roller 6 is reliably rotated integrally with the support rollers 4 and 40 without slipping, and the other conveying rollers 6 are also interlocked with this, so as shown in FIG. The load M is sequentially lowered onto the load receiving surface 1a.

図12(1)〜(5)は、可動台5の前端部から荷受け面1a上へ荷Mを降ろすときの動作を順を追って示している。
図12(1)は、可動台5が荷受け面1a上の停止すべき位置に達する寸前の状態を示している。この前進時、荷降ろし支援機構9における各ガイド機構90a,90bの駆動ローラ91と送りローラ96とは逆方向へ一体に回動している。先頭の荷Mはほぼ後半分が搬送ローラ6上に支持され、ほぼ前半分が可動台5の前端部より突き出ているが、荷Mは傾いておらず送りローラ96と接触していない。
FIGS. 12 (1) to 12 (5) show the operation when unloading the load M from the front end of the movable table 5 onto the load receiving surface 1a.
FIG. 12 (1) shows a state immediately before the movable platform 5 reaches a position on the load receiving surface 1a to be stopped. During this advancement, the drive roller 91 and the feed roller 96 of each guide mechanism 90a, 90b in the unloading support mechanism 9 are integrally rotated in the opposite directions. The front half of the load M is supported on the transport roller 6 and the front half protrudes from the front end of the movable base 5, but the load M is not inclined and is not in contact with the feed roller 96.

つぎに、可動台5を後退させて荷Mを降ろすとき、可動台5の前端部より荷Mの半分以上が突出すると、図12(2)に示すように、荷Mは前方へ傾いて荷Mの前端部の上端部が背壁部1bに突き当たる。荷Mは傾いた姿勢で荷Mの下面が送りローラ96により支持される。回動する送りローラ96が荷Mの下面に当接すると、両者間に摩擦力が作用するが、この摩擦力は、荷Mの下面の後端部が送りローラ96を乗り越えるとき、荷Mが押し戻されるのが阻止する。   Next, when the movable table 5 is moved backward to unload the load M, if more than half of the load M protrudes from the front end of the movable table 5, the load M is inclined forward as shown in FIG. The upper end portion of the front end portion of M abuts against the back wall portion 1b. The load M is inclined and the lower surface of the load M is supported by the feed roller 96. When the rotating feed roller 96 comes into contact with the lower surface of the load M, a frictional force acts between them. This frictional force is applied to the load M when the rear end of the lower surface of the load M gets over the feed roller 96. It is blocked from being pushed back.

荷Mがガイド板98上に乗り移ると、図12(3)に示すように、荷Mの荷重がガイド板98に掛かって揺動板95が前方へ倒れて前傾姿勢となり、荷Mは傾斜するガイド板98を滑り降りる。揺動板95が前方へ倒れるときの回転変位により荷Mが前送りされる結果、荷Mは前方へ詰められて傾きが小さくなり、その後は、荷Mはガイド板98を滑り降りつつ前送りされ、荷受け面1a上に静かに降ろされる(図12(4))。先頭の荷Mが荷受け面1a上に降ろされると、揺動板95はバネ99のバネ力を受けて起立動作し、送りローラ96およびガイド板98は上方へ移行する。荷降ろしが完了した時点では、降ろされた荷Mは前詰めされて背壁部1bとの間に隙間は生じていない(図12(5))。   When the load M is transferred onto the guide plate 98, as shown in FIG. 12 (3), the load of the load M is applied to the guide plate 98 and the swinging plate 95 is tilted forward to assume a forward leaning posture. Slide down the guide plate 98. As a result of the forward movement of the load M due to the rotational displacement when the swinging plate 95 is tilted forward, the load M is packed forward and the inclination is reduced. Thereafter, the load M is forwarded while sliding down the guide plate 98. Then, it is gently lowered onto the load receiving surface 1a (FIG. 12 (4)). When the leading load M is lowered onto the load receiving surface 1a, the swinging plate 95 is raised by receiving the spring force of the spring 99, and the feed roller 96 and the guide plate 98 are moved upward. When unloading is completed, the unloaded load M is pre-packed and no gap is formed between the back wall 1b (FIG. 12 (5)).

なお、この実施例は、荷Mを輸送車両1の荷受け面1a上へ送り込むための自動積載設備にこの発明を適用した例であるが、この発明は、この種の用途に限定されるものではない。例えば、立体倉庫において、各階の倉庫間を往復する昇降機にこの発明の荷受渡し装置を搭載して、各階の貯蔵部に対して貯蔵物を受け渡すような設備にも実施できるなど、様々の応用形態がある。   In addition, although this Example is an example which applied this invention to the automatic loading equipment for sending the load M on the cargo receiving surface 1a of the transport vehicle 1, this invention is not limited to this kind of use. Absent. For example, in a three-dimensional warehouse, the load delivery device of the present invention is mounted on an elevator that reciprocates between warehouses on each floor, and can also be implemented in equipment that delivers stored items to the storage section on each floor. There is a form.

1a 荷受け面
4,40 支持ローラ
5 可動台
6 搬送ローラ
7 往復動機構
9 荷降ろし支援機構
90a,90b ガイド機構
91 駆動ローラ
95 揺動板
96 送りローラ
98 ガイド板
99 バネ
DESCRIPTION OF SYMBOLS 1a Load receiving surface 4,40 Support roller 5 Movable base 6 Conveyance roller 7 Reciprocating mechanism 9 Unloading support mechanism 90a, 90b Guide mechanism 91 Drive roller 95 Swing plate 96 Feed roller 98 Guide plate 99 Spring

Claims (4)

荷を送り込む荷受け面上を進退動作する往復動可能な可動台と、可動台上に前後方向に沿って水平に並設される複数個の搬送ローラと、可動台の後退速度と一致する速度で搬送ローラ上の荷が前送りされるように搬送ローラを駆動するローラ駆動機構と、搬送ローラ上の荷を可動台の前端部より荷受け面上へ降ろす動作を支援する荷降ろし支援機構とを備えた荷送り込み装置において、前記荷降ろし支援機構は、可動台の前端部に少なくとも1個のガイド機構を配置して構成されており、前記ガイド機構は、前方へ倒れることが可能なように起伏自在に支持される左右の揺動板と、揺動板が起立姿勢となるように付勢するバネとを有し、左右の揺動板の上端部間には、前記搬送ローラより低い位置に、送りローラが水平に設けられるとともに、送りローラの前側の近傍位置に前方へ突き出るガイド板が送りローラと平行に設けられて成る荷送り込み装置。   At a speed that matches the retreating speed of the movable base, a movable base that can move back and forth on the load receiving surface for feeding the load, a plurality of transport rollers that are horizontally arranged on the movable base along the front-rear direction, and A roller drive mechanism that drives the transport roller so that the load on the transport roller is forward-fed, and an unloading support mechanism that supports the operation of unloading the load on the transport roller from the front end of the movable table onto the load receiving surface. In the load feeding device, the unloading support mechanism is configured by disposing at least one guide mechanism at the front end of the movable table, and the guide mechanism can be raised and lowered so as to be able to fall forward. Left and right swing plates and a spring that urges the swing plates to be in an upright posture, and between the upper ends of the left and right swing plates, at a position lower than the transport roller, The feed roller is installed horizontally Front shippers inclusive device comprising disposed in parallel with the guide plate feed rollers projecting forwardly in the vicinity of the feed roller. 前記ガイド機構は、可動台上の荷搬送経路に合わせた位置に左右一対設けられている請求項1に記載された荷送り込み装置。   The load feeding device according to claim 1, wherein the guide mechanism is provided in a pair on the left and right at a position according to a load conveyance path on the movable table. 前記ガイド機構は、荷受け面上を転動するように回動自由に支持された駆動ローラをさらに備え、前記送りローラは、駆動ローラとの間の摩擦力により逆方向へ一体に回動するように駆動ローラの外周面に圧接されている請求項1または2に記載された荷送り込み装置。   The guide mechanism further includes a drive roller supported to freely rotate so as to roll on the load receiving surface, and the feed roller integrally rotates in the opposite direction by a frictional force with the drive roller. The load feeding device according to claim 1, wherein the load feeding device is pressed against the outer peripheral surface of the drive roller. 前記送りローラは、揺動板が起立姿勢にあるとき、揺動板の支点位置に対して後方に定位している請求項1〜3のいずれかに記載された荷送り込み装置。   The load feeding device according to any one of claims 1 to 3, wherein the feed roller is positioned rearward with respect to a fulcrum position of the swing plate when the swing plate is in a standing posture.
JP2011084850A 2011-04-06 2011-04-06 Loading device Active JP5635940B2 (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104773531A (en) * 2015-04-08 2015-07-15 张永波 Container loading robot
WO2017211263A1 (en) * 2016-06-06 2017-12-14 何建华 Freight transport system, freight transport container, and device for bulk loading and unloading of freight
CN113753610A (en) * 2021-09-26 2021-12-07 北京京东乾石科技有限公司 Unloader and discharge system

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104773531A (en) * 2015-04-08 2015-07-15 张永波 Container loading robot
WO2017211263A1 (en) * 2016-06-06 2017-12-14 何建华 Freight transport system, freight transport container, and device for bulk loading and unloading of freight
CN113753610A (en) * 2021-09-26 2021-12-07 北京京东乾石科技有限公司 Unloader and discharge system
CN113753610B (en) * 2021-09-26 2023-06-30 北京京东乾石科技有限公司 Unloader and unloading system

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