CN113753610B - Unloader and unloading system - Google Patents

Unloader and unloading system Download PDF

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Publication number
CN113753610B
CN113753610B CN202111131462.3A CN202111131462A CN113753610B CN 113753610 B CN113753610 B CN 113753610B CN 202111131462 A CN202111131462 A CN 202111131462A CN 113753610 B CN113753610 B CN 113753610B
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China
Prior art keywords
unloader
assembly
plate
cloth
guide
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CN202111131462.3A
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Chinese (zh)
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CN113753610A (en
Inventor
宋国库
刘旭
张训栋
吴明福
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Beijing Jingdong Qianshi Technology Co Ltd
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Beijing Jingdong Qianshi Technology Co Ltd
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Priority to CN202111131462.3A priority Critical patent/CN113753610B/en
Publication of CN113753610A publication Critical patent/CN113753610A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G67/00Loading or unloading vehicles
    • B65G67/02Loading or unloading land vehicles
    • B65G67/24Unloading land vehicles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G23/00Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
    • B65G23/44Belt or chain tensioning arrangements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G41/00Supporting frames or bases for conveyors as a whole, e.g. transportable conveyor frames
    • B65G41/007Means for moving conveyor frames and control arrangements therefor
    • B65G41/008Means for moving conveyor frames and control arrangements therefor frames mounted on wheels or caterpillar
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G65/00Loading or unloading
    • B65G65/02Loading or unloading machines comprising essentially a conveyor for moving the loads associated with a device for picking-up the loads
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G69/00Auxiliary measures taken, or devices used, in connection with loading or unloading
    • B65G69/16Preventing pulverisation, deformation, breakage, or other mechanical damage to the goods or materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G69/00Auxiliary measures taken, or devices used, in connection with loading or unloading
    • B65G69/22Horizontal loading or unloading platforms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H23/00Registering, tensioning, smoothing or guiding webs
    • B65H23/04Registering, tensioning, smoothing or guiding webs longitudinally
    • B65H23/26Registering, tensioning, smoothing or guiding webs longitudinally by transverse stationary or adjustable bars or rollers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H37/00Article or web delivery apparatus incorporating devices for performing specified auxiliary operations
    • B65H37/002Web delivery apparatus, the web serving as support for articles, material or another web

Abstract

The invention relates to the technical field of logistics, in particular to a unloader and an unloading system. The unloader comprises a main body, a transmission mechanism and a buffer mechanism, wherein the buffer mechanism is arranged on the main body and is located above the transmission mechanism, so that goods falling from a high place can firstly fall on the buffer mechanism, after the buffer mechanism unloads a part of impact force of the goods, the goods fall on the transmission mechanism again, the buffer protection effect on the goods falling from the high place can be realized, and the goods falling from the high place are prevented from being damaged. The unloading system comprises the conveying device and the unloader, so that damage to falling goods at a high place can be reduced.

Description

Unloader and unloading system
Technical Field
The invention relates to the technical field of logistics, in particular to a unloader and an unloading system.
Background
With the development of network information technology, network consumption of people is increasing, and demands for logistics speed and security are increasing. In the logistics transportation process, the cargo transportation comprises a plurality of steps of loading, transportation, unloading, sub-packaging and the like, wherein the unloading process is one of the vital links for ensuring the safety of the cargo.
Currently, commonly used unloading systems include an unloader that is used to carry the cargo and transport the cargo to the next station. In the unloading process, partial high-altitude cargoes directly fall on the unloader, and the cargoes falling at the high altitude and the unloader generate larger rigid impact, so that the cargoes are easy to damage.
In order to solve the above problems, it is needed to provide a unloader and unloading system, which solve the problem that the falling goods at the high place are easy to be damaged.
Disclosure of Invention
An object of the invention is to propose a unloader which avoids damage to the falling goods at high altitudes.
Another object of the present invention is to propose a unloading system, by means of which damage to the falling goods at high altitudes is avoided.
To achieve the purpose, the invention adopts the following technical scheme:
an unloader, comprising:
a main body;
a transfer mechanism disposed on the body, the transfer mechanism configured to acquire cargo to be unloaded; and
the buffer mechanism is arranged on the main body and is positioned above the transmission mechanism.
As a preferred aspect, the buffer mechanism includes:
the first mounting frame is connected with the main body;
the first bearing assembly is pivoted with the first mounting frame; and
The adjusting mechanism drives the first bearing assembly to rotate relative to the first mounting frame so as to adjust the height of the first bearing assembly.
As a preferred aspect, the buffer mechanism further includes:
the second bearing component is pivoted with the first bearing component; and
and a buffer member disposed between the first carrier assembly and the second carrier assembly, the buffer member configured to buffer the second carrier assembly.
As a preferred aspect, the first bearing assembly includes:
the mounting plate is pivoted with the first mounting frame;
the first bearing plate is positioned above the mounting plate; and
and the buffer piece is arranged between the mounting plate and the first bearing plate.
As a preferred aspect, the first bearing assembly further includes:
the guide assembly is used for providing guide for the first bearing plate so that the first bearing plate can move towards or away from the mounting plate.
As a preferred aspect, the guide assembly includes:
the guide rod is connected with the first bearing plate; and
The guide sleeve is arranged on the mounting plate, the guide rod penetrates through the mounting plate and is inserted into the guide sleeve, and the guide rod can slide relative to the guide sleeve.
As a preferable scheme, the guide components are arranged in a plurality of groups, and the guide components are arranged in an array mode.
As a preferred aspect, the first carrier plate includes:
a carrier plate body; and
the first rollers are arranged in a matrix, and are positioned on the upper surface of the bearing plate body and pivoted with the bearing plate body.
As a preferred aspect, the second bearing assembly includes:
the second bearing plate is pivoted with the first bearing assembly; and
the second rollers are arranged in a matrix, and the plurality of second rollers are positioned on the upper surface of the second bearing plate and pivoted with the second bearing plate.
A discharge system comprising a conveyor and a unloader as described above, the unloader being configured to discharge cargo onto the conveyor.
The beneficial effects of the invention are as follows:
this embodiment provides a unloader, this unloader includes buffer gear, and transport mechanism sets up in the main part, and buffer gear sets up in the main part and is located transport mechanism's top, makes the goods that drop from the eminence can drop on buffer gear at first, and after buffer gear uninstallation a part of goods impact force, the goods drops on transport mechanism again, can realize the buffering guard action to the goods that fall from the eminence, avoids taking place to damage to the goods that fall from the eminence.
The embodiment also provides a discharging system, which comprises a transmission device and the unloader, and the damage of falling goods from a high place is avoided.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following description will briefly explain the drawings needed in the description of the embodiments of the present invention, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and other drawings may be obtained according to the contents of the embodiments of the present invention and these drawings without inventive effort for those skilled in the art.
FIG. 1 is a schematic diagram of a discharge system according to an embodiment of the present invention;
fig. 2 is a schematic structural view of a cloth supporting and fixing mechanism according to an embodiment of the present invention;
FIG. 3 is a schematic structural view of a first cloth according to an embodiment of the present invention;
FIG. 4 is a cross-sectional view of a cloth carrier apparatus according to an embodiment of the present invention;
FIG. 5 is a schematic view of a partial structure of a cloth supporting and fixing device according to an embodiment of the present invention;
fig. 6 is a schematic partial structure of a cloth supporting and fixing mechanism according to an embodiment of the present invention;
FIG. 7 is an exploded view of a cloth holding mechanism according to an embodiment of the present invention;
Fig. 8 is a schematic partial structure of a cloth supporting and fixing mechanism according to an embodiment of the present invention;
FIG. 9 is a schematic view of the structure of a front body provided by an embodiment of the present invention;
FIG. 10 is a top view of an unloader provided in accordance with an embodiment of the present invention;
FIG. 11 is a side view of an unloader provided in accordance with an embodiment of the present invention;
FIG. 12 is a schematic view of a portion of a structure of a main body according to an embodiment of the present invention;
fig. 13 is a schematic structural view of a transmission mechanism according to an embodiment of the present invention;
fig. 14 is a schematic structural diagram of a conveyor according to an embodiment of the present invention;
fig. 15 is a schematic structural diagram of a transmission mechanism according to an embodiment of the present invention;
fig. 16 is a schematic diagram of a second structure of the conveyor according to the embodiment of the present invention;
FIG. 17 is a schematic view of a structure of a guide rib and a chute according to an embodiment of the present invention;
FIG. 18 is a schematic diagram of a buffer mechanism according to an embodiment of the present invention;
fig. 19 is a schematic diagram of a buffer mechanism according to a second embodiment of the present invention.
The figures are labeled as follows:
100-unloading system; 200-cargo; 300-a working platform; 400-wagon; 401-a vehicle body; 402-a first frame;
3-a cloth supporting fixing device; 31-a cloth supporting fixing mechanism; 311-rollers; 3111-a fixed rod; 31111-a peripheral side plane; 3112-inserting a rod; 31121-milling a plane; 312-pressing plate; 313-fixing member; 314-a frame; 3141-a frame body; 3142-side panels; 31421-plug grooves; 314211-guide section; 3142111-opening; 314212-plug-in section; 315-blocking plate; 316-guide rollers; 317-snap ring; 32-a first backing; 321-binding;
5-unloader; 51-a main body; 511-a front body; 5111-a plug-in portion; 51111-a first support plate; 511111-plug-in interface; 51112-floor; 51113-guide plate; 5112-a carrier; 51121-a second support plate; 51122-connecting plates; 512-a rear body; 513-a driver; 52-a travelling mechanism; 521-a front walking assembly; 5211-third road wheel; 522—a mid-walk assembly; 5221-drive assembly; 52211-rotating electrical machines; 52212-a transmission assembly; 522121-pulleys; 522122-endless belt; 5222-first travelling wheel; 5223-second road wheels; 523-rear walk assembly; 53-a transport mechanism; 531-a transmission component; 5311 a conveyor; 53111-a frame; 531111-first side panel; 5311111-first socket; 531112-support plate; 53112-a drive roll; 53113-a driven roller; 53114 an endless belt; 531141-guide ribs; 532-baffle; 54-guiding wheel set; 55-hooking; 56-a buffer mechanism; 561-first mount; 562-a first carrier assembly; 5621-a first carrier plate; 56211-carrier plate body; 56212-first roller; 5622-a bumper; 5623-a guide assembly; 56231-guide bar; 56232-guide sleeve; 563-a second carrier component; 5631-a second carrier plate; 5632-a second roller; 564-an adjustment mechanism; 565-a buffer component; 566-mounting plate; 57-supporting cloth winding mechanism; 571-a second backing; 572—a first roller; 573—a drive device; 5731-motor; 5732-a coupling; 5733-a spindle; 5734-a driving wheel; 5735-a drive belt; 5736-tensioning means; 5738-a decelerator;
6-a transmission device; 61-first transmission component.
Detailed Description
The invention is described in further detail below with reference to the drawings and examples. It is to be understood that the specific embodiments described herein are merely illustrative of the invention and are not limiting thereof. It should be further noted that, for convenience of description, only structural components related to the present invention, not the whole structure, are shown in the drawings.
In the description of the present invention, unless explicitly stated and limited otherwise, the terms "connected," "connected," and "fixed" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be the communication of structures in two elements or the interaction relationship of the two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
In the present invention, unless expressly stated or limited otherwise, a first feature "above" or "below" a second feature may include both the first and second features being in direct contact, as well as the first and second features not being in direct contact but being in contact with each other through additional features therebetween. Moreover, a first feature being "above," "over" and "on" a second feature includes the first feature being directly above and obliquely above the second feature, or simply indicating that the first feature is higher in level than the second feature. The first feature being "under", "below" and "beneath" the second feature includes the first feature being directly under and obliquely below the second feature, or simply means that the first feature is less level than the second feature.
In the description of the present embodiment, the terms "upper", "lower", "left", "right", and the like are orientation or positional relationships based on those shown in the drawings, merely for convenience of description and simplicity of operation, and do not indicate or imply that the apparatus or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the invention. Furthermore, the terms "first," "second," and the like, are used merely for distinguishing between descriptions and not for distinguishing between them.
As shown in fig. 1, the truck 400 generally includes a truck body 401 and a first frame 402, where the truck body 401 includes a truck head, a truck body and wheels, the truck head is disposed at the front end of the truck body, two wheels are disposed below the truck head, two rear wheels are disposed below the truck body, and the four wheels support the truck body and the truck head together and can drive the truck head and the truck body to move together. The first frame 402 is disposed on the vehicle body, the first frame 402 and the vehicle body together form a containing space, the containing space is used for placing the goods 200, and the first frame 402 is used for protecting the goods 200 on the vehicle body.
As shown in fig. 1, the present embodiment provides a discharge system 100 for discharging a load 200 on a truck 400 to a work deck 300 for subsequent sorting. As shown in fig. 1, the unloading system 100 includes a unloader 5 and a conveying device 6, wherein the unloader 5 is disposed on a working platform 300, the unloader 5 is used for unloading and unloading the cargos 200 on a truck 400 onto the conveying device 6, and the conveying device 6 conveys the obtained cargos 200, so as to facilitate the subsequent sorting action of the cargos 200.
The existing unloading system 100 comprises an unloading machine 5 and a transmission device 6, the unloading machine 5 reciprocates between a truck 400 and the transmission device 6, an operator firstly controls the unloading machine 5 to move to the truck 400 for taking goods, then controls the unloading machine 5 to move to the transmission device 6 and put goods 200 on the transmission device 6, and the operator controls the unloading machine 5 to move back and forth between the truck 400 and the transmission device 6, so that automatic unloading of the unloading system 100 cannot be realized, and time and labor are consumed for operating the unloading system 100. In addition, the large distance between the conveyor 6 and the truck 400 results in inefficiency of the discharge system 100.
In order to solve the above problems, as shown in fig. 1, the unloading machine 5 includes a main body 51 and a cloth supporting and winding mechanism 57 disposed thereon, the unloading system 100 further includes a cloth supporting and fixing device 3, the cloth supporting and fixing device 3 includes a cloth supporting and fixing mechanism 31 and a first cloth supporting and winding mechanism 32, the cloth supporting and fixing mechanism 31 is disposed on the truck 400, two ends of the first cloth supporting and fixing mechanism 32 are respectively connected with the cloth supporting and fixing mechanism 31 and the cloth supporting and winding mechanism 57, the cargo 200 is disposed above the first cloth supporting and 32, the cloth supporting and winding mechanism 57 is used for winding the first cloth supporting and winding mechanism 32, so that the unloading machine 5 is gradually close to the truck 400, and the movement direction of the unloading machine 5 can be corrected by matching the first cloth supporting and the cloth supporting and winding mechanism 57, so that the unloading machine 5 can rapidly and stably move towards the truck 400, the accurate alignment of the unloading machine 5 and the truck 400 is ensured, and the unloading efficiency of the unloading system 100 is improved.
As shown in fig. 1, the first supporting cloth 32, the unloader 5 and the transmission device 6 are sequentially connected, when the unloader 5 moves toward the wagon 400, the transmission device 6 moves along with the movement of the unloader 5, so that the goods 200 unloaded by the unloader 5 can be transmitted to the transmission device 6 at any time, the unloading system 100 in this embodiment does not need to be observed and controlled by an operator, and the unloading system 100 can realize automatic unloading without an operator, and improve the unloading efficiency of the unloading system 100. In addition, the unloader 5 of the present embodiment does not need to reciprocate between the conveyor 6 and the truck 400, reducing unnecessary time waste and further improving the unloading efficiency of the unloading system 100.
As shown in fig. 1, the conveying device 6 preferably includes at least two first conveying components 61 that are sequentially connected in a sliding manner, and the first conveying components 61 at two ends are respectively connected with the unloader 5 and the workbench 300, so that the follow-up and seamless connection between the conveying device 6 and the unloader 5 can be realized, and the cargo 200 is ensured to be continuously conveyed to the conveying device 6 through the unloader 5.
Referring to fig. 2 and 3, the structure of the cloth supporting and fixing mechanism 31 is described, as shown in fig. 2 and 3, the cloth supporting and fixing mechanism 31 includes a roller 311, a pressing plate 312 and a fixing member 313, the first cloth supporting and fixing mechanism 32 extends along the width direction of the first cloth supporting and fixing mechanism 32, at least part of the first cloth supporting and fixing mechanism 32 is disposed at the periphery of the roller 311, the pressing plate 312 is located at one side of the first cloth supporting and fixing mechanism 32 away from the roller 311, and the fixing member 313 sequentially penetrates through the pressing plate 312, the first cloth supporting and fixing mechanism 32 and the roller 311, so that the first cloth supporting and fixing mechanism 32 is firmly connected with the roller 311, and the first cloth supporting and fixing mechanism 32 is prevented from loosening with the roller 311. The fixing member 313 may be a screw, so that the operator can quickly disassemble and assemble the first supporting cloth 32 and the fixing mechanism 31, and the operator can quickly replace the first supporting cloth 32.
As shown in fig. 3, one end of the first supporting cloth 32 is bent towards the side surface of the first supporting cloth 32 and is fixed with the side surface of the first supporting cloth 32 to form an inserting through hole, the roller 311 is inserted into the inserting through hole, preassembly of the roller 311 and the first supporting cloth 32 can be achieved, and the accuracy of the follow-up fixing piece 313 for jointly fixing the pressing plate 312, the first supporting cloth 32 and the roller 311 is improved. As shown in fig. 3, two binding wires 3211 are formed at the bending position of the first supporting cloth 32 and are arranged along the length direction of the first supporting cloth 32, each binding wire 3211 extends along the width direction of the first supporting cloth 32, an inserting through hole is formed between the two binding wires 3211, the end of the first supporting cloth 32 can be firmly connected with the side surface of the first supporting cloth 32 through the arrangement of the binding wires 3211, and a relatively stable fixing effect of the end of the first supporting cloth 32 and the side surface of the first supporting cloth 32 can be achieved through the design of the binding wires 3211.
As shown in fig. 2, the roller 311 preferably includes a peripheral plane 31111 extending along a length direction thereof, a plurality of pressing plates 312, and the plurality of pressing plates 312 are arranged along the length direction of the roller 311, the pressing plates 312 include pressing planes, and the pressing planes and the peripheral plane 31111 jointly clamp the first supporting cloth 32 therebetween, so that the pressing plates 312 can contact the surface and the surface of the roller 311, and a better clamping and fixing effect on the first supporting cloth 32 can be achieved.
As shown in fig. 2, the cloth holding mechanism 31 further includes a frame 314, the frame 314 includes a frame body 3141 and two side plates 3142, the two side plates 3142 are located at two sides of the frame body 3141, inserting grooves 31421 are formed in the side plates 3142, two ends of the roller 311 are inserted into corresponding inserting grooves 31421 respectively, and the inserting grooves 31421 are arranged to enable the roller 311 and the frame 314 to be quickly assembled and disassembled.
As shown in fig. 3, the cloth holding mechanism 31 further includes two blocking plates 315, where the two blocking plates 315 are respectively disposed at two ends of the roller 311, and the blocking plates 315 are abutted against inner side surfaces of the corresponding side plates 3142, so as to prevent the roller 311 from being separated from the frame 314 along the length direction thereof.
As shown in fig. 4 and 5, the cloth supporting and fixing mechanism 31 further includes a guide roller 316, the guide roller 316 is disposed between two side plates 3142, one end of the first cloth supporting 32 is fixed to the roller 311, the other end bypasses the guide roller 316 to change direction and then is connected with the cloth supporting and winding mechanism 57, the guide roller 316 can achieve the reversing and tensioning effects of the first cloth supporting 32, and the cloth supporting and winding mechanism 57 can achieve a better winding effect on the first cloth supporting 32.
As a preferred scheme, as shown in fig. 6 and 7, the roller 311 includes a fixing rod 3111 and a plug rod 3112, two ends of the fixing rod 3111 are respectively provided with the plug rod 3112, the cross section dimension of the plug rod 3112 is equal to or less than the cross section dimension of the fixing rod 3111, a stepped surface is formed at the intersection position of the plug rod 3112 and the fixing rod 3111, a blocking plate 315 is sleeved on the plug rod 3112, a clamping ring 317 is arranged at one side of the blocking plate 315 away from the stepped surface, and the clamping ring 317 is sleeved on the plug rod 3112, so that the clamping and fixing effects of the clamping ring 317 and the stepped surface on the blocking plate 315 are realized, axial limiting of the blocking plate 315 is realized, and loose falling of the blocking plate 315 from the roller 311 can be effectively prevented.
As shown in fig. 7, two milling planes 31121 are cut on the peripheral surface of the plugging rod 3112, the shape and size of the plugging slot 31421 at the position of the plugging rod 3112 are the same as those of the plugging rod 3112, and the cross section of the plugging rod 3112 is non-circular, so that a better stopping effect of the frame 314 on the roller 311 can be achieved, and the roller 311 is prevented from rotating relative to the side plate 3142. For example, the side of the plug-in rod 3112 may be subjected to a milling process, resulting in two milling planes 31121, the two milling planes 31121 being located on both sides of the axis of the roller 311 and being arranged in parallel.
As shown in fig. 8, the plugging slot 31421 includes a guiding section 314211 and a plugging section 314212 connected from the opening 3142111 to the bottom thereof, the opening 3142111 is formed on one side of the guiding section 314211 away from the plugging section 314212, the width of the guiding section 314211 is larger than that of the plugging section 314212, and the roller 311 can be accurately abutted with the plugging section 314212 under the condition that the roller 311 is not accurately abutted with the plugging section 314212 by the guiding action of the guiding section 314211, so that the alignment requirement of the roller 311 and the plugging slot 31421 is reduced, and the installation efficiency of the roller 311 and the plugging slot 31421 is improved. As a preferred scheme, the width of the guide section 314211 is gradually reduced from the opening 3142111 to the inserting section 314212, so that the gradual alignment effect of the roller 311 and the inserting groove 31421 can be realized, the roller 311 is prevented from being hard bumped with the side wall of the inserting groove 31421 more severely due to overlarge fluctuation in the position correction process, and the better quality of the roller 311 is ensured.
Specifically, as shown in fig. 8, the side wall of the guiding section 314211 is in a smooth arc transition from the opening 3142111 toward the insertion end 314212, so as to avoid the roller 311 from colliding with the side plate 3142 in the process of entering the guiding section 314211, thereby realizing that the roller 311 smoothly enters the guiding section 314211.
Describing the structure of the unloader 5 with reference to fig. 11, as shown in fig. 11, the unloader 5 includes a main body 51 and a traveling mechanism 52, the traveling mechanism 52 includes a driving unit 5221 and traveling wheels, the driving unit 5221 is provided on the main body 51, and the driving unit 5221 is used to drive the traveling wheels to rotate. The unloader 5 of this embodiment moves towards the truck 400 under the action of the cooperation of the cloth supporting fixing device 3 and the cloth supporting winding mechanism 57, the unloader 5 itself also has the driving of the travelling mechanism 52, and the two driving modes jointly drive the unloader 5 to move towards the truck 400, so that enough power can be provided for the movement of the unloader 5, and the problem of insufficient power of the unloader 5 is avoided.
The structure of the cloth winding mechanism 57 will be described with reference to fig. 9 and 10, and as shown in fig. 3 and 9, the cloth winding mechanism 57 includes a first roller 572, a driving device 573, and a second cloth 571, the first roller 572 is pivoted to the main body 51, one end of the second cloth 571 is connected to the first roller 572, the other end of the second cloth 571 is connected to the first cloth 32, and the driving device 573 is disposed on the unloader 5 and is used for driving the first roller 572 to rotate to wind the second cloth 571 and the first cloth 32, thereby realizing the continuous approaching of the unloader 5 to the truck 400. The driving device 573 can supply a large power to the first roller 572, so that the weight-increasing unloader 5 and the transmission device 6 can be driven, and the automated movement of the unloader 5 can be realized.
As shown in fig. 1, the end of the second supporting cloth 571 away from the driving device 573 is detachably connected with the end of the first supporting cloth 32 away from the roller 311, so that the unloading machine 5 can be matched with different trucks 400, and the universality and the suitability of the unloading system 100 can be improved. Illustratively, the end of the second supporting cloth 571 away from the driving device 573 and the end of the first supporting cloth 32 away from the roller 311 can be matched through a magic tape, so as to achieve the quick assembly disassembly effect of the first supporting cloth 32 and the second supporting cloth 571. The magic tape comprises a male tape and a female tape which are detachably connected, one of the male tape and the female tape is arranged on the first supporting cloth 32, the other of the male tape and the female tape is arranged on the second supporting cloth 571, and the male tape and the female tape are simple in structure and convenient to assemble. In addition, in other embodiments, the first support cloth 32 and the second support cloth 571 may be detachably connected by a simple structure such as a buckle.
Referring to fig. 9 and 10, the structure of the driving device 573 will be described, and as shown in fig. 9 and 10, the driving device 573 includes a motor 5731, a link assembly, and a transmission mechanism, the output of the motor 5731 is connected to the link assembly, the link assembly is pivoted to the main body 51 and is arranged along the length direction of the main body 51 with the first roller 572, and the first roller 572 is connected to the link assembly through the transmission mechanism. The motor 5731 drives the connecting rod assembly to rotate after working, and the first roller 572 synchronously rotates under the power transmission action of the transmission mechanism, so that the rolling action of the first roller 572 on the second supporting cloth 571 is realized, and the approaching of the unloader 5 to the wagon 400 is realized. Through this kind of drive arrangement 573's setting, can avoid motor 5731 and first roller 572 to arrange along main part 51 width direction for first roller 572 and drive arrangement 573 arrange along the fore-and-aft direction, avoid unloader 5 at the oversized size of the width direction of main part 51, make full use of unloader 5 along the length direction's of main part 51 space.
As shown in fig. 9 and 10, the connecting rod assembly includes a rotating shaft 5733 and a coupling 5732, the rotating shaft 5733 is pivoted with the main body 51, the rotating shaft 5733 is connected with an output end of the motor 5731 through the coupling 5732, and power output of the output end of the motor 5731 to the rotating shaft 5733 can be realized through connection of the coupling 5732. Specifically, as shown in fig. 9, the coupling 5732 is a double-universal-joint coupling, and the intersecting planes of the two ends of the intermediate shaft of the double-universal-joint coupling are located in the same plane, and the angles between the intermediate shaft and the output shafts of the rotating shaft 5733 and the motor 5731 are equal, so that when the output shaft of the motor 5731 rotates at an equal angular speed, the rotating shaft 5733 rotates at an angular speed equal to the output shaft of the motor 5731, despite the non-uniform rotation speed of the intermediate shaft itself, thereby avoiding the generation of dynamic load.
As shown in fig. 10, the transmission mechanism includes a transmission wheel 5734 and a transmission belt 5735, the transmission wheels 5734 are disposed on the first roller 572 and the rotating shaft 5733, the transmission belt 5735 is enclosed on the periphery of the two transmission wheels 5734 and is shared by the two transmission wheels 5734, and the transmission mechanism with the structure can achieve the effect of better transmitting the power on the rotating shaft 5733 to the first roller 572.
Both sides of the motor 5731 are provided with connecting rod assemblies, the two groups of connecting rod assemblies are distributed along the width direction of the main body 51, the end part, far away from the motor 5731, of the connecting rod assemblies is connected with the rotating shaft 5733 through a transmission mechanism, and the same speed of the rotating speeds of the two ends of the first roller 572 along the width direction of the main body 51 can be ensured, so that a good winding effect of the second supporting cloth 571 is ensured.
As shown in fig. 10, the driving device 573 further includes a speed reducer 5738, the speed reducer 5738 includes an input end and two output ends arranged in the width direction of the main body 51, and the output end of each speed reducer 5738 is connected to one rotation shaft 5733, so that driving of only one motor 5731 to both rotation shafts 5733 can be achieved.
As shown in fig. 10, the driving device 573 further includes a tensioning device 5736, the tensioning device 5736 is disposed on the unloader 5, and the tensioning device 5736 abuts against the driving belt 5735 from the outer side of the driving belt 5735, so that a better tensioning effect of the driving belt 5735 is achieved, and a better power transmission is achieved. Specifically, the tensioning device 5736 includes a linear cylinder and a plug, and the plug is fixedly connected to an output end of the linear cylinder, so that when an extension amount of the output end of the linear cylinder is adjusted, the tensioning degree of the transmission belt 5735 by the tensioning device 5736 can be adjusted.
Referring to fig. 11, the structure of the running mechanism 52 is described, and as shown in fig. 11, the running mechanism 52 includes a front running component 521, a middle running component 522 and a rear running component 523, where the front running component 521, the middle running component 522 and the rear running component 523 are sequentially arranged from front to back and are disposed on the main body 51, and the front running component 521, the middle running component 522 and the rear running component 523 can support the main body 51 well at a plurality of positions, so as to ensure the stable running of the unloader 5.
As a preferred solution, the middle walking component 522 includes a driving component 5221 and a walking wheel that are connected, where the driving component 5221 is disposed on the main body 51, the driving component 5221 can drive the walking wheel to rotate, and the unloader 5 of this embodiment is driven by the cloth supporting fixing device 3, and the driving component 5221 is additionally configured, so that the drive of larger power of the unloader 5 can be realized.
As a preferred scheme, as shown in fig. 11, the travelling wheels comprise a first travelling wheel 5222 and a second travelling wheel 5223 which are arranged along the front-back direction, and the first travelling wheel 5222 and the second travelling wheel 5223 which are arranged side by side can avoid the unloader 5 from falling into the groove, so that the self-adaption capability of the unloader 5 to the environment is improved. Specifically, the first traveling wheel 5222 is pivotally connected to the main body 51 via a pivot shaft, the driving unit 5221 includes a rotating motor 52211 and a transmission unit 52212, the rotating motor 52211 is disposed on the main body 51, the second traveling wheel 5223 is disposed on an output shaft of the rotating motor 52211, and the output shaft of the rotating motor 52211 passes through the transmission unit 52212. Is connected to an output shaft of the rotary electric machine 52211. By operating the rotary motor 52211, the first traveling wheel 5222 and the second traveling wheel 5223 can be simultaneously driven to move synchronously, thereby providing a greater driving force for the unloader 5.
The transmission assembly 52212 comprises a belt wheel 522121 and an annular belt 522122, belt wheels 522121 are arranged on the first traveling wheel 5222 and the second traveling wheel 5223, the annular belt 522122 is arranged on the periphery of the two belt wheels 522121 in a surrounding mode and is tensioned by the two belt wheels 522121 together, and when only one rotating motor 52211 works, the first traveling wheel 5222 and the second traveling wheel 5223 can be driven to move simultaneously, so that parts contained in the driving assembly 5221 are fewer and the structure is compact.
As a preferable scheme, as shown in fig. 10, the middle walking components 522 are arranged in two groups, the two groups of middle walking components 522 are arranged along the width direction of the main body 51 and are arranged at two sides of the main body 51, and the steering or direction fine adjustment of the unloader 5 can be realized by adjusting the rotating speeds or steering directions of the two groups of middle walking components 522, so that the adaptability of the unloader 5 to the environment can be further improved. Preferably, as shown in fig. 11, the rear traveling assembly 523 is a universal wheel assembly, so as to cooperate with the two sets of middle traveling assemblies 522 to achieve steering or fine adjustment of the direction of the unloader 5.
As shown in fig. 11, the front traveling assembly 521 preferably includes two groups, the two groups of front traveling assemblies 521 are arranged along the width direction of the main body 51 and are disposed at two sides of the main body 51, and the front traveling assembly 521 includes at least two third traveling wheels 5211 arranged along the front-rear direction, so that the unloader 5 can be prevented from falling into the trench.
As a preferred solution, as shown in fig. 10 and 11, the main body 51 further includes two sets of guide wheel sets 54, and the two sets of guide wheel sets 54 are disposed on the plugging portion 5111 and are arranged along the width direction of the plugging portion 5111, and when the unloader 5 is not aligned with the truck 400 strictly, the guide wheel sets 54 cooperate with the first frame 402 to perform an alignment guiding function of the main body 51 and the first frame 402. Illustratively, the guiding wheel set 54 includes two guiding wheels, which are arranged along the front-rear direction, and are pivoted to the plugging portion 5111, and the rotating shaft of the guiding wheels is perpendicular to the horizontal plane, and the guiding wheels rotate after contacting with the first frame 402, so as to achieve the alignment effect of the plugging portion 5111 and the inlet of the first frame 402. In addition, by the rotational arrangement of the guide wheels, hard friction between the main body 51 and the first frame 402 can be avoided, and damage to the first frame 402 or the main body 51 can be avoided.
As a preferred scheme, as shown in fig. 11, the unloader 5 further includes a hook 55, a hanging ring is disposed on the conveying device 6, the hook 55 can be hung in the hanging ring and detachably connected with the hanging ring, when the conveying device 6 at the station does not discharge, an operator detaches the hook 55 from the hanging ring, and can drive the unloader 5 to discharge from the conveying device 6 at other stations, so that the discharging efficiency of the discharging system 100 is improved.
As shown in fig. 10 and 11, the unloader 5 preferably further includes a conveying mechanism 53, wherein the conveying mechanism 53 is provided on the main body 51, and the conveying mechanism 53 can convey the cargo 200 at the front end of the front main body 511 to the conveying device 6.
The structure of the main body 51 will be described with reference to fig. 11 and 12, and as shown in fig. 11 and 12, the main body 51 includes a front main body 511, a rear main body 512, and a driving member 513, the rear main body 512 being located behind the front main body 511 and pivotally connected to the front main body 511, the driving member 513 being capable of driving the front main body 511 to rotate relative to the rear main body 512 so as to raise or lower the front main body 511 relative to the ground. By providing the driving member 513, the front body 511 can be raised and lowered, so that the unloader 5 has an obstacle surmounting function and can surmount a certain step or protrusion. Illustratively, the driving member 513 may be a hydraulic cylinder capable of providing a relatively large driving force.
Referring to fig. 9, the structure of the front main body 511 is described, as shown in fig. 9, the front main body 511 includes a plugging portion 5111 and a carrying portion 5112, the carrying portion 5112 is located at the rear of the plugging portion 5111 and is used for carrying the conveying mechanism 53, the plugging portion 5111 includes a first support plate 51111 and a bottom plate 51112, the first support plate 51111 is located above the bottom plate 51112, the front end of the first support plate 51111 is connected with the front end of the bottom plate 51112, the first support plate 51111 is inclined upward from front to rear relative to the bottom plate 51112, the plugging portion 5111 is in a pointed structure, so that the bottom layer of the cargo 200 can be conveniently scooped up, the cargo 200 located at the bottom layer can contact the conveying mechanism 53 as the unloader 5 approaches the cargo 200 gradually, the cargo 200 located at the bottom layer can be better contacted with the conveying mechanism 53 through the plugging portion 5111 in the pointed structure, so that the problem of jamming of the cargo 200 at the front end of the unloader 5 is avoided, and the conveying mechanism 53 can effectively convey the bottommost cargo 200 to the conveying device 6. As shown in fig. 10, the width of the insertion portion 5111 gradually increases from front to back, and when the unloader 5 is not aligned exactly with the truck 400, the front end of the insertion portion 5111 cooperates with the first frame 402 to perform an alignment guiding function of the main body 51 and the first frame 402.
As shown in fig. 9, the first roller 572 is pivoted to the bearing portion 5112 and is located below the bearing portion 5112, the first support plate 51111 is provided with an inserting port 511111, the transmission mechanism 53 is located behind the inserting port 511111, the second supporting cloth 571 connected with the first supporting cloth 32 extends from above the inserting portion 5111 through the inserting port 511111 to below the inserting portion 5111 and is connected with the first roller 572, the goods 200 scooped up by the inserting portion 5111 are transmitted to the transmission mechanism 6 by the transmission mechanism 53, and the second supporting cloth 571 and the first supporting cloth 32 are wound below the front main body 511. The second holds in palm cloth 571 and the rolling of first support cloth 32 and the transmission of goods 200 are separated, can avoid the second to hold in palm cloth 571 and the rolling of first support cloth 32 to the influence of goods 200 transmission, guarantee the better transmission effect of transport mechanism 53 to goods 200.
As shown in fig. 9, the plugging portion 5111 further includes a guide plate 51113, the guide plate 51113 extends downward from the front side edge of the plugging port 511111 and toward the first roller 572, the guide plate 51113 guides the running direction of the second supporting cloth 571 and/or the first supporting cloth 32, the guide plate 51113 can also support the second supporting cloth 571 and/or the first supporting cloth 32 in a larger area, and breakage caused by contact between the second supporting cloth 571 and/or the first supporting cloth 32 and sharp corners is avoided, so that a longer service life of the second supporting cloth 571 and/or the first supporting cloth 32 is ensured.
Referring to fig. 9, the structure of the carrying portion 5112 is described, as shown in fig. 9, the carrying portion 5112 includes a second supporting plate 51121 and a connecting plate 51122, the connecting plate 51122 is connected with the second supporting plate 51121 and the inserting portion 5111, a tensioning portion protruding downward is formed at a connection position of the connecting plate 51122 and the second supporting plate 51121, and the tensioning portion abuts against the second supporting cloth 571 or the first supporting cloth 32 located below the carrying portion 5112, so that a good winding effect of the first roller 572 on the first supporting cloth 32 and the second supporting cloth 571 can be achieved. Illustratively, the connection plate 51122 and the second support plate 51121 are in smooth transition through the arc plate, so that the first support cloth 32 or the second support cloth 571 is prevented from being broken due to contact with sharp corners, and a longer service life of the first support cloth 32 or the second support cloth 571 is ensured.
Referring to fig. 13, the structure of the conveying mechanism 53 is described, as shown in fig. 13, the conveying mechanism 53 includes at least two sections of conveying assemblies 531 sequentially arranged along the conveying direction of the cargo 200, the conveying assemblies 531 include a plurality of conveying machines 5311, and the plurality of conveying machines 5311 are arranged side by side along the left-right direction, so that the conveying mechanism 53 is split into a plurality of conveying machines 5311 according to different arrangement modes, and when the conveying mechanism 53 fails, only the failed conveying machine 5311 is maintained, so that an operator can maintain the conveying mechanism 53 conveniently. In addition, each conveyor 5311 can be driven independently, thereby increasing the power density of the conveyor mechanism 53 to achieve a better delivery of the cargo 200.
Specifically, the conveying mechanism 53 can flexibly set two sections, three sections or more sections of conveying components 531 according to the conveying distance of the goods 200, meanwhile, when the goods 200 to be unloaded is set on the truck 400 with a larger width, one end of the conveying mechanism 53 close to the goods 200 can be provided with two, three or four conveying members, so that the width of one end of the conveying mechanism 53 close to the goods 200 is the same as the placing width of the goods 200, and the situation that the goods 200 located along the edges of the left and right directions cannot be automatically conveyed is avoided.
With continued reference to fig. 13, in this embodiment, illustratively, three conveying members 531 are provided, and the three conveying members 531 are arranged along the conveying direction of the goods 200, and the first conveying member 531 includes three conveyers 5311 arranged side by side along the left-right direction, so that the width of the conveying members 531 is consistent with the stacking width of the goods 200. The second section of the transmission assembly 531 includes three conveyors 5311, and the three conveyors 5311 are correspondingly connected with the three conveyors 5311 of the first section of the transmission assembly 531, so that the cargo 200 on the first section of the transmission assembly 531 can be carried and conveyed. Because of the narrower width of the conveyor 6 engaged with the conveyor 53, the third conveyor assembly 531 includes two conveyors 5311 disposed side-by-side in the lateral direction, and the two conveyors 5311 can be aligned with and engaged with the conveyor 6 to better transfer the cargo 200 to the conveyor 6. The three-section transmission assembly 531 in this embodiment is beneficial to prolonging the transmission distance of the transmission mechanism 53, avoiding the accumulation of the goods 200 at the first section transmission assembly 531, and improving the transmission efficiency of the transmission mechanism 53.
As shown in fig. 13, the conveying mechanism 53 further includes two baffles 532, and the two baffles 532 are arranged in the left-right direction and above the conveying mechanism 53, so that the two baffles 532 can completely transfer the cargo 200 on the second stage conveying assembly 531 to the third stage conveying assembly 531.
As shown in fig. 13, the distance between the two baffles 532 is gradually reduced along the conveying direction of the cargo 200, and the two baffles 532 have a diversion effect on the cargo 200 on the conveying mechanism 53, so that the cargo 200 converges to a position opposite to the conveying mechanism 6 along the left-right direction, and the cargo 200 is ensured to smoothly enter the conveying mechanism 6. In addition, the baffle 532 has a certain height in the up-down direction, and the baffle 532 of a higher height can prevent the overflow of the cargo 200.
The detailed structure of the conveyor 5311 will now be described with reference to fig. 14 to 15.
As shown in fig. 14, the conveyor 5311 includes a frame 53111, a driving roller 53112, a driven roller 53113, and an endless belt 53114. Wherein the driving roller 53112 is disposed on the frame 53111, the driven roller 53113 and the driving roller 53112 are arranged side by side and at intervals along the conveying direction, the annular belt 53114 is arranged around the peripheries of the driving roller 53112 and the driven roller 53113, and the annular belt 53114 is tensioned by the driving roller 53112 and the driven roller 53113 together, so that each conveyor 5311 becomes an independent conveying unit. Illustratively, the driving roller 53112 is preferably an electric roller, and the electric roller can be self-driven, so that the power of the conveyor 5311 for conveying the goods 200 is derived from the electric roller, and no additional driving structure is needed, thereby simplifying the structure of the conveyor 5311.
Referring to fig. 15, as an alternative, the conveying direction of the goods 200 is set to form an included angle with the horizontal plane, and in the direction perpendicular to the upper surface of the annular belt 53114, the upper surface of the upstream annular belt 53114 is higher than the upper surface of the downstream annular belt 53114, and due to the height difference between the upper surfaces of the adjacent annular belts 53114, the goods 200 on the upstream annular belt 53114 can directly fall onto the downstream annular belt 53114, so as to avoid the goods 200 from being blocked between the adjacent two groups of conveying components 531, which is beneficial to smooth conveying between the adjacent conveying components 531 of the goods 200.
As shown in fig. 14, the driving roller 53112 and the driven roller 53113 are detachably connected to the frame 53111, respectively, for easy disassembly and maintenance by an operator. Specifically, the frame 53111 includes two parallel first side plates 531111 arranged at intervals, the two ends of the first side plates 531111 in the length direction of the first side plates are provided with first inserting grooves 5311111, the ends of the first side plates 531111 in the length direction of the first inserting grooves 5311111 are provided with inserting ports, and the driving roller 53112 and the driven roller 53113 can be inserted into the corresponding first inserting grooves 5311111 through the corresponding inserting ports respectively, so that the driving roller 53112 and the driven roller 53113 can be disassembled and maintained by an operator conveniently, and the efficiency of the operator disassembling and assembling the conveyor 5311 can be improved.
With continued reference to fig. 16, as an alternative, the frame 53111 further includes a support plate 531112, where the support plate 531112 is connected to two first side plates 531111, and an upper surface of the support plate 531112 abuts against a lower surface of the annular belt 53114 located on the upper side. The support plate 531112 can provide support for the annular belt 53114 at the upper side, so that the annular belt 53114 can effectively support the goods 200, damage to the annular belt 53114 due to gravity of the goods 200 is avoided, and smoothness of the goods 200 transmitted by the conveyor 5311 is guaranteed.
Further, as shown in fig. 16, in order to facilitate the operator to disassemble and assemble the conveyor 5311, the frame 53111 further includes a first fixing member and a second fixing member. Wherein, along the direction perpendicular to the upper surface of the endless belt 53114, the first fixing member passes through the support plate 531112 and the first side plate 531111 in sequence, and the second fixing member passes through the first side plate 531111 and the main body 51 in sequence, and the first fixing member and the second fixing member are coaxially disposed. The operator can detach the first fixing member in a direction perpendicular to the upper surface of the endless belt 53114, and then detach the second fixing member from the first side plate 531111 and the main body 51 through the through hole in which the first fixing member is installed, so that the operator can improve the detachment efficiency of the conveyor 5311.
Referring to fig. 17, as an alternative, a chute along the conveying direction of the cargo 200 is formed on the upper end surface of the supporting plate 531112, and a guiding rib 531141 extending along the circumferential direction of the annular belt 53114 is disposed on the inner circumferential surface of the annular belt 53114, and the guiding rib 531141 is inserted into the chute and slides along the chute. The guide ribs 531141 are in sliding fit with the sliding grooves, so that the guide of the movement of the annular belt 53114 in the conveying direction is provided, and the annular belt 53114 is prevented from being deviated.
In the prior art, the stack of the cargos 200 is higher, all the cargos 200 to be unloaded directly fall on the conveying mechanism 53, and if the cargos 200 at the higher position directly fall on the conveying mechanism 53, a larger impact force is easily generated with the conveying mechanism 53, so that the cargos 200 falling at the higher position are damaged.
In order to solve the above problem, as shown in fig. 18, the unloader 5 in this embodiment further includes a buffer mechanism 56, where the buffer mechanism 56 is disposed on the main body 51 and is located above the transmission mechanism 53, and the goods 200 falling from a high place can first fall on the buffer mechanism 56, so as to achieve a buffer protection effect on the goods 200 falling from a high place, avoid damage to the goods 200 falling from a high place, reduce the probability of damage caused by the goods 200 falling directly from a high place onto the transmission mechanism 53, and facilitate improvement of safety in the working process of the unloader 5.
Referring now to fig. 18 and 19, the structure of the buffering mechanism 56 is described, as shown in fig. 18, the buffering mechanism 56 includes a first mounting frame 561 and a first bearing component 562, the first bearing component 562 is connected with the first mounting frame 561, the first mounting frame 561 is connected with the main body 51, the goods 200 first fall onto the first bearing component 562 and then fall onto the transmission mechanism 53, the first bearing component 562 can absorb impact force of the goods 200, and impact force of the goods 200 falling onto the transmission mechanism 53 is reduced.
As shown in fig. 18 and 19, the buffer mechanism 56 further includes an adjusting mechanism 564, where the first bearing component 562 is pivoted with the first mounting frame 561, and the adjusting mechanism 564 can drive the first bearing component 562 to rotate relative to the first mounting frame 561, so as to adjust the height of the first bearing component 562, thereby adjusting the heights of the first bearing component 562, and further achieving the buffer effect on the cargos 200 with different heights. For example, the height of the first bearing assembly 562 can be adjusted according to different heights of the cargos 200, and can also be adjusted according to different discharging progress, so that the buffer mechanism 56 has wider application range and application field.
The structure of first carrier assembly 562 is described in connection with fig. 19, and first carrier assembly 562 includes mounting plate 566, first carrier plate 5621, and buffer 5622 as shown in fig. 19. The mounting plate 566 is pivotally connected to the first mounting frame 561, and the first carrying plate 5621 is located above the mounting plate 566 and is used for receiving the goods 200 falling from a high place. The buffer 5622 is disposed between the mounting plate 566 and the first bearing plate 5621, when the cargo 200 collides with the first bearing plate 5621, the buffer 5622 plays a role in buffering the first bearing plate 5621, the buffer 5622 can absorb impact force of the cargo 200, and rigid contact force between the cargo 200 and the first bearing plate 5621 is reduced, so that damage to the cargo 200 is avoided. Illustratively, the cushioning member 5622 is preferably a spring that provides a good cushioning effect while being a conventional component that is inexpensive and easy to purchase. As a preferable embodiment, as shown in fig. 19, a plurality of cushioning members 5622 are provided, and the plurality of cushioning members 5622 are arranged in an array manner, so that the impact force at each position of the first carrier plate 5621 can be absorbed.
Further, referring to fig. 19, the first bearing assembly 562 further includes a guide assembly 5623, where the first bearing plate 5621 is connected to the mounting plate 566 via the guide assembly 5623, and the guide assembly 5623 is configured to provide guidance to the first bearing plate 5621, so that the first bearing plate 5621 can move in a direction approaching or separating from the mounting plate 566, thereby better compression of the first bearing plate 5621 on the buffer member 5622 is achieved, and better buffering effect of the buffer member 5622 on the first bearing plate 5621 is achieved.
Optionally, as shown in fig. 19, the guide assembly 5623 includes a guide rod 56231 and a guide sleeve 56232. The guide rod 56231 is connected to the first bearing plate 5621, the guide sleeve 56232 is disposed on the mounting plate 566, the guide rod 56231 passes through the mounting plate 566 and is inserted into the guide sleeve 56232, and the guide rod 56231 can slide relative to the guide sleeve 56232. Through the interactive motion between guide arm 56231 and guide pin bushing 56232, can retrain first loading board 5621 direction of motion, be favorable to improving the stability of first loading board 5621 motion process, and then improve the security of unloader 5.
It will be appreciated that, as shown in fig. 19, in order to avoid the buffer member 5622 folding under the compression of the first bearing plate 5621, the guide rod 56231 may be disposed between the buffer member 5622, so as to ensure the guiding function of the guiding component 5623, and also ensure the buffering effect of the buffer member 5622, so as to avoid the buffer member 5622 losing the buffering function due to folding.
As a preferred solution, referring to fig. 19, the guide assemblies 5623 are multiple groups, the multiple groups of guide assemblies 5623 are arranged in an array manner, and the multiple groups of guide assemblies 5623 can provide a uniform guide force for the bearing surface of the first bearing plate 5621, so as to improve the stability of the movement of the first bearing plate 5621.
If there is a large friction between the cargo 200 and the first carrier plate 5621, the cargo 200 is hardly dropped from the first carrier plate 5621 onto the transfer mechanism 53. Therefore, as shown in fig. 19, the first carrier plate 5621 includes a carrier plate body 56211 and a plurality of first rollers 56212, the plurality of first rollers 56212 are arranged in a matrix, and the plurality of first rollers 56212 are located on an upper surface of the carrier plate body 56211 and pivotally connected to the carrier plate body 56211. The sliding friction between the goods 200 and the bearing plate body 56211 is converted into rolling friction by the plurality of first rollers 56212, so that resistance generated between the goods 200 and the first bearing plate 5621 due to friction is greatly reduced, the goods 200 can fall onto the conveying mechanism 53 from the first bearing plate 5621, and the unloading efficiency of the unloader 5 can be improved.
As shown in fig. 19, the first bearing assembly 562 is capable of bearing the cargo 200 with a limited area and angle, so that a part of the cargo 200 directly falls on the conveying mechanism 53 without passing through the buffer mechanism 56, which is easy to damage the cargo 200. In order to solve the above problem, the buffer mechanism 56 further includes a second carrying component 563, where the second carrying component 563 is pivotally connected to the first carrying component 562, and the first carrying component 562 and the second carrying component 563 cooperate to enlarge the area for receiving the cargo 200, and can receive the cargo 200 from different angles.
Preferably, as shown in fig. 19, the buffering mechanism 56 further includes a buffering component 565, where the buffering component 565 is disposed between the first bearing component 562 and the second bearing component 563, and the buffering component 565 is configured to buffer the second bearing component 563, and when the cargo 200 falls on the second bearing component 563, the buffering component 565 provides buffering for the second bearing component 563, so as to alleviate a rigid collision between the cargo 200 and the second bearing component 563. Illustratively, the cushioning component 565 is preferably a nitrogen spring that is capable of passively contracting under force and automatically returning to an original position upon release of an external force. Meanwhile, the nitrogen spring is simple in structure and convenient for operators to assemble and maintain. It will be appreciated that in order for the second carrier member 563 to receive as much of the cargo 200 as possible, the second carrier member 563 forms an obtuse angle with the first carrier member 562.
Specifically, referring to fig. 19, the structure of the second bearing assembly 563 is described, as shown in fig. 19, the second bearing assembly 563 includes a second bearing plate 5631 and a plurality of second rollers 5632, the second bearing plate 5631 is pivoted to the first bearing assembly 562, the plurality of second rollers 5632 are arranged in a matrix, and the plurality of second rollers 5632 are located on an upper surface of the second bearing plate 5631 and are pivoted to the second bearing plate 5631. The plurality of second rollers 5632 convert sliding friction between the cargo 200 and the second carrier plate 5631 into rolling friction, thereby greatly reducing resistance generated between the cargo 200 and the second carrier plate 5631 due to friction, being more beneficial to dropping the cargo 200 from the second carrier plate 5631 onto the transmission mechanism 53, and further being beneficial to improving unloading efficiency of the unloader 5.
The principle of operation of the discharge system 100 will be described with reference to fig. 1, 9, 10 and 11.
As shown in fig. 1 and 11, the operator first hangs the hanger 55 on the conveyor 6, and opens the wagon 400 to a position facing the unloader 5, and the entrance of the cargo space formed by the wagon body 401 and the first frame 402 is facing the unloader 5. Next, the operator interfaces the free end of the first backing 32 with the free end of the second backing 571 by means of velcro.
As shown in fig. 10, the motor 5731 is operated, and the motor 5731 can rotate the first roller 572 through the transmission action of the rotating shaft 5733, the transmission wheel 5734, and the transmission belt 5735. As shown in fig. 9, the first roller 572 can gradually wind up the second cloth 571 and the first cloth 32, so that the effect that the unloader 5 gradually approaches the first frame 402 can be achieved.
As the unloader 5 moves, the unloader 5 gradually moves toward the inside of the vehicle body 401, and as shown in fig. 9, the insertion portion 5111 in the form of a pointed shape is first inserted into the lower portion of the outermost and bottommost cargo 200, and the lower portion of the cargo 200 to be brought into contact with the first conveying mechanism 53 located on the front side is brought into contact with the unloader 5, and at this position, the outermost and bottommost cargo 200 is successively conveyed onto the conveying means 6 by the operation of the conveying mechanism 53.
Next, the cargo 200 located in the outermost row and the penultimate layer falls on the first transporting mechanism 53 located on the front side due to gravity and is transported successively toward the transporting device 6 by the first transporting mechanism 53 located on the front side. In this manner, the cargo 200 located in the outermost row can be transferred to the transfer device 6 by the transfer mechanism 53.
Of course, since the high-rise cargo 200 may fall accidentally when falling layer by layer, the falling cargo 200 at a higher position directly falls on the transmission mechanism 53, which may cause damage to the cargo 200 or the transmission device 53, in order to solve the above problem, as shown in fig. 9, the buffer mechanism 56 located above the transmission device 53 may perform a certain buffer function on the high-rise cargo 200, and the kinetic energy of the cargo 200 falling from the buffer mechanism 56 to the transmission mechanism 53 is greatly reduced, thereby effectively reducing the probability of damage to the cargo 200 or the transmission device 53.
Then, after the outermost layer of goods 200 is taken out, the unloader 5 continues to move forward, and then the second layer of goods 200, the third layer of goods 200 and other layers of goods 200 from outside to inside can be sequentially transferred to the transfer device 6 by the unloader 5.
Note that the basic principles and main features of the present invention and advantages of the present invention are shown and described above. It will be understood by those skilled in the art that the present invention is not limited to the foregoing embodiments, but rather, the foregoing embodiments and description illustrate the principles of the invention, and that various changes and modifications may be effected therein without departing from the spirit and scope of the invention as defined by the appended claims and their equivalents.

Claims (10)

1. An unloader, comprising:
a main body (51);
-a transfer mechanism (53) provided on the main body (51), the transfer mechanism (53) being configured to acquire a cargo (200) to be unloaded; and
a buffer mechanism (56) provided on the main body (51) and located above the conveying mechanism (53); wherein, buffer gear includes:
a first mounting bracket (561) connected to the main body (51);
a first bearing assembly (562) pivotally connected to the first mounting frame (561); and
a second carrier assembly (563) pivotally coupled to the first carrier assembly (562).
2. The unloader of claim 1, wherein the cushioning mechanism comprises:
the adjusting mechanism (564) drives the first bearing assembly (562) to rotate relative to the first mounting frame (561) so as to adjust the height of the first bearing assembly (562).
3. The unloader of claim 2, wherein the buffer mechanism further comprises:
and a buffer part (565) disposed between the first carrier assembly (562) and the second carrier assembly (563), the buffer part (565) being configured to buffer the second carrier assembly (563).
4. The unloader according to claim 2, wherein the first carriage assembly (562) comprises:
A mounting plate (566) pivotally connected to the first mounting bracket (561);
a first carrier plate (5621) located above the mounting plate (566); and
and a buffer (5622), wherein the buffer (5622) is disposed between the mounting plate (566) and the first carrier plate (5621).
5. The unloader of claim 4, wherein the first carriage assembly (562) further comprises:
-a guide assembly (5623), the first carrier plate (5621) being connected to the mounting plate (566) by the guide assembly (5623), the guide assembly (5623) being configured to provide guidance to the first carrier plate (5621) such that the first carrier plate (5621) is movable in a direction towards or away from the mounting plate (566).
6. The unloader according to claim 5, wherein the guide assembly (5623) comprises:
a guide rod (56231) connected to the first carrier plate (5621); and
the guide sleeve (56232) is arranged on the mounting plate (566), the guide rod (56231) penetrates through the mounting plate (566) and is inserted into the guide sleeve (56232), and the guide rod (56231) can slide relative to the guide sleeve (56232).
7. The unloader according to claim 5, wherein the guide assemblies (5623) are arranged in a plurality of groups, the plurality of groups of guide assemblies (5623) being arranged in an array.
8. The unloader according to claim 4, wherein the first carrier plate (5621) comprises:
a carrier plate body (56211); and
the first rollers (56212) are arranged in a matrix, and the first rollers (56212) are located on the upper surface of the carrier plate body (56211) and are pivoted with the carrier plate body (56211).
9. A unloader according to claim 3, wherein the second carriage assembly (563) comprises:
a second carrier plate (5631) pivotally connected to the first carrier assembly (562); and
the second rollers (5632) are arranged in a matrix, and the second rollers (5632) are positioned on the upper surface of the second bearing plate (5631) and are pivoted with the second bearing plate (5631).
10. A discharge system, characterized by comprising a conveyor (6) and a unloader as claimed in any one of claims 1-9, which unloader is configured to discharge goods (200) onto the conveyor (6).
CN202111131462.3A 2021-09-26 2021-09-26 Unloader and unloading system Active CN113753610B (en)

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