JP2012140177A - Container assembling apparatus - Google Patents

Container assembling apparatus Download PDF

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Publication number
JP2012140177A
JP2012140177A JP2011001330A JP2011001330A JP2012140177A JP 2012140177 A JP2012140177 A JP 2012140177A JP 2011001330 A JP2011001330 A JP 2011001330A JP 2011001330 A JP2011001330 A JP 2011001330A JP 2012140177 A JP2012140177 A JP 2012140177A
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container
pressing
rotating
lifting
side plate
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JP2011001330A
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JP5844526B2 (en
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Tomoji Kidenna
智史 貴傳名
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Okura Industrial Co Ltd
Okura Yusoki KK
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Okura Industrial Co Ltd
Okura Yusoki KK
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B2220/00—Specific aspects of the packaging operation
    • B65B2220/04—Means for, or method of collapsing containers with walls hinged together or detachably connected

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  • Supplying Of Containers To The Packaging Station (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a container assembling apparatus capable of preventing breakage of a container, and also, enhancing the processing capability for assembling.SOLUTION: The container assembling apparatus 1 includes: a lifting means to lift up the upper frame 12 of the container 2; and a pressing and turning means 32 to press and turn the turning side plates 13 of the container 2. The pressing and turning means 32 includes an elevation body 51 moving up and down between an elevated position and a lowered position. The pressing and turning means 32 includes movable bodies 52 moving with respect to the elevating and lowering 51 in a state that the elevation body 51 is located in the lowered position. A roller body 53 for pressing and turning the turning side plates 13 of the container 2 until the side plat becomes the assembling attitude without being brought into contact with the bottom plate 11 of the container 2, is provided at the tip end part of each of the movable bodies 52.

Description

本発明は、折畳可能なコンテナを折畳状態から組立状態にするコンテナ組立装置に関するものである。   The present invention relates to a container assembling apparatus that changes a foldable container from a folded state to an assembled state.

従来、例えば特許文献１に記載されたコンテナ組立装置が知られている。   Conventionally, for example, a container assembling apparatus described in Patent Document 1 is known.

この従来のコンテナ組立装置は、コンテナの上枠を持ち上げる持上手段と、コンテナの回動側板を押圧回動させる押圧回動手段とを備えている。また、押圧回動手段は、フレームに固定された固定体と、この固定体に回動可能に設けられた回動アーム体と、この回動アーム体の先端部に回転可能に設けられコンテナの回動側板を組立姿勢になるまで押圧回動させるローラ体とを有している。   This conventional container assembling apparatus includes lifting means for lifting the upper frame of the container, and pressing and rotating means for pressing and rotating the rotating side plate of the container. The pressing rotation means includes a fixed body fixed to the frame, a rotation arm body rotatably provided on the fixed body, and a rotation arm body rotatably provided at a distal end portion of the rotation arm body. And a roller body that presses and rotates the rotating side plate until it is in the assembly posture.

実公平５−２０６４６号公報（第８図Ａ〜Ｃ）Japanese Utility Model Publication No. 5-20646 (FIGS. 8A to C)

しかしながら、上記従来のコンテナ組立装置では、押圧回動手段のローラ体がコンテナの底板に接触するため、組立処理能力を上げると、コンテナの底板にローラ体から過大な力が作用し、コンテナが破損するおそれがある。   However, in the conventional container assembling apparatus, since the roller body of the pressing and rotating means comes into contact with the bottom plate of the container, if the assembly processing capacity is increased, an excessive force acts on the bottom plate of the container from the roller body, and the container is damaged. There is a risk.

本発明は、このような点に鑑みなされたもので、コンテナの破損を防止しつつ、組立処理能力の向上を図ることができるコンテナ組立装置を提供することを目的とする。   The present invention has been made in view of these points, and an object of the present invention is to provide a container assembling apparatus capable of improving the assembling capacity while preventing damage to the container.

請求項１記載のコンテナ組立装置は、底板、上枠およびこの上枠に対して回動可能な回動側板を有する折畳可能なコンテナを折畳状態から組立状態にするコンテナ組立装置であって、コンテナの上枠を持ち上げる持上手段と、コンテナの回動側板を押圧回動させる押圧回動手段とを備え、前記押圧回動手段は、上昇位置と下降位置との間で昇降する昇降体と、この昇降体とともに昇降し、前記昇降体が下降位置に位置した状態時に前記昇降体に対して可動する可動体と、この可動体に設けられ、コンテナの底板に接触することなくコンテナの回動側板を組立姿勢になるまで押圧回動させる押圧回動体とを有するものである。   The container assembling apparatus according to claim 1 is a container assembling apparatus for bringing a foldable container having a bottom plate, an upper frame, and a rotating side plate rotatable relative to the upper frame into an assembled state from a folded state. A lifting means for lifting the upper frame of the container, and a pressing rotating means for pressing and rotating the rotating side plate of the container, wherein the pressing and rotating means moves up and down between an ascending position and a descending position. And a movable body that moves up and down together with the elevating body and is movable relative to the elevating body when the elevating body is positioned at the lowered position, and a container that is provided on the movable body and that does not contact the bottom plate of the container. And a pressing rotary body that presses and rotates the moving side plate until it is in the assembly posture.

請求項２記載のコンテナ組立装置は、請求項１記載のコンテナ組立装置において、押圧回動手段は、昇降体との当接によりこの昇降体を下降位置に停止させるストッパ体を有するものである。   According to a second aspect of the container assembling apparatus of the present invention, in the container assembling apparatus according to the first aspect, the pressing and rotating means has a stopper body that stops the elevating body at the lowered position by contact with the elevating body.

請求項３記載のコンテナ組立装置は、請求項１または２記載のコンテナ組立装置において、押圧回動手段は、押圧回動体による押圧回動に先立ってコンテナの回動側板を押圧回動させる追加押圧回動体を有するものである。   The container assembly apparatus according to claim 3 is the container assembly apparatus according to claim 1 or 2, wherein the pressing rotation means presses and rotates the rotating side plate of the container prior to the pressing rotation by the pressing rotating body. It has a rotating body.

請求項４記載のコンテナ組立装置は、請求項１ないし３のいずれか一記載のコンテナ組立装置において、押圧回動体は、可動体に回転可能に設けられたローラ体であるものである。   A container assembly apparatus according to a fourth aspect is the container assembly apparatus according to any one of the first to third aspects, wherein the pressing rotation body is a roller body rotatably provided on the movable body.

本発明によれば、押圧回動手段は、上昇位置と下降位置との間で昇降する昇降体と、この昇降体とともに昇降し昇降体が下降位置に位置した状態時に昇降体に対して可動する可動体と、この可動体に設けられコンテナの底板に接触することなくコンテナの回動側板を組立姿勢になるまで押圧回動させる押圧回動体とを有するため、コンテナの破損を防止しつつ、組立処理能力の向上を図ることができる。   According to the present invention, the pressing and rotating means moves up and down with respect to the lifting body when the lifting body moves up and down between the rising position and the lowering position and the lifting body moves up and down together with the lifting body. Since there is a movable body and a pressing rotating body that is provided on the movable body and presses and rotates the rotating side plate of the container to the assembly posture without contacting the bottom plate of the container, the assembly is prevented while preventing damage to the container. The processing capacity can be improved.

本発明の一実施の形態に係るコンテナ組立装置の側面図である。It is a side view of the container assembly apparatus concerning one embodiment of the present invention. 同上コンテナ組立装置の概略平面図である。It is a schematic plan view of a container assembly apparatus same as the above. 同上コンテナ組立装置の押圧回動手段（ハンド部）の側面図である。It is a side view of the press rotation means (hand part) of a container assembly apparatus same as the above. 同上コンテナ組立装置の持上手段（リフト部）の前面図である。It is a front view of the lifting means (lift part) of a container assembly apparatus same as the above. 同上持上手段の前面図である。It is a front view of a lifting means same as the above. 同上持上手段のピン部がコンテナの凹部内に挿入された状態を示す図である。It is a figure which shows the state by which the pin part of the same lifting means was inserted in the recessed part of a container. 組立状態のコンテナの側面図である。It is a side view of the container of an assembly state. 同上コンテナ組立装置の動作説明図である。It is operation | movement explanatory drawing of a container assembly apparatus same as the above. 図８に続く動作説明図である。FIG. 9 is an operation explanatory diagram following FIG. 8. 図９に続く動作説明図である。FIG. 10 is an operation explanatory diagram following FIG. 9. 図１０に続く動作説明図である。It is operation | movement explanatory drawing following FIG. 図１１続く動作説明図である。FIG. 11 is a diagram illustrating the operation continued from FIG. 同上押圧回動手段の動作説明図である。It is operation | movement explanatory drawing of a press rotation means same as the above. 同上押圧回動手段の動作説明図である。It is operation | movement explanatory drawing of a press rotation means same as the above. 同上押圧回動手段の動作説明図である。It is operation | movement explanatory drawing of a press rotation means same as the above. 本発明の他の実施の形態に係るコンテナ組立装置を示す図である。It is a figure which shows the container assembly apparatus which concerns on other embodiment of this invention. 小さめのコンテナの側面図である。It is a side view of a small container.

本発明の一実施の形態について図面を参照して説明する。   An embodiment of the present invention will be described with reference to the drawings.

図１および図２において、１はコンテナ組立装置で、このコンテナ組立装置１は、折畳可能なコンテナ２を平板状の折畳状態から直方体状で箱状の組立状態にするものである。   1 and 2, reference numeral 1 denotes a container assembling apparatus. The container assembling apparatus 1 changes a foldable container 2 from a flat folded state to a rectangular parallelepiped box shape.

つまり、コンテナ組立装置１は、収納空間部３に段積みされて収納された複数個の折畳状態のコンテナ２を収納空間部３から１個ずつ取り出して組立状態にした後、この組立状態にされたコンテナ２を搬送方向である前方に搬送して搬送装置４の搬送面５上に供給するコンテナ自動組立設備である。   That is, the container assembling apparatus 1 takes out a plurality of folded containers 2 stacked and stored in the storage space portion 3 one by one from the storage space portion 3 and puts them into the assembled state. This is a container automatic assembly facility that transports the container 2 forward to the transport direction and supplies it onto the transport surface 5 of the transport device 4.

コンテナ２は、図７等に示されるように、搬送方向に沿った前後方向にやや長手状をなす矩形板状の底板11と、矩形環状の上枠12と、コンテナ２の組立状態時に底板11と上枠12との間に鉛直状の組立姿勢で位置する矩形板状の４つの側板、つまり互いに対向する前後１対の回動側板13および互いに対向する左右１対の折曲側板14とを有している。   As shown in FIG. 7 and the like, the container 2 includes a rectangular plate-shaped bottom plate 11 that is slightly long in the front-rear direction along the conveying direction, a rectangular annular upper frame 12, and the bottom plate 11 when the container 2 is assembled. Four rectangular plate-like side plates positioned in a vertical assembly posture between the upper frame 12 and the upper frame 12, that is, a pair of front and rear rotating side plates 13 facing each other and a pair of bent side plates 14 facing each other. Have.

前側の回動側板（回動板部）13の上端部が上枠12の前端部に左右方向の軸15を介して回動可能に取り付けられ、後側の回動側板13の上端部が上枠12の後端部に左右方向の軸15を介して回動可能に取り付けられている。つまり、回動側板13は、上枠12に対して軸15を中心として上下方向に回動可能となっている。そして、回動側板13は、コンテナ２の組立状態時には鉛直状の組立姿勢になって底板11および上枠12間に位置し、コンテナ２の折畳状態時には水平状の折畳姿勢になって上枠12の内側に位置する。   The upper end portion of the front rotating side plate (rotating plate portion) 13 is pivotably attached to the front end portion of the upper frame 12 via a left / right shaft 15 and the upper end portion of the rear rotating side plate 13 is upper. The frame 12 is attached to the rear end portion of the frame 12 through a horizontal shaft 15 so as to be rotatable. That is, the rotation side plate 13 can be rotated in the vertical direction about the shaft 15 with respect to the upper frame 12. The rotating side plate 13 is in a vertical assembling posture when the container 2 is assembled and is positioned between the bottom plate 11 and the upper frame 12 and is in a horizontal folding posture when the container 2 is folded. Located inside the frame 12.

なお、例えば回動側板13は、組立姿勢になった際に、図示しない固定手段（互いに係合する係合爪および係合凹部等）によって、底板11に対して解除可能に固定される。また、この図７のコンテナ２は、例えば大きめのものであり、折畳状態時には、前側の回動側板13と後側の回動側板13とが平面視で互いに重なり合う。   For example, the rotating side plate 13 is releasably fixed to the bottom plate 11 by fixing means (not shown) such as an engaging claw and an engaging concave portion that are engaged with each other when in the assembly posture. The container 2 in FIG. 7 is, for example, a large one, and the front-side rotation side plate 13 and the rear-side rotation side plate 13 overlap each other in plan view when folded.

左右の各折曲側板14は、上下方向中央部で折曲可能なもので、ヒンジを介して互いに回動可能に連結された上部側板部16および下部側板部17を有しており、上部側板部16の上端部が上枠12に前後方向の軸を介して回動可能に取り付けられ、下部側板部17の下端部が底板11に前後方向の軸を介して回動可能に取り付けられている。上枠12の側面の前後部には、ピン引掛部である凹部18が形成されている（図６参照）。   Each of the left and right bent side plates 14 can be bent at the central portion in the vertical direction, and has an upper side plate portion 16 and a lower side plate portion 17 that are connected to each other via a hinge so as to be rotatable. The upper end portion of the portion 16 is pivotably attached to the upper frame 12 via a longitudinal axis, and the lower end portion of the lower side plate portion 17 is pivotally attached to the bottom plate 11 via a longitudinal axis. . In front and rear portions of the side surface of the upper frame 12, a recess 18 that is a pin hooking portion is formed (see FIG. 6).

コンテナ組立装置１は、図１および図２に示されるように、収納空間部３にコンテナ２を収納し組立処理の際に収納空間部３から折畳状態のコンテナ２を１個ずつ取り出す段ばらし部であるコンテナ取出部20と、コンテナ２を１個ずつ組み立てて折畳状態から組立状態にするコンテナ組立部21と、コンテナ２を前方に向けて搬送するコンテナ搬送部22とを備えている。   As shown in FIGS. 1 and 2, the container assembling apparatus 1 stores the containers 2 in the storage space 3 and takes out the folded containers 2 one by one from the storage space 3 during the assembly process. A container take-out unit 20, a container assembly unit 21 that assembles the containers 2 one by one from the folded state into an assembled state, and a container transport unit 22 that transports the container 2 forward.

コンテナ搬送部22は、収納空間部３から取り出された折畳状態のコンテナ２を前方に向けて搬送する取出側コンベヤ23と、この取出側コンベヤ23からの折畳状態のコンテナ２を受け入れかつコンテナ組立部21によって組み立てられた組立状態のコンテナ２を前方に向けて搬送して搬送装置４の搬送面５上に供給する組立側コンベヤ24とを備えている。   The container transport unit 22 receives the folded container 2 taken out from the storage space unit 3 in the forward direction, and receives the folded container 2 from the take-out conveyor 23. An assembly-side conveyor 24 is provided that transports the assembled container 2 assembled by the assembly unit 21 forward and supplies the container 2 onto the transport surface 5 of the transport device 4.

組立側コンベヤ24は、コンテナ２を上面に載せて搬送する無端状の左右１対の搬送ベルト25を有している。組立側コンベヤ24は、コンテナ２の底板11の前面に対して進退可能で底板11の前面との当接によりこの底板11の前面を所定位置に停止させる板状の前面ストッパ26と、コンテナ２の底板11の後面に対して進退可能で底板11の後面との当接によりこの底板11の後面を所定位置に停止させる板状の後面ストッパ27とを有している。そして、コンテナ２の底板11は、前面ストッパ26および後面ストッパ27にて前後から挟持されて所定位置に固定される。   The assembly side conveyor 24 has a pair of left and right endless transport belts 25 for transporting the container 2 on the upper surface. The assembly-side conveyor 24 can move forward and backward with respect to the front surface of the bottom plate 11 of the container 2 and can stop the front surface of the bottom plate 11 at a predetermined position by contact with the front surface of the bottom plate 11. A plate-like rear surface stopper 27 is provided which can be moved back and forth with respect to the rear surface of the bottom plate 11 and stops the rear surface of the bottom plate 11 at a predetermined position by contact with the rear surface of the bottom plate 11. The bottom plate 11 of the container 2 is sandwiched from the front and rear by the front stopper 26 and the rear stopper 27 and fixed at a predetermined position.

コンテナ組立部21は、図１ないし図６等に示されるように、コンテナ２の上枠12を所定位置まで持ち上げて底板11から離す持上手段（リフト部）31と、コンテナ２の前後１対の回動側板13を上枠12に対して組立姿勢になるまで下方に押圧回動させる押圧回動手段（ハンド部）32とを備えている。   As shown in FIG. 1 to FIG. 6 and the like, the container assembling portion 21 includes a lifting means (lift portion) 31 for lifting the upper frame 12 of the container 2 to a predetermined position and separating it from the bottom plate 11, and a pair of front and rear of the container 2. The rotating side plate 13 is pressed and rotated downward (hand portion) 32 until it is in an assembly posture with respect to the upper frame 12.

持上手段31は、コンテナ２の上枠12を左右から挟持して所定位置まで持ち上げることにより、組立側コンベヤ24のストッパ26，27にて固定された底板11から上枠12を上方へ離すとともに左右１対の折曲側板14を展開する左右対をなす例えば４つの持上部33を有している。   The lifting means 31 holds the upper frame 12 from the left and right and lifts it up to a predetermined position to lift the upper frame 12 away from the bottom plate 11 fixed by the stoppers 26 and 27 of the assembly side conveyor 24. For example, there are four holding portions 33 that form a pair of left and right sides for developing the pair of left and right bent side plates 14.

各持上部33は、固定機枠30に対して前後方向の軸34を中心として作用位置と非作用位置との間で回動する回動フレーム35を有し、この回動フレーム35の上下端部にはプーリ36が回転可能に取り付けられ、これら上下のプーリ36には無端状のタイミングベルト37が回行可能に掛け渡されている。タイミングベルト37には、回動フレーム35が作用位置に位置した際にはコンテナ２の上枠12の凹部18に入り、回動フレーム35が非作用位置に位置した際にコンテナ２の上枠12の凹部18から出る突出部であるピン38が取付部材39を介して取り付けられている。   Each holding portion 33 has a rotating frame 35 that rotates between an operating position and a non-operating position about a shaft 34 in the front-rear direction with respect to the fixed machine frame 30, and the upper and lower ends of the rotating frame 35 A pulley 36 is rotatably attached to the section, and an endless timing belt 37 is wound around these upper and lower pulleys 36 so as to be able to rotate. The timing belt 37 enters the recess 18 of the upper frame 12 of the container 2 when the rotating frame 35 is located at the operating position, and the upper frame 12 of the container 2 when the rotating frame 35 is positioned at the non-operating position. A pin 38, which is a protruding portion that protrudes from the recess 18, is attached via an attachment member 39.

また、各持上部33は、プーリ36を回動フレーム35に対して回転させてタイミングベルト37を所定方向に回行させるモータ等のベルト用駆動手段41と、回動フレーム35を固定機枠30に対して作用位置と非作用位置との間で回動させるエアシリンダ等のフレーム用駆動手段42とを有している。   Each holding portion 33 also includes a belt driving means 41 such as a motor for rotating the timing belt 37 in a predetermined direction by rotating the pulley 36 with respect to the rotating frame 35, and the rotating frame 35. In contrast, a frame driving means 42 such as an air cylinder is provided that rotates between an operating position and a non-operating position.

押圧回動手段32は、図１３ないし図１５等にも示されるように、固定機枠30に対して上昇位置と下降位置との間で昇降する昇降フレーム等の昇降体51と、この昇降体51とともに昇降し昇降体51が下降位置に位置した状態時に昇降体51に対して可動する前後対をなす可動体52とを有している。   As shown in FIG. 13 to FIG. 15 and the like, the pressing and rotating means 32 includes a lifting body 51 such as a lifting frame that moves up and down between a raised position and a lowered position with respect to the stationary machine frame 30, and the lifting body. And a movable body 52 that forms a front-rear pair that is movable relative to the lifting body 51 when the lifting body 51 is moved up and down together with the lifting body 51 in the lowered position.

また、押圧回動手段32は、各可動体52の先端部に左右方向の軸54を中心として回転可能に設けられコンテナ２の底板11に接触することなくコンテナ２の回動側板13を上枠12に対して組立姿勢になるまで下方に押圧回動させる複数の押圧回動体であるローラ体53を有している。すなわち例えば、前後の各可動体52の先端部（下端部）に、ローラ体53が２個ずつ回転可能に取り付けられている。なお、ローラ体53のうち少なくともコンテナ２の回動側板13と接触する外周面部は、例えばゴム或いは合成樹脂等の弾性変形可能な緩衝部材にて形成されている。   Further, the pressing and rotating means 32 is provided at the tip of each movable body 52 so as to be rotatable about a left and right axis 54, and the upper side of the rotating side plate 13 of the container 2 without contacting the bottom plate 11 of the container 2. The roller body 53 is a plurality of pressing rotation bodies that are pressed and rotated downward until the assembly posture is reached. That is, for example, two roller bodies 53 are rotatably attached to the front end portions (lower end portions) of the front and rear movable bodies 52. Note that at least the outer peripheral surface portion of the roller body 53 that comes into contact with the rotating side plate 13 of the container 2 is formed of an elastically deformable buffer member such as rubber or synthetic resin.

ここで、昇降体51は、コンテナ２に向かって下降してコンテナ２内に挿入される昇降本体部56を有し、この昇降本体部56から例えば左右１対で２本のロッド部57が上方に向かって突出している。ロッド部57は、固定機枠30に固定された固定ガイド体61のガイド孔部62にスライド可能に嵌合挿通されている。また、ロッド部57の上端部には、昇降体51が下降位置に位置した状態時に固定ガイド体61の当接受部63と当接する当接部58が固設されている。固定ガイド体61の当接受部63は、例えばゴム或いは合成樹脂等の弾性変形可能な緩衝部材にて形成されている。なお、この当接受部63にて、昇降体51の当接部58との当接によりこの昇降体51を予め設定された所定の下降位置に停止させるストッパ体（当て止め）64が構成されている。   Here, the lifting / lowering body 51 has a lifting / lowering main body portion 56 that is lowered toward the container 2 and inserted into the container 2. Protrudes toward. The rod portion 57 is slidably fitted into the guide hole portion 62 of the fixed guide body 61 fixed to the fixed machine frame 30. In addition, a contact portion 58 that contacts the contact receiving portion 63 of the fixed guide body 61 when the lifting and lowering body 51 is located at the lowered position is fixed to the upper end portion of the rod portion 57. The contact receiving portion 63 of the fixed guide body 61 is formed of an elastically deformable buffer member such as rubber or synthetic resin. The abutment receiving portion 63 constitutes a stopper body (stopping stop) 64 that stops the elevating body 51 at a predetermined lowered position by contacting the elevating body 51 with the abutting portion 58. Yes.

可動体52の基端部（上端部）は、図１５等に示すように、昇降本体部56に対して昇降可能な左右方向の昇降軸65を介して昇降本体部56に昇降可能に取り付けられている。そして、可動体52は、昇降本体部56に対して昇降軸65を中心として上下方向に回動可能となっている。また、一端部（下端部）が昇降本体部56の下端部に左右方向の軸67を中心として回動可能に連結された支持アーム体66の他端部（上端部）が、可動体52の長手方向中間部に左右方向の軸68を中心として回動可能に連結されている。なお、昇降本体部56には、昇降軸65を上下方向に沿って案内する案内部（図示しない）が設けられている。   As shown in FIG. 15 and the like, the base end portion (upper end portion) of the movable body 52 is attached to the lifting / lowering main body portion 56 via a lifting shaft 65 in the horizontal direction that can be lifted / lowered relative to the lifting / lowering main body portion 56. ing. The movable body 52 is rotatable in the vertical direction about the lifting shaft 65 with respect to the lifting main body 56. Further, the other end (upper end) of the support arm body 66 whose one end (lower end) is connected to the lower end of the elevating body 56 so as to be rotatable about a left-right axis 67 is the movable body 52. It is connected to the middle part in the longitudinal direction so as to be rotatable about a left and right axis 68. The elevating body portion 56 is provided with a guide portion (not shown) for guiding the elevating shaft 65 along the vertical direction.

そして、可動体52は、当接部58と当接受部63との当接により昇降体51が下降位置に位置した状態時において、基端部が昇降軸65とともに少し下降しつつ、全体が昇降軸65を中心として昇降体51に対して上方に回動する。   The movable body 52 moves up and down as a whole while the base end portion is slightly lowered together with the elevating shaft 65 when the elevating body 51 is in the lowered position due to the contact between the contact portion 58 and the contact receiving portion 63. It pivots upward with respect to the lifting / lowering body 51 around the shaft 65.

このとき、ローラ体53が、コンテナ２の底板11に接触することなく、コンテナ２の回動側板13を上枠12に対して組立姿勢になるまで下方に押圧回動させる。つまりこのとき、ローラ体53の外周面53aは、コンテナ２の底板11の上面に接触することなく、底板11の上方近傍位置でコンテナ２の回動側板13の内面を押圧して組立姿勢になるまで回動させる。なお、ローラ体53が最も底板11に接近した状態時において、ローラ体53の外周面53aの下端とコンテナ２の底板11の上面との間には、所定距離の間隙70が存在する（図１５参照）。   At this time, the roller body 53 presses and rotates the rotating side plate 13 of the container 2 downward with respect to the upper frame 12 without coming into contact with the bottom plate 11 of the container 2. That is, at this time, the outer peripheral surface 53a of the roller body 53 presses the inner surface of the rotating side plate 13 of the container 2 at a position near the upper side of the bottom plate 11 without coming into contact with the upper surface of the bottom plate 11 of the container 2. Rotate until. When the roller body 53 is closest to the bottom plate 11, a gap 70 of a predetermined distance exists between the lower end of the outer peripheral surface 53a of the roller body 53 and the upper surface of the bottom plate 11 of the container 2 (FIG. 15). reference).

また、押圧回動手段32は、昇降体51を固定機枠30に対して上昇位置と下降位置との間で昇降させるとともに、昇降体51が下降位置に位置した状態時に可動体52を昇降体51に対して可動させる駆動部71を有している。   Further, the pressing and rotating means 32 raises and lowers the lifting body 51 with respect to the stationary machine frame 30 between the raised position and the lowered position, and the movable body 52 is lifted and lowered when the lifting body 51 is in the lowered position. A drive unit 71 that is movable with respect to 51 is provided.

駆動部71は、固定機枠30に固定されたモータ等の駆動源72を有し、この駆動源72から前後方向の回転駆動軸73が前方に向かって突出し、この回転駆動軸73にはこの回転駆動軸73とともに回転する回転部材である回転アーム74が固着されている。また、回転アーム74の一端部には連結ロッド75の上端部が回動可能に連結され、この連結ロッド75の下端部が連結部材76に回動可能に連結され、この連結部材76に可動体52の昇降軸65が取り付けられている。連結部材76は、昇降体51の昇降本体部56に昇降可能に設けられている。   The drive unit 71 has a drive source 72 such as a motor fixed to the fixed machine frame 30, and a rotary drive shaft 73 in the front-rear direction protrudes forward from the drive source 72. A rotating arm 74 that is a rotating member that rotates together with the rotation drive shaft 73 is fixed. The upper end of the connecting rod 75 is rotatably connected to one end of the rotating arm 74, and the lower end of the connecting rod 75 is rotatably connected to the connecting member 76, and the movable member is connected to the connecting member 76. 52 lifting shafts 65 are attached. The connecting member 76 is provided on the lifting main body 56 of the lifting body 51 so as to be lifted and lowered.

さらに、押圧回動手段32は、ローラ体53による押圧回動に先立って、コンテナ２の回動側板13を予め少しだけ下方に押圧回動させる追加押圧回動体81を有している。   Further, the pressing rotation means 32 has an additional pressing rotating body 81 that presses and rotates the rotating side plate 13 of the container 2 slightly in advance before the pressing rotation by the roller body 53.

追加押圧回動体81は、例えば伸び動作によりコンテナ２の両回動側板13を下方に押圧回動させる前後１対のエアシリンダ等のシリンダ82にて構成されている。シリンダ82は、昇降体51の昇降本体部56に対して固定されたシリンダ本体83と、このシリンダ本体83内に対して出入りして下降および上昇する昇降可能なロッド84とを有している。また、ロッド84の下端部には、コンテナ２の回動側板13と接触する例えばゴム或いは合成樹脂等の弾性変形可能な緩衝部材85が装着されている。なお、緩衝部材85は、コンテナ２の底板11とは接触しないようになっている。つまり、昇降体51が下降位置に位置して追加押圧回動体81が最も底板11に接近した状態時において、緩衝部材85の下端とコンテナ２の底板11の上面との間には所定距離の間隙（図示せず）が存在する。   The additional pressing rotation body 81 is constituted by a cylinder 82 such as a pair of front and rear air cylinders for pressing and rotating the both rotation side plates 13 of the container 2 downward by an extension operation, for example. The cylinder 82 includes a cylinder main body 83 fixed to the elevating main body 56 of the elevating body 51, and a rod 84 that can be moved up and down to move up and down with respect to the cylinder main body 83. In addition, an elastically deformable buffer member 85 such as rubber or synthetic resin is attached to the lower end portion of the rod 84 so as to come into contact with the rotating side plate 13 of the container 2. The buffer member 85 is not in contact with the bottom plate 11 of the container 2. That is, a gap of a predetermined distance is provided between the lower end of the buffer member 85 and the upper surface of the bottom plate 11 of the container 2 when the lifting and lowering body 51 is located at the lowered position and the additional pressing rotation body 81 is closest to the bottom plate 11. (Not shown) exists.

次に、コンテナ組立装置１の動作等を図面を参照して説明する。   Next, operation | movement of the container assembly apparatus 1, etc. are demonstrated with reference to drawings.

図８（ａ）および（ｂ）に示すように、折畳状態のコンテナ２が、コンテナ取出部20にて段ばらしされ、コンテナ搬送部22にて所定位置まで搬送されると、コンテナ２の底板11が、両ストッパ26，27にて前後から挟持されてその所定位置に固定される。   As shown in FIGS. 8A and 8B, when the container 2 in a folded state is separated by the container take-out unit 20 and transported to a predetermined position by the container transport unit 22, the bottom plate of the container 2 is displayed. 11 is sandwiched from both front and rear by both stoppers 26 and 27 and fixed in its predetermined position.

次いで、図９（ａ）および（ｂ）に示すように、コンテナ２の上枠12が、持上手段31のピン38にて左右から挟持されて所定位置まで持ち上げられ、両ストッパ26，27で固定した底板11から上方へ離れる。   Next, as shown in FIGS. 9A and 9B, the upper frame 12 of the container 2 is clamped from the left and right by the pins 38 of the lifting means 31 and lifted to a predetermined position. It moves away from the fixed bottom plate 11.

また、コンテナ２の上枠12が所定位置まで持ち上げられることにより、折り曲げられていた左右１対の折曲側板14が展開して鉛直面に沿った平板状の組立姿勢になる。なお、コンテナ２の上枠12は、コンテナ２が組立状態になるまで、持上手段31のピン38にて左右から挟持された状態のまま、底板11から上方に離れた所定位置に固定されている。   Further, when the upper frame 12 of the container 2 is lifted up to a predetermined position, the bent pair of left and right bent side plates 14 is unfolded to have a flat plate-like assembly posture along the vertical plane. The upper frame 12 of the container 2 is fixed at a predetermined position away from the bottom plate 11 while being pinched from the left and right by the pins 38 of the lifting means 31 until the container 2 is in an assembled state. Yes.

その後、互いに重なり合った前後１対の回動側板13が、追加押圧回動体81のシリンダ82にて落される。つまり、シリンダ82が伸び動作してロッド84が所定位置まで下降することにより、緩衝部材85が回動側板13に接触（当接）してこの回動側板13を上枠12に対して下方に押圧回動させる。なお、シリンダ82は、伸び動作した後、直ぐに縮み動作して元の待機状態に戻る。   Thereafter, the pair of front and rear rotating side plates 13 that overlap each other is dropped by the cylinder 82 of the additional pressing rotating body 81. That is, when the cylinder 82 extends and the rod 84 descends to a predetermined position, the buffer member 85 contacts (abuts) the rotating side plate 13 so that the rotating side plate 13 is moved downward with respect to the upper frame 12. Press and rotate. Note that the cylinder 82 contracts immediately after the expansion operation and returns to the original standby state.

次いで、図１０（ａ）および（ｂ）に示すように、押圧回動手段32の昇降体51が下降し、可動体52およびローラ体53がコンテナ２内に挿入される。   Next, as shown in FIGS. 10A and 10B, the elevating body 51 of the pressing rotation means 32 is lowered, and the movable body 52 and the roller body 53 are inserted into the container 2.

そして、図１１（ａ）および（ｂ）に示すように、昇降体51が予め設定された下降位置まで下降した後に、可動体52が基端部の昇降軸65を中心として上方に回動し、その結果、ローラ体53が、コンテナ２の底板11に接触することなく、コンテナ２の回動側板13を上枠12に対して組立姿勢になるまで下方に押圧回動させる。こうして、前後１対の回動側板13が組立姿勢となって底板11に対して固定され、コンテナ２が組立状態となる。   Then, as shown in FIGS. 11A and 11B, after the elevating body 51 is lowered to the preset lowering position, the movable body 52 is rotated upward about the elevating shaft 65 at the base end. As a result, the roller body 53 presses and rotates the rotating side plate 13 of the container 2 downward with respect to the upper frame 12 without coming into contact with the bottom plate 11 of the container 2. Thus, the pair of front and rear rotating side plates 13 are in the assembly posture and fixed to the bottom plate 11, and the container 2 is in the assembled state.

この組立状態となったコンテナ２は、図１２（ａ）および（ｂ）に示すように、昇降体51が予め設定された上限位置まで上昇し、ストッパ26，27による底板11の挟持固定とピン38による上枠12の挟持固定とが解除された後、組立側コンベヤ24の搬送ベルト25にて搬送されて搬送装置４の搬送面５上に供給される。   As shown in FIGS. 12 (a) and 12 (b), the ascending / descending body 51 is raised to a preset upper limit position, and the container 2 in the assembled state is clamped and pinned by the stoppers 26 and 27. After the holding and fixing of the upper frame 12 by 38 is released, it is transported by the transport belt 25 of the assembly side conveyor 24 and supplied onto the transport surface 5 of the transport device 4.

ここで、図１３および図１４に示すように、押圧回動手段32の駆動部71の回転アーム74が回転駆動軸73とともに１回転、つまり３６０度回転する間に、昇降体51は、上昇位置から下降位置まで下降した後、その下降位置からその上昇位置まで上昇する。   Here, as shown in FIG. 13 and FIG. 14, while the rotary arm 74 of the drive unit 71 of the pressing and rotating means 32 rotates once with the rotary drive shaft 73, that is, 360 °, After descending from the descending position to the descending position, the ascending position rises from the descending position.

図１４（ａ）に示すように、昇降体51が上昇位置に位置した状態では、連結ロッド75の上端部が回転駆動軸73よりも上方側に位置し、昇降体51の当接部58が固定ガイド体61の当接受部63から上方に離れている。   As shown in FIG. 14A, in the state where the lifting body 51 is located at the raised position, the upper end portion of the connecting rod 75 is located above the rotational drive shaft 73, and the contact portion 58 of the lifting body 51 is The fixed guide body 61 is spaced upward from the contact receiving portion 63.

そして、図１４（ｂ）に示すように、回転アーム74が基準位置から例えば１５０度回転した時点で、昇降体51の当接部58が固定ガイド体61の当接受部63に当接し、この当接により昇降体51の下降が規制されて昇降体51が下降位置に停止する。   As shown in FIG. 14B, when the rotary arm 74 rotates, for example, 150 degrees from the reference position, the contact portion 58 of the elevating body 51 contacts the contact receiving portion 63 of the fixed guide body 61. The lowering of the elevating body 51 is restricted by the contact, and the elevating body 51 stops at the lowered position.

その後、図１４（ｃ）に示すように、回転アーム74がさらに例えば３０度回転する間に、連結ロッド75が連結部材76を所定量だけ押し下げる。つまり、連結ロッド75の下動に基づいて昇降軸65が所定量だけ下降する。   Thereafter, as shown in FIG. 14C, the connecting rod 75 pushes down the connecting member 76 by a predetermined amount while the rotating arm 74 further rotates, for example, 30 degrees. That is, the lifting shaft 65 is lowered by a predetermined amount based on the downward movement of the connecting rod 75.

すると、図１５に示すように、前後対をなす可動体52は、先端側のローラ体53が互いに離れる方向に移動するように、昇降軸65を中心として昇降体51に対して上方に回動する。   Then, as shown in FIG. 15, the movable body 52 that forms a pair of front and rear is rotated upward with respect to the lifting body 51 around the lifting shaft 65 so that the roller body 53 on the front end side moves in a direction away from each other. To do.

このとき、ローラ体53は、コンテナ２の底板11の上面に接触することなく、コンテナ２の回動側板13を上枠12に対して組立姿勢になるまで下方に押圧回動させる。つまり、前側のローラ体53が前側の回動側板13を前方へ押圧して組立姿勢になるまで回動させかつ後側のローラ体53が後側の回動側板13を後方へ押圧して組立姿勢になるまで回動させる。   At this time, the roller body 53 presses and rotates the rotating side plate 13 of the container 2 downward with respect to the upper frame 12 without coming into contact with the upper surface of the bottom plate 11 of the container 2. That is, the front roller body 53 presses the front rotating side plate 13 forward to rotate it to the assembly posture, and the rear roller body 53 presses the rear rotating side plate 13 rearward to assemble. Rotate until posture is reached.

なおその後、回転アーム74がさらに例えば３０度回転すると、連結ロッド75が連結部材76を所定量だけ引き上げるため、ローラ体53が下方に回動して組立姿勢の回動側板13から離れる。続いて、回転アーム74が元の基準位置まで回転すると、昇降体51が上昇位置まで上昇する。   After that, when the rotating arm 74 further rotates, for example, 30 degrees, the connecting rod 75 pulls up the connecting member 76 by a predetermined amount, so that the roller body 53 rotates downward and separates from the rotating side plate 13 in the assembly posture. Subsequently, when the rotary arm 74 rotates to the original reference position, the elevating body 51 rises to the raised position.

そして、このようなコンテナ組立装置１によれば、押圧回動手段32は、上昇位置と下降位置との間で昇降する昇降体51と、この昇降体51とともに昇降し昇降体51が下降位置に位置した状態時に昇降体51に対して先端側が回動側板13側に接近するように可動する可動体52と、この可動体52に設けられコンテナ２の底板11に接触することなく前後の回動側板13を組立姿勢になるまで押圧回動させるローラ体53とを有するため、コンテナ２の破損を防止しつつ、組立処理能力の向上を図ることができ、しかも、コンテナ２の組立処理時に発生する騒音および振動等を抑制できる。   According to such a container assembling apparatus 1, the pressing and rotating means 32 is moved up and down between the raised position and the lowered position, and the raised and lowered body 51 is raised and lowered together with the raised and lowered body 51. A movable body 52 movable so that the tip side approaches the rotating side plate 13 side with respect to the lifting body 51 in the positioned state, and the front and rear rotation without contacting the bottom plate 11 of the container 2 provided on the movable body 52 Since the roller body 53 that presses and rotates the side plate 13 until it is in the assembly posture, it is possible to improve the assembly processing capability while preventing the container 2 from being damaged, and it occurs during the assembly processing of the container 2. Noise and vibration can be suppressed.

また、押圧回動手段32は昇降体51の当接部58との当接によりこの昇降体51を下降位置に停止させるストッパ体64を有するため、ストッパ体64にて昇降体51を下降位置に適切に停止させることができ、また駆動部71の作動によって可動体52を昇降体51に対して可動させることができる。   Further, since the pressing and rotating means 32 has a stopper body 64 that stops the lifting body 51 at the lowered position by contact with the contact portion 58 of the lifting body 51, the lifting body 51 is brought to the lowered position by the stopper body 64. The movable body 52 can be moved with respect to the lifting body 51 by the operation of the drive unit 71.

さらに、押圧回動手段32はローラ体53による押圧回動に先立ってコンテナ２の回動側板13を上枠12に対して押圧回動させる追加押圧回動体81を有するため、互いに重なり合った前後の回動側板13同士の引っ掛かりを防止でき、大きめのコンテナ２にも適切に対応可能であり、コンテナ２の破損を効果的に防止でき、また押圧回動手段32の大きさを小型化できる。   Further, the pressing rotation means 32 has an additional pressing rotation body 81 for pressing and rotating the rotation side plate 13 of the container 2 against the upper frame 12 prior to the pressing rotation by the roller body 53, so It is possible to prevent the rotation side plates 13 from being caught, and it is possible to appropriately deal with a large container 2, to effectively prevent the container 2 from being damaged, and to reduce the size of the pressing rotation means 32.

なお、コンテナ組立装置１の押圧回動手段32は、例えば図１６に示すものであっても、同様の作用効果を奏することができる。   In addition, even if the press rotation means 32 of the container assembly apparatus 1 is what is shown, for example in FIG. 16, the same effect can be show | played.

この図１６に示すものでは、可動体52の基端部（下端部）が昇降体51の昇降本体部56の下端部に軸67を中心として回動可能に連結され、可動体52の先端部（上端部）にローラ体53が軸54を中心として回転可能に取り付けられている。また、可動体52の基端部には、コンテナ２の回動側板13を上枠12に対して押圧回動させる補助ローラ体91が軸67を中心として回転可能に取り付けられている。なお、昇降体51が下降位置に位置した状態時において補助ローラ体91の外周面の下端とコンテナ２の底板11の上面との間には、所定距離の間隙70が存在する。さらに、支持アーム体66の一端部（上端部）が昇降軸65を介して昇降本体部56に昇降可能に取り付けられ、支持アーム体66の他端部（下端部）が可動体52の長手方向中間部に軸68を中心として回動可能に連結されている。   In the structure shown in FIG. 16, the base end (lower end) of the movable body 52 is connected to the lower end of the elevating body portion 56 of the elevating body 51 so as to be rotatable about an axis 67, and the distal end portion of the movable body 52 A roller body 53 is attached to (upper end) so as to be rotatable about a shaft 54. Further, an auxiliary roller body 91 that presses and rotates the rotating side plate 13 of the container 2 with respect to the upper frame 12 is attached to the base end portion of the movable body 52 so as to be rotatable about the shaft 67. Note that a gap 70 of a predetermined distance exists between the lower end of the outer peripheral surface of the auxiliary roller body 91 and the upper surface of the bottom plate 11 of the container 2 when the elevating body 51 is in the lowered position. Further, one end portion (upper end portion) of the support arm body 66 is attached to the elevating body portion 56 via the elevating shaft 65 so as to be movable up and down, and the other end portion (lower end portion) of the support arm body 66 is arranged in the longitudinal direction of the movable body 52. It is connected to the middle part so as to be rotatable about a shaft 68.

また、コンテナ２は、その種類等によって大きさも異なり、例えば図１７に示すような高さ寸法が低い小さめのコンテナ２であれば、追加押圧回動体81を作動させる必要がなく、また追加押圧回動体81を設けなくてもよい。   Further, the size of the container 2 varies depending on its type and the like. For example, if the container 2 is a small container 2 having a low height as shown in FIG. The moving body 81 may not be provided.

さらに、例えば可動体52は、昇降体51に対して上下方向に回動するものには限定されず、例えば昇降体51に対して前後方向に移動するもの等でもよい。   Further, for example, the movable body 52 is not limited to the one that rotates in the vertical direction with respect to the lifting body 51, and may be one that moves in the front-rear direction with respect to the lifting body 51, for example.

１ コンテナ組立装置
２ コンテナ
11 底板
12 上枠
13 回動側板
31 持上手段
32 押圧回動手段
51 昇降体
52 可動体
53 押圧回動体であるローラ体
64 ストッパ体
81 追加押圧回動体 1 Container assembly equipment 2 Container
11 Bottom plate
12 Upper frame
13 Rotating side plate
31 Lifting means
32 Pressing and rotating means
51 Lifting body
52 Movable body
53 Roller body, which is a press-rotating body
64 Stopper body
81 Additional press rotating body

Claims (4)

底板、上枠およびこの上枠に対して回動可能な回動側板を有する折畳可能なコンテナを折畳状態から組立状態にするコンテナ組立装置であって、
コンテナの上枠を持ち上げる持上手段と、
コンテナの回動側板を押圧回動させる押圧回動手段とを備え、
前記押圧回動手段は、
上昇位置と下降位置との間で昇降する昇降体と、
この昇降体とともに昇降し、前記昇降体が下降位置に位置した状態時に前記昇降体に対して可動する可動体と、
この可動体に設けられ、コンテナの底板に接触することなくコンテナの回動側板を組立姿勢になるまで押圧回動させる押圧回動体とを有する
ことを特徴とするコンテナ組立装置。 A container assembling apparatus for bringing a foldable container having a bottom plate, an upper frame, and a rotating side plate rotatable relative to the upper frame into an assembled state from a folded state,
Lifting means for lifting the upper frame of the container;
Pressing rotation means for pressing and rotating the rotation side plate of the container,
The pressing rotation means is
A lifting body that moves up and down between an ascending position and a descending position;
A movable body that moves up and down together with the lifting body and is movable with respect to the lifting body when the lifting body is in a lowered position;
A container assembly apparatus, comprising: a pressing rotation body provided on the movable body and configured to press and rotate the rotation side plate of the container until the assembly posture is reached without contacting the bottom plate of the container. 押圧回動手段は、昇降体との当接によりこの昇降体を下降位置に停止させるストッパ体を有する
ことを特徴とする請求項１記載のコンテナ組立装置。 The container assembly apparatus according to claim 1, wherein the pressing and rotating means includes a stopper body that stops the lifting body at a lowered position by contact with the lifting body. 押圧回動手段は、押圧回動体による押圧回動に先立ってコンテナの回動側板を押圧回動させる追加押圧回動体を有する
ことを特徴とする請求項１または２記載のコンテナ組立装置。 The container assembly apparatus according to claim 1, wherein the pressing rotation means includes an additional pressing rotating body that presses and rotates the rotating side plate of the container prior to the pressing rotation by the pressing rotating body. 押圧回動体は、可動体に回転可能に設けられたローラ体である
ことを特徴とする請求項１ないし３のいずれか一記載のコンテナ組立装置。 The container assembly apparatus according to any one of claims 1 to 3, wherein the pressing rotation body is a roller body rotatably provided on the movable body.
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JPH07257517A (en) * 1994-03-28 1995-10-09 Okura Yusoki Co Ltd Folding container-assembling device
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JPS58163405U (en) * 1982-04-27 1983-10-31 ト−ヨ−カネツ株式会社 day stack opener
JPS62287826A (en) * 1986-06-04 1987-12-14 西部電機工業株式会社 Assembly device for folding type container
DE4244359A1 (en) * 1992-12-28 1994-06-30 Peter Dipl Ing Schneider Automatic filling device for fold-flat square transport box
JPH07257517A (en) * 1994-03-28 1995-10-09 Okura Yusoki Co Ltd Folding container-assembling device
DE19921006A1 (en) * 1999-05-06 2000-11-16 Robotsystems Ges Fuer Palettie Device and method for erecting and / or folding a folding box

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2021084644A (en) * 2019-11-26 2021-06-03 中洲電機株式会社 Container assembly device
JP7328691B2 (en) 2019-11-26 2023-08-17 中洲電機株式会社 Container assembly equipment

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