JP2012172266A - Light-weight suit fabric comprising long-short composite spun yarn - Google Patents

Light-weight suit fabric comprising long-short composite spun yarn Download PDF

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JP2012172266A
JP2012172266A JP2011031710A JP2011031710A JP2012172266A JP 2012172266 A JP2012172266 A JP 2012172266A JP 2011031710 A JP2011031710 A JP 2011031710A JP 2011031710 A JP2011031710 A JP 2011031710A JP 2012172266 A JP2012172266 A JP 2012172266A
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fabric
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composite spun
short composite
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Toru Uejima
徹 上島
Hideki Kawabata
秀樹 河端
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Toyobo Co Ltd
Toyobo Specialties Trading Co Ltd
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Toyobo Specialties Trading Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a high-performance, durable suit fabric, which is light in weight and excellent in durability, and in which the occurrence of pilling is extremely suppressed.SOLUTION: A high-performance suit fabric comprising long-short composite spun yarns is obtained by using, at least in part thereof, a yarn made by aligning and twisting together a plurality of long-short composite spun yarns each comprising a synthetic fiber multifilament and short fibers uniformly mixed with each other. The suit fabric is excellent in abrasion resistance and is extremely reduced in the occurrence of pilling while being light in weight and retaining an excellent feeling and softness.

Description

本発明は、牽伸された短繊維束と開繊された合成繊維マルチフィラメント糸を重ね合わせて合撚した長短複合紡績糸を引き揃えて撚糸した、双糸あるいは三子糸を少なくとも一部に用いたスーツ用織物であり、良好な風合いと柔らかさを保持しつつ、耐摩耗性に優れ、且つピリングの発生が極めて少ない高性能スーツ用織物に関する。   The present invention at least partially comprises twin yarns or triplet yarns obtained by drawing and twisting long and short composite spun yarns obtained by superimposing twisted short fiber bundles and opened synthetic fiber multifilament yarns and twisting them together. The present invention relates to a suit fabric that is used, and relates to a high-performance suit fabric that has excellent wear resistance and extremely little pilling while maintaining good texture and softness.

従来、天然繊維の特長を生かしながら、織物の耐久性を高める手段としては、天然繊維に合成繊維フィラメントを複合する方法(例えば、特許文献1参照)や天然繊維に合成繊維ステープルを混紡する方法(例えば、特許文献2参照)が知られている。また、長短複合紡績糸を2本以上引き揃えて撚糸した糸条を少なくとも一部に含む織物に関する技術が開示されている(例えば特許文献3参照)。   Conventionally, as a means for enhancing the durability of a fabric while taking advantage of the characteristics of natural fibers, a method of combining synthetic fiber filaments with natural fibers (for example, see Patent Document 1) or a method of blending synthetic fiber staples with natural fibers ( For example, see Patent Document 2). In addition, a technique relating to a woven fabric including at least part of a yarn obtained by twisting two or more long and short composite spun yarns together is disclosed (for example, see Patent Document 3).

特開平10−226938号公報Japanese Patent Laid-Open No. 10-226938 特開2001−11749号公報JP 2001-11749 A 特開2008−7883号公報JP 2008-7883 A

天然繊維並びに合成繊維ステープルと合成繊維マルチフィラメントからなる長短複合紡績糸は、その優れた耐久性や軽量感が得られることからジャージーや織物への用途に広く展開されている。特に、羊毛と合成繊維マルチフィラメントからなる長短複合紡績糸は細番手で強撚にすることが一般的であり、強撚にすることによって通気性の向上と摩耗耐久性に優れた織物が得られるため、春夏向けのスーツやフォーマルに好んで使用されている。また、毛織の製織工程では無糊製織が一般的であり、梳毛糸と各種フィラメントとの交撚糸も糊付けは行わず撚数を増して強撚糸として製織するのが一般的である。   Long and short composite spun yarns composed of natural fibers and synthetic fiber staples and synthetic fiber multifilaments are widely used for jerseys and textiles because of their excellent durability and light weight. In particular, long and short composite spun yarns made of wool and synthetic fiber multifilaments are generally finely twisted and strongly twisted. By using strong twists, a fabric with improved breathability and excellent wear durability can be obtained. Therefore, it is used favorably for suits and formal wear for spring and summer. Also, in the weaving process of woolen fabric, pasteless weaving is generally used, and it is common to weave the twisted yarn of the worsted yarn and various filaments without increasing the number of twists and to weave it as a strongly twisted yarn.

従って、長短複合紡績糸や各種梳毛糸と各種フィラメントとの交撚糸を用いた織物は、軽量でピリング抑制と耐摩耗性に優れることから春夏素材には好適に用いられるが、良好な風合いと柔らかさが得られないことから、スーツ分野における秋冬素材としては好んで用いられることは少ない。   Therefore, long and short composite spun yarns and woven fabrics using various twisted yarns of various eyelash yarns and various filaments are suitable for spring and summer materials because they are lightweight and have excellent pilling suppression and wear resistance. Since softness cannot be obtained, it is rarely used as an autumn / winter material in the suit field.

また、天然繊維素材に合成繊維ステープルを混紡して用いることは、綿紡績分野はもちろん、羊毛紡績分野、即ち、梳毛紡績および紡毛紡績分野の広範囲において、素材機能性の改良と付加価値向上ならびにコストダウンを目的として実施されている。特に羊毛とポリエステル系繊維の混紡糸を用いた織物は、高い耐久性が得られるので、広く用いられている。   Furthermore, blending synthetic fiber staples with natural fiber materials is not only used in the cotton spinning field, but also in the wool spinning field, that is, in the wide range of the woolen spinning and woolen spinning fields. It is implemented for the purpose of down. In particular, fabrics using blended yarns of wool and polyester fibers are widely used because of high durability.

しかし、混紡糸からなる織物は、使用時の耐摩耗性改良の点である程度効果はあるものの、耐久性能を高めるとピリングの発生が起こりやすくなり、ピリングの発生を抑えると耐久性が低下する傾向になりやすく、これらの両特性を同時に満足させることは至難の業であった。   However, fabrics made from blended yarns are effective to some extent in terms of improving wear resistance during use, but pilling tends to occur when durability is increased, and durability tends to decrease when pilling is suppressed. It was difficult to satisfy both of these characteristics at the same time.

ところが、スーツ分野ではピリング抑制と耐摩耗性に加え、軽量でソフトな織物が強く求められている。本発明者らは、長短複合紡績糸を2本以上引き揃えて撚糸した糸条を少なくとも一部に用いることにより、これらの要求性能を同時に満たす織物を達成する技術を開発した。この技術開発の特徴、すなわち、長短複合糸を従来品のように強撚することなく紡績、撚糸し、この糸を用いる事でピリングの発生を抑えて、摩耗耐久性が高くなることを見出したものである。 However, in the suit field, there is a strong demand for lightweight and soft fabrics in addition to pilling suppression and wear resistance. The present inventors have developed a technique for achieving a woven fabric that simultaneously satisfies these required performances by using, as at least a part, a yarn obtained by twisting two or more long and short composite spun yarns. The characteristics of this technology development, that is, we have found that long and short composite yarns are spun and twisted without being strongly twisted like conventional products, and by using this yarn, the occurrence of pilling is suppressed and the wear durability is increased. Is.

本発明は、かかる事情を背景として鋭意検討を重ねた結果達成されたものであり、ピリングの発生を抑えると同時に摩耗耐久性にも優れる織物であって、かつ軽量、ソフトで耐久性を有するスーツ用織物を提供することを目的とする。   The present invention has been achieved as a result of intensive studies on the background of such circumstances, and is a woven fabric that suppresses the occurrence of pilling and is excellent in wear durability, and is lightweight, soft, and durable. The purpose is to provide a woven fabric.

上記、課題を解決するための手段、即ち、本発明の構成は、(1)合成繊維マルチフィラメントと短繊維とが均一混合された長短複合紡績糸を複数本引き揃えて合撚した糸を少なくとも一部に用いた織物であることを特徴とするスーツ用軽量長短複合紡績糸織物である。   Means for solving the above-mentioned problems, that is, the configuration of the present invention is as follows: (1) At least a yarn obtained by aligning and twisting a plurality of long and short composite spun yarns in which a synthetic fiber multifilament and a short fiber are uniformly mixed is aligned. A lightweight, long and short composite spun yarn fabric for a suit, characterized in that it is a fabric used for a part.

上記(1)の均一混合手段は、電気開繊混合であることが望ましい。 The uniform mixing means (1) is preferably electrospreading mixing.

上記(1)の織物を構成する長短複合紡績糸の合撚前の単糸の撚係数は、40〜100である事が望ましい。 It is desirable that the twist coefficient of the single yarn before the twisting of the long and short composite spun yarn constituting the woven fabric of (1) is 40 to 100.

上記(1)の長短複合紡績糸を形成する合成繊維マルチフィラメント糸の繊度は、11〜110デシテックスであることが望ましい。 The fineness of the synthetic fiber multifilament yarn forming the long and short composite spun yarn of (1) is preferably 11 to 110 dtex.

上記(1)の織物の目付けは、120〜200g/cmの範囲にすることが望ましい。 The fabric weight of the above (1) is desirably in the range of 120 to 200 g / cm 2 .

上記(1)の織物は、下記式で規定されるカバーファクター(CF)の値として、48.0〜85.0の範囲にすることが望ましい。
CF=CF(経糸)+CF(緯糸)
CF(経糸)=織物の経糸密度(本/10cm)÷√(梳毛番手)
CF(緯糸)=織物の緯糸密度(本/10cm)÷√(梳毛番手)
The woven fabric of (1) is preferably in the range of 48.0 to 85.0 as the value of the cover factor (CF) defined by the following formula.
CF = CF (warp) + CF (weft)
CF (warp) = Warp density of fabric (10 / 10cm) ÷ √ (wrist count)
CF (weft) = Weft density of fabric (10 / 10cm) ÷ √ (wool count)

上記(1)の織物は、マーチンデール法により求めた織物の摩擦強さ(回)が23000以上であり、且つ織物のピリング級数が4以上を同時に満足させる事が望ましい。 The fabric (1) preferably has a fabric frictional strength (times) determined by the Martindale method of 23,000 or more and a fabric pilling series of 4 or more simultaneously.

本発明のスーツ用織物は、合成繊維マルチフィラメントと短繊維とが均一混合された長短複合紡績糸を2〜3本引き揃えて撚糸した糸条を少なくとも一部に用いた織物であり、
良好な風合いと柔らかさを保持しつつ、耐摩耗性に優れると同時にピリングの発生が極めて少ない高性能スーツ用織物が得られる。
The suit woven fabric of the present invention is a woven fabric using at least a portion of a yarn obtained by arranging two or three long and short composite spun yarns in which synthetic fiber multifilaments and short fibers are uniformly mixed and twisted.
While maintaining good texture and softness, it is possible to obtain a high-performance suit fabric that is excellent in abrasion resistance and at the same time has very little pilling.

本発明のスーツ用織物に用いる長短複合紡績糸の製造装置の概略図である。It is the schematic of the manufacturing apparatus of the long and short composite spun yarn used for the textile fabric for suits of this invention.

本発明に言うスーツとは、共布で出来た衣服の上下一揃いを言う。男子の場合、一般的に背広服であって主としてビジネス用平服として用いる洋服を言う。女子の場合は、共布で出来た上着とスカート(スラックスの場合もある)の一揃いを言い、チョッキ等の組み合わせもある。   The suit according to the present invention refers to a set of upper and lower clothes made of co-fabric. In the case of boys, it is generally a suit that is mainly used as a business suit. In the case of girls, a set of jackets and skirts (sometimes slacks) made of co-fabrics, such as waistcoats.

本発明のスーツ用織物に用いる長短複合紡績糸は、合成繊維マルチフィラメントと短繊維が均一混合された長短複合紡績糸であることがスーツ用織物の風合いを確保する上で望ましい。合成繊維マルチフィラメントと短繊維を均一混合させる方法としては、電気開繊法や擦過法等が採用できるが、安定した開繊状態を保持するため、或いは短繊維と合成繊維マルチフィラメントが均一に混合された理想的な状態を実現するためには電気開繊法が特に好ましい。   The long and short composite spun yarn used for the suit fabric of the present invention is preferably a long and short composite spun yarn in which synthetic fiber multifilaments and short fibers are uniformly mixed in order to secure the texture of the suit fabric. As a method of uniformly mixing the synthetic fiber multifilament and the short fiber, an electric fiber opening method or a scraping method can be adopted. However, in order to maintain a stable fiber opening state, the short fiber and the synthetic fiber multifilament are uniformly mixed. The electrospreading method is particularly preferable in order to realize the ideal state.

本発明のスーツ用織物に用いる長短複合紡績糸を形成する合成繊維マルチフィラメントはポリエステル系マルチフィラメントが好ましく、代表的には、ポリエチレンテレフタレートマルチフィラメント、ポリトリメチレンテレフタレートマルチフィラメントおよびポリブチレンテレフタレートマルチフィラメントが挙げられる。ここで、合成繊維がポリアミド繊維の場合は耐熱性が低くなる問題があり、織物の整理工程、芯地を熱接着する工程あるいはプレス工程で織物の収縮を惹起する傾向がある。   The synthetic fiber multifilament for forming the long and short composite spun yarn used for the suit fabric of the present invention is preferably a polyester multifilament, and typically includes polyethylene terephthalate multifilament, polytrimethylene terephthalate multifilament, and polybutylene terephthalate multifilament. Can be mentioned. Here, when the synthetic fiber is a polyamide fiber, there is a problem that heat resistance is lowered, and there is a tendency to cause shrinkage of the fabric in the fabric arranging process, the process of thermally bonding the interlining, or the pressing process.

本発明のスーツ用織物に用いる長短複合紡績糸を形成する合成繊維マルチフィラメント糸の繊度(デシテックス)は、11〜110デシテックス、好ましくは17〜84デシテックス、特に22〜56デシテックスとするのが良い。ここで、マルチフィラメント糸の繊度が110デシテックスを超えると、短繊維本来の風合いを損なう傾向が出てくるので好ましくない。一方、11デシテックスを下回ると、短繊維との調和に影響が出てくるので好ましくない。   The fineness (decitex) of the synthetic fiber multifilament yarn forming the long and short composite spun yarn used in the suit fabric of the present invention is 11 to 110 dtex, preferably 17 to 84 dtex, and particularly 22 to 56 dtex. Here, when the fineness of the multifilament yarn exceeds 110 dtex, it is not preferable because the original texture of the short fiber tends to be impaired. On the other hand, if it is less than 11 decitex, the harmony with short fibers is affected, which is not preferable.

前記合成繊維マルチフィラメントの単糸繊度(デシテックス)は、好ましくは0.1〜6.6デシテックス、より好ましくは、1.1〜2.8デシテックスとするのが良い。マルチフィラメントの単糸繊度が0.1デシテックスを下回る場合にあっては、スーツ用織物にしたときに腰が弱くなり、一方、6.6デシテックスを越える場合にあっては、ごわつき感が発生するので好ましくない。   The single yarn fineness (decitex) of the synthetic fiber multifilament is preferably 0.1 to 6.6 decitex, and more preferably 1.1 to 2.8 decitex. If the single filament fineness of the multifilament is less than 0.1 dtex, the waist becomes weak when it is made into a suit fabric, while if it exceeds 6.6 dtex, a stiff feeling occurs. Therefore, it is not preferable.

本発明のスーツ用織物に用いる長短複合紡績糸を形成する短繊維は、羊毛、綿、絹、麻、ポリエステル系合成繊維ステープル、レーヨンステープルおよびアセテートステープル等から選択されたすくなくとも1つの繊維とすることが望ましい。   The short fiber forming the long and short composite spun yarn used for the suit fabric of the present invention shall be at least one fiber selected from wool, cotton, silk, hemp, polyester synthetic fiber staple, rayon staple, acetate staple and the like. Is desirable.

特に、着用者の動きによって起こる耐磨耗性、耐久性などの面から羊毛単独あるいは羊毛(ウールとも言う)とポリエステルステープルとの混紡素材として用いるのが好ましい。   In particular, it is preferable to use wool alone or a blend of wool (also called wool) and polyester staple in terms of wear resistance and durability caused by the movement of the wearer.

本発明のスーツ用織物に用いる長短複合紡績糸は、長繊維と短繊維の複合割合によって織物の物性に与える影響が大きく、好ましくは、長短複合紡績糸全体に対して、短繊維の占める割合を50〜95重量%、より好ましくは60〜90重量%とするのが良い。ここで、50重量%を下回る場合にあっては、短繊維とマルチフィラメントの絡合性に悪影響がでてくるので好ましくない。一方、95重量%を超える場合にあっては、マルチフィラメントによる織物への物性補強効果が低下するので好ましくない。   The long and short composite spun yarn used for the suit fabric of the present invention has a large influence on the physical properties of the fabric due to the composite ratio of the long fiber and the short fiber, and preferably, the proportion of the short fiber to the entire long and short composite spun yarn is It is good to set it as 50 to 95 weight%, More preferably, it is 60 to 90 weight%. Here, when the amount is less than 50% by weight, the entanglement between the short fiber and the multifilament is adversely affected. On the other hand, if it exceeds 95% by weight, the effect of reinforcing the physical properties of the woven fabric by the multifilament is unfavorable.

本発明のスーツ用織物に用いる長短複合紡績糸は、合成繊維マルチフィラメント糸を、電気開繊して、ドラフトされている短繊維束(短繊維フリースとも言う)とフロントローラの直前で重ね合わせて複合紡績することにより製造ができる。   The long and short composite spun yarn used in the suit fabric of the present invention is a synthetic fiber multifilament yarn that is electrically opened and overlapped with a drafted short fiber bundle (also called short fiber fleece) just before the front roller. Manufactured by composite spinning.

合成繊維マルチフィラメントの開繊幅は、短繊維フリースの最大幅と同等かそれより大きくすることが好ましい。   The opening width of the synthetic fiber multifilament is preferably equal to or greater than the maximum width of the short fiber fleece.

合成繊維マルチフィラメントと短繊維フリースの供給位置の決定は、開繊電極の位置あるいは開繊したフィラメントの専用ガイドを用いて調整が可能である。合成繊維マルチフィラメントの開繊幅の調整は開繊の電圧、供給テンション、フィラメントの専用ガイド等の調節による。   Determination of the supply position of the synthetic fiber multifilament and the short fiber fleece can be adjusted by using the position of the opened electrode or a dedicated guide for the opened filament. The opening width of the synthetic fiber multifilament is adjusted by adjusting the opening voltage, supply tension, filament dedicated guide, etc.

本発明のスーツ用織物に用いる長短複合紡績糸は、例えば図1に示す装置を用いて製造することができる。すなわち図1によれば、その装置はバックローラ1、クレードル2、フロントローラ3を順に配置し、フロントローラ3の下方にスネルワイヤ4、さらに下方にリングとトラベラ5を備えた巻き取り装置を配備し、前記フロントローラ3の送り込み側の上方に上から静電気印加用の開繊電極6およびその下方に環状ガイド7を備えている。   The long and short composite spun yarn used for the suit fabric of the present invention can be produced using, for example, the apparatus shown in FIG. That is, according to FIG. 1, the apparatus has a back roller 1, a cradle 2, and a front roller 3 arranged in this order, and a winding device having a snell wire 4 below the front roller 3 and a ring and a traveler 5 below. Further, an opening electrode 6 for applying static electricity from above is provided above the feeding side of the front roller 3 and an annular guide 7 is provided below the opening electrode 6.

つぎに、本発明のスーツ用織物に供する長短複合紡績糸の好ましい製造例を記述する。まず、パーン8に巻き取られたマルチフィラメント糸Aを解除しガイド9を経て、開繊電極6で静電気を印加開繊させ、次いで環状ガイド7を通して開繊幅および供給位置をコントロールしつつフロントローラ3に供給する。一方、粗糸Bをバックローラ1に供給し、クレードル2、フロントローラ3の間でドラフトを行い、フリース状の短繊維束Bとしてフロントローラ3に供給する。フロントローラ3に供給された開繊マルチフィラメント糸Aとフリース状の短繊維束Bはフロントローラ3のニップ点で混合される。このとき、マルチフィラメントの開繊幅を短繊維フリースの最大幅と同等かそれ以上に開繊させ、短繊維フリースの中心に開繊したマルチフィラメントの中心を重ね合わせて混合する。フロントローラ3を通過したマルチフィラメントと短繊維フリースは加撚されることにより横断面が均一に混合された状態に保たれ、スネルワイヤ4を経てリングとトラベラ5により管糸10に巻き取られる。この時、撚係数40〜100で紡績される。かくして得られた長短複合紡績糸単糸はさらに撚係数50〜110で複数本、好ましくは2〜3本、より好ましくは2本、引き揃えて撚糸し、所謂、双糸や三子糸などにした後、製織工程に供される。   Next, a preferable production example of the long and short composite spun yarn used for the suit fabric of the present invention will be described. First, the multifilament yarn A taken up by the PAN 8 is released, the guide 9 is passed through, the static electricity is applied and opened by the spread electrode 6, and the front roller is then controlled through the annular guide 7 while controlling the spread width and supply position. 3 is supplied. On the other hand, the roving yarn B is supplied to the back roller 1, drafted between the cradle 2 and the front roller 3, and supplied to the front roller 3 as a fleece short fiber bundle B. The opened multifilament yarn A and the fleece short fiber bundle B supplied to the front roller 3 are mixed at the nip point of the front roller 3. At this time, the spread width of the multifilament is set to be equal to or greater than the maximum width of the short fiber fleece, and the center of the opened multifilament is overlapped and mixed with the center of the short fiber fleece. The multifilament and the short fiber fleece that have passed through the front roller 3 are twisted to keep the cross section uniformly mixed, and are wound around the tube yarn 10 by the ring and traveler 5 via the snell wire 4. At this time, spinning is performed at a twisting coefficient of 40 to 100. The long and short composite spun single yarns thus obtained are further twisted by twisting together a plurality of yarns with a twist coefficient of 50 to 110, preferably 2 to 3, more preferably 2, and so-called twin yarns or triplet yarns. And then subjected to a weaving process.

本発明のスーツ用織物に用いる長短複合紡績糸は、長短複合紡績単糸を複数本、引き揃えて撚糸を行い、好ましくは双糸や三子糸にする。従来の梳毛織物は、一般に、製織の際糊付けを行わずに製織することから、長短複合紡績糸、ならびに梳毛単糸と各種フィラメントとの交撚糸も撚り数を増加して強撚にすることを必要としていた。従って、織物の風合いが硬くなり、殊に秋冬物用途には不向きでもあった。ところが、本発明に於いては、長短複合紡績糸の単糸の撚数を従来品に比べて甘撚にすることで、前記した従来品の風合いの問題を解消している。   The long and short composite spun yarns used in the suit fabric of the present invention are twisted by drawing a plurality of long and short composite spun single yarns, and preferably are twin yarns or triplet yarns. Since conventional woven fabrics are generally woven without gluing during weaving, long and short composite spun yarns, and twisted yarns of single lashed yarns and various filaments should also be twisted by increasing the number of twists. I needed it. Accordingly, the texture of the fabric becomes hard, and it is not particularly suitable for use in autumn and winter. However, in the present invention, the above-mentioned problem of the texture of the conventional product is solved by setting the number of twists of the single yarn of the long and short composite spun yarn to be a sweet twist compared to the conventional product.

本発明のスーツ用織物に用いる長短複合紡績糸、即ち出発原糸の撚係数は40〜100、より好ましくは55〜85とするのが良い。撚係数が40未満の場合、紡績性が低下する傾向にあり、織物に用いた場合ピリングの発生が増加する傾向にあるので好ましくない。一方、100を超えると、紡績性やピリング発生の問題は解消されるが、織物の風合いが硬くなってしまうので好ましくない。   The twist coefficient of the long and short composite spun yarn used in the suit fabric of the present invention, that is, the starting raw yarn, is 40 to 100, more preferably 55 to 85. When the twist coefficient is less than 40, the spinnability tends to decrease, and when used in a woven fabric, the occurrence of pilling tends to increase, such being undesirable. On the other hand, if it exceeds 100, the problem of spinnability and pilling is solved, but the texture of the fabric becomes hard.

長短複合紡績糸の単糸使いであれば、前記甘撚りの係数では、製織性に問題を起こすが、単糸2〜3本を撚糸することで製織性、ピリングの発生等の問題が解消される。   If you use single yarns of long and short composite spun yarns, the above-mentioned coefficient of sweet twist causes problems in weaving properties, but by twisting 2 to 3 single yarns, problems such as weaving properties and occurrence of pilling are solved. The

本発明のスーツ用織物に使用する長短複合紡績糸(出発原糸)を2〜3本以上引き揃えて撚糸する場合の撚係数は50〜120であることが好ましい。このときの撚係数が50未満であると毛羽が発生しやすく製織性が悪くなり、ピリングの発生の問題を惹起するので好ましくない。120を超えると糸が締まってくるために風合いが硬くなる傾向がでてくるので好ましくない。より好ましい撚係数の範囲は60〜110である。   It is preferable that the twist coefficient is 50 to 120 when two to three or more long and short composite spun yarns (starting raw yarns) used in the suit fabric of the present invention are aligned and twisted. If the twisting coefficient at this time is less than 50, fluff is liable to occur and the weaving property is deteriorated, which causes a problem of pilling. If it exceeds 120, the yarn is tightened and the texture tends to become hard, which is not preferable. A more preferable range of the twist coefficient is 60 to 110.

本発明のスーツ用織物のカバーファクター(CF)の範囲は、特に限定されないが、
48.0〜85.0、より好ましくは、51.0〜80.0とするのが良い。ここで48を下回る場合にあっては、織物全体の張り腰および耐久性が不足するので好ましくない。一方85を超える場合にあっては耐久性向上の傾向があるが、風合いが硬くなり着用快適性が低下し、軽量感が得られなくなり、目的とするスーツ用途に適合しなくなるので好ましくない。
The range of the cover factor (CF) of the suit fabric of the present invention is not particularly limited,
48.0 to 85.0, more preferably 51.0 to 80.0. If it is less than 48, the tension and durability of the entire fabric are insufficient, which is not preferable. On the other hand, if it exceeds 85, the durability tends to be improved, but the texture becomes hard and the wearing comfort is lowered, the lightness cannot be obtained, and it is not suitable for the intended suit application.

特に、織物のカバーファクターの好適領域は織物の組織によって変化する。例えば、平織、綾織の場合、以下の領域が特に好ましい。平織の場合、カバーファクターは、好ましくは50.0〜62.0、より好ましく51.0〜59.0である。2/1綾織の場合、好ましくは60.0〜80.0、より好ましくは65、0〜75、0でる。平織は、組織として最も安定しているため、打ち込み本数が少なくても織物としての形状を維持し、着用時の形態安定性、耐久性を得ることが出来るため、軽量化織物に好ましい組織でる。2/1綾織も比較的形状を維持しやすいため、打ち込み本数を少なくすることができる。   In particular, the preferred region of the fabric cover factor varies with the fabric texture. For example, in the case of plain weave and twill weave, the following regions are particularly preferable. In the case of plain weave, the cover factor is preferably 50.0 to 62.0, more preferably 51.0 to 59.0. In the case of 2/1 twill weave, it is preferably 60.0 to 80.0, more preferably 65, 0 to 75, 0. Since plain weave is the most stable structure, it can maintain the shape as a woven fabric even when the number of driven-in wires is small, and can obtain form stability and durability when worn, and is therefore a preferable structure for lightweight fabrics. Since the 2/1 twill weave is relatively easy to maintain the shape, the number of driving can be reduced.

本発明に言うカバーファクター(CFと略する場合もある)は以下によって求められる。
CF=CF(経糸)+CF(緯糸)
CF(経糸)=織物の経糸密度(本/10cm)÷√(梳毛番手)
CF(緯糸)=織物の緯糸密度(本/10cm)÷√(梳毛番手)
The cover factor (sometimes abbreviated as CF) referred to in the present invention is obtained as follows.
CF = CF (warp) + CF (weft)
CF (warp) = Warp density of fabric (10 / 10cm) ÷ √ (wrist count)
CF (weft) = Weft density of fabric (10 / 10cm) ÷ √ (wool count)

本発明のスーツ用織物の目付けは、特に限定はないが、平織物においては120〜165(g/m)、より好ましくは、125〜155(g/m)とするのが良い。更に好ましくは130〜150(g/m)とするのが良い。2/1綾織物においては150〜220(g/m)、より好ましくは、165〜200(g/m)とするのが良い。更に好ましくは170〜190(g/m)とするのが良い。ここで平織物において120g/m、2/1綾織物において150g/mを下回る場合にあっては、織物全体の張り腰が減少すると共に耐久性が不足するので好ましくない。一方、平織物において165g/m、2/1綾織物において220g/mを超える場合にあっては織物自体にごわつき感が出てくるので好ましくない。 The basis weight of the suit fabric of the present invention is not particularly limited, but in a plain fabric, it is preferably 120 to 165 (g / m 2 ), more preferably 125 to 155 (g / m 2 ). More preferably, it is good to set it as 130-150 (g / m < 2 >). In a 2/1 twill fabric, it is good to set it as 150-220 (g / m < 2 >), More preferably, it is 165-200 (g / m < 2 >). More preferably, it is good to set it as 170-190 (g / m < 2 >). Here, when the plain fabric is less than 120 g / m 2 and the 2/1 twill fabric is less than 150 g / m 2 , the tension of the entire fabric is reduced and the durability is insufficient. On the other hand, if the plain fabric exceeds 165 g / m 2 and the 2/1 twill fabric exceeds 220 g / m 2 , it is not preferable because the fabric itself feels stiff.

本発明のスーツ用織物は、織物の目付け(g/m)を織物のカバーファクター(CF)2.5倍近傍に形成することにより、スーツにした場合特に耐久性、ピリングの抑制効果が大きくなるので好ましい。ここで言う2.5倍近傍とは、2.35〜2.65である。特に、織組織により好ましい範囲が存在することが判明した。平織、2/1綾織においては、2.45〜2.55である。 The suit fabric of the present invention has a large durability and pilling-suppressing effect especially when it is made into a suit by forming the fabric basis weight (g / m 2 ) in the vicinity of 2.5 times the fabric cover factor (CF). This is preferable. The vicinity of 2.5 times mentioned here is 2.35 to 2.65. In particular, it has been found that there is a preferable range depending on the woven structure. In plain weave and 2/1 twill weave, it is 2.45 to 2.55.

本発明の織物は、製織された生機をガス毛焼き機に通して、ガスバーナーで、布面を約400〜1200℃の温度で、処理速度30〜100m/分程度で毛焼き処理を行うことが望ましい。   The woven fabric of the present invention is subjected to a hair burning treatment with a gas burner by passing the woven green machine through a gas hair burning machine at a temperature of about 400 to 1200 ° C. and a processing speed of about 30 to 100 m / min. Is desirable.

ここで、両面毛焼きをした場合は、ピリング抑制効果は向上するが、織物風合いが硬くなる傾向を示す。   Here, when double-sided roasting is performed, the pilling suppression effect is improved, but the fabric texture tends to be hardened.

以下に具体的な実施例に基づいて本発明を詳細に説明するが、本発明はこれら実施例に制限されるものではなく、前、後記の趣旨に適合し得る範囲で変更を加えて実施することも可能であり、それらはいずれも本発明の技術的範囲に包含される。
尚、実施例における各性能の評価は以下に記載の方法で行った。
Hereinafter, the present invention will be described in detail based on specific examples. However, the present invention is not limited to these examples, and is implemented with modifications within a range that can be adapted to the purpose described below. All of which are within the scope of the present invention.
In addition, evaluation of each performance in an Example was performed by the method as described below.

(番手)
JIS L1095 一般紡績糸試験方法の 9.4.1法による。
(Count)
According to 9.4.1 of the JIS L1095 general spun yarn test method.

(撚数の測定方法)
JIS L1095 一般紡績糸試験方法の 9.15.1A法による。
(Measurement method of twist number)
According to 9.15.1A method of JIS L1095 general spun yarn test method.

(撚係数)
撚係数は、K=T/√N により求める。ここでKは、撚係数、Tは1mあたりの撚数、Nは、単糸番手を示す。双糸の場合は、それを構成する単糸番手を使用する。(例:単糸の60番手は1/60と表し、このときNは、60で計算する。)
(Twisting coefficient)
The twist coefficient is obtained by K = T / √N. Here, K is a twist coefficient, T is the number of twists per meter, and N is a single yarn count. In the case of twin yarn, use the single yarn count that composes it. (Example: 60th single yarn is expressed as 1/60, and N is calculated by 60 at this time.)

(織物の密度)
JIS L 1096 一般織物試験方法の 8.6.1法による。
(Weaving density)
According to 8.6.1 method of JIS L 1096 General Textile Test Method.

(目付け)
JIS L 1096 一般織物試験方法の 8.4.2法による。
(Weight)
According to 8.4.2 method of JIS L 1096 General Textile Test Method.

(引裂強さ)
JIS L 1096 一般織物試験方法の 8.15.5D法(ペンジュラム法)による。
(Tear strength)
According to the JIS L 1096 General Textile Test Method 8.15.5D method (Pendulum Method).

(磨耗強さの測定方法)
JIS L 1096 8.17.5E法(マーチンデール法)により、織物を構成する糸が切断する迄の回数を測定した。
(Measurement method of wear strength)
The number of times until the yarn constituting the woven fabric was cut was measured by JIS L 1096 8.17.5E method (Martindale method).

(ピリングの測定方法)
JIS L 1076 6.a)A法(ICI法)をによる。
(Measurement method of pilling)
JIS L 1076 6. a) According to method A (ICI method).

(長短複合紡績糸および混紡糸の混用率の測定方法)
JIS L1030−2 繊維製品の混用率試験方法−第2部:繊維混用率 4.b)溶解法による。
(Measurement method of mixing ratio of long / short composite spun yarn and blended yarn)
JIS L1030-2 Test method for mixed ratio of textile products-Part 2: Mixed ratio of fibers b) By dissolution method.

(織物の風合評価方法)
それぞれの条件で織成した織物を たて15cm×よこ15cmに裁断して評価の試料とした。この試料を、モニター5人により、試料を両手で挟み揉むようにして反応する触感を以下に示すランクに基づいて評価した。5人の評価の平均値を風合いの評価点とした。
非常にソフト 5
ソフト 4
普通 3
少し硬い 2
硬い 1
(Textile texture evaluation method)
A woven fabric woven under each condition was cut into a size of 15 cm × 15 cm and used as an evaluation sample. This sample was evaluated by five monitors based on the following ranks for the tactile sensation to react as if the sample was pinched with both hands. The average value of the evaluation of five people was used as the evaluation score of the texture.
Very soft 5
Software 4
Normal 3
A little hard 2
Hard 1

(紡績性の評価)
精紡機1台(400錘)、1時間あたりの糸切れ数で評価を行った。
良好 10本以下
普通 11〜20本
悪い 21本以上
(Evaluation of spinnability)
The evaluation was performed based on the number of yarn breaks per hour for one spinning machine (400 spindles).
Good 10 or less Normal 11 to 20 Bad 21 or more

(実施例1)
図1に示す装置に粗糸Bとして梳毛粗糸1/5.0Nmをバックローラ1から供給し、バックローラ1およびクレードル2とフロントローラ3との間に於いて、全ドラフト倍率18.9倍でドラフトした。一方マルチフィラメント糸Aとしてポリエステルフィラメント糸33デシテックス/18フィラメントを用い、ガイド9を経て開繊電極6に供給した。開繊電極6では前記マルチフィラメント糸Aに−3000Vを印加して開繊させ、次いで環状ガイド7を通して開繊幅をフリースの最大幅の150%とし、ドラフトされたフリース状の前記粗糸Bの中心に開繊フィラメントの中心が重なる様に開繊フィラメントとフリース状の粗糸Bの供給位置を規制しつつ、フロントローラに3に供給し、前記フロントローラ3でドラフトされたフリース状の前記粗糸Bと重ね合わせて混合し、撚数590T/m(Z撚り)に加撚して、ポリエステル24%/羊毛(ウールとも言う)76%、番手1/72Nm下撚係数70の長短複合紡績糸を管糸10に巻き上げた。
Example 1
1 is supplied from the back roller 1 as the roving B to the apparatus shown in FIG. 1, and the draft ratio is 18.9 times between the back roller 1 and the cradle 2 and the front roller 3. Draft with. On the other hand, the polyester filament yarn 33 dtex / 18 filament was used as the multifilament yarn A, which was supplied to the spread electrode 6 through the guide 9. In the opening electrode 6, -3000V is applied to the multifilament yarn A for opening, then the opening width is set to 150% of the maximum width of the fleece through the annular guide 7, and the drafted fleece-shaped roving B The supply position of the opening filament and the fleece-like roving B is regulated so that the center of the opening filament overlaps with the center, and is supplied to the front roller 3 and the fleece-like rough draft drafted by the front roller 3 Long and short composite spun yarn with 24% polyester / 76% wool (also called wool), 1 / 72Nm lower twist factor 70 Was wound around the tube yarn 10.

この長短複合紡績糸を2本引揃えて、単糸の撚方向と逆の方向(S撚り)に上撚係数75で双糸(2/72Nm)に撚糸した後、経糸打込数320(本/10cm)、緯糸打込数270(本/10cm)で2/1の綾織を製織した。次いで織物を染色整理工程に通した。整理工程では、織物をガス毛焼機に通して、片面の毛焼き処理を行った。織物のカバーファクターは69.5であった。織物の目付は174g/mであった。織物の評価結果を表1に示す。 Two of these long and short composite spun yarns are aligned and twisted into a double yarn (2/72 Nm) with an upper twist coefficient of 75 in the opposite direction (S twist) to the single yarn twist direction, and then the warp number of yarns 320 (number / 10 cm), and 2/1 twill weave was woven at a weft threading number of 270 (pieces / 10 cm). The fabric was then passed through a dye arrangement process. In the arranging process, the woven fabric was passed through a gas hair roasting machine to perform a single-sided hair roasting treatment. The cover factor of the woven fabric was 69.5. The fabric weight was 174 g / m 2 . The evaluation results of the fabric are shown in Table 1.

Figure 2012172266
Figure 2012172266

(実施例2)
実施例1と同様にして、羊毛76重量%、ポリエステル24重量%の長短複合紡績糸を紡績し、双糸加工を行った後、経糸打込数355(本/10cm)、緯糸打込数295(本/10cm)で2/1の綾織を製織した。次いで織物を染色整理工程に通した。整理工程では、織物をガス毛焼機に通して、片面の毛焼き処理を行った。織物のカバーファクターは76.6であった。織物の目付は194g/mであった。織物の評価結果を表1に示す。
(Example 2)
In the same manner as in Example 1, after spinning a long and short composite spun yarn of 76% by weight of wool and 24% by weight of polyester and carrying out double yarn processing, the number of warp driven 355 (pieces / 10 cm), the number of weft driven 295 A 2/1 twill weave was woven at (mains / 10 cm). The fabric was then passed through a dye arrangement process. In the arranging process, the woven fabric was passed through a gas hair roasting machine to perform a single-sided hair roasting treatment. The cover factor of the fabric was 76.6. The fabric weight was 194 g / m 2 . The evaluation results of the fabric are shown in Table 1.

(実施例3)
長短複合紡績糸の下撚係数を85にした以外は、実施例1と同様に双糸加工された長短複合紡績糸(2/72Nm)を用いて、経糸打込数320(本/10cm)、緯糸打込数270(本/10cm)で2/1の綾織で製織した。次いで織物を染色整理工程に通した。整理工程では、織物をガス毛焼機に通して、片面の毛焼き処理を行った。織物のカバーファクターは69.5であった。織物の目付けは174g/mであった。織物の評価結果を表1に示す。
(Example 3)
Except that the lower twist coefficient of the long / short composite spun yarn was set to 85, using the long / short composite spun yarn (2/72 Nm) processed in the same manner as in Example 1, Weaving was performed with a twill weaving of 2/1 with a weft driving number of 270 (pieces / 10 cm). The fabric was then passed through a dye arrangement process. In the arranging process, the woven fabric was passed through a gas hair roasting machine to perform a single-sided hair roasting treatment. The cover factor of the woven fabric was 69.5. The fabric weight was 174 g / m 2 . The evaluation results of the fabric are shown in Table 1.

(実施例4)
長短複合紡績糸の上撚係数を100にした以外は実施例1と同様に双糸加工された長短複合紡績糸(2/72Nm)を用いて、経糸打込数320(本/10cm)、緯糸打込数270(本/10cm)で2/1の綾織で製織した。次いで織物を染色整理工程に通した。整理工程では、織物をガス毛焼機に通して、片面の毛焼き処理を行った。織物のカバーファクターは69.5であった。織物の目付けは174g/mであった。織物の評価結果を表1に示す。
Example 4
A long / short composite spun yarn (2/72 Nm) processed in the same manner as in Example 1 except that the upper twist coefficient of the long / short composite spun yarn was set to 100, using a warp yarn number of 320 (lines / 10 cm) and weft Weaving was performed with a twill weaving of 2/1 with a driving number of 270 (pieces / 10 cm). The fabric was then passed through a dye arrangement process. In the arranging process, the woven fabric was passed through a gas hair roasting machine to perform a single-sided hair roasting treatment. The cover factor of the woven fabric was 69.5. The fabric weight was 174 g / m 2 . The evaluation results of the fabric are shown in Table 1.

(実施例5)
図1に示す装置に粗糸BとしてESS混紡粗糸(羊毛65%:ESS35%)1/5.0Nmをバックローラ1から供給し、バックローラ1およびクレードル2とフロントローラ3との間に於いて、全ドラフト倍率18.9倍でドラフトした。一方マルチフィラメント糸Aとしてポリエステルフィラメント糸33デシテックス/18フィラメントを用い、ガイド9を経て開繊電極6に供給した。開繊電極6では前記マルチフィラメント糸Aに−3000Vを印加して開繊させ、次いで環状ガイド7を通して開繊幅をフリースの最大幅の150%とし、ドラフトされたフリース状の前記粗糸Bの中心に開繊フィラメントの中心が重なる様に開繊フィラメントとフリース状の粗糸Bの供給位置を規制しつつ、フロントローラに3に供給し、前記フロントローラ3でドラフトされたフリース状の前記粗糸Bと重ね合わせて混合し、撚数590T/m(Z撚り)に加撚して、ポリエステル50%/羊毛(ウールとも言う)50%、番手1/72Nm下撚係数70の長短複合紡績糸を管糸10に巻き上げた。
(Example 5)
An ESS mixed spun roving yarn (wool 65%: ESS 35%) 1 / 5.0 Nm is supplied from the back roller 1 to the apparatus shown in FIG. 1 between the back roller 1 and the cradle 2 and the front roller 3. The draft was drafted at a total draft magnification of 18.9 times. On the other hand, the polyester filament yarn 33 dtex / 18 filament was used as the multifilament yarn A, which was supplied to the spread electrode 6 through the guide 9. In the opening electrode 6, -3000V is applied to the multifilament yarn A for opening, then the opening width is set to 150% of the maximum width of the fleece through the annular guide 7, and the drafted fleece-shaped roving B The supply position of the opening filament and the fleece-like roving B is regulated so that the center of the opening filament overlaps with the center, and is supplied to the front roller 3 and the fleece-like rough draft drafted by the front roller 3 Long and short composite spun yarn with 50% polyester / 50% wool (also called wool) and 1 / 72Nm twisting factor 70, twisted to 590T / m (Z twist) Was wound around the tube yarn 10.

この長短複合紡績糸を2本引揃えて、単糸の撚方向と逆の方向(S撚り)に上撚係数75で双糸(2/72Nm)に撚糸した後、経糸打込数320(本/10cm)、緯糸打込数270(本/10cm)で2/1の綾織を製織した。次いで織物を染色整理工程に通した。整理工程では、織物をガス毛焼機に通して、片面の毛焼き処理を行った。織物のカバーファクターは69.5であった。織物の目付は174g/mであった。織物の評価結果を表1に示す。 Two of these long and short composite spun yarns are aligned and twisted into a double yarn (2/72 Nm) with an upper twist coefficient of 75 in the opposite direction (S twist) to the single yarn twist direction, and then the warp number of yarns 320 (number / 10 cm), and 2/1 twill weave was woven at a weft threading number of 270 (pieces / 10 cm). The fabric was then passed through a dye arrangement process. In the arranging process, the woven fabric was passed through a gas hair roasting machine to perform a single-sided hair roasting treatment. The cover factor of the woven fabric was 69.5. The fabric weight was 174 g / m 2 . The evaluation results of the fabric are shown in Table 1.

(実施例6)
実施例1と同様にして、羊毛76重量%、ポリエステル24重量%の長短複合紡績糸を紡績し、双糸加工を行った後、経糸打込数235(本/10cm)、緯糸打込数225(本/10cm)で平織を製織した。次いで織物を染色整理工程に通した。整理工程では、織物をガス毛焼機に通して、片面の毛焼き処理を行った。織物のカバーファクターは54.2であった。織物の目付は135g/mであった。織物の評価結果を表1に示す。
(Example 6)
In the same manner as in Example 1, a long and short composite spun yarn of 76% by weight of wool and 24% by weight of polyester was spun and subjected to twin yarn processing. A plain weave was woven with (main / 10cm). The fabric was then passed through a dye arrangement process. In the arranging process, the woven fabric was passed through a gas hair roasting machine to perform a single-sided hair roasting treatment. The cover factor of the fabric was 54.2. The fabric weight was 135 g / m 2 . The evaluation results of the fabric are shown in Table 1.

(実施例7)
実施例1と同様にして、羊毛76重量%、ポリエステル24重量%の長短複合紡績糸を紡績し、双糸加工を行った後、経糸打込数260(本/10cm)、緯糸打込数250(本/10cm)で平織を製織した。次いで織物を染色整理工程に通した。整理工程では、織物をガス毛焼機に通して、片面の毛焼き処理を行った。織物のカバーファクターは60.1であった。織物の目付は152g/mであった。織物の評価結果を表1に示す。
(Example 7)
In the same manner as in Example 1, a long and short composite spun yarn of 76% by weight of wool and 24% by weight of polyester was spun and subjected to twin yarn processing. A plain weave was woven with (main / 10cm). The fabric was then passed through a dye arrangement process. In the arranging process, the woven fabric was passed through a gas hair roasting machine to perform a single sided roasting process. The cover factor of the woven fabric was 60.1. The fabric weight was 152 g / m 2 . The evaluation results of the fabric are shown in Table 1.

(比較例1)
羊毛76重量%、ポリエステル24重量%の混紡粗糸を用いて、番手1/72Nm、下撚係数70の通常混紡糸を紡績した。この混紡糸を2本引き揃えて、単糸の撚方向とは逆の方向(S撚り)に上撚係数75で双糸加工を行った後、経糸打込数320(本/10cm)、緯糸打込数270(本/10cm)で2/1の綾織を製織した。次いで織物を染色整理工程に通した。整理工程では、織物をガス毛焼機に通して、片面の毛焼き処理を行った。織物のカバーファクターは69.5であった。織物の目付は174g/mであった。織物の評価結果を表1に示す。
(Comparative Example 1)
Using a blended roving of 76% by weight of wool and 24% by weight of polyester, an ordinary blended yarn having a count of 1/72 Nm and a lower twisting factor of 70 was spun. Two of these blended yarns are drawn together and subjected to twin yarn processing with an upper twist coefficient of 75 in the direction opposite to the single yarn twist direction (S twist). A twill weaving of 2/1 was woven with a driving number of 270 (pieces / 10 cm). The fabric was then passed through a dye arrangement process. In the arranging process, the woven fabric was passed through a gas hair roasting machine to perform a single-sided hair roasting treatment. The cover factor of the woven fabric was 69.5. The fabric weight was 174 g / m 2 . The evaluation results of the fabric are shown in Table 1.

(比較例2)
比較例1と同様にして、羊毛76重量%、ポリエステル24重量%の通常混紡紡績糸1/72Nmを用いて、双糸加工を行った後、経糸打込数355(本/10cm)、緯糸打込数295(本/10cm)で2/1の綾織を製織した。次いで織物を染色整理工程に通した。整理工程では、織物をガス毛焼機に通して、片面の毛焼き処理を行った。織物のカバーファクターは76.6であった。織物の目付は194g/mであった。織物の評価結果を表1に示す。
(Comparative Example 2)
In the same manner as in Comparative Example 1, twin yarn processing was performed using 1/72 Nm of ordinary blended spun yarn of 76% by weight of wool and 24% by weight of polyester. A twill weave of 2/1 was woven with a 295 number of bundles (10/10 cm). The fabric was then passed through a dye arrangement process. In the arranging process, the woven fabric was passed through a gas hair roasting machine to perform a single-sided hair roasting treatment. The cover factor of the fabric was 76.6. The fabric weight was 194 g / m 2 . The evaluation results of the fabric are shown in Table 1.

(比較例3)
比較例1と同様にして、羊毛76重量%、ポリエステル24重量%の通常混紡紡績糸1/72Nmを用いて、双糸加工を行った後、経糸打込数235(本/10cm)、緯糸打込数225(本/10cm)で平織を製織した。次いで織物を染色整理工程に通した。整理工程では、織物をガス毛焼機に通して、片面の毛焼き処理を行った。織物のカバーファクターは54.2であった。織物の目付は135g/mであった。織物の評価結果を表1に示す。
(Comparative Example 3)
In the same manner as in Comparative Example 1, twin yarn processing was performed using 1/72 Nm of ordinary blended spun yarn of 76% by weight of wool and 24% by weight of polyester. A plain weave was woven with a number of inclusions of 225 (lines / 10 cm). The fabric was then passed through a dye arrangement process. In the arranging process, the woven fabric was passed through a gas hair roasting machine to perform a single-sided hair roasting treatment. The cover factor of the fabric was 54.2. The fabric weight was 135 g / m 2 . The evaluation results of the fabric are shown in Table 1.

(比較例4)
比較例1と同様にして、羊毛76重量%、ポリエステル24重量%の通常混紡紡績糸1/72Nmを用いて、双糸加工を行った後、経糸打込数260(本/10cm)、緯糸打込数250(本/10cm)で平織を製織した。次いで織物を染色整理工程に通した。整理工程では、織物をガス毛焼機に通して、片面の毛焼き処理を行った。織物のカバーファクターは60.1であった。織物の目付は152g/mであった。織物の評価結果を表1に示す。
(Comparative Example 4)
In the same manner as in Comparative Example 1, twin yarn processing was performed using 1/72 Nm of ordinary blended spun yarn of 76% by weight of wool and 24% by weight of polyester. A plain weave was woven at a inclusion number of 250 (pieces / 10 cm). The fabric was then passed through a dye arrangement process. In the arranging process, the woven fabric was passed through a gas hair roasting machine to perform a single-sided hair roasting treatment. The cover factor of the woven fabric was 60.1. The fabric weight was 152 g / m 2 . The evaluation results of the fabric are shown in Table 1.

(比較例5)
羊毛100重量%の粗糸を用いて、番手1/72Nm、下撚係数85の梳毛糸を紡績した。この梳毛糸を2本引き揃えて、単糸の撚方向とは逆の方向(S撚り)に上撚係数85で双糸加工を行った後、経糸打込数320(本/10cm)、緯糸打込数270(本/10cm)で2/1の綾織を製織した。次いで織物を染色整理工程に通した。整理工程では、織物をガス毛焼機に通して、片面の毛焼き処理を行った。織物のカバーファクターは69.5であった。織物の目付は174g/mであった。織物の評価結果を表1に示す。
(Comparative Example 5)
A woolen yarn having a count of 1/72 Nm and a lower twisting factor of 85 was spun using 100% by weight of wool. Two of these eyelash yarns are aligned and subjected to twin yarn processing with an upper twist coefficient of 85 in the direction opposite to the single yarn twist direction (S twist), and then the number of warp threads is 320 (10/10 cm), and the weft A twill weaving of 2/1 was woven with a driving number of 270 (pieces / 10 cm). The fabric was then passed through a dye arrangement process. In the arranging process, the woven fabric was passed through a gas hair roasting machine to perform a single-sided hair roasting treatment. The cover factor of the woven fabric was 69.5. The fabric weight was 174 g / m 2 . The evaluation results of the fabric are shown in Table 1.

(比較例6)
比較例5と同様にして、羊毛100重量%の梳毛紡績糸1/72Nmを用いて、双糸加工を行った後、経糸打込数235(本/10cm)、緯糸打込数225(本/10cm)で平織を製織した。次いで織物を染色整理工程に通した。整理工程では、織物をガス毛焼機に通して、片面の毛焼き処理を行った。織物のカバーファクターは54.2であった。織物の目付は135g/mであった。織物の評価結果を表1に示す。
(Comparative Example 6)
In the same manner as in Comparative Example 5, after performing double yarn processing using 1/72 Nm of 100% by weight woolen spun yarn, the number of warp yarns was 235 (lines / 10 cm) and the number of weft yarns was 225 (lines / A plain weave was woven at 10 cm). The fabric was then passed through a dye arrangement process. In the arranging process, the woven fabric was passed through a gas hair roasting machine to perform a single sided roasting process. The cover factor of the fabric was 54.2. The fabric weight was 135 g / m 2 . The evaluation results of the fabric are shown in Table 1.

本発明の長短複合紡績糸織物はスーツ用織物としての良好な風合いと柔らかさを保持しつつ、軽量で耐磨耗性に優れると同時にピリングの発生が極めて少ない高性能な織物を提供することができる。   The long and short composite spun yarn fabric of the present invention can provide a high-performance fabric that is light and wear-resistant while maintaining good texture and softness as a suit fabric, and at the same time has very little pilling. it can.

1. バックローラ
2. クレードル
3. フロントローラ
4. スネルワイヤ
5. リングとトラベラ
6. 開繊電極
7. 環状ガイド
8. パーン
9. ガイド
10. 管糸
1. Back roller Cradle 3. Front roller 4. Snell wire Ring and traveler 6. Opening electrode 7. Annular guide 8. Phan 9. Guide 10. Pipe yarn

Claims (7)

合成繊維マルチフィラメントと短繊維とが均一混合された長短複合紡績糸を複数本引き揃えて合撚した糸を少なくとも一部に用いた織物であることを特徴とするスーツ用軽量長短複合紡績糸織物。   A lightweight, long and short composite spun yarn fabric for suits, characterized in that it is a fabric using at least a part of a plurality of long and short composite spun yarns in which synthetic multifilaments and short fibers are uniformly mixed. . 均一混合手段が、電気開繊混合である請求項1に記載のスーツ用軽量長短複合紡績糸織物。   The lightweight long and short composite spun yarn fabric for a suit according to claim 1, wherein the uniform mixing means is electrospread mixing. 織物を構成する長短複合紡績糸の合撚前の単糸の撚係数が、40〜100である請求項1または2に記載のスーツ用軽量長短複合紡績糸織物。   The lightweight long / short composite spun yarn fabric for suits according to claim 1 or 2, wherein the twist coefficient of the single yarn before the twisting of the long / short composite spun yarn constituting the fabric is 40-100. 長短複合紡績糸を形成する合成繊維マルチフィラメント糸の繊度が11〜110デシテックスである請求項1乃至3のいずれか1項に記載のスーツ用軽量長短複合紡績糸織物。   The lightweight long and short composite spun yarn fabric for suits according to any one of claims 1 to 3, wherein the fineness of the synthetic fiber multifilament yarn forming the long and short composite spun yarn is 11 to 110 dtex. 織物の目付けが、120〜200g/cm2の範囲であることを特徴とする請求項1乃至4のいずれか1項に記載のスーツ用軽量長短複合紡績糸織物。   The lightweight long / short composite spun yarn fabric for a suit according to any one of claims 1 to 4, wherein the basis weight of the fabric is in a range of 120 to 200 g / cm2. 織物が、下記式で規定されるカバーファクター(CF)の値として、48.0〜85.0の範囲であることを特徴とする請求項1乃至5のいずれか1項に記載のスーツ用軽量長短複合紡績糸織物。
CF=CF(経糸)+CF(緯糸)
CF(経糸)=織物の経糸密度(本/10cm)÷√(梳毛番手)
CF(緯糸)=織物の緯糸密度(本/10cm)÷√(梳毛番手)
The lightweight fabric for a suit according to any one of claims 1 to 5, wherein the woven fabric has a cover factor (CF) value defined by the following formula within a range of 48.0 to 85.0. Long and short composite spun yarn fabric.
CF = CF (warp) + CF (weft)
CF (warp) = Warp density of fabric (10 / 10cm) ÷ √ (wrist count)
CF (weft) = Weft density of fabric (10 / 10cm) ÷ √ (wool count)
マーチンデール法により求めた織物の摩擦強さ(回)が23000以上であり、且つ織物のピリング級数が4以上である請求項1乃至6のいずれか1項に記載のスーツ用軽量長短複合紡績糸織物。


The lightweight, long and short composite spun yarn for a suit according to any one of claims 1 to 6, wherein the frictional strength (times) of the fabric determined by the Martindale method is 23,000 or more and the pilling series of the fabric is 4 or more. fabric.


JP2011031710A 2011-02-17 2011-02-17 Light-weight suit fabric comprising long-short composite spun yarn Pending JP2012172266A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111005111A (en) * 2019-12-26 2020-04-14 湖北枫树线业有限公司 Method for preparing regenerated polyester core-spun sewing thread by air-jet vortex spinning
CN116288846A (en) * 2023-03-22 2023-06-23 宁波三邦超细纤维有限公司 Filament high-strength polyester sewing thread processing method

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008007883A (en) * 2006-06-29 2008-01-17 Toyobo Co Ltd Long and short-compounded spun yarn woven fabric

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008007883A (en) * 2006-06-29 2008-01-17 Toyobo Co Ltd Long and short-compounded spun yarn woven fabric

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111005111A (en) * 2019-12-26 2020-04-14 湖北枫树线业有限公司 Method for preparing regenerated polyester core-spun sewing thread by air-jet vortex spinning
CN111005111B (en) * 2019-12-26 2021-08-17 湖北枫树线业有限公司 Method for preparing regenerated polyester core-spun sewing thread by air-jet vortex spinning
CN116288846A (en) * 2023-03-22 2023-06-23 宁波三邦超细纤维有限公司 Filament high-strength polyester sewing thread processing method
CN116288846B (en) * 2023-03-22 2024-05-28 宁波三邦超细纤维有限公司 Filament high-strength polyester sewing thread processing method

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