JP2012035755A - Hollow pedal - Google Patents

Hollow pedal Download PDF

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JP2012035755A
JP2012035755A JP2010177659A JP2010177659A JP2012035755A JP 2012035755 A JP2012035755 A JP 2012035755A JP 2010177659 A JP2010177659 A JP 2010177659A JP 2010177659 A JP2010177659 A JP 2010177659A JP 2012035755 A JP2012035755 A JP 2012035755A
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pair
synthetic resin
divided bodies
hole
divided
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JP5528254B2 (en
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Hideaki Sakai
秀彰 酒井
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Toyoda Iron Works Co Ltd
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Toyoda Iron Works Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To reduce weight while maintaining predetermined strength and rigidity in a hollow pedal in which the ends of a pair of divided bodies are joined to each other by being covered with a synthetic resin.SOLUTION: Bent projections 38 are provided to the ends 32e of one divided body 32, and inserted into retaining holes 40 provided to the flanges 34f of the other divided body 34, respectively. By the engagement of the bent projections 38 with the retaining holes 40, the relative displacement of the divided bodies in all directions parallel to the overlapped surfaces of the ends 32e and the flanges 34f is restricted, and a high joint strength can be provided to the divided bodies by merely covering the overlapped parts of the ends 32e and the flanges 34f with the synthetic resin 36. Since the strength and the rigidity of a pedal arm 14 are increased, the weight of the pedal can be reduced by reducing the thickness of the pair of divided bodies 32, 34 accordingly.

Description

本発明は中空ペダルに係り、特に、所定の強度や剛性を確保しつつ一層の軽量化を図る技術に関するものである。   The present invention relates to a hollow pedal, and more particularly to a technique for further reducing the weight while ensuring a predetermined strength and rigidity.

中空構造を形成するように端末部が互いに平行に重ね合わされた一対の分割体を備えているとともに、その端末部の外側をU字形状に跨いで被覆するように設けられた合成樹脂によりその端末部が一体的に接合されているペダルアームを有し、所定の支持軸心まわりに回動可能に配設されて踏込み操作される中空ペダルが提案されている。特許文献1に記載の車両用ブレーキペダルは、このような中空ペダルの一例であり、ペダルアームとして一枚の厚板材を用いたり端末部を溶接接合したりする場合に比較して軽量で且つ安価に構成できる。   The terminal is provided with a pair of divided bodies in which the terminal portions are stacked in parallel so as to form a hollow structure, and the terminal is provided by a synthetic resin provided so as to cover the outside of the terminal portion so as to straddle the U-shape. There has been proposed a hollow pedal that has a pedal arm that is integrally joined to each other and that is pivotably disposed around a predetermined support axis. The vehicle brake pedal described in Patent Document 1 is an example of such a hollow pedal, and is lighter and less expensive than a case where a single thick plate material is used as a pedal arm or a terminal portion is welded. Can be configured.

特開2010−18116号公報JP 2010-18116 A

しかしながら、このような中空ペダルにおいても更なる軽量化が望まれており、そのために一対の分割体の肉厚を薄くすることが考えられるが、ペダルアームに要求される強度や剛性を十分に確保できないという問題があった。   However, there is a demand for further weight reduction in such a hollow pedal. For this reason, it is conceivable to reduce the thickness of the pair of divided bodies, but sufficient strength and rigidity required for the pedal arm are ensured. There was a problem that I could not.

本発明は以上の事情を背景として為されたもので、その目的とするところは、一対の分割体の端末部が合成樹脂による被覆で接合されている中空ペダルにおいて、所定の強度や剛性を確保しつつ更なる軽量化を図ることができるようにすることにある。   The present invention has been made against the background of the above circumstances, and the purpose thereof is to secure a predetermined strength and rigidity in a hollow pedal in which the terminal portions of a pair of divided bodies are joined with a synthetic resin coating. However, it is to be able to further reduce the weight.

かかる目的を達成するために、第1発明は、中空構造を形成するように端末部が互いに平行に重ね合わされた一対の分割体を備えているとともに、その端末部の外側をU字形状に跨いで被覆するように設けられた合成樹脂によりその端末部が一体的に接合されているペダルアームを有し、所定の支持軸心まわりに回動可能に配設されて踏込み操作される中空ペダルにおいて、前記端末部の重ね合わせ面に対して交差する方向に設けられ、前記一対の分割体のその重ね合わせ面と平行な方向の相対変位を規制する引っ掛かり係合部を有することを特徴とする。   In order to achieve this object, the first invention includes a pair of divided bodies in which terminal portions are stacked in parallel to each other so as to form a hollow structure, and the outside of the terminal portions straddles a U-shape. A hollow pedal that has a pedal arm that is integrally joined with a synthetic resin so as to be covered with a plastic arm and that is pivotably disposed around a predetermined support axis. And a hook engaging portion that is provided in a direction intersecting with the overlapping surface of the terminal portion and restricts relative displacement of the pair of divided bodies in a direction parallel to the overlapping surface.

第2発明は、第1発明の中空ペダルにおいて、前記引っ掛かり係合部は、前記一対の分割体の何れか一方から他方へ向かって突き出すように設けられた突出部で、その他方の分割体と係合させられていることを特徴とする。   A second invention is the hollow pedal according to the first invention, wherein the hook engaging portion is a projecting portion provided so as to protrude from one of the pair of divided bodies toward the other, and the other divided body. It is characterized by being engaged.

第3発明は、第2発明の中空ペダルにおいて、(a) 前記突出部は、前記一方の分割体の前記端末部から他方の分割体に向かうように折り曲げられた折曲げ突起で、(b) その折曲げ突起は、前記他方の分割体に設けられた掛止穴内に挿入されていることを特徴とする。   3rd invention is the hollow pedal of 2nd invention, (a) The said protrusion part is a bending protrusion bent so that it might go to the other division body from the said terminal part of said one division body, (b) The bent projection is inserted into a retaining hole provided in the other divided body.

第4発明は、第3発明の中空ペダルにおいて、前記折曲げ突起は、断面がクランク形状を成すように折り曲げられており、前記掛止穴内に挿入されるとともに、その掛止穴を通過したそのクランク形状の先端部が前記他方の分割体の端末部と平行に重ね合わされていることを特徴とする。   4th invention is the hollow pedal of 3rd invention, The said bending protrusion is bent so that a cross section may form a crank shape, and it is inserted in the said latching hole, and that passed the latching hole. A crank-shaped front end portion is overlapped in parallel with a terminal portion of the other divided body.

第5発明は、第2発明の中空ペダルにおいて、前記突出部は、前記他方の分割体に向かって突き出すバーリング穴で、その他方の分割体に設けられた貫通穴内に嵌合されていることを特徴とする。   According to a fifth aspect of the present invention, in the hollow pedal of the second aspect, the protruding portion is a burring hole protruding toward the other divided body and is fitted in a through hole provided in the other divided body. Features.

第6発明は、第1発明の中空ペダルにおいて、(a) 前記一対の分割体が互いに重ね合わされる密着部には、その一対の分割体を貫通するように貫通穴が設けられており、(b) 前記引っ掛かり係合部は、前記一対の分割体を前記合成樹脂で被覆する際に前記貫通穴内にその合成樹脂が充填され、前記密着部の両側に位置するその合成樹脂の内壁面に一体に掛け渡された連結部であることを特徴とする。   According to a sixth aspect of the present invention, in the hollow pedal of the first aspect, (a) the close contact portion where the pair of divided bodies are overlapped with each other is provided with a through hole so as to penetrate the pair of divided bodies. b) The hook engaging portion is formed by filling the through hole with the synthetic resin when the pair of divided bodies are covered with the synthetic resin, and is integrated with the inner wall surface of the synthetic resin located on both sides of the contact portion. It is the connection part hung over.

第7発明は、第6発明の中空ペダルにおいて、(a) 前記密着部は前記一対の分割体の端末部で、その端末部を貫通するように前記貫通穴が設けられており、(b) 前記連結部は、前記端末部の外側を跨ぐように被覆する前記U字形状の合成樹脂の内壁面に一体に掛け渡されていることを特徴とする。   7th invention is the hollow pedal of 6th invention, (a) The said contact part is the terminal part of a pair of said division body, The said through-hole is provided so that the terminal part may be penetrated, (b) The connecting portion is integrally stretched over an inner wall surface of the U-shaped synthetic resin that covers the outside of the terminal portion.

第8発明は第6発明の中空ペダルにおいて、(a) 前記密着部は、前記一対の分割体の端末部以外の中間部分に互いに面接触するように重ね合わされた中間密着部で、その中間密着部を貫通するように前記貫通穴が設けられており、(b) 前記合成樹脂は、前記中間密着部を含めて前記一対の分割体の全周に亘って被覆するように設けられており、その中間密着部の両側に位置するその合成樹脂の内壁面に掛け渡されるように前記連結部が一体に設けられていることを特徴とする。   An eighth invention is the hollow pedal according to the sixth invention, wherein (a) the contact portion is an intermediate contact portion that is overlapped so as to be in surface contact with an intermediate portion other than the terminal portions of the pair of divided bodies. (B) the synthetic resin is provided so as to cover the entire circumference of the pair of divided bodies, including the intermediate contact portion, The connecting portion is integrally provided so as to be stretched over the inner wall surface of the synthetic resin located on both sides of the intermediate contact portion.

このような中空ペダルにおいては、端末部の重ね合わせ面に対して交差する方向に引っ掛かり係合部が設けられ、一対の分割体がその重ね合わせ面と平行な方向へ相対変位することが規制されるため、合成樹脂の被覆による端末部の接合強度が向上する。これにより、ペダルアームの強度や剛性が高くなり、その分だけ一対の分割体の肉厚を薄くして軽量化を図ることができる。   In such a hollow pedal, a hook engaging portion is provided in a direction intersecting the overlapping surface of the terminal portion, and relative displacement of the pair of divided bodies in a direction parallel to the overlapping surface is restricted. Therefore, the joint strength of the terminal portion by the synthetic resin coating is improved. Thereby, the strength and rigidity of the pedal arm are increased, and the thickness of the pair of divided bodies can be reduced by that amount, thereby reducing the weight.

第2発明は、一対の分割体の何れか一方から他方へ向かって突き出す突出部によって上記引っ掛かり係合部が構成されている場合で、一対の分割体が互いに係合させられることによって重ね合わせ面と平行な方向の相対変位が確実に規制される。   The second aspect of the present invention is a case where the hook engaging portion is constituted by a protruding portion protruding from one of the pair of divided bodies toward the other, and the overlapping surfaces are formed by the pair of divided bodies being engaged with each other. The relative displacement in the direction parallel to is reliably restricted.

第3発明は、上記突出部が一方の分割体の端末部に設けられた折曲げ突起で、他方の分割体に設けられた掛止穴内に挿入されるようになっており、簡単且つ安価に構成されるとともに、重ね合わせ面と平行な方向の相対変位を適切に防止することができる。折曲げ突起がクランク形状の第4発明では、その折曲げ突起が他方の分割体に設けられた掛止穴内に挿入されるとともに、その掛止穴を通過した先端部がその他方の分割体の端末部と平行に重ね合わされるため、重ね合わせ面と平行な方向の相対変位だけでなく互いに離間する方向の相対変位も規制される。これにより、ペダルアームの強度や剛性が一層高くなり、一対の分割体の肉厚を薄くして更なる軽量化を図ることができる。   According to a third aspect of the present invention, the protruding portion is a bent projection provided at the terminal portion of one divided body, and is inserted into a latching hole provided in the other divided body. It is possible to properly prevent relative displacement in the direction parallel to the overlapping surface. In the fourth invention in which the folding protrusion is a crank shape, the bending protrusion is inserted into the retaining hole provided in the other divided body, and the tip portion passing through the retaining hole is the other divided body. Since they are overlapped in parallel with the terminal portion, not only the relative displacement in the direction parallel to the overlapping surface but also the relative displacement in the direction away from each other is restricted. Thereby, the strength and rigidity of the pedal arm are further increased, and the thickness of the pair of divided bodies can be reduced to further reduce the weight.

第5発明は、前記突出部がバーリング穴で、他方の分割体に設けられた貫通穴内に嵌合されているため、簡単且つ安価に構成されるとともに、重ね合わせ面と平行な方向の相対変位を適切に防止することができる。   According to a fifth aspect of the present invention, since the protruding portion is a burring hole and is fitted in a through hole provided in the other divided body, it is configured simply and inexpensively and has a relative displacement in a direction parallel to the overlapping surface. Can be prevented appropriately.

第6発明は、一対の分割体が互いに重ね合わされる密着部に貫通穴が設けられており、その貫通穴内に合成樹脂が充填されることにより、その密着部の両側に位置する合成樹脂の内壁面に一体に掛け渡されるように設けられる連結部によって引っ掛かり係合部が構成されている場合で、簡単且つ安価に構成されるとともに、重ね合わせ面と平行な方向の相対変位だけでなく互いに離間する方向の相対変位も規制されるため、ペダルアームの強度や剛性が一層高くなり、一対の分割体の肉厚を薄くして更なる軽量化を図ることができる。   According to a sixth aspect of the present invention, a through hole is provided in a close contact portion where a pair of divided bodies are overlapped with each other, and by filling the through hole with a synthetic resin, the inside of the synthetic resin located on both sides of the close contact portion In the case where the hook engaging portion is configured by the connecting portion provided so as to be stretched integrally with the wall surface, it is configured easily and inexpensively and is not only relatively displaced in the direction parallel to the overlapping surface but also separated from each other. Since the relative displacement in the direction is also restricted, the strength and rigidity of the pedal arm are further increased, and the thickness of the pair of divided bodies can be reduced to further reduce the weight.

第7発明は、上記密着部が前記一対の分割体の端末部で、その端末部を貫通するように貫通穴が設けられ、その端末部の外側を跨ぐように被覆するU字形状の合成樹脂の内壁面に一体に掛け渡されるように連結部が設けられる場合で、簡単且つ安価に構成される。   A seventh invention is a U-shaped synthetic resin in which the contact portion is a terminal portion of the pair of divided bodies, a through hole is provided so as to penetrate the terminal portion, and the outer surface of the terminal portion is covered. This is a case where the connecting portion is provided so as to be spanned integrally with the inner wall surface, and is simple and inexpensive.

第8発明は、一対の分割体の端末部以外の中間部分に互いに面接触するように中間密着部が設けられるとともに、その中間密着部を含めて一対の分割体の全周に亘って合成樹脂により被覆される場合で、中間密着部に貫通穴が設けられてその中間密着部の両側の合成樹脂が連結部によって連結される。すなわち、一対の分割体の端末部がU字形状に跨いで被覆する合成樹脂によって接合されるだけでなく、中間密着部でも連結部を介して合成樹脂により接合されるため、一対の分割体が一層強固に接合されるようになる。これにより、ペダルアームの強度や剛性が一層高くなり、一対の分割体の肉厚を薄くして更なる軽量化を図ることができる。   According to an eighth aspect of the present invention, an intermediate contact portion is provided so as to be in surface contact with each other at an intermediate portion other than the terminal portions of the pair of divided bodies, and the synthetic resin is provided over the entire circumference of the pair of divided bodies including the intermediate contact portion. The through hole is provided in the intermediate contact portion, and the synthetic resin on both sides of the intermediate contact portion is connected by the connection portion. That is, not only the terminal portions of the pair of divided bodies are joined by the synthetic resin covering the U-shape, but also the intermediate contact portions are joined by the synthetic resin via the connecting portion, It becomes more firmly joined. Thereby, the strength and rigidity of the pedal arm are further increased, and the thickness of the pair of divided bodies can be reduced to further reduce the weight.

本発明が適用された車両用操作ペダルを示す図で、(a) は左側面図、(b) は(a) におけるIB−IB断面の拡大図、(c) は(a) におけるIC−IC断面の拡大図である。BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a diagram showing a vehicle operating pedal to which the present invention is applied, in which (a) is a left side view, (b) is an enlarged view of the IB-IB cross section in (a), and (c) is an IC-IC in (a). It is an enlarged view of a cross section. 本発明の他の実施例を説明する図で、(a) 〜(c) の何れも図1(c) に相当する断面図である。It is a figure explaining the other Example of this invention, All are (a)-(c), It is sectional drawing equivalent to FIG.1 (c). 本発明の更に別の実施例を説明する図で、(a) 〜(c) の何れも図1(c) に相当する断面図である。FIG. 5 is a diagram for explaining still another embodiment of the present invention, and (a) to (c) are cross-sectional views corresponding to FIG. 1 (c). 本発明の更に別の実施例を説明する図で、(a) 〜(c) の何れも図1(c) に相当する断面図である。FIG. 5 is a diagram for explaining still another embodiment of the present invention, and (a) to (c) are cross-sectional views corresponding to FIG. 1 (c).

本発明の中空ペダルは、比較的大きな反力が作用する常用ブレーキやパーキングブレーキ用の操作ペダルに好適に適用されるが、アクセルペダルやクラッチペダル等の他の車両用操作ペダル、或いは車両用以外の操作ペダルに適用することも可能である。ペダルアームの先端(下端)には、足踏み操作されるペダルシート(パッド)が設けられるが、ペダルアームの端末部を被覆する合成樹脂によりそのペダルシートを一体成形することもできるし、ペダルアームとは別に用意したペダルシートをインサート成形等により一体的に接合するようにしても良い。   The hollow pedal of the present invention is preferably applied to an operation pedal for a service brake or a parking brake on which a relatively large reaction force acts, but other vehicle operation pedals such as an accelerator pedal and a clutch pedal, or other than a vehicle It is also possible to apply to the operation pedal. A pedal seat (pad) to be stepped on is provided at the tip (lower end) of the pedal arm, but the pedal seat can be integrally formed with a synthetic resin that covers the terminal portion of the pedal arm. Alternatively, a separately prepared pedal seat may be integrally joined by insert molding or the like.

ペダルアームを構成する一対の分割体は、例えば中空ペダルの回動平面(支持軸心に対して垂直な平面)と平行な面で左右に略対称的に2分割したそれぞれ横断面がハット形状を成す長手形状の半割体であっても良いが、一方が断面ハット形状で他方が略平坦な平板形状であっても良いなど、中空構造を形成できる種々の態様が可能である。互いに重ね合わされて合成樹脂により接合される端末部が、中空ペダルの踏込み方向の前後の長辺部分に位置するように2分割することが望ましい。この分割体は、例えば金属板材にて構成されるが、予め一体成形された繊維強化プラスチック等の複合材料など、金属以外の材料を採用することも可能である。   The pair of divided bodies constituting the pedal arm has, for example, a hat-shaped cross section obtained by dividing the left and right substantially symmetrically into two planes parallel to the plane of rotation of the hollow pedal (a plane perpendicular to the support axis). Various forms that can form a hollow structure are possible, for example, a half-shaped body having a longitudinal shape may be formed, but one may be a flat-plate shape in which one is a cross-sectional hat shape and the other is a substantially flat shape. It is desirable to divide into two so that the end portions that are overlapped with each other and joined by the synthetic resin are positioned at the long side portions in the front and rear directions in the depression direction of the hollow pedal. Although this division body is comprised, for example with a metal plate material, it is also possible to employ | adopt materials other than a metal, such as composite materials, such as a fiber reinforced plastic integrally molded previously.

一対の分割体の端末部を被覆する合成樹脂は、例えばPPS(ポリフェニレンスルフィド)、PBT(ポリブチレンテレフタレート)、或いはそれ等の繊維強化複合材料など、比較的剛性が高い種々の合成樹脂材料を用いることができる。この合成樹脂は、端末部の外側をU字状に跨いで被覆するように射出成形(インサート成形)等によって設けられるが、端末部だけでなく中空構造のペダルアームの外周面を全周に亘って被覆するように設けられても良い。一方、一対の分割体の端末部を全長に亘って合成樹脂で被覆する必要はなく、端末部の一部が外部に露出していても良いし、一対の分割体の端末部が全長に亘って互いに平行に重ね合わされている必要はなく、例えばペダルアームの長手方向の端部(上端或いは下端)等が部分的に開口していても良い。   As the synthetic resin covering the terminal portions of the pair of divided bodies, various synthetic resin materials having relatively high rigidity such as PPS (polyphenylene sulfide), PBT (polybutylene terephthalate), or fiber reinforced composite materials thereof are used. be able to. This synthetic resin is provided by injection molding (insert molding) or the like so as to cover the outer side of the terminal portion so as to straddle the U-shape, but not only the terminal portion but also the outer peripheral surface of the hollow pedal arm over the entire circumference. It may be provided so as to cover. On the other hand, it is not necessary to cover the terminal portions of the pair of divided bodies with the synthetic resin over the entire length, a part of the terminal portions may be exposed to the outside, or the terminal portions of the pair of divided bodies may cover the entire length. The pedal arms need not be overlapped in parallel with each other. For example, the end (upper end or lower end) of the pedal arm in the longitudinal direction may partially open.

引っ掛かり係合部は、第2発明のように一方の分割体に設けられた突出部や、第6発明のように合成樹脂に一体に設けられる連結部が適当で、例えば一対の分割体の端末部の重ね合わせ面と同一の平面に対して交差するように設けられるが、重ね合わせ面からオフセットした位置でその重ね合わせ面に対して交差する方向に設けられても良い。第2発明では、一対の分割体の双方に、互いに相手側へ向かって突き出す突出部を設けることもできる。この突出部は、例えば端末部の先端に設けられた突起を略直角に折り曲げた折曲げ突起や、端末部或いは他の平坦な密着部に設けられたバーリング穴などで、相手側の分割体の端末部等に設けられた掛止穴や貫通穴内に挿入されることにより、重ね合わせ面と平行な方向の総ての相対変位を阻止するが、重ね合わせ面と平行な一方向の相対変位を阻止するだけでも良い。また、第4発明のようにクランク形状の折曲げ突起を採用することもできる。   As the hook engaging portion, a protruding portion provided in one divided body as in the second invention or a connecting portion integrally provided in the synthetic resin as in the sixth invention is suitable. For example, the terminal of a pair of divided bodies Although it is provided so as to intersect with the same plane as the overlapping surface of the part, it may be provided in a direction intersecting with the overlapping surface at a position offset from the overlapping surface. In 2nd invention, the protrusion part which protrudes toward the other party can also be provided in both of a pair of division body. This protrusion is, for example, a bent protrusion formed by bending a protrusion provided at the tip of the terminal part at a substantially right angle, a burring hole provided in the terminal part or other flat contact part, and the like. By inserting into a latching hole or through-hole provided in the terminal part etc., all relative displacement in the direction parallel to the overlapping surface is prevented, but relative displacement in one direction parallel to the overlapping surface is prevented. You can just stop. Further, as in the fourth invention, a crank-shaped bending projection can also be adopted.

上記突出部や連結部は、例えば一対の分割体の両側の端末部にそれぞれ設けることが望ましいとともに、長手形状のペダルアームの長手方向に沿って複数設けることが望ましいが、一方の端末部に設けるだけでも良いし、両側の端末部の間の中間位置に中間密着部が設けられる場合には、その中間密着部に設けることも可能である。複数種類の突出部や連結部を組み合わせて設けることも可能である。   For example, it is desirable to provide each of the protruding portions and the connecting portions at the terminal portions on both sides of the pair of divided bodies, and it is preferable to provide a plurality of the protruding portions and the connecting portions along the longitudinal direction of the long pedal arm. In the case where an intermediate contact portion is provided at an intermediate position between the terminal portions on both sides, the intermediate contact portion can also be provided. It is also possible to provide a combination of a plurality of types of protruding portions and connecting portions.

第8発明では、中間密着部を含めて一対の分割体の全周に合成樹脂が設けられるが、他の発明の実施に際しては、端末部のみを被覆するように合成樹脂が設けられるだけでも良い。逆に、中間密着部を備えていない場合や合成樹脂の連結部を備えていない場合に、一対の分割体の全周に合成樹脂が設けられても良い。   In the eighth invention, the synthetic resin is provided on the entire circumference of the pair of divided bodies including the intermediate contact portion. However, when the other invention is implemented, the synthetic resin may be provided so as to cover only the terminal portion. . Conversely, when the intermediate contact portion is not provided or when the synthetic resin connecting portion is not provided, the synthetic resin may be provided on the entire circumference of the pair of divided bodies.

引っ掛かり係合部としては、一対の分割体を何れも断面ハット形状とし、一方の分割体のハット部分の先端が他方の分割体のハット部分の内側に嵌合されるようにしても良い。その場合は、一方の分割体のハット部分のうち、他方の分割体のハット部分の内側に嵌合される部分が引っ掛かり係合部(第2発明の突出部)に相当する。   As the hook engaging portion, each of the pair of divided bodies may have a cross-sectional hat shape, and the tip of the hat portion of one divided body may be fitted inside the hat portion of the other divided body. In that case, the part fitted inside the hat part of the other divided body among the hat parts of one divided body corresponds to the hook engaging portion (protruding portion of the second invention).

以下、本発明の実施例を、図面を参照しつつ詳細に説明する。
図1は、例えば常用ブレーキペダルとして用いられる車両用操作ペダル10を示す図で、(a) は左側面図、(b) は(a) におけるIB−IB断面の拡大図、(c) は(a) におけるIC−IC断面の拡大図である。この車両用操作ペダル10は、図示しないペダルサポートを介して略水平な支持軸12の軸心(支持軸心)Oまわりに回動可能に配設されたペダルアーム14を備えており、そのペダルアーム14の下端に設けられたペダルシート24が運転者によって踏込み操作されると、図1の(a) において支持軸12の右回りに回動させられる。ペダルアーム14には、支持軸12と略平行なクレビスピン26の軸心まわりに相対回動可能に出力ロッド28がクレビス30を介して連結されており、操作ペダル10の回動に伴って出力ロッド28が機械的に図の左方向へ押圧されることにより、ペダルシート24に対する踏込み操作力に応じて例えばホイールブレーキのブレーキ油圧が発生させられる。
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
FIG. 1 is a diagram showing a vehicle operation pedal 10 used as, for example, a service brake pedal, where (a) is a left side view, (b) is an enlarged view of an IB-IB section in (a), and (c) is ( It is an enlarged view of IC-IC cross section in a). The vehicle operation pedal 10 includes a pedal arm 14 rotatably disposed around an axis (support axis) O of a substantially horizontal support shaft 12 via a pedal support (not shown). When the pedal seat 24 provided at the lower end of the arm 14 is depressed by the driver, the support shaft 12 is rotated clockwise in FIG. An output rod 28 is connected to the pedal arm 14 via a clevis 30 so as to be capable of relative rotation about the axis of a clevis pin 26 substantially parallel to the support shaft 12. When 28 is mechanically pressed in the left direction in the drawing, for example, a brake hydraulic pressure of a wheel brake is generated according to the stepping operation force on the pedal seat 24.

操作ペダル10は、全体として略中空構造を成している中空ペダルで、長手形状のペダルアーム14は、回動平面と平行な面(図1(a) の紙面と平行な面)で車両の幅方向に分割された形状の一対の分割体32、34を備えている。一方の分割体32は略平坦な平板形状を成している一方、他方の分割体34は横断面がハット形状(浅い凸形状)を成しており、両側部に設けられた板状のフランジ34fがそれぞれ分割体32の両側の端末部32eに重ね合わされることにより、図1(b) 、(c) に示すように中空構造とされている。これ等の分割体32、34は何れも金属板材にて構成されており、分割体34は、プレスによる曲げ加工乃至絞り加工によって断面ハット形状とされている。また、分割体32の端末部32eには、長手方向に離間した複数箇所(実施例では計5箇所)にフランジ34f側へ向かって突き出す折曲げ突起38が設けられている一方、分割体34のフランジ34fには、その折曲げ突起38が挿通させられる掛止穴40が複数の折曲げ突起38に対応して複数設けられている。折曲げ突起38は、端末部32eから外側へ突き出すように設けられた突起が、プレスによる曲げ加工によって略直角に折り曲げられたもので、突出部に相当するとともに、フランジ34fと端末部32eとの重ね合わせ面と平行な方向の相対変位を規制する引っ掛かり係合部として機能する。上記フランジ34fは、分割体34の端末部である。本実施例は、請求項1〜3の実施例である。   The operation pedal 10 is a hollow pedal having a substantially hollow structure as a whole, and the long pedal arm 14 is a plane parallel to the rotation plane (a plane parallel to the paper surface of FIG. 1A). A pair of divided bodies 32 and 34 having a shape divided in the width direction is provided. One divided body 32 has a substantially flat plate shape, while the other divided body 34 has a hat-shaped (shallow convex shape) cross section, and plate-like flanges provided on both sides. 34f is superimposed on the terminal portions 32e on both sides of the divided body 32, so that a hollow structure is formed as shown in FIGS. 1 (b) and 1 (c). Each of these divided bodies 32 and 34 is made of a metal plate, and the divided body 34 has a hat shape in cross section by bending or drawing by a press. In addition, the terminal portion 32e of the divided body 32 is provided with bending projections 38 that protrude toward the flange 34f at a plurality of locations spaced apart in the longitudinal direction (a total of five locations in the embodiment). The flange 34 f is provided with a plurality of retaining holes 40 through which the bending protrusions 38 are inserted, corresponding to the plurality of bending protrusions 38. The bending protrusion 38 is a protrusion provided so as to protrude outward from the terminal portion 32e, and is bent at a substantially right angle by a bending process using a press. The bending protrusion 38 corresponds to a protruding portion, and is formed between the flange 34f and the terminal portion 32e. It functions as a hook engaging portion that regulates relative displacement in a direction parallel to the overlapping surface. The flange 34 f is a terminal portion of the divided body 34. A present Example is an Example of Claims 1-3.

このような中空構造のペダルアーム14は、複数の折曲げ突起38がそれぞれ掛止穴40内に挿入されるように端末部32eとフランジ34fとを重ね合わせた状態で、その端末部32eおよびフランジ34fの外側をU字形状に跨いで被覆するように合成樹脂36がインサート成形等によって設けられることにより、一対の分割体32、34が離脱不能に一体的に接合されている。合成樹脂36は、PPSやPBT、或いはそれ等の繊維強化複合材料などの比較的剛性が高い材料製で、射出成形により一対の分割体32、34の周縁部に一体成形されている。図1(a) において、ペダルアーム14の周縁部の斜線を付した部分は、この合成樹脂36によって被覆されている範囲で、前記ペダルシート24は合成樹脂36によって構成されている。本実施例では、ペダルシート24が設けられる部分を除いて分割体34の略全周にフランジ34fが設けられ、分割体32の端末部32eに重ね合わされている。   The pedal arm 14 having such a hollow structure has the terminal portion 32e and the flange 34f in a state where the terminal portion 32e and the flange 34f are overlapped so that the plurality of bent protrusions 38 are inserted into the retaining holes 40, respectively. The synthetic resin 36 is provided by insert molding or the like so as to cover the outer side of the 34f so as to straddle the U-shape, so that the pair of divided bodies 32 and 34 are integrally joined so as not to be detached. The synthetic resin 36 is made of a material having relatively high rigidity such as PPS, PBT, or a fiber reinforced composite material thereof, and is integrally formed on the peripheral portions of the pair of divided bodies 32 and 34 by injection molding. In FIG. 1A, the hatched portion of the peripheral edge of the pedal arm 14 is covered with the synthetic resin 36, and the pedal seat 24 is made of the synthetic resin 36. In the present embodiment, a flange 34 f is provided on substantially the entire circumference of the divided body 34 except for a portion where the pedal seat 24 is provided, and is superimposed on the terminal portion 32 e of the divided body 32.

ここで、本実施例の車両用操作ペダル10は、一方の分割体32の端末部32eに折曲げ突起38が設けられ、他方の分割体34のフランジ34fに設けられた掛止穴40内に挿入されているため、それ等の折曲げ突起38と掛止穴40との係合で、端末部32eとフランジ34fとの重ね合わせ面と平行な総ての方向の相対変位が規制され、端末部32eとフランジ34fとの重ね合わせ部を合成樹脂36で被覆するだけでも高い接合強度が得られるようになる。これにより、ペダルアーム14の強度や剛性が高くなり、その分だけ一対の分割体32、34の肉厚を薄くして軽量化を図ることができる。   Here, in the vehicle operation pedal 10 of the present embodiment, the bent protrusion 38 is provided in the terminal portion 32e of one divided body 32, and the latching hole 40 provided in the flange 34f of the other divided body 34 is provided. Since these are inserted, the relative displacement in all directions parallel to the overlapping surface of the terminal portion 32e and the flange 34f is restricted by the engagement of the bending projections 38 and the retaining holes 40. Even if the overlapping portion of the portion 32e and the flange 34f is simply covered with the synthetic resin 36, a high bonding strength can be obtained. Thereby, the strength and rigidity of the pedal arm 14 are increased, and the thickness of the pair of divided bodies 32 and 34 can be reduced by that amount, thereby reducing the weight.

また、本実施例では一方の分割体32に折曲げ突起38が設けられ、他方の分割体34に設けられた掛止穴40内に挿入されるため、一対の分割体32、34が互いに係合させられることによって重ね合わせ面と平行な方向の相対変位が確実に規制される。   Further, in this embodiment, since one of the divided bodies 32 is provided with a bending projection 38 and is inserted into a retaining hole 40 provided in the other divided body 34, the pair of divided bodies 32, 34 are engaged with each other. By being combined, the relative displacement in the direction parallel to the overlapping surface is surely restricted.

また、本実施例では、一方の分割体32の端末部32eに折曲げ突起38が設けられ、他方の分割体34のフランジ34fに設けられた掛止穴40内に挿入されるようになっており、簡単且つ安価に構成されるとともに、重ね合わせ面と平行な方向の相対変位を適切に防止することができる。   Further, in the present embodiment, a bent projection 38 is provided on the terminal portion 32e of one divided body 32 and is inserted into the retaining hole 40 provided in the flange 34f of the other divided body 34. Thus, it can be configured simply and inexpensively, and relative displacement in a direction parallel to the overlapping surface can be appropriately prevented.

次に、本発明の他の実施例を説明する。なお、以下の実施例において前記実施例と実質的に共通する部分には同一の符号を付して詳しい説明を省略する。   Next, another embodiment of the present invention will be described. In the following embodiments, parts that are substantially the same as those in the above embodiments are denoted by the same reference numerals, and detailed description thereof is omitted.

図2の(a) 〜(c) は、それぞれ本発明の他の実施例を説明する図で、何れも図1(c) に相当する断面図、すなわち引っ掛かり係合部が設けられた部分の断面図である。(a) のペダルアーム50は、前記折曲げ突起38および掛止穴40を設ける代わりに、分割体32に断面ハット形状の凹部52が曲げ加工や絞り加工等によって設けられ、その凹部52が分割体34のハット部の内側に嵌合されている。これにより、図2(a) における左右方向の相対変位が規制されるため、分割体32、34の接合強度が向上してペダルアーム50の強度や剛性が高くなり、その分だけ一対の分割体32、34の肉厚を薄くして軽量化を図ることができる。凹部52は突出部に相当し、引っ掛かり係合部として機能する。なお、この凹部52は、分割体32の長手方向の全域に連続して設けることもできるが、分割体32の長手方向に離間して不連続に部分的に設けるだけでも良い。長手方向の全域或いは複数箇所に凹部52が設けられることにより、その長手方向の相対変位も適切に規制される。この実施例は、請求項1、2の実施例である。   FIGS. 2 (a) to 2 (c) are diagrams for explaining other embodiments of the present invention. Each of them is a sectional view corresponding to FIG. 1 (c), that is, a portion provided with a hook engaging portion. It is sectional drawing. In the pedal arm 50 of (a), instead of providing the folding projection 38 and the retaining hole 40, a concave portion 52 having a hat-shaped cross section is provided in the divided body 32 by bending or drawing, and the concave portion 52 is divided. It is fitted inside the hat portion of the body 34. As a result, the relative displacement in the left-right direction in FIG. 2 (a) is restricted, so that the joining strength of the divided bodies 32 and 34 is improved, and the strength and rigidity of the pedal arm 50 are increased. The thickness of 32 and 34 can be reduced to reduce the weight. The recessed portion 52 corresponds to a protruding portion and functions as a hook engaging portion. In addition, although this recessed part 52 can also be provided continuously in the whole area of the longitudinal direction of the division body 32, it may be spaced apart in the longitudinal direction of the division body 32, and may only be provided discontinuously. By providing the concave portions 52 in the entire region in the longitudinal direction or at a plurality of locations, the relative displacement in the longitudinal direction is also appropriately regulated. This embodiment is an embodiment of claims 1 and 2.

図2(b) のペダルアーム54は、前記折曲げ突起38および掛止穴40を設ける代わりに、互いに重ね合わされた分割体32の端末部32eおよび分割体34のフランジ34fの複数箇所に、それ等の端末部32eおよびフランジ34fを貫通するように貫通穴56が設けられ、合成樹脂36が射出成形される際に、その貫通穴56内に合成樹脂36が充填されることにより、U字形状の合成樹脂36の内壁面に掛け渡される連結部58が一体に設けられている。この連結部58の存在で、端末部32eとフランジ34fとの重ね合わせ面と平行な総ての方向の相対変位が規制されるとともに、両者が離間する方向の相対変位も制限されるため、ペダルアーム54の強度や剛性が一層高くなり、その分だけ一対の分割体32、34の肉厚を薄くして更なる軽量化を図ることができる。また、合成樹脂36が射出成形される際に貫通穴56内に充填されて連結部58が一体に設けられるため、簡単且つ安価に構成される。連結部58は引っ掛かり係合部として機能し、貫通穴56が設けられた端末部32eおよびフランジ34fは密着部に相当する。この実施例は、請求項1、6、7の実施例である。   2 (b), instead of providing the bending projection 38 and the retaining hole 40, the pedal arm 54 is provided at a plurality of portions of the end portion 32e of the divided body 32 and the flange 34f of the divided body 34 which are overlapped with each other. A through hole 56 is provided so as to pass through the terminal portion 32e and the flange 34f, and when the synthetic resin 36 is injection-molded, the through hole 56 is filled with the synthetic resin 36, thereby forming a U-shape. A connecting portion 58 is integrally provided over the inner wall surface of the synthetic resin 36. The presence of the connecting portion 58 restricts the relative displacement in all directions parallel to the overlapping surface of the terminal portion 32e and the flange 34f, and also restricts the relative displacement in the direction in which both are separated from each other. The strength and rigidity of the arm 54 can be further increased, and the thickness of the pair of divided bodies 32 and 34 can be reduced correspondingly, thereby further reducing the weight. Further, since the synthetic resin 36 is filled in the through hole 56 when the synthetic resin 36 is injection-molded and the connecting portion 58 is provided integrally, the structure is simple and inexpensive. The connecting portion 58 functions as a hook engaging portion, and the terminal portion 32e provided with the through hole 56 and the flange 34f correspond to a close contact portion. This embodiment is an embodiment of claims 1, 6 and 7.

図2の(c) のペダルアーム60は、分割体32の両側部に設けられる前記折曲げ突起38の一方をクランク形状の折曲げ突起62とし、前記掛止穴40よりも大きな掛止穴64内を挿通させるとともに、そのクランク形状の折曲げ突起62の先端部をフランジ34fの裏側の面に略平行に重ね合わせるようにしたものである。この場合は、端末部32eとフランジ34fとの重ね合わせ面と平行な総ての方向の相対変位が規制されるとともに、両者が離間する方向の相対変位も制限されるため、ペダルアーム60の強度や剛性が一層高くなり、その分だけ一対の分割体32、34の肉厚を薄くして更なる軽量化を図ることができる。折曲げ突起62は突出部に相当し、引っ掛かり係合部として機能する。この実施例は、請求項1〜4の実施例である。   The pedal arm 60 shown in FIG. 2C has one of the folding projections 38 provided on both sides of the divided body 32 as a crank-shaped folding projection 62, and a latching hole 64 larger than the latching hole 40. While inserting the inside, the front-end | tip part of the crank-shaped bending protrusion 62 is piled up substantially parallel to the surface of the back side of the flange 34f. In this case, the relative displacement in all directions parallel to the overlapping surface of the terminal portion 32e and the flange 34f is restricted, and the relative displacement in the direction in which both are separated from each other is also restricted. Further, the rigidity is further increased, and the thickness of the pair of divided bodies 32 and 34 can be reduced by that amount, thereby further reducing the weight. The bending protrusion 62 corresponds to a protruding portion and functions as a hook engaging portion. This embodiment is an embodiment of claims 1 to 4.

図3の(a) 〜(c) は、それぞれ本発明の更に別の実施例を説明する図で、何れも図1(c) に相当する断面図、すなわち引っ掛かり係合部が設けられた部分の断面図であり、何れも前記図2(b) のペダルアーム54のように貫通穴56が設けられてU字形状の合成樹脂36の内壁面に掛け渡されるように連結部58が一体に設けられている場合である。(a) のペダルアーム70は、前記図1のペダルアーム14のように分割体32に折曲げ突起38が設けられ、分割体34のフランジ34fに設けられた貫通穴56内を挿通させられている。分割体34の貫通穴56は、分割体32の貫通穴56よりも大き目に形成されており、折曲げ突起38が掛止される掛止穴を兼ねている。この実施例は、請求項1〜3、6、7の実施例である。   FIGS. 3 (a) to 3 (c) are diagrams for explaining still another embodiment of the present invention, and each is a sectional view corresponding to FIG. 1 (c), that is, a portion provided with a hook engaging portion. As in the pedal arm 54 of FIG. 2 (b), the through hole 56 is provided and the connecting portion 58 is integrally formed so as to be spanned over the inner wall surface of the U-shaped synthetic resin 36. This is the case. The pedal arm 70 of (a) has a bent projection 38 provided on the divided body 32 like the pedal arm 14 of FIG. 1 and is inserted through a through hole 56 provided on the flange 34f of the divided body 34. Yes. The through hole 56 of the divided body 34 is formed larger than the through hole 56 of the divided body 32, and also serves as a latching hole to which the bent protrusion 38 is latched. This embodiment is an embodiment of claims 1 to 3, 6 and 7.

図3の(b) のペダルアーム72は、前記図2(a) のペダルアーム50のように分割体32に凹部52が設けられて分割体34のハット部の内側に嵌合されている。この実施例は、請求項1、2、6、7の実施例である。   The pedal arm 72 in FIG. 3B is provided with a recess 52 in the divided body 32 and is fitted inside the hat portion of the divided body 34 like the pedal arm 50 in FIG. This embodiment is an embodiment of claims 1, 2, 6, and 7.

図3の(c) のペダルアーム74は、前記図2(c) のペダルアーム60のように分割体32の両側の端末部32eに折曲げ突起38、62が設けられて、それぞれ分割体34の両側のフランジ34fに形成された貫通穴56に掛止されているとともに、一方の折曲げ突起62はクランク形状とされ、その先端部がフランジ34fの裏面に略平行に重ね合わされている。分割体34の両側のフランジ34fに設けられる貫通穴56は、何れも分割体32の貫通穴56よりも大き目に形成されており、折曲げ突起38、62が掛止される掛止穴を兼ねている。この実施例は、請求項1〜4、6、7の実施例である。   The pedal arm 74 of FIG. 3C is provided with bending projections 38 and 62 at the end portions 32e on both sides of the divided body 32, like the pedal arm 60 of FIG. Are bent in through holes 56 formed in the flanges 34f on both sides, and one of the bent protrusions 62 is formed in a crank shape, and the front end portion thereof is superimposed on the back surface of the flange 34f substantially in parallel. The through holes 56 provided in the flanges 34 f on both sides of the divided body 34 are both formed larger than the through holes 56 of the divided body 32, and also serve as a retaining hole on which the bent protrusions 38 and 62 are retained. ing. This embodiment is an embodiment of claims 1 to 4, 6, and 7.

図4の(a) 〜(c) は、それぞれ本発明の更に別の実施例を説明する図で、何れも図1(c) に相当する断面図、すなわち引っ掛かり係合部が設けられた部分の断面図であり、何れも前記図2(a) のペダルアーム50のように分割体32に凹部52が設けられて分割体34のハット部の内側に嵌合されている場合である。(a) のペダルアーム80は、一対の分割体32、34の全周に亘って合成樹脂82により被覆されているとともに、一方の分割体34の幅方向の中間部分には他方の分割体34に向かって突出させられて面接触させられる中間密着部84がプレスによる曲げ加工や絞り加工等によって形成されている。そして、この中間密着部84が設けられた部分には、他方の分割体32を含めて貫通穴86が設けられ、合成樹脂82が射出成形される際にその貫通穴86内に充填されることにより、一対の分割体32、34の両側に位置する合成樹脂82の内壁面に掛け渡された連結部88が一体に設けられる。すなわち、このペダルアーム80は、一対の分割体32、34の端末部32e、フランジ34fが合成樹脂82によって接合されるだけでなく、凹部52の嵌合および連結部88により分割体32、34の相対変位が確実に規制され、且つ、連結部88が設けられた中間密着部84でも合成樹脂82により一対の分割体32、34が強固に接合されるため、強度や剛性が一層高くなり、一対の分割体32、34の肉厚を薄くして更なる軽量化を図ることができる。連結部88は引っ掛かり係合部として機能する。この実施例は、請求項1、2、6、8の実施例である。   FIGS. 4 (a) to 4 (c) are diagrams for explaining still another embodiment of the present invention, each of which is a cross-sectional view corresponding to FIG. 1 (c), that is, a portion provided with a hook engaging portion. 2A and 2B, each of which is a case where a concave portion 52 is provided in the divided body 32 and is fitted inside the hat portion of the divided body 34 like the pedal arm 50 of FIG. The pedal arm 80 of (a) is covered with a synthetic resin 82 over the entire circumference of the pair of divided bodies 32, 34, and the other divided body 34 is provided at the intermediate portion in the width direction of the one divided body 34. An intermediate contact portion 84 that protrudes toward the surface and is brought into surface contact is formed by bending or drawing with a press. And in the part in which this intermediate contact part 84 was provided, the through hole 86 including the other division body 32 is provided, and when the synthetic resin 82 is injection-molded, it will be filled in the through hole 86. As a result, the connecting portions 88 that are stretched over the inner wall surfaces of the synthetic resin 82 located on both sides of the pair of divided bodies 32 and 34 are integrally provided. That is, the pedal arm 80 includes not only the terminal portions 32e and the flanges 34f of the pair of divided bodies 32 and 34 that are joined by the synthetic resin 82, but also the fitting of the recess 52 and the connecting portion 88 of the divided bodies 32 and 34. Since the pair of divided bodies 32 and 34 are firmly joined by the synthetic resin 82 even in the intermediate contact portion 84 in which the relative displacement is reliably controlled and the connecting portion 88 is provided, the strength and rigidity are further increased. Further reduction in weight can be achieved by reducing the thickness of the divided members 32 and 34. The connecting portion 88 functions as a hook engaging portion. This embodiment is an embodiment of claims 1, 2, 6, and 8.

図4の(b) のペダルアーム90は、上記(a) のペダルアーム80に比較して、前記図2(b) のペダルアーム54のように一対の分割体32、34の両側の端末部32e、フランジ34fにそれぞれ貫通穴56が設けられ、連結部58が合成樹脂82に一体に設けられている場合である。この場合は、分割体32、34の相対変位が一層確実に規制され、ペダルアーム90の強度や剛性が一層高くなるため、一対の分割体32、34の肉厚を薄くして更なる軽量化を図ることができる。この実施例は、請求項1、2、6〜8の実施例である。   4 (b) is compared with the pedal arm 80 in FIG. 4 (a), like the pedal arm 54 in FIG. 2 (b), the terminal portions on both sides of the pair of divided bodies 32, 34. This is a case where through holes 56 are provided in the flanges 32e and 34f, and the connecting portion 58 is provided integrally with the synthetic resin 82. In this case, the relative displacement of the divided bodies 32 and 34 is more reliably regulated, and the strength and rigidity of the pedal arm 90 are further increased. Therefore, the thickness of the pair of divided bodies 32 and 34 is reduced to further reduce the weight. Can be achieved. This embodiment is an embodiment of claims 1, 2, and 6-8.

図4の(c) のペダルアーム92は、上記(b) のペダルアーム90に比較して、一方の分割体32に前記貫通穴86の代わりにバーリング穴94が設けられ、他方の分割体34の貫通穴86に嵌合されている場合である。この場合は、バーリング穴94と貫通穴86との係合によって一対の分割体32、34の重ね合わせ面と平行な総ての方向の相対変位が規制されるとともに、連結部88によって両者が相対的に離間することが抑制されるため、ペダルアーム92の強度や剛性が一層高くなり、一対の分割体32、34の肉厚を薄くして更なる軽量化を図ることができる。また、バーリング穴94を設けて分割体34の貫通穴86に嵌合すれば良いため、簡単且つ安価に構成される。バーリング穴94は、それ自体で引っ掛かり係合部として機能し、分割体34側へ向かって突き出す突出部に相当する。一対の分割体32、34の両側の端末部32e、フランジ34fに設けられる貫通穴56についても、一対の分割体32、34の何れか一方の貫通穴56をバーリング穴とし、他方の貫通穴56に嵌合させることができる。この実施例は、請求項1、2、5〜7の実施例である。   Compared with the pedal arm 90 of FIG. 4B, the pedal arm 92 of FIG. 4C is provided with a burring hole 94 in one divided body 32 instead of the through hole 86, and the other divided body 34. This is a case where the through hole 86 is fitted. In this case, the engagement between the burring hole 94 and the through hole 86 restricts relative displacement in all directions parallel to the overlapping surfaces of the pair of divided bodies 32 and 34, and the connection portion 88 makes the two relative to each other. Accordingly, the strength and rigidity of the pedal arm 92 are further increased, and the thickness of the pair of divided bodies 32 and 34 can be reduced to further reduce the weight. In addition, since the burring hole 94 may be provided and fitted into the through hole 86 of the divided body 34, the configuration is simple and inexpensive. The burring hole 94 functions as a catching engagement part by itself, and corresponds to a protrusion protruding toward the divided body 34 side. As for the through holes 56 provided in the terminal portions 32e and the flanges 34f on both sides of the pair of divided bodies 32, 34, one through hole 56 of the pair of divided bodies 32, 34 is used as a burring hole, and the other through hole 56 is provided. Can be fitted. This embodiment is an embodiment of claims 1, 2, and 5-7.

以上、本発明の実施例を図面に基づいて詳細に説明したが、これ等はあくまでも一実施形態であり、本発明は当業者の知識に基づいて種々の変更,改良を加えた態様で実施することができる。   As mentioned above, although the Example of this invention was described in detail based on drawing, these are one embodiment to the last, and this invention is implemented in the aspect which added the various change and improvement based on the knowledge of those skilled in the art. be able to.

10:車両用操作ペダル(中空ペダル) 14、50、54、60、70、72、74、80、90、92:ペダルアーム 32、34:分割体 32e:端末部(密着部) 34f:フランジ(端末部、密着部) 36、82:合成樹脂 38、62:折曲げ突起(突出部、引っ掛かり係合部) 40、64:掛止穴 52:凹部(突出部、引っ掛かり係合部) 56、86:貫通穴 58、88:連結部(引っ掛かり係合部) 84:中間密着部(密着部) 94:バーリング穴(突出部、引っ掛かり係合部) O:支持軸心   10: Operation pedal for vehicle (hollow pedal) 14, 50, 54, 60, 70, 72, 74, 80, 90, 92: Pedal arm 32, 34: Divided body 32e: Terminal portion (contact portion) 34f: Flange ( 36, 82: Synthetic resin 38, 62: Bending protrusion (protruding part, hook engaging part) 40, 64: Retaining hole 52: Recessed part (protruding part, hook engaging part) 56, 86 : Through hole 58, 88: Connection part (hook engaging part) 84: Intermediate contact part (contact part) 94: Burring hole (protrusion part, hook engagement part) O: Support axis

Claims (8)

中空構造を形成するように端末部が互いに平行に重ね合わされた一対の分割体を備えているとともに、該端末部の外側をU字形状に跨いで被覆するように設けられた合成樹脂によりその端末部が一体的に接合されているペダルアームを有し、所定の支持軸心まわりに回動可能に配設されて踏込み操作される中空ペダルにおいて、
前記端末部の重ね合わせ面に対して交差する方向に設けられ、前記一対の分割体の該重ね合わせ面と平行な方向の相対変位を規制する引っ掛かり係合部を有する
ことを特徴とする中空ペダル。
The terminal portion is provided with a pair of divided bodies in which the terminal portions are overlapped in parallel so as to form a hollow structure, and the terminal is provided by a synthetic resin provided so as to cover the outside of the terminal portion so as to straddle the U-shape. In a hollow pedal that has a pedal arm that is integrally joined to a part, and that is rotatably disposed around a predetermined support axis,
A hollow pedal comprising a hook engaging portion that is provided in a direction intersecting with the overlapping surface of the terminal portion and restricts relative displacement of the pair of divided bodies in a direction parallel to the overlapping surface. .
前記引っ掛かり係合部は、前記一対の分割体の何れか一方から他方へ向かって突き出すように設けられた突出部で、該他方の分割体と係合させられている
ことを特徴とする請求項1に記載の中空ペダル。
The hook engaging portion is a protruding portion provided so as to protrude from one of the pair of divided bodies toward the other, and is engaged with the other divided body. The hollow pedal according to 1.
前記突出部は、前記一方の分割体の前記端末部から他方の分割体に向かうように折り曲げられた折曲げ突起で、
該折曲げ突起は、前記他方の分割体に設けられた掛止穴内に挿入されている
ことを特徴とする請求項2に記載の中空ペダル。
The protrusion is a bent protrusion that is bent from the terminal portion of the one divided body toward the other divided body,
The hollow pedal according to claim 2, wherein the bent protrusion is inserted into a latch hole provided in the other divided body.
前記折曲げ突起は、断面がクランク形状を成すように折り曲げられており、前記掛止穴内に挿入されるとともに、該掛止穴を通過した該クランク形状の先端部が前記他方の分割体の端末部と平行に重ね合わされている
ことを特徴とする請求項3に記載の中空ペダル。
The folding protrusion is bent so that a cross section forms a crank shape, and the crank-shaped tip portion that passes through the locking hole is inserted into the locking hole, and is an end of the other divided body. The hollow pedal according to claim 3, wherein the hollow pedal is overlapped in parallel with the portion.
前記突出部は、前記他方の分割体に向かって突き出すバーリング穴で、該他方の分割体に設けられた貫通穴内に嵌合されている
ことを特徴とする請求項2に記載の中空ペダル。
The hollow pedal according to claim 2, wherein the protruding portion is a burring hole protruding toward the other divided body and is fitted in a through hole provided in the other divided body.
前記一対の分割体が互いに重ね合わされる密着部には、該一対の分割体を貫通するように貫通穴が設けられており、
前記引っ掛かり係合部は、前記一対の分割体を前記合成樹脂で被覆する際に前記貫通穴内に該合成樹脂が充填され、前記密着部の両側に位置する該合成樹脂の内壁面に一体に掛け渡された連結部である
ことを特徴とする請求項1に記載の中空ペダル。
In the close contact portion where the pair of divided bodies are overlapped with each other, a through hole is provided so as to penetrate the pair of divided bodies,
The hook engaging portion is formed by filling the through hole with the synthetic resin when the pair of divided bodies are covered with the synthetic resin, and integrally hanging on the inner wall surfaces of the synthetic resin located on both sides of the contact portion. The hollow pedal according to claim 1, wherein the hollow pedal is passed.
前記密着部は前記一対の分割体の端末部で、該端末部を貫通するように前記貫通穴が設けられており、
前記連結部は、前記端末部の外側を跨ぐように被覆する前記U字形状の合成樹脂の内壁面に一体に掛け渡されている
ことを特徴とする請求項6に記載の中空ペダル。
The contact portion is a terminal portion of the pair of divided bodies, and the through hole is provided so as to penetrate the terminal portion,
The hollow pedal according to claim 6, wherein the connection portion is integrally stretched over an inner wall surface of the U-shaped synthetic resin that covers the outside of the terminal portion.
前記密着部は、前記一対の分割体の端末部以外の中間部分に互いに面接触するように重ね合わされた中間密着部で、該中間密着部を貫通するように前記貫通穴が設けられており、
前記合成樹脂は、前記中間密着部を含めて前記一対の分割体の全周に亘って被覆するように設けられており、該中間密着部の両側に位置する該合成樹脂の内壁面に掛け渡されるように前記連結部が一体に設けられている
ことを特徴とする請求項6に記載の中空ペダル。
The close contact portion is an intermediate close contact portion that is superposed on the intermediate portion other than the terminal portions of the pair of divided bodies so as to be in surface contact with each other, and the through hole is provided so as to penetrate the intermediate close contact portion.
The synthetic resin is provided so as to cover the entire circumference of the pair of divided bodies including the intermediate contact portion, and spans the inner wall surface of the synthetic resin located on both sides of the intermediate contact portion. The hollow pedal according to claim 6, wherein the connecting portion is integrally provided.
JP2010177659A 2010-08-06 2010-08-06 Hollow pedal Expired - Fee Related JP5528254B2 (en)

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JP2020112964A (en) * 2019-01-10 2020-07-27 豊田鉄工株式会社 Hollow pedal and manufacturing method thereof
WO2021192016A1 (en) * 2020-03-24 2021-09-30 三菱重工エンジン&ターボチャージャ株式会社 Compressor housing, compressor having said compressor housing, and method for manufacturing said compressor housing

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JP2003054390A (en) * 2001-08-09 2003-02-26 Toyota Auto Body Co Ltd Support structure for parking brake pedal
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JPH10264951A (en) * 1997-03-21 1998-10-06 Internatl Chem:Kk Food-preserving container
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2020112964A (en) * 2019-01-10 2020-07-27 豊田鉄工株式会社 Hollow pedal and manufacturing method thereof
JP7271189B2 (en) 2019-01-10 2023-05-11 豊田鉄工株式会社 Hollow pedal and manufacturing method thereof
WO2021192016A1 (en) * 2020-03-24 2021-09-30 三菱重工エンジン&ターボチャージャ株式会社 Compressor housing, compressor having said compressor housing, and method for manufacturing said compressor housing

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