JP2011521187A - 熱反射断熱材の製造装置およびその製造方法 - Google Patents
熱反射断熱材の製造装置およびその製造方法 Download PDFInfo
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Abstract
【解決手段】架橋発泡ポリエチレンシートを供給するためのフィーダーと、製造完了された熱反射断熱材を巻き取るためのワインダーを前、後方に有し具備されるフレームと、上記フレームの先側にフィーダーから供給される架橋発泡ポリエチレンシートに複数の切開溝を形成するように具備する切開部と、前記切開部の後方に切開溝が形成された架橋発泡ポリエチレンシートの幅を広げながら切開溝が通孔で変形させるように設置する拡張部と、前記拡張部の後方に架橋発泡ポリエチレンシートの拡張された幅と切開溝の変形された通孔が自身の形象を持続的に維持するように冷却ローラーを有して設置される冷却部と、前記冷却部の後方に幅が広くなって通孔が形成された架橋発泡ポリエチレンシートに高反射性と低放射性を発揮するように一面または両面にアルミニウムフィルム付着させるように設置する合紙部を含むことが特徴である。
【代表図】 図1
Description
110 切開部
130 拡張部
150 冷却部
170 合紙部
Claims (14)
- 架橋発泡ポリエチレンシート101を供給するためのフィーダー102と、
製造完了された熱反射断熱材103を巻き取るためのワインダー104を前後方に有し、具備されるフレーム105と、
前記フレーム105の前方にフィーダー102から供給される架橋発泡ポリエチレンシート101に複数の切開溝106を形成するように具備される切開部110と、
前記切開部110の後方に切開溝106が形成された架橋発泡ポリエチレンシート101の幅を広げながら切開溝106を通孔107に変形させるように設置される拡張部130と、
前記拡張部130の後方に架橋発泡ポリエチレンシート101の拡張された幅と切開溝106が変形された通孔107が自身の形象を持続的に維持するように冷却ローラー151、152を備えて設置される冷却部150と、
前記冷却部150の後方に、幅が広くなり通孔107の形成された架橋発泡ポリエチレンシート101に高反射性と低放射性を発揮するように一面または両面にアルミニウムフィルム108を付着させるように設置される合紙部170を含むことを特徴とする熱反射断熱材の製造装置。 - 架橋発泡ポリエチレンシート101を供給するためのフィーダー102と、
製造完了された熱反射断熱材103を巻き取るためのワインダー104を前後方に有し具備されるフレーム105と、
前記フレーム105の前方にフィーダー102から供給される架橋発泡ポリエチレンシート101に複数の切開溝106を形成するように具備される切開部110と、
前記切開部110の後方に切開溝106が形成された架橋発泡ポリエチレンシート101の幅を広げながら切開溝106を通孔107に変形させるように設置される拡張部130と、
前記拡張部130の後方に架橋発泡ポリエチレンシート101の拡張された幅と切開溝106が変形された通孔107が自身の形象を持続的に維持するように冷却ローラー151、152を備えて設置される冷却部150と、
前記冷却部150の後方に、幅が広くなり通孔107が形成された架橋発泡ポリエチレンシート101に高反射性と低放射性を発揮するように一面にアルミニウムフィルム108を付着させるように設置される合紙部170と、
前記合紙部170の後方に設置されて架橋発泡ポリエチレンシート101の一面にアルミニウムフィルム108を付着した架橋発泡ポリエチレンシート101の他の面にアルミニウムフィルム108を直接熱を利用して付着する第2合紙部180を含むことを特徴とする熱反射断熱材の製造装置。 - 加工しようとする架橋発泡ポリエチレンシートを準備して供給する供給段階S1と、
供給された架橋発泡ポリエチレンシートに等間隔に複数の切開溝を形成する切開溝形成段階S2と、
切開溝が形成された架橋発泡ポリエチレンシートに熱を加えて幅を広げながら切開溝を通孔形象に変化させる拡張段階S3と、
架橋発泡ポリエチレンシートの幅と通孔が拡張された状態を維持するように冷凍させる冷却段階S4と、
冷却した架橋発泡ポリエチレンシートの一面または両面にアルミニウムフィルムを付着させて通孔を通じてアルミニウムフィルムの固有機能である高反射機能と低放射機能を発揮するようにする合紙段階S5からなることを特徴とする熱反射断熱材の製造方法。 - 前記切開部110は、供給される架橋発泡ポリエチレンシート101に切開溝106を形成する切開ローラー111と、
前記切開ローラー111の後方に設置されて切開溝106が形成された架橋発泡ポリエチレンシート101を拡張部130へ供給する上、下ピディングローラー112、113とを備え、
前記切開ローラー111は、フレーム105に維持される下部ローラー114と、
前記下部ローラー114の上方に位置して切開溝106を形成するように複数のブレード115を有する上部ローラー116を含み、
前記ブレード115は隣接したブレード115とは互い違いの位置にあるように形成し、
前記ブレード115の維持する刃角度は切開溝の形成を容易にしながら摩耗性を減らすように下部ローラー114の水平面を基準に60゜以下を維持することを特徴とする請求項1に記載の熱反射断熱材の製造装置。 - 前記拡張部130は、入口131は狭く、出口132は広い状態でフレーム105に維持される拡張トンネル133と、
前記拡張トンネル133の両側に設置されて排出される架橋発泡ポリエチレンシート101の両側縁を取って移送させる移送手段135と、
前記拡張トンネル133の内部に設置されて移送されながら幅が広くなる架橋発泡ポリエチレンシート101の変形を助けるように熱を発生させるヒーター140を含むことを特徴とする請求項1に記載の熱反射断熱材の製造装置。 - 前記合紙部170は、幅が広くなり通孔107が形成された架橋発泡ポリエチレンシート101の一面または両面にアルミニウムフィルム108を付着するように設置されるヒーティングローラー171、172と、
前記ヒーティングローラー171、172の後尾フレーム105の上、下側に設置されて合紙するアルミニウムフィルム108をヒーティングローラー171、172の前方の上、下側へ供給するアルミニウムフィルムフィーダーを含むことを特徴とする請求項1に記載の熱反射断熱材の製造装置。 - 前記架橋発泡ポリエチレンシートの厚さは 5mm以上であることを特徴とする請求項1又は2に記載の熱反射断熱材の製造装置。
- 前記架橋発泡ポリエチレンシートの厚さは 5mm以上であることを特徴とする請求項3に記載の熱反射断熱材の製造方法。
- 前記架橋発泡ポリエチレンシートに形成される通孔107の面積は拡張された状態で1m2あたり60〜80%の範囲を有するようにし、
前記架橋発泡ポリエチレンシートに形成される一つの通孔107が2cm2以上の大きさを有するようにすることを特徴とする請求項1又は2記載の熱反射断熱材の製造装置。 - 前記架橋発泡ポリエチレンシートに形成される通孔107の面積は拡張された状態で1m2あたり60〜80%の範囲を有するようにし、
前記架橋発泡ポリエチレンシートに形成される一つの通孔107が2cm2以上の大きさを有するようにすることを特徴とする請求項3に記載の熱反射断熱材の製造方法。 - 前記架橋発泡ポリエチレンシートに形成される通孔107と通孔107の間に形成する隔壁の幅は3〜10mmであることを特徴とする 請求項1又は2に記載の熱反射断熱材の製造装置。
- 前記架橋発泡ポリエチレンシートに形成される通孔107と通孔107の間に形成する隔壁の幅は3〜10mmであることを特徴とする 請求項3に記載の熱反射断熱材の製造方法。
- 前記第2合紙部180はアルミニウムフィルム108を片面に付着して合紙部(170)から引き出しされる架橋発泡ポリエチレンシート101の他の片面に直接熱を加えて架橋発泡ポリエチレンシート101の表面を溶融させるように設置するバーナー181と、
前記バーナー181の後方とワインダー104の間に設置して溶融された架橋発泡ポリエチレンシート101の表面にアルミニウムフィルム108を付着する合紙ローラー183と構成することを特徴とする請求項2に記載の熱反射断熱材の製造装置。 - 前記切開ローラー111の上部ローラー116と、前記上ピディングローラー112と、上側に位置する冷却ローラー151と、ヒーティングローラー171と、は高さ調節手段175によって、供給される架橋発泡ポリエチレンシート101の厚さに対応するように高さが調節されることを特徴とする請求項4または6に記載の熱反射断熱材の製造装置。
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CN103058002A (zh) * | 2013-01-24 | 2013-04-24 | 江苏亚宝绝缘材料股份有限公司 | 一种双层薄膜叠加分切装置及方法 |
CN103058002B (zh) * | 2013-01-24 | 2016-04-06 | 江苏亚宝绝缘材料股份有限公司 | 一种双层薄膜叠加分切装置及方法 |
KR101494361B1 (ko) | 2014-11-17 | 2015-02-23 | 이강조 | 에어로젤 보온 단열재의 자동 절단방법 |
KR102297203B1 (ko) * | 2020-07-02 | 2021-09-03 | 주식회사 보백씨엔에스 | 배터리 보호용 pu-폼 가공장치 |
KR20220118165A (ko) * | 2021-02-18 | 2022-08-25 | 신승용 | 단열성능이 탁월하고 유독가스 발생량이 저감되는 복합무기단열재 및 그 제조방법 |
KR102472897B1 (ko) * | 2021-02-18 | 2022-11-30 | 신승용 | 단열성능이 탁월하고 유독가스 발생량이 저감되는 복합무기단열재 및 그 제조방법 |
Also Published As
Publication number | Publication date |
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US20110061794A1 (en) | 2011-03-17 |
EP2418332A1 (en) | 2012-02-15 |
WO2010117136A1 (ko) | 2010-10-14 |
EP2418332A4 (en) | 2012-08-22 |
US8267141B2 (en) | 2012-09-18 |
RU2011144506A (ru) | 2013-05-20 |
RU2486321C1 (ru) | 2013-06-27 |
CN102037196A (zh) | 2011-04-27 |
EP2418332B1 (en) | 2013-11-06 |
CN102037196B (zh) | 2013-11-27 |
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