JP2011213091A - 金属表面を具えたインモールド成形薄膜の製造方法 - Google Patents
金属表面を具えたインモールド成形薄膜の製造方法 Download PDFInfo
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- JP2011213091A JP2011213091A JP2010202013A JP2010202013A JP2011213091A JP 2011213091 A JP2011213091 A JP 2011213091A JP 2010202013 A JP2010202013 A JP 2010202013A JP 2010202013 A JP2010202013 A JP 2010202013A JP 2011213091 A JP2011213091 A JP 2011213091A
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- 229910052751 metal Inorganic materials 0.000 title claims abstract description 74
- 239000002184 metal Substances 0.000 title claims abstract description 74
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 39
- 239000010409 thin film Substances 0.000 title claims description 36
- 238000005530 etching Methods 0.000 claims abstract description 77
- 239000010410 layer Substances 0.000 claims abstract description 44
- 238000002347 injection Methods 0.000 claims abstract description 41
- 239000007924 injection Substances 0.000 claims abstract description 41
- 239000000463 material Substances 0.000 claims abstract description 33
- 238000000034 method Methods 0.000 claims description 30
- 230000008569 process Effects 0.000 claims description 14
- 239000011241 protective layer Substances 0.000 claims description 10
- 230000035515 penetration Effects 0.000 claims description 6
- 239000011248 coating agent Substances 0.000 claims description 4
- 238000000576 coating method Methods 0.000 claims description 4
- 230000006835 compression Effects 0.000 claims description 3
- 238000007906 compression Methods 0.000 claims description 3
- 238000007373 indentation Methods 0.000 claims description 2
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 239000012790 adhesive layer Substances 0.000 abstract description 10
- 239000000243 solution Substances 0.000 abstract description 8
- 238000012545 processing Methods 0.000 abstract description 2
- 230000008878 coupling Effects 0.000 abstract 3
- 238000010168 coupling process Methods 0.000 abstract 3
- 238000005859 coupling reaction Methods 0.000 abstract 3
- 239000004033 plastic Substances 0.000 description 22
- 229920003023 plastic Polymers 0.000 description 22
- 238000000465 moulding Methods 0.000 description 16
- 238000005034 decoration Methods 0.000 description 10
- 238000007493 shaping process Methods 0.000 description 10
- 239000000126 substance Substances 0.000 description 7
- 239000003973 paint Substances 0.000 description 6
- 239000010408 film Substances 0.000 description 5
- 238000005507 spraying Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 239000004417 polycarbonate Substances 0.000 description 3
- -1 polyethylene terephthalate Polymers 0.000 description 3
- 229920000139 polyethylene terephthalate Polymers 0.000 description 3
- 239000005020 polyethylene terephthalate Substances 0.000 description 3
- 239000011347 resin Substances 0.000 description 3
- 229920005989 resin Polymers 0.000 description 3
- 238000012546 transfer Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- XECAHXYUAAWDEL-UHFFFAOYSA-N acrylonitrile butadiene styrene Chemical compound C=CC=C.C=CC#N.C=CC1=CC=CC=C1 XECAHXYUAAWDEL-UHFFFAOYSA-N 0.000 description 2
- 239000004676 acrylonitrile butadiene styrene Substances 0.000 description 2
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 238000004891 communication Methods 0.000 description 2
- 239000007769 metal material Substances 0.000 description 2
- 229920000515 polycarbonate Polymers 0.000 description 2
- 238000007639 printing Methods 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- 229910000861 Mg alloy Inorganic materials 0.000 description 1
- 229910000990 Ni alloy Inorganic materials 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000003854 Surface Print Methods 0.000 description 1
- 229910001069 Ti alloy Inorganic materials 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 229910001297 Zn alloy Inorganic materials 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000001312 dry etching Methods 0.000 description 1
- 238000009713 electroplating Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 229910001385 heavy metal Inorganic materials 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000011900 installation process Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002991 molded plastic Substances 0.000 description 1
- 238000010137 moulding (plastic) Methods 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 239000012994 photoredox catalyst Substances 0.000 description 1
- 230000003863 physical function Effects 0.000 description 1
- 238000001020 plasma etching Methods 0.000 description 1
- 229920001690 polydopamine Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 230000035807 sensation Effects 0.000 description 1
- 238000007592 spray painting technique Methods 0.000 description 1
- 238000004544 sputter deposition Methods 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 239000013585 weight reducing agent Substances 0.000 description 1
- 238000001039 wet etching Methods 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/14311—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles using means for bonding the coating to the articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C2045/1486—Details, accessories and auxiliary operations
- B29C2045/14868—Pretreatment of the insert, e.g. etching, cleaning
- B29C2045/14885—Pretreatment of the insert, e.g. etching, cleaning by plasma treatment
Abstract
【解決手段】金属表面を具えたインモールド成形薄膜の製造方法は、少なくとも一つのエッチングエリアが設けられた接合面を具えた金属板層を提供する工程と、エッチング手段で該接合面上の該エッチングエリアにおいて、エッチングを行ない、該エッチングエリアの表面に内向きに複数の凹み構造を形成する工程と、該金属板層のエッチング完成後に、射出材料を該金属板層の接合面に射出し、射出圧力の圧迫を受けた該射出材料に該エッチングエリアの凹み構造を被覆させる工程、該射出材料を硬化させて該金属板層を載置させ、硬化後の該射出材料と凹み構造の間に緊密な接合関係を形成する工程、を包含する。これにより、該金属板層と該射出材料の間に別に接着層を設ける必要をなくし、製造コストを節約し加工工程を減らす。
【選択図】図1
Description
a)少なくとも一つのエッチングエリアが設けられた接合面を具えた金属板層を提供する工程、
b)エッチング手段で該接合面上の該エッチングエリアにおいて、第1エッチング時間のエッチングを行ない、該エッチングエリアの表面に内向きに複数の凹み構造を形成する工程、
c)射出材料を該金属板層の接合面に射出し、射出圧力の圧迫を受けた該射出材料に該エッチングエリアの凹み構造を被覆させる工程、
d)該射出材料を硬化させて該金属板層を載置させ、硬化後の該射出材料と凹み構造の間に緊密な接合関係を形成する工程、
を包含する。
射出材料射出工程(S30):この工程において、射出材料を該金属板層の接合面に射出し、射出圧力の圧迫を受けた該射出材料に該エッチングエリアの凹み構造を被覆させる。
射出材料硬化工程(S40):この工程において、該射出材料を硬化させて該金属板層を載置させ、硬化後の該射出材料と凹み構造の間に緊密な接合関係を形成する。
(111)エッチングエリア
(11)接合面
(112)凹み構造
(30)射出材料
(13)保護層
(113)貫通構造
(14)アンテナモジュール
Claims (5)
- 金属表面を具えたインモールド成形薄膜の製造方法において、
少なくとも一つのエッチングエリア(111)が設けられた接合面(11)を具えた金属板層(10)を提供する工程と、
エッチング手段で該接合面(11)上の該エッチングエリア(111)において、第1エッチング時間のエッチングを行ない、該エッチングエリア(111)の表面に内向きに複数の凹み構造(112)を形成する工程と、
射出材料(30)を該金属板層(10)の接合面(11)に射出し、射出圧力の圧迫を受けた該射出材料(30)に該エッチングエリア(111)の凹み構造(112)を被覆させる工程、
該射出材料(30)を硬化させて該金属板層(10)を載置させ、硬化後の該射出材料(30)と凹み構造(112)の間に緊密な接合関係を形成する工程、
を包含したことを特徴とする、金属表面を具えたインモールド成形薄膜の製造方法。 - 請求項1記載の金属表面を具えたインモールド成形薄膜の製造方法において、該エッチングを行う前に、保護層(13)を該接合面(11)の非エッチングエリアに設置する工程を有することを特徴とする、金属表面を具えたインモールド成形薄膜の製造方法。
- 請求項1記載の金属表面を具えたインモールド成形薄膜の製造方法において、該エッチングを行った後に、該エッチング手段を除去する工程を有することを特徴とする、金属表面を具えたインモールド成形薄膜の製造方法。
- 請求項1記載の金属表面を具えたインモールド成形薄膜の製造方法において、該エッチングを行う工程において、さらに第2エッチング時間のエッチングを行って、該エッチングエリア(111)を完全に侵蝕させ、該金属板層(10)の該エッチングエリア(111)の位置に貫通構造(113)を形成することを特徴とする、金属表面を具えたインモールド成形薄膜の製造方法。
- 請求項4記載の金属表面を具えたインモールド成形薄膜の製造方法において、該貫通構造(113)中にアンテナモジュール(14)を設置することを特徴とする、金属表面を具えたインモールド成形薄膜の製造方法。
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TW099110150 | 2010-04-01 | ||
TW099110150A TWI404615B (zh) | 2010-04-01 | 2010-04-01 | A method of manufacturing an in-mold formed film having a metal surface |
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JP2011213091A true JP2011213091A (ja) | 2011-10-27 |
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JP2010202013A Pending JP2011213091A (ja) | 2010-04-01 | 2010-09-09 | 金属表面を具えたインモールド成形薄膜の製造方法 |
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US (1) | US20110240591A1 (ja) |
JP (1) | JP2011213091A (ja) |
TW (1) | TWI404615B (ja) |
Families Citing this family (8)
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US8688176B2 (en) * | 2012-02-10 | 2014-04-01 | Htc Corporation | Components with mechanically-bonded plastic and methods for forming such components |
CN105473311B (zh) * | 2013-08-15 | 2018-02-09 | 旭化成株式会社 | 接合体和接合方法 |
CN104319028A (zh) * | 2014-11-17 | 2015-01-28 | 苏州戴尔曼电器有限公司 | 一种无缝电缆的制作方法 |
CN105530782A (zh) * | 2014-12-26 | 2016-04-27 | 比亚迪股份有限公司 | 一种通讯设备金属外壳及其制备方法 |
CN105392316B (zh) * | 2015-11-24 | 2019-09-17 | Oppo广东移动通信有限公司 | 一种金属外壳、制作方法和电子装置 |
EP3349093A1 (en) * | 2017-01-11 | 2018-07-18 | Jae Beom Kim | Metal and carbon laminate transmitting electromagnetic waves or having function of heat radiation |
CN112519096A (zh) * | 2020-11-17 | 2021-03-19 | 高华文 | 含装饰金属塑胶制品的制造工艺和用该工艺的制品及鞋 |
CN113604069A (zh) * | 2021-06-17 | 2021-11-05 | 漳州市品源塑胶模具有限公司 | 一种电子产品塑胶外壳及其制备方法 |
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US20110240591A1 (en) | 2011-10-06 |
TWI404615B (zh) | 2013-08-11 |
TW201134641A (en) | 2011-10-16 |
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