JP2011155234A - Flexible circuit board with waterproof member, and method of manufacturing the same - Google Patents

Flexible circuit board with waterproof member, and method of manufacturing the same Download PDF

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JP2011155234A
JP2011155234A JP2010032107A JP2010032107A JP2011155234A JP 2011155234 A JP2011155234 A JP 2011155234A JP 2010032107 A JP2010032107 A JP 2010032107A JP 2010032107 A JP2010032107 A JP 2010032107A JP 2011155234 A JP2011155234 A JP 2011155234A
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circuit board
flexible circuit
waterproof member
resin
side resin
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JP5560758B2 (en
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Hiroyuki Kuribayashi
宏行 栗林
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Sumitomo Bakelite Co Ltd
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Sumitomo Bakelite Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a flexible circuit board which has high waterproofing performance and is easy to manufacture. <P>SOLUTION: The flexible circuit board with a waterproof member includes a flexible circuit board 5 inserted into the casing of an electric apparatus, and the waterproof member 7 which hermetically seals a gap between the casing and the flexible circuit board to achieve waterproofing, and the waterproofing member is made of two kinds of flexible circuit board-side resins 9a and 9b and casing-side resins 8a and 8b. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

本発明は、防水部材付きフレキシブル回路基板、特に、携帯電話に用いられるフレキシブル回路基板、及びその製造方法に関するものである。   The present invention relates to a flexible circuit board with a waterproof member, and more particularly to a flexible circuit board used in a mobile phone and a method for manufacturing the same.

近年の携帯電話には、高い防水性能が要求されている。   Recent mobile phones are required to have high waterproof performance.

通常、携帯電話では、第1の筐体と第2の筐体がヒンジ部で繋がっている。図1に、携帯電話のヒンジ部近傍の断面図を示す。携帯電話1では、電子部品や回路基板4aが内部に設置されている第1の筐体2aと、電子部品や回路基板4bが内部に設置されている第2の筐体2bがヒンジ部3で繋がっている。そして、それぞれの筐体内の電子部品又は回路基板4は、フレキシブル回路基板5により、電気的に接続されている。詳細には、該フレキシブル回路基板の両端のコネクタ6a、6bが、回路基板4a、4bと繋がっている。あるいは、該フレキシブル回路基板の両端のコネクタ6a、6bが、筐体内の電子部品に直接繋がっている。   Usually, in a mobile phone, the first housing and the second housing are connected by a hinge portion. FIG. 1 is a cross-sectional view of the vicinity of a hinge portion of a mobile phone. In the mobile phone 1, the hinge portion 3 includes a first housing 2 a in which electronic components and a circuit board 4 a are installed, and a second housing 2 b in which electronic components and a circuit board 4 b are installed. It is connected. The electronic components or the circuit board 4 in each case are electrically connected by the flexible circuit board 5. Specifically, connectors 6a and 6b at both ends of the flexible circuit board are connected to the circuit boards 4a and 4b. Alternatively, the connectors 6a and 6b at both ends of the flexible circuit board are directly connected to the electronic components in the housing.

このとき、フレキシブル回路基板5は、第1の筐体2a内から一旦外に出て、ヒンジ部3の内部を通り、第2の筐体2b内に繋がっている。そのため、筐体2とフレキシブル回路基板5との間の防水が不十分だと、携帯電話1に水がかかったり、携帯電話1を水中に落とした場合には、筐体2内に水が浸入してしまうために、電子部品等が故障してしまう。   At this time, the flexible circuit board 5 once goes out of the first housing 2a, passes through the inside of the hinge portion 3, and is connected to the second housing 2b. For this reason, if the waterproofing between the housing 2 and the flexible circuit board 5 is insufficient, the mobile phone 1 may be splashed with water or the mobile phone 1 may be dropped into the water. As a result, an electronic component or the like breaks down.

そこで、特開2003−142836号公報(特許文献1)では、筐体とフレキシブル回路基板との間に、パッキンを配置して、防水する防水構造が開示されている。   In view of this, Japanese Patent Application Laid-Open No. 2003-142836 (Patent Document 1) discloses a waterproof structure in which a packing is disposed between a housing and a flexible circuit board to waterproof.

また、特開2004−214927号公報(特許文献2)には、インサート成型により、防水キャップをフレキシブル回路基板に固定し、更に、防水キャップの外周にOリングを配置する防水構造が開示されている。   Japanese Patent Laid-Open No. 2004-214927 (Patent Document 2) discloses a waterproof structure in which a waterproof cap is fixed to a flexible circuit board by insert molding, and an O-ring is disposed on the outer periphery of the waterproof cap. .

特開2003−142836号公報(特許請求の範囲)JP 2003-142836 A (Claims) 特開2004−214927号公報(段落番号0021)JP 2004-214927 A (paragraph number 0021)

ところが、特許文献1の防水構造では、パッキンの劣化により防水性能が低下するという問題があった。また、特許文献2の防水構造では、フレキシブル回路基板が破損し易いという問題があった。   However, the waterproof structure of Patent Document 1 has a problem that the waterproof performance is reduced due to deterioration of the packing. Further, the waterproof structure of Patent Document 2 has a problem that the flexible circuit board is easily damaged.

また、特許文献2の防水構造では、防水キャップを付設するために、フレキシブル回路基板に金型を取り付け、インサート成型するという工程が必要となり、製造工程が煩雑になるという問題があった。   Moreover, in the waterproof structure of patent document 2, in order to attach a waterproof cap, the process of attaching a metal mold | die to a flexible circuit board and insert-molding was needed, and there existed a problem that a manufacturing process became complicated.

従って、本発明の課題は、防水性能が高いフレキシブル回路基板を提供することにある。また、本発明の課題は、製造が簡便なフレキシブル回路基板を提供することにある。   Accordingly, an object of the present invention is to provide a flexible circuit board having high waterproof performance. Another object of the present invention is to provide a flexible circuit board that is easy to manufacture.

なお、携帯電話に限らず、電子部品や回路基板が内部に設置されている複数の筐体が、ヒンジ部で繋がっている構造を有する電子機器においては、上記課題は、共通の課題である。   Note that the above-described problem is a common problem in electronic devices having a structure in which a plurality of housings in which electronic components and circuit boards are installed are connected by hinges, not limited to mobile phones.

このような目的は、以下の本発明(1)〜(3)により達成される。
(1)電子機器の筐体に挿通されるフレキシブル回路基板と、該筐体と該フレキシブル回路基板との間隙を密封して防水する防水部材と、を有し、
該防水部材は、フレキシブル回路基板側樹脂と筐体側樹脂との2種類の樹脂からなること、
を特徴とする防水部材付きフレキシブル回路基板。
(2)更に、前記筐体側樹脂の外周に、防水性を有する弾性樹脂が配設されていることを特徴とする(1)の防水部材付きフレキシブル回路基板。
(3)筐体側樹脂の成形体と、該成形体のフレキシブル回路基板側に配設されるフレキシブル回路基板側樹脂(A)と、からなる防水部材片2個を、フレキシブル回路基板を上下から挟み込むように合わせて、該フレキシブル回路基板を2個の該防水部材片で囲う第1の工程と、
該筐体側樹脂と該フレキシブル回路基板側樹脂(A)とが付着し且つ該フレキシブル回路基板側樹脂(A)と該フレキシブル回路基板とが付着するように、2個の該防水部材片を接着する第2の工程(A)と、
を有することを特徴とする防水部材付きフレキシブル回路基板の製造方法。
(4)筐体側樹脂の成形体と、該成形体のフレキシブル回路基板側に配設されるフレキシブル回路基板側樹脂(B)と、からなる防水部材片2個を、該フレキシブル回路基板を上下から挟み込むように合わせて、該フレキシブル回路基板を2個の該防水部材片で囲う第1の工程と、
該筐体側樹脂と該フレキシブル回路基板とを該フレキシブル回路基板側樹脂(B)により接着すると共に、2個の該防水部材片を接着する第2の工程(B)と、
を有することを特徴とする防水部材付きフレキシブル回路基板の製造方法。
Such an object is achieved by the following present inventions (1) to (3).
(1) a flexible circuit board that is inserted into the casing of the electronic device, and a waterproof member that seals and waterproofs the gap between the casing and the flexible circuit board,
The waterproof member is made of two types of resin, a flexible circuit board side resin and a housing side resin,
A flexible circuit board with a waterproof member.
(2) The flexible circuit board with a waterproof member according to (1), wherein an elastic resin having a waterproof property is disposed on the outer periphery of the housing side resin.
(3) sandwiching the flexible circuit board from above and below with two waterproof member pieces comprising a molded body of the housing side resin and the flexible circuit board side resin (A) disposed on the flexible circuit board side of the molded body The first step of surrounding the flexible circuit board with the two waterproof member pieces,
The two waterproof member pieces are bonded so that the housing side resin and the flexible circuit board side resin (A) adhere to each other and the flexible circuit board side resin (A) and the flexible circuit board adhere to each other. A second step (A);
The manufacturing method of the flexible circuit board with a waterproof member characterized by having.
(4) Two waterproof member pieces each comprising a molded body of a housing side resin and a flexible circuit board side resin (B) disposed on the flexible circuit board side of the molded body, the flexible circuit board from above and below A first step of surrounding the flexible circuit board with two pieces of the waterproofing member so as to be sandwiched,
A second step (B) of bonding the housing side resin and the flexible circuit board with the flexible circuit board side resin (B) and bonding the two waterproof member pieces;
The manufacturing method of the flexible circuit board with a waterproof member characterized by having.

本発明によれば、防水性能が高いフレキシブル回路基板を提供することができる。また、本発明によれば、製造が簡便なフレキシブル回路基板を提供することができる。   According to the present invention, a flexible circuit board having high waterproof performance can be provided. Moreover, according to this invention, the flexible circuit board with easy manufacture can be provided.

携帯電話のヒンジ部近傍の断面図である。It is sectional drawing of the hinge part vicinity of a mobile telephone. 本発明の防水部材付きフレキシブル回路基板の形態例の模式的な平面図である。It is a typical top view of the example of the form of the flexible circuit board with a waterproof member of the present invention. 図2中の防水部材をx−x断面で切ったときの断面図である。It is sectional drawing when the waterproof member in FIG. 2 is cut in xx cross section. 本発明の防水部材付きフレキシブル回路基板の製造方法を示す模式的な断面図である。It is typical sectional drawing which shows the manufacturing method of the flexible circuit board with a waterproof member of this invention. 本発明の防水部材付きフレキシブル回路基板の製造方法を示す模式的な断面図である。It is typical sectional drawing which shows the manufacturing method of the flexible circuit board with a waterproof member of this invention.

本発明の防水部材付きフレキシブル回路基板は、電子機器の筐体に挿通されるフレキシブル回路基板と、該筐体と該フレキシブル回路基板との間隙を密封して防水する防水部材と、を有し、
該防水部材は、フレキシブル回路基板側樹脂と筐体側樹脂との2種類の樹脂からなること、
を特徴とする防水部材付きフレキシブル回路基板である。
A flexible circuit board with a waterproof member of the present invention has a flexible circuit board inserted into a casing of an electronic device, and a waterproof member that seals and waterproofs a gap between the casing and the flexible circuit board,
The waterproof member is made of two types of resin, a flexible circuit board side resin and a housing side resin,
It is the flexible circuit board with a waterproof member characterized by these.

本発明の防水部材付きフレキシブル回路基板について、図2及び図3を参照して説明する。図2は、本発明の防水部材付きフレキシブル回路基板の形態例の模式的な平面図であり、図3は、図2中の防水部材をx−x断面で切ったときの断面図である。   The flexible circuit board with a waterproof member of the present invention will be described with reference to FIGS. FIG. 2 is a schematic plan view of an embodiment of the flexible circuit board with waterproof member of the present invention, and FIG. 3 is a cross-sectional view of the waterproof member in FIG.

図2中、防水部材付きフレキシブル回路基板10は、フレキシブル回路基板5と、防水部材7(7a、7b)と、を有している。フレキシブル回路基板5の両端には、コネクタ6(6a、6b)が付設されている。また、コネクタ6が付設されている側とは反対側のフレキシブル回路基板上には、補強板が付設されていてもよい。そして、防水部材付きフレキシブル回路基板10は、電子部品又は回路基板が内部に設置されている2つの筐体が、ヒンジ部で取り付けられている電子機器、例えば、図1に示す携帯電話に用いられる。   In FIG. 2, the flexible circuit board 10 with a waterproof member has the flexible circuit board 5 and the waterproof member 7 (7a, 7b). Connectors 6 (6a, 6b) are attached to both ends of the flexible circuit board 5. Further, a reinforcing plate may be provided on the flexible circuit board opposite to the side on which the connector 6 is provided. And the flexible circuit board 10 with a waterproof member is used for the electronic device in which two housings in which the electronic component or the circuit board is installed are attached by a hinge part, for example, the mobile phone shown in FIG. .

図3に示すように、防水部材7は、フレキシブル回路基板5を囲むようにして、フレキシブル回路基板5に取り付けられている。防水部材7は、筐体側樹脂8(8a、8b)と、フレキシブル回路基板側樹脂9(9a、9b)の2種類の樹脂からなる。つまり、防水部材7では、フレキシブル回路基板5を囲むようにして、フレキシブル回路基板側樹脂9が配設され、このフレキシブル回路基板側樹脂を囲むようにして、筐体側樹脂8が配設されている。なお、筐体側樹脂8同士は、接着面22で、接着剤により接着されている。また、フレキシブル回路基板側樹脂9同士は、フレキシブル回路基板側樹脂9aと9bの間から水が浸入しないように、互いに接着又は付着しているか、あるいは、フレキシブル回路基板側樹脂9aと9bが接着剤により接着されている。   As shown in FIG. 3, the waterproof member 7 is attached to the flexible circuit board 5 so as to surround the flexible circuit board 5. The waterproof member 7 is made of two types of resins, a housing side resin 8 (8a, 8b) and a flexible circuit board side resin 9 (9a, 9b). That is, in the waterproof member 7, the flexible circuit board side resin 9 is disposed so as to surround the flexible circuit board 5, and the housing side resin 8 is disposed so as to surround the flexible circuit board side resin. The housing side resins 8 are bonded to each other at the bonding surface 22 with an adhesive. Also, the flexible circuit board side resins 9 are bonded or adhered to each other so that water does not enter between the flexible circuit board side resins 9a and 9b, or the flexible circuit board side resins 9a and 9b are adhesives. It is adhered by.

防水部材付きフレキシブル回路基板10が用いられている電子機器では、フレキシブル回路基板の一端に付設されているコネクタ6aは、第1の筐体内の電子部品又は回路基板に接続され、フレキシブル回路基板の他端に付設されているコネクタ6bは、第2の筐体内の電子部品又は回路基板に接続され、フレキシブル回路基板5のヒンジ内内設部21は、ヒンジ部内に収められる。このとき、フレキシブル回路基板5は、第1の筐体の内部から外へ出て、ヒンジ部の内部を通って、第2の筐体の内部に入るように設置される。   In the electronic device using the flexible circuit board 10 with the waterproof member, the connector 6a attached to one end of the flexible circuit board is connected to the electronic component or the circuit board in the first casing, and the other flexible circuit board. The connector 6b attached to the end is connected to an electronic component or circuit board in the second housing, and the hinge internal part 21 of the flexible circuit board 5 is accommodated in the hinge part. At this time, the flexible circuit board 5 is installed so as to go out from the inside of the first housing, pass through the inside of the hinge portion, and enter the inside of the second housing.

防水部材7は、電子機器の筐体とフレキシブル回路基板5との間隙を埋めるようにして配置されることにより、これらの間隙を密封して防水する。詳細には、防水部材7のフレキシブル回路基板側樹脂9が、フレキシブル回路基板5に接着すること又は付着することにより、フレキシブル回路基板5と防水部材7との隙間からの水の浸入が防止される。また、防水部材7の筐体側樹脂8が、筐体に直接接着されるか、又は防水部材7の外周にシール材を付設して、筐体に接着されることにより、筐体と防水部材7との隙間からの水の浸入が防止される。   The waterproof member 7 is disposed so as to fill a gap between the casing of the electronic device and the flexible circuit board 5, thereby sealing and waterproofing the gap. Specifically, the flexible circuit board side resin 9 of the waterproof member 7 adheres to or adheres to the flexible circuit board 5, thereby preventing water from entering from the gap between the flexible circuit board 5 and the waterproof member 7. . The casing-side resin 8 of the waterproof member 7 is directly bonded to the casing, or a sealant is attached to the outer periphery of the waterproof member 7 and bonded to the casing, whereby the casing and the waterproof member 7 are bonded. Intrusion of water from the gap is prevented.

本発明に係るフレキシブル回路基板としては、通常、ヒンジ部内を通って第1の筐体内の電子部品又は回路基板と第2の筐体内の電子部品又は回路基板とを繋ぐために用いられているフレキシブル回路基板であればよく、特に制限されない。本発明に係るフレキシブル回路基板としては、例えば、片面に回路が形成されているフレキシブル回路基板や、両面に回路が形成されているフレキシブル回路基板が挙げられ、また、一層のフレキシブル回路基板であっても、2以上のフレキシブル回路基板が重ねられている多層のフレキシブル回路基板であってもよい。   The flexible circuit board according to the present invention is usually a flexible circuit board that is used to connect the electronic component or circuit board in the first housing and the electronic component or circuit board in the second housing through the hinge portion. Any circuit board may be used and is not particularly limited. Examples of the flexible circuit board according to the present invention include a flexible circuit board in which a circuit is formed on one side and a flexible circuit board in which a circuit is formed on both sides. Alternatively, it may be a multilayer flexible circuit board in which two or more flexible circuit boards are stacked.

本発明に係るフレキシブル回路基板側樹脂は、フレキシブル回路基板に直接接触する樹脂であり、フレキシブル回路基板を囲むように配設される。フレキシブル回路基板側樹脂は、シリコン樹脂のように、フレキシブル回路基板と付着することにより、防水性能を発揮し、フレキシブル回路基板と防水部材との間からの水の浸入を防止する樹脂(以下、フレキシブル回路基板側樹脂(A)とも記載する。)、又は熱硬化性樹脂や熱可塑性樹脂のように、フレキシブル回路基板に接着することにより、防水性能を発揮し、フレキシブル回路基板と防水部材との間からの水の浸入を防止する樹脂(以下、フレキシブル回路基板側樹脂(B)とも記載する。)である。   The flexible circuit board-side resin according to the present invention is a resin that directly contacts the flexible circuit board, and is disposed so as to surround the flexible circuit board. The resin on the flexible circuit board side is a resin that exhibits waterproof performance by adhering to the flexible circuit board, such as silicon resin, and prevents water from entering between the flexible circuit board and the waterproof member (hereinafter referred to as flexible resin). It is also described as a circuit board side resin (A).), Or by adhering to a flexible circuit board, such as a thermosetting resin or a thermoplastic resin, the waterproof performance is exhibited, and between the flexible circuit board and the waterproof member. Is a resin that prevents water from entering (hereinafter also referred to as a flexible circuit board side resin (B)).

フレキシブル回路基板側樹脂(A)としては、シリコン樹脂;ポリテトラフルオロエチレン(PTFE)などのフッ素系樹脂;ウレタン樹脂、アクリル樹脂などの弾性を有するエラストマー樹脂等が挙げられる。   Examples of the flexible circuit board side resin (A) include silicon resin; fluorine-based resin such as polytetrafluoroethylene (PTFE); and elastomer resin having elasticity such as urethane resin and acrylic resin.

フレキシブル回路基板側樹脂(B)としては、熱硬化性樹脂、熱可塑性樹脂等が挙げられる。フレキシブル回路基板側樹脂(B)に係る熱硬化性樹脂としては、例えば、フェノール樹脂、エポキシ樹脂、ポリウレタン樹脂等が挙げられる。フレキシブル回路基板側樹脂(B)に係る熱可塑性樹脂としては、例えば、ナイロン等のポリアミド樹脂、ポリエチレン、ポリスチレン等が挙げられる。   Examples of the flexible circuit board side resin (B) include thermosetting resins and thermoplastic resins. As a thermosetting resin which concerns on the flexible circuit board side resin (B), a phenol resin, an epoxy resin, a polyurethane resin etc. are mentioned, for example. As a thermoplastic resin which concerns on a flexible circuit board side resin (B), polyamide resins, such as nylon, polyethylene, a polystyrene, etc. are mentioned, for example.

本発明に係る筐体側樹脂は、フレキシブル回路基板側樹脂を囲み込むように配設される。   The housing side resin according to the present invention is disposed so as to surround the flexible circuit board side resin.

筐体側樹脂としては、熱硬化性樹脂、熱可塑性樹脂等が挙げられる。筐体側樹脂に係る熱硬化性樹脂としては、例えば、フェノール樹脂、エポキシ樹脂、ポリウレタン樹脂等が挙げられる。筐体側樹脂に係る熱可塑性樹脂としては、例えば、ナイロン等のポリアミド樹脂、ポリエチレン、ポリスチレン等が挙げられる。   Examples of the housing-side resin include a thermosetting resin and a thermoplastic resin. Examples of the thermosetting resin related to the housing side resin include a phenol resin, an epoxy resin, and a polyurethane resin. Examples of the thermoplastic resin related to the housing side resin include polyamide resins such as nylon, polyethylene, polystyrene, and the like.

なお、フレキシブル回路基板側樹脂と筐体側樹脂との間から水が浸入しないように、フレキシブル回路基板側樹脂は、筐体側樹脂に接着又は付着している。   The flexible circuit board side resin is adhered or adhered to the casing side resin so that water does not enter between the flexible circuit board side resin and the casing side resin.

フレキシブル回路基板側樹脂(A)、フレキシブル回路基板側樹脂(B)及び筐体側樹脂は、必要に応じて、硬化促進剤、充填剤、酸化防止剤等を含有することができる。   The flexible circuit board side resin (A), the flexible circuit board side resin (B), and the housing side resin can contain a curing accelerator, a filler, an antioxidant, and the like, if necessary.

本発明の防水部材付きフレキシブル回路基板は、その両端に、筐体内の電子部品又は回路基板と接続するためのコネクタが付設されている。また、本発明の防水部材付きフレキシブル回路基板は、必要に応じて、表面実装が可能な電子部材、例えば、抵抗、トランジスタ、コンデンサ等が付設されている。   The waterproof circuit-equipped flexible circuit board of the present invention is provided with connectors for connecting to the electronic components in the housing or the circuit board at both ends thereof. Moreover, the flexible circuit board with a waterproof member of the present invention is provided with an electronic member that can be surface-mounted, for example, a resistor, a transistor, a capacitor, or the like, if necessary.

本発明の防水部材付きフレキシブル回路基板が用いられる電子機器としては、電子部品又は回路基板が内部に設置されている2個の筐体が、ヒンジ部で繋がっている電子機器であれば、特に制限されず、携帯電話、デジタルカメラ、デジタルムービー等が挙げられる。   The electronic device using the flexible circuit board with a waterproof member of the present invention is not particularly limited as long as it is an electronic device in which two housings in which electronic components or circuit boards are installed are connected by a hinge portion. Examples include mobile phones, digital cameras, and digital movies.

従来のインサート成形により得られる防水部材は、一層の樹脂からなり、硬い樹脂が直接フレキシブル回路基板に接着している。そのため、フレキシブル回路基板全体が動いたときに、防水部材の近傍のフレキシブル回路基板に、応力が集中してしまい、フレキシブル回路基板が破損し易い構造となっている。防水性能を高めるために、防水部材とフレキシブル回路基板の接着を強固にすれば、するほど、破損し易くなる。   A waterproof member obtained by conventional insert molding is made of a single layer of resin, and a hard resin is directly bonded to the flexible circuit board. Therefore, when the entire flexible circuit board is moved, the stress is concentrated on the flexible circuit board in the vicinity of the waterproof member, and the flexible circuit board is easily damaged. In order to enhance the waterproof performance, the stronger the adhesion between the waterproof member and the flexible circuit board, the easier it is to break.

それに対して、本発明の防水部材付きフレキシブル回路基板では、防水部材が、2種類の樹脂により構成されている。そのため、筐体側樹脂として、硬い樹脂を用いた場合でも、フレキシブル回路基板側樹脂として、柔らかい樹脂を用いれば、フレキシブル回路基板全体が動いたときに、防水部材の近傍のフレキシブル回路基板にかかる応力を緩和することができる。   On the other hand, in the flexible circuit board with a waterproof member of the present invention, the waterproof member is composed of two types of resins. Therefore, even when a hard resin is used as the housing side resin, if a soft resin is used as the flexible circuit board side resin, when the entire flexible circuit board moves, the stress applied to the flexible circuit board in the vicinity of the waterproof member is reduced. Can be relaxed.

また、従来のインサート成形により得られる防水部材は、一層の樹脂からなるため、防水部材を形成する材質として、インサート成形ができ且つフレキシブル回路基板の表面の材質との間で、防水性能を発揮できるように強固且つ密に接着できるような材質を使用しなければならない。そのため、防水部材として使用できる材質が制限されてしまい、その結果、筐体と防水部材とを直接接触させる場合に、筐体側樹脂の材質として、筐体との間で高い防水性能を発揮するような樹脂を選択できないために、防水性能が不十分になるおそれがあった。   Moreover, since the waterproof member obtained by conventional insert molding is made of a single layer of resin, it can be insert-molded as a material for forming the waterproof member, and can exhibit waterproof performance with the surface material of the flexible circuit board. A material that can be firmly and closely bonded must be used. Therefore, the material that can be used as the waterproof member is limited, and as a result, when the housing and the waterproof member are brought into direct contact with each other, the housing side resin material exhibits high waterproof performance with the housing. Since a suitable resin cannot be selected, there is a possibility that the waterproof performance may be insufficient.

それに対して、本発明の防水部材付きフレキシブル回路基板では、フレキシブル回路基板側樹脂として、フレキシブル回路基板との間で防水性能を発揮できる樹脂を用いれば、筐体側樹脂の材質としては、フレキシブル回路基板との相性を考慮する必要がない。そのため、筐体との間で防水性を高めるような樹脂を、筐体側樹脂として選択することが可能となる。   On the other hand, in the flexible circuit board with a waterproof member of the present invention, if a resin capable of exhibiting waterproof performance with the flexible circuit board is used as the flexible circuit board side resin, the material of the housing side resin is the flexible circuit board. There is no need to consider compatibility with. Therefore, it is possible to select a resin that enhances waterproofness with the housing as the housing-side resin.

本発明の防水部材付きフレキシブル回路基板を製造する方法は、特に制限されず、例えば、フレキシブル回路基板の防水部位にフレキシブル回路基板側樹脂の成形体を接着し、次いで、接着したフレキシブル回路基板側樹脂の外側に筐体側樹脂の成形体を接着する方法や、フレキシブル回路基板の防水部位にフレキシブル回路基板側樹脂をインサート成形し、次いで、形成したフレキシブル回路基板側樹脂の外側に筐体側樹脂をインサート成形する方法等の2段階の工程でフレキシブル回路基板に防水部材を取り付ける方法であっても、次に示すように、1段階の工程でフレキシブル回路基板に防水部材を取り付ける方法であってもよい。   The method for producing the flexible circuit board with waterproof member of the present invention is not particularly limited. For example, the flexible circuit board side resin is bonded to the waterproof part of the flexible circuit board, and then the bonded flexible circuit board side resin is bonded. A method of adhering a molded body of the housing side resin to the outside of the flexible circuit board or insert molding the flexible circuit board side resin into the waterproof part of the flexible circuit board, and then insert molding the housing side resin outside the formed flexible circuit board side resin Even if the waterproof member is attached to the flexible circuit board in a two-stage process such as a method of performing the process, as shown below, the waterproof member may be attached to the flexible circuit board in a one-step process.

本発明の第一の形態の防水部材付きフレキシブル回路基板の製造方法(以下、本発明の製造方法(1)とも記載する。)は、筐体側樹脂の成形体と、該成形体のフレキシブル回路基板側に配設されるフレキシブル回路基板側樹脂(A)と、からなる防水部材片2個を、フレキシブル回路基板を上下から挟み込むように合わせて、該フレキシブル回路基板を2個の該防水部材片で囲う第1の工程と、
該筐体側樹脂と該フレキシブル回路基板側樹脂(A)とが付着し且つ該フレキシブル回路基板側樹脂(A)と該フレキシブル回路基板とが付着するように、2個の該防水部材片を接着する第2の工程(A)と、
を有することを特徴とする防水部材付きフレキシブル回路基板の製造方法である。
The manufacturing method of the flexible circuit board with waterproof member according to the first aspect of the present invention (hereinafter also referred to as the manufacturing method (1) of the present invention) includes a molded body of a housing side resin, and a flexible circuit board of the molded body. Two pieces of waterproof member made of the flexible circuit board side resin (A) disposed on the side are aligned so that the flexible circuit board is sandwiched from above and below, and the flexible circuit board is joined with the two pieces of waterproof member. A first enclosing step;
The two waterproof member pieces are bonded so that the housing side resin and the flexible circuit board side resin (A) adhere to each other and the flexible circuit board side resin (A) and the flexible circuit board adhere to each other. A second step (A);
A method for producing a flexible circuit board with a waterproof member, comprising:

また、本発明の第二の形態の防水部材付きフレキシブル回路基板の製造方法は、筐体側樹脂の成形体と、該成形体のフレキシブル回路基板側に配設されるフレキシブル回路基板側樹脂(B)と、からなる防水部材片2個を、フレキシブル回路基板を上下から挟み込むように合わせて、該フレキシブル回路基板を2個の該防水部材片で囲う第1の工程と、
該筐体側樹脂と該フレキシブル回路基板とを該フレキシブル回路基板側樹脂(B)により接着すると共に、2個の該防水部材片を接着する第2の工程(B)と、
を有することを特徴とする防水部材付きフレキシブル回路基板の製造方法である。
Moreover, the manufacturing method of the flexible circuit board with a waterproof member of the 2nd form of this invention is the molded body of housing side resin, and the flexible circuit board side resin (B) arrange | positioned at the flexible circuit board side of this molded body A first step of fitting two waterproof member pieces comprising the flexible circuit board so that the flexible circuit board is sandwiched from above and below, and surrounding the flexible circuit board with the two waterproof member pieces;
A second step (B) of bonding the housing side resin and the flexible circuit board with the flexible circuit board side resin (B) and bonding the two waterproof member pieces;
A method for producing a flexible circuit board with a waterproof member, comprising:

本発明の製造方法について、図4及び図5を参照して説明する。図4及び図5は、本発明の防水部材付きフレキシブル回路基板の製造方法を示す模式的な断面図である。   The manufacturing method of the present invention will be described with reference to FIGS. FIG.4 and FIG.5 is typical sectional drawing which shows the manufacturing method of the flexible circuit board with a waterproof member of this invention.

図4に示すように、先ず、筐体側樹脂の成形体18(18a、18b)と、その内側に配設されているフレキシブル回路基板側樹脂19(19a、19b)と、からなる防水部材片23(23a、23b)を2個用意する。次いで、図4及び図5に示すように、これら2個の防水部材片23で、フレキシブル回路基板5の防水部位を上下から挟み込むようにして、2個の防水部材片23aと23bとを合わせる。このとき、防水部材片23aと23bとが合わさる面が、2個の部材を接着するための接着面22なので、この接着面22に、接着剤11を塗布してから、2個の防水部材片23を合わせる。   As shown in FIG. 4, first, a waterproof member piece 23 comprising a molded body 18 (18a, 18b) of a housing side resin and a flexible circuit board side resin 19 (19a, 19b) disposed inside thereof. Two (23a, 23b) are prepared. Next, as shown in FIGS. 4 and 5, the two waterproof member pieces 23 a and 23 b are combined with each other such that the waterproof portion of the flexible circuit board 5 is sandwiched from above and below by these two waterproof member pieces 23. At this time, the surface where the waterproof member pieces 23a and 23b are joined is the adhesive surface 22 for bonding the two members, so that the two waterproof member pieces are applied after the adhesive 11 is applied to the adhesive surface 22. 23.

次いで、2個の防水部材片23を合わせた状態で、加熱することにより接着剤11を熱硬化させて、防水部材片23aと23bとを接着する。   Next, in a state where the two waterproof member pieces 23 are combined, the adhesive 11 is thermally cured by heating to bond the waterproof member pieces 23a and 23b.

そして、本発明の製造方法(1)では、防水部材片23aと23bとを合わせる際に、フレキシブル回路基板側樹脂19a、19bは、筐体側樹脂の成形体18a、18bにより、フレキシブル回路基板5の防水部位に押しつけられ、その状態で、防水部材片23aと23bとが接着されるので、フレキシブル回路基板側樹脂19a、19bは、フレキシブル回路基板5及び筐体側樹脂の成形体18a、18bの両方に付着する。このことにより、フレキシブル回路基板5とフレキシブル回路基板側樹脂19との間が防水され、且つ、フレキシブル回路基板側樹脂19と筐体側樹脂18との間が防水される。   And in the manufacturing method (1) of this invention, when match | combining the waterproof member pieces 23a and 23b, the flexible circuit board side resin 19a, 19b is the molded body 18a, 18b of housing | casing side resin. In this state, the waterproof member pieces 23a and 23b are bonded to each other so that the flexible circuit board side resins 19a and 19b are applied to both the flexible circuit board 5 and the casing side resin moldings 18a and 18b. Adhere to. Thereby, the space between the flexible circuit board 5 and the flexible circuit board side resin 19 is waterproof, and the space between the flexible circuit board side resin 19 and the housing side resin 18 is waterproof.

また、本発明の製造方法(2)では、防水部材片23aと23bとを合わせる際に、フレキシブル回路基板側樹脂19a、19bは、筐体側樹脂の成形体18a、18bにより、フレキシブル回路基板5の防水部位に押しつけられ、その状態で、防水部材片23aと23bが加熱されることにより、防水部材片23aと23bとが接着されると共に、フレキシブル回路基板側樹脂19a、19bで、筐体側樹脂の成形体18とフレキシブル回路基板5とが接着される。このことにより、フレキシブル回路基板5とフレキシブル回路基板側樹脂19との間が防水され、且つ、フレキシブル回路基板側樹脂19と筐体側樹脂18との間が防水される。   In addition, in the manufacturing method (2) of the present invention, when the waterproof member pieces 23a and 23b are combined, the flexible circuit board side resins 19a and 19b are formed on the flexible circuit board 5 by the molded bodies 18a and 18b of the housing side resin. In this state, the waterproof member pieces 23a and 23b are heated to adhere the waterproof member pieces 23a and 23b, and the flexible circuit board side resins 19a and 19b The molded body 18 and the flexible circuit board 5 are bonded together. Thereby, the space between the flexible circuit board 5 and the flexible circuit board side resin 19 is waterproof, and the space between the flexible circuit board side resin 19 and the housing side resin 18 is waterproof.

本発明の製造方法(1)に係る第1工程は、本発明の製造方法(1)に係る防水部材片2個を、フレキシブル回路基板を上下から挟み込むように合わせて、フレキシブル回路基板を2個の防水部材片で囲う工程である。また、本発明の製造方法(2)に係る第1工程は、本発明の製造方法(2)に係る防水部材片2個を、フレキシブル回路基板を上下から挟み込むように合わせて、フレキシブル回路基板を2個の防水部材片で囲う工程である。   In the first step according to the manufacturing method (1) of the present invention, two waterproof member pieces according to the manufacturing method (1) of the present invention are aligned so as to sandwich the flexible circuit board from above and below, and two flexible circuit boards are provided. It is the process of enclosing with a waterproof member piece. Moreover, the 1st process which concerns on the manufacturing method (2) of this invention match | combines the two waterproof member pieces which concern on the manufacturing method (2) of this invention so that a flexible circuit board may be inserted | pinched from the upper and lower sides, and a flexible circuit board may be used. It is a process of enclosing with two waterproof member pieces.

本発明の製造方法(1)に係る防水部材片は、筐体側樹脂の成形体と、その成形体のフレキシブル回路基板側、つまり、筐体側樹脂の成形体の内側に配設されるフレキシブル回路基板側樹脂(A)と、からなる。また、本発明の製造方法(2)に係る防水部材片は、筐体側樹脂の成形体と、その成形体のフレキシブル回路基板側、つまり、筐体側樹脂の成形体の内側に配設されるフレキシブル回路基板側樹脂(B)と、からなる。   The waterproof member piece according to the manufacturing method (1) of the present invention includes a housing-side resin molded body and a flexible circuit board disposed on the flexible circuit board side of the molded body, that is, inside the housing-side resin molded body. Side resin (A). Further, the waterproof member piece according to the manufacturing method (2) of the present invention includes a molded body of the housing side resin and a flexible circuit board side of the molded body, that is, a flexible resin disposed on the inner side of the molded body of the housing side resin. Circuit board side resin (B).

本発明の製造方法(1)に係る筐体側樹脂及びフレキシブル回路基板樹脂(A)は、本発明の防水部材付きフレキシブル回路基板に係る筐体側樹脂及びフレキシブル回路基板側樹脂(A)と同様である。また、本発明の製造方法(2)に係る筐体側樹脂及びフレキシブル回路基板側樹脂(B)は、本発明の防水部材付きフレキシブル回路基板に係る筐体側樹脂及びフレキシブル回路基板側樹脂(B)と同様である。   The housing side resin and the flexible circuit board resin (A) according to the manufacturing method (1) of the present invention are the same as the housing side resin and the flexible circuit board side resin (A) according to the flexible circuit board with a waterproof member of the present invention. . Moreover, the housing side resin and the flexible circuit board side resin (B) according to the manufacturing method (2) of the present invention are the same as the housing side resin and the flexible circuit board side resin (B) according to the flexible circuit board with a waterproof member of the present invention. It is the same.

本発明の製造方法(1)及び本発明の製造方法(2)では、筐体側樹脂の種類は、第2工程での2個の防水部材片を接着するときの硬化温度や硬化時間(接着剤が熱硬化性樹脂の場合)、加熱温度や冷却温度(接着剤が熱可塑性樹脂の場合)等の製造条件や、フレキシブル回路基板側樹脂と組み合わせたときに、筐体側樹脂とフレキシブル回路基板側樹脂との間で防水されるような組み合わせとなるように、あるいは、筐体と直接接触させて防水する場合には、筐体との相互作用で防水性能を発揮できるように等、他の樹脂との防水性能における相性や、密着性、耐久性等を考慮して、適宜選択される。   In the manufacturing method (1) of the present invention and the manufacturing method (2) of the present invention, the type of the housing side resin is the curing temperature and the curing time (adhesive) when bonding the two waterproof member pieces in the second step. Is a thermosetting resin), manufacturing conditions such as heating temperature and cooling temperature (when the adhesive is a thermoplastic resin), and when combined with the flexible circuit board side resin, the housing side resin and the flexible circuit board side resin In combination with other resins, such as when it is waterproofed by being in direct contact with the housing, so that waterproof performance can be exhibited by interaction with the housing. It is appropriately selected in consideration of compatibility in waterproof performance, adhesion, durability, and the like.

本発明の製造方法(1)及び本発明の製造方法(2)では、フレキシブル回路基板側樹脂の種類は、第2工程での2個の防水部材片を接着するときの硬化温度や硬化時間(接着剤が熱硬化性樹脂の場合)、加熱温度や冷却温度(接着剤が熱可塑性樹脂の場合)等の製造条件や、フレキシブル回路基板側樹脂と組み合わせたときに、筐体側樹脂とフレキシブル回路基板側樹脂との間で防水されるような組み合わせとなるように等、他の樹脂との防水性能における相性や、密着性、耐久性等を考慮して、適宜選択される。   In the manufacturing method (1) of the present invention and the manufacturing method (2) of the present invention, the type of the flexible circuit board side resin is selected from the curing temperature and the curing time when bonding the two waterproof member pieces in the second step ( When the adhesive is a thermosetting resin), manufacturing conditions such as heating temperature and cooling temperature (when the adhesive is a thermoplastic resin), and when combined with the flexible circuit board side resin, the housing side resin and the flexible circuit board It is appropriately selected in consideration of compatibility with other resins, adhesion, durability, etc., such as a combination that is waterproof with the side resin.

本発明の製造方法(1)及び本発明の製造方法(2)では、第2の工程後の筐体側樹脂とフレキシブル回路基板側樹脂とにより、防水部材付きフレキシブル回路基板の防水部材が形成されるので、第2工程後の防水部材の形状により、筐体側樹脂の成形体の形状及びその内側に配設されるフレキシブル回路基板側樹脂の形状を適宜選択する。つまり、本発明の製造方法(1)及び本発明の製造方法(2)では、第2工程後に、フレキシブル回路基板の防水部位が、フレキシブル回路基板側樹脂で囲まれるように、且つ、フレキシブル回路基板側樹脂が、筐体側樹脂で囲まれるように、筐体側樹脂の成形体の形状及びフレキシブル回路基板側樹脂の形状を選択する。   In the manufacturing method (1) and the manufacturing method (2) of the present invention, the waterproof member of the flexible circuit board with the waterproof member is formed by the housing-side resin and the flexible circuit board-side resin after the second step. Therefore, the shape of the molded body of the housing side resin and the shape of the flexible circuit board side resin disposed inside thereof are appropriately selected depending on the shape of the waterproof member after the second step. That is, in the manufacturing method (1) and the manufacturing method (2) of the present invention, the flexible circuit board is so formed that the waterproof portion of the flexible circuit board is surrounded by the flexible circuit board-side resin after the second step. The shape of the molded body of the housing side resin and the shape of the flexible circuit board side resin are selected so that the side resin is surrounded by the housing side resin.

本発明の製造方法(1)及び本発明の製造方法(2)において、筐体側樹脂の成形方法は、特に制限されず、射出成形、圧縮成形、トランスファー成形等により、筐体側樹脂を成形して、筐体側樹脂の成形体を得ることができる。また、本発明の製造方法(1)及び本発明の製造方法(2)において、筐体側樹脂の成形体の内側に、フレキシブル回路基板側樹脂を配設する方法としては、特に制限されず、予め成形されたフレキシブル回路基板側樹脂の成形体を、筐体側樹脂の成形体の内側に嵌めこむ方法や、筐体側樹脂の成形体の内側に、フレキシブル回路基板側樹脂の形状となるように、熱硬化性樹脂を塗布する方法や、筐体側樹脂の成形体の内側に、フレキシブル回路基板側樹脂の形状となるように、熱硬化性樹脂を塗布した後、熱硬化性樹脂を半硬化させる方法や、筐体側樹脂の成形体の内側に、フレキシブル回路基板側樹脂の形状となるように、熱可塑性樹脂の溶融物又は軟化物を配設し冷却する方法等が挙げられる。   In the production method (1) of the present invention and the production method (2) of the present invention, the molding method of the housing side resin is not particularly limited, and the housing side resin is molded by injection molding, compression molding, transfer molding or the like. A molded body of the housing side resin can be obtained. In the production method (1) and the production method (2) of the present invention, the method of disposing the flexible circuit board side resin inside the molded body of the housing side resin is not particularly limited, and is previously limited. A method of fitting the molded body of the flexible circuit board side resin into the inside of the housing side resin molding, or a heat treatment so that the shape of the flexible circuit board side resin is formed inside the housing side resin molding. A method of applying a curable resin, a method of semi-curing a thermosetting resin after applying a thermosetting resin so as to be in the shape of a flexible circuit board side resin inside a molded body of a housing side resin, Examples include a method of disposing a thermoplastic resin melt or softened material and cooling it so as to be in the shape of the flexible circuit board side resin inside the housing side resin molding.

また、本発明の製造方法(1)及び本発明の製造方法(2)において、第1の工程で、2個の防水部材片を合わせる前に、防水部材片の接着面には、接着剤を塗布しておく。また、本発明の製造方法(1)及び本発明の製造方法(2)においては、必要に応じて、第1の工程で、2個の防水部材片を合わせる前に、防水部材片の接着面に加え、フレキシブル回路基板側樹脂同士が接する面にも、接着剤を塗布しておく。2個の防水部材片の接着するための接着剤は、第2の工程で加熱されることにより、2個の防水部材片を接着することができるものであれば、特に制限されず、エポキシ系接着剤、アクリル系接着剤等の熱硬化性の接着剤等が挙げられる。また、2個の防水部材片を接着するための接着剤は、接着剤自身が防水性能を有する必要がある。   In addition, in the production method (1) and the production method (2) of the present invention, before the two waterproof member pieces are combined in the first step, an adhesive is applied to the adhesive surface of the waterproof member pieces. Apply. In addition, in the production method (1) and the production method (2) of the present invention, if necessary, before joining the two waterproof member pieces in the first step, the adhesive surface of the waterproof member pieces is bonded. In addition, an adhesive is also applied to the surface where the flexible circuit board side resins are in contact with each other. The adhesive for adhering the two waterproof member pieces is not particularly limited as long as it can adhere the two waterproof member pieces by being heated in the second step. Examples thereof include thermosetting adhesives such as adhesives and acrylic adhesives. Moreover, the adhesive for bonding the two waterproof member pieces needs to have waterproof performance.

本発明の製造方法(1)では、第1工程に次いで、本発明の製造方法に係る第2工程(A)を行う。第2工程(A)は、筐体側樹脂とフレキシブル回路基板側樹脂(A)とが付着し且つフレキシブル回路基板側樹脂(A)とフレキシブル回路基板とが付着するように、2個の防水部材片を接着する工程である。   In the production method (1) of the present invention, after the first step, the second step (A) according to the production method of the present invention is performed. The second step (A) includes two waterproof member pieces so that the housing side resin and the flexible circuit board side resin (A) adhere to each other, and the flexible circuit board side resin (A) and the flexible circuit board adhere to each other. Is a step of bonding.

第2工程(A)では、2個の防水部材片の接着面を合わせた状態で、必要に応じて、2個の防水部材片同士を押しつけた状態で、2個の防水部材片を加熱して接着する。   In the second step (A), the two waterproof member pieces are heated in a state in which the two waterproof member pieces are pressed against each other with the adhesive surfaces of the two waterproof member pieces being combined. And glue.

また、本発明の製造方法(2)では、第1工程に次いで、本発明の製造方法に係る第2工程(B)を行う。第2工程(B)は、筐体側樹脂とフレキシブル回路基板とをフレキシブル回路基板側樹脂(B)により接着すると共に、2個の防水部材片を接着する工程(B)である。   Moreover, in the manufacturing method (2) of this invention, the 2nd process (B) which concerns on the manufacturing method of this invention is performed following a 1st process. The second step (B) is a step (B) in which the housing side resin and the flexible circuit board are bonded by the flexible circuit board side resin (B) and two waterproof member pieces are bonded.

第2工程(B)では、2個の防水部材片の接着面を合わせた状態で、必要に応じて、2個の防水部材片同士を押しつけた状態で、2個の防水部材片を加熱することにより、筐体側樹脂とフレキシブル回路基板とをフレキシブル回路基板側樹脂(B)により接着すると共に、2個の防水部材片を接着する。   In the second step (B), the two waterproof member pieces are heated in a state in which the two waterproof member pieces are pressed against each other, with the adhesive surfaces of the two waterproof member pieces being combined. Thus, the housing side resin and the flexible circuit board are bonded by the flexible circuit board side resin (B), and the two waterproof member pieces are bonded.

第2工程(B)での加熱温度は、フレキシブル回路基板側樹脂(B)の種類により適宜選択される。例えば、フレキシブル回路基板側樹脂(B)が熱硬化性樹脂の場合、その硬化温度により、また、フレキシブル回路基板側樹脂(B)が熱可塑性樹脂の場合、その融点により、加熱温度が選択される。   The heating temperature in the second step (B) is appropriately selected depending on the type of the flexible circuit board side resin (B). For example, when the flexible circuit board side resin (B) is a thermosetting resin, the heating temperature is selected depending on the curing temperature, and when the flexible circuit board side resin (B) is a thermoplastic resin, the heating temperature is selected based on the melting point. .

このようにして、本発明の製造方法(1)では、第2工程(A)を行うことにより、また、本発明の製造方法(2)では、第2工程(B)を行うことにより、本発明の防水部材付きフレキシブル回路基板が得られる。   Thus, in the manufacturing method (1) of the present invention, the second step (A) is performed, and in the manufacturing method (2) of the present invention, the second step (B) is performed. The flexible circuit board with a waterproof member of the invention is obtained.

本発明の製造方法(1)及び本発明の製造方法(2)では、防水部材片でフレキシブル回路基板を挟み込み、次いで、これらを加熱することにより、防水部材をフレキシブル回路基板に固定できるので、フレキシブル回路基板に付設される他の部材、例えば、図2中のコネクタ6、フレキシブル回路基板のコネクタ6の裏側に相当する位置に取り付けられる補強板、両面テープ等を、フレキシブル回路基板にマウント後、加熱して固定する工程と共に、本発明の製造方法(1)又は本発明の製造方法(2)を行うことができる。そのため、簡便な方法で、防水性能が高いフレキシブル回路基板を製造することができる。   In the manufacturing method (1) of the present invention and the manufacturing method (2) of the present invention, the waterproof member can be fixed to the flexible circuit board by sandwiching the flexible circuit board between the waterproof member pieces and then heating them, so that the flexible circuit board is flexible. Other members attached to the circuit board, for example, the connector 6 in FIG. 2, a reinforcing plate attached at a position corresponding to the back side of the connector 6 of the flexible circuit board, a double-sided tape, etc. are mounted on the flexible circuit board and then heated. In addition to the fixing step, the production method (1) of the present invention or the production method (2) of the present invention can be performed. Therefore, a flexible circuit board having high waterproof performance can be manufactured by a simple method.

一方、インサート成形では、金型をフレキシブル回路基板に固定して成形することにより、防水部材をフレキシブル回路基板上に形成させなければならないので、コネクタ6等の部材のフレキシブル回路基板への固定工程とは別に、インサート成形工程が必要となる。そのため、本発明の製造方法(1)及び本発明の製造方法(2)は、インサート成形で防水部材を形成させる場合に比べ、製造工程を少なくすることができる。   On the other hand, in the insert molding, since the waterproof member must be formed on the flexible circuit board by fixing the mold to the flexible circuit board, the step of fixing the member such as the connector 6 to the flexible circuit board; Separately, an insert molding process is required. Therefore, the manufacturing method (1) of the present invention and the manufacturing method (2) of the present invention can reduce the number of manufacturing steps as compared with the case where the waterproof member is formed by insert molding.

本発明の防水部材付きフレキシブル回路基板は、更に、筐体側樹脂の外周に、防水性を有する弾性樹脂が配設されていてもよい。そして、本発明の防水部材付きフレキシブル回路基板が、更に、筐体側樹脂の外周に、防水性を有する弾性樹脂を有することにより、筐体側樹脂と筐体との間の防水性能を更に高めることができる。なお、筐体側樹脂の外周とは、筐体側樹脂のうち、筐体と対向する部位を指す。   In the flexible circuit board with a waterproof member of the present invention, a waterproof elastic resin may be further provided on the outer periphery of the housing side resin. And the flexible circuit board with a waterproof member of this invention further improves the waterproof performance between housing | casing side resin and a housing | casing by having the elastic resin which has waterproofness in the outer periphery of housing | casing side resin. it can. In addition, the outer periphery of housing side resin refers to the site | part facing a housing | casing among housing side resin.

筐体側樹脂の外周に配設される防水性を有する弾性樹脂としては、防水性を有し且つ弾性を有する樹脂であれば、特に制限されず、例えば、シリコン樹脂;ポリテトラフルオロエチレン(PTFE)などのフッ素系樹脂;ウレタン樹脂、アクリル樹脂などの弾性を有するエラストマー樹脂等が挙げられる。   The elastic resin having a waterproof property disposed on the outer periphery of the housing side resin is not particularly limited as long as it is a waterproof and elastic resin. For example, silicon resin; polytetrafluoroethylene (PTFE) Fluorine-based resins such as urethane resins and acrylic resins having elasticity such as acrylic resins.

防水性を有する弾性樹脂が配設される位置は、筐体側樹脂の外周であり、筐体樹脂の外側を囲むように配設される。言い換えると、防水性を有する弾性樹脂は、筐体側樹脂と筐体との隙間を埋めることができるような位置の筐体側樹脂の外周に配設される。   The position where the waterproof elastic resin is disposed is the outer periphery of the housing side resin, and is disposed so as to surround the outside of the housing resin. In other words, the waterproof elastic resin is disposed on the outer periphery of the housing side resin at a position where the gap between the housing side resin and the housing can be filled.

防水性を有する弾性樹脂を筐体側樹脂の外周に配設する方法としては、特に制限されず、例えば、筐体側樹脂の外側にリング状の樹脂を被せる方法や、筐体側樹脂の外側を囲むように熱硬化性又は紫外線硬化性の樹脂を塗布し、次いで塗布した樹脂を硬化させる方法等が挙げられる。   There is no particular limitation on the method of disposing waterproof elastic resin on the outer periphery of the housing side resin. For example, a method of covering the outer side of the housing side resin with a ring-shaped resin or surrounding the outer side of the housing side resin. And a method of applying a thermosetting or ultraviolet curable resin to the resin and then curing the applied resin.

また、防水性を有する弾性樹脂は、筐体側樹脂の奥行方向(図2中、y方向であり、筐体側樹脂の周方向と直行する方向である。)の全体を覆うようにして筐体側樹脂の外側を囲むように配設されていてもよいし、筐体側樹脂の奥行方向については、筐体と対向する部分だけが覆われるようにして筐体側樹脂の外側を囲むように配設されていてもよい。筐体と対向する部分だけが覆われるようにして筐体側樹脂の外側を囲むように、防水性を有する弾性樹脂を配設する方法としては、例えば、筐体側樹脂の筐体との対向部分に、筐体側樹脂の外側を囲むように溝を形成し、その溝に沿って防水性を有する弾性樹脂を配設する方法が挙げられる。   Further, the waterproof elastic resin covers the entire resin in the depth direction of the housing side resin (in FIG. 2, the y direction is a direction perpendicular to the circumferential direction of the housing side resin). The depth direction of the housing side resin may be arranged so as to surround only the portion facing the housing so as to surround the outside of the housing side resin. May be. As a method of disposing a waterproof elastic resin so that only the portion facing the housing is covered and enclosing the outside of the housing-side resin, for example, the housing-side resin facing the housing A method of forming a groove so as to surround the outside of the housing side resin and disposing a waterproof elastic resin along the groove may be mentioned.

本発明によれば、防水性に優れるフレキシブル回路基板を、簡便な方法で製造することができる。   ADVANTAGE OF THE INVENTION According to this invention, the flexible circuit board excellent in waterproofness can be manufactured by a simple method.

1 携帯電話
2a 第1の筐体
2b 第2の筐体
3 ヒンジ部
4a、4b 回路基板
5 フレキシブル回路基板
6、6a、6b コネクタ
7、7a、7b 防水部材
8、8a、8b 筐体側樹脂
9、9a、9b フレキシブル回路基板側樹脂
10 防水部材付きフレキシブル回路基板
11 接着剤
18、18a、18b 筐体側樹脂の成形体
19、19a、19b フレキシブル回路基板側樹脂
21 ヒンジ内内設部
22 接着面
23、23a、23b 防水部材片
DESCRIPTION OF SYMBOLS 1 Mobile phone 2a 1st housing | casing 2b 2nd housing | casing 3 Hinge part 4a, 4b Circuit board 5 Flexible circuit board 6, 6a, 6b Connector 7, 7a, 7b Waterproof member 8, 8a, 8b Housing side resin 9, 9a, 9b Flexible circuit board side resin 10 Flexible circuit board with waterproof member 11 Adhesives 18, 18a, 18b Molded bodies 19, 19a, 19b of housing side resin 21 Flexible circuit board side resin 21 Inside hinge part 22 Adhesive surface 23, 23a, 23b Waterproof member piece

Claims (4)

電子機器の筐体に挿通されるフレキシブル回路基板と、該筐体と該フレキシブル回路基板との間隙を密封して防水する防水部材と、を有し、
該防水部材は、フレキシブル回路基板側樹脂と筐体側樹脂との2種類の樹脂からなること、
を特徴とする防水部材付きフレキシブル回路基板。
A flexible circuit board that is inserted into the casing of the electronic device, and a waterproof member that seals and waterproofs the gap between the casing and the flexible circuit board,
The waterproof member is made of two types of resin, a flexible circuit board side resin and a housing side resin,
A flexible circuit board with a waterproof member.
更に、前記筐体側樹脂の外周に、防水性を有する弾性樹脂が配設されていることを特徴とする請求項1記載の防水部材付きフレキシブル回路基板。   2. The flexible circuit board with waterproof member according to claim 1, wherein a waterproof elastic resin is disposed on an outer periphery of the housing side resin. 筐体側樹脂の成形体と、該成形体のフレキシブル回路基板側に配設されるフレキシブル回路基板側樹脂(A)と、からなる防水部材片2個を、フレキシブル回路基板を上下から挟み込むように合わせて、該フレキシブル回路基板を2個の該防水部材片で囲う第1の工程と、
該筐体側樹脂と該フレキシブル回路基板側樹脂(A)とが付着し且つ該フレキシブル回路基板側樹脂(A)と該フレキシブル回路基板とが付着するように、2個の該防水部材片を接着する第2の工程(A)と、
を有することを特徴とする防水部材付きフレキシブル回路基板の製造方法。
Two waterproof member pieces each comprising a molded body of the housing side resin and the flexible circuit board side resin (A) disposed on the flexible circuit board side of the molded body are aligned so as to sandwich the flexible circuit board from above and below. A first step of surrounding the flexible circuit board with the two waterproof member pieces;
The two waterproof member pieces are bonded so that the housing side resin and the flexible circuit board side resin (A) adhere to each other and the flexible circuit board side resin (A) and the flexible circuit board adhere to each other. A second step (A);
The manufacturing method of the flexible circuit board with a waterproof member characterized by having.
筐体側樹脂の成形体と、該成形体のフレキシブル回路基板側に配設されるフレキシブル回路基板側樹脂(B)と、からなる防水部材片2個を、フレキシブル回路基板を上下から挟み込むように合わせて、該フレキシブル回路基板を2個の該防水部材片で囲う第1の工程と、
該筐体側樹脂と該フレキシブル回路基板とを該フレキシブル回路基板側樹脂(B)により接着すると共に、2個の該防水部材片を接着する第2の工程(B)と、
を有することを特徴とする防水部材付きフレキシブル回路基板の製造方法。
Align two pieces of waterproofing members made of the molded body of the housing side resin and the flexible circuit board side resin (B) disposed on the flexible circuit board side of the molded body so as to sandwich the flexible circuit board from above and below. A first step of surrounding the flexible circuit board with the two waterproof member pieces;
A second step (B) of bonding the housing side resin and the flexible circuit board with the flexible circuit board side resin (B) and bonding the two waterproof member pieces;
The manufacturing method of the flexible circuit board with a waterproof member characterized by having.
JP2010032107A 2009-12-28 2010-02-17 Flexible circuit board with waterproof member and manufacturing method thereof Active JP5560758B2 (en)

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CN112165788B (en) * 2020-09-28 2024-02-06 高德(苏州)电子有限公司 Manufacturing method of waterproof PCB

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