JP2010516521A5 - - Google Patents

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Publication number
JP2010516521A5
JP2010516521A5 JP2009548219A JP2009548219A JP2010516521A5 JP 2010516521 A5 JP2010516521 A5 JP 2010516521A5 JP 2009548219 A JP2009548219 A JP 2009548219A JP 2009548219 A JP2009548219 A JP 2009548219A JP 2010516521 A5 JP2010516521 A5 JP 2010516521A5
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JP
Japan
Prior art keywords
layup
press
preforming
metal fitting
thermoplastic composite
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JP2009548219A
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JP5063707B2 (ja
JP2010516521A (ja
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Priority claimed from US11/699,653 external-priority patent/US9102103B2/en
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Claims (11)

  1. 少なくとも一つの一体式金属製結合金具を有する熱可塑性複合積層体の製造方法であって、
    （Ａ）熱可塑性複合材料からなる多プライスタックと、少なくとも一つの金属製結合金具とを含むレイアップを形成するステップ、
    （Ｂ）プレス機にレイアップを供給するステップ、及び
    （Ｃ）プレス機を用いてプライと金属製結合金具とを圧密するステップ
    を含む方法。
  2. ステップ（Ａ）が、金属製結合金具とプライの一つの間に熱可塑性フィルムを導入することを含む、請求項１に記載の方法。
  3. ステップ（Ａ）が、金属製結合金具とスタック内のプライの間に接合部を形成することを含む、請求項１に記載の方法。
  4. ステップ（Ａ）が、プライを互いに結合することを含む、請求項１に記載の方法。
  5. （Ｄ）適切な形状の積層体にレイアップを予備成形するステップ
    をさらに含む、請求項１ないし４のいずれか１項に記載の方法。
  6. （Ｄ）少なくとも二つの工具の間にレイアップを配置するステップ
    をさらに含み、ステップ（Ｂ）が工具とレイアップとをプレス機に供給することにより行われる、請求項１ないし４のいずれか１項に記載の方法。
  7. 熱可塑性複合材料が、自由流れ温度を有するマトリックス樹脂コンポーネントを含み、本方法がさらに、
    （Ｄ）適切な形状の積層体にレイアップを予備成形するステップ、及び
    （Ｅ）ステップ（Ｃ）を実行する前に、熱可塑性複合材料からなるマトリックス樹脂コンポーネントの自由流れ温度以上になるまで予備成形されたレイアップを加熱するステップ
    を含む、請求項１ないし４のいずれか１項に記載の方法。
  8. （Ｄ）適切な形状の積層体にレイアップを予備成形するステップ
    をさらに含み、且つ
    ステップ（Ｃ）が、予備成形されたレイアップに対して工具をプレスすることにより、工具の形状を予備成形されたレイアップに付与することを含む、請求項１ないし４のいずれか１項に記載の方法。
  9. ステップ（Ｂ）が、プレス機内でレイアップを漸進的に移動させることにより行われる、請求項１ないし４のいずれか１項に記載の方法。
  10. ステップ（Ｂ）が、適切な形状の積層体にレイアップを予備成形すること、及びプレス機内でレイアップを段階的に移動させることを含み、且つ
    ステップ（Ｃ）が、予備成形されたレイアップが漸進するたびに、当該レイアップに圧力を印加することを含む、
    請求項１ないし４のいずれか１項に記載の方法。
  11. 請求項１ないし１０のいずれか１項に記載の方法により製造された熱可塑性複合積層構造。
JP2009548219A 2007-01-29 2007-10-17 一体式金属製結合金具を有する熱可塑性複合パーツとその作製方法 Active JP5063707B2 (ja)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US11/699,653 US9102103B2 (en) 2006-02-02 2007-01-29 Thermoplastic composite parts having integrated metal fittings and method of making the same
US11/699,653 2007-01-29
PCT/US2007/022234 WO2008094227A1 (en) 2007-01-29 2007-10-17 Thermoplastic composite parts having integrated metal fittings and method of making the same

Publications (3)

Publication Number Publication Date
JP2010516521A JP2010516521A (ja) 2010-05-20
JP2010516521A5 true JP2010516521A5 (ja) 2010-11-25
JP5063707B2 JP5063707B2 (ja) 2012-10-31

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Application Number Title Priority Date Filing Date
JP2009548219A Active JP5063707B2 (ja) 2007-01-29 2007-10-17 一体式金属製結合金具を有する熱可塑性複合パーツとその作製方法

Country Status (7)

Country Link
US (1) US9102103B2 (ja)
EP (1) EP2114661B1 (ja)
JP (1) JP5063707B2 (ja)
CN (1) CN101583479B (ja)
ES (1) ES2431668T3 (ja)
HK (1) HK1139104A1 (ja)
WO (1) WO2008094227A1 (ja)

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