JP2010058196A - Method and apparatus for polishing - Google Patents

Method and apparatus for polishing Download PDF

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JP2010058196A
JP2010058196A JP2008224808A JP2008224808A JP2010058196A JP 2010058196 A JP2010058196 A JP 2010058196A JP 2008224808 A JP2008224808 A JP 2008224808A JP 2008224808 A JP2008224808 A JP 2008224808A JP 2010058196 A JP2010058196 A JP 2010058196A
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polishing
polished
coating layer
substrate
polishing pad
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JP5327588B2 (en
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Hiroshi Todo
弘 東道
Akira Ishikawa
彰 石川
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Nikon Corp
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Nikon Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a method and apparatus for polishing, polishing a workpiece to have a desired surface shape with a polishing pad unaffected by a surface shape of the polishing target. <P>SOLUTION: This polishing method includes: a covering process of covering a surface to be polished of a workpiece and forming a covering layer having the same surface shape as the surface shape required as a shape of the workpiece after polished; and a polishing process of polishing the surface to be polished by relatively moving the polishing pad and the workpiece with the polishing pad abutted on the surface of the covering layer formed in the covering process. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、研磨対象物の表面を研磨する研磨方法および研磨装置に関する。   The present invention relates to a polishing method and a polishing apparatus for polishing a surface of an object to be polished.

研磨対象物の表面を研磨する研磨装置の代表例としてCMP装置が知られている。CMP装置は、化学的機械的研磨(CMP:Chemical Mechanical Polishing)により研磨対象物の表面を精密に研磨加工する技術として、ガラス基板やシリコン基板、半導体ウエハなどの基板の研磨加工に広く利用されている。このような研磨装置では、チャックに保持された基板と研磨ヘッドに装着された研磨パッドとを相対回転させて押接し、基板と研磨パッドとの当接部に研磨内容に応じたスラリー(研磨液)を供給して化学的・機械的な研磨作用を生じさせ、基板表面を平坦に研磨加工する。このような研磨装置および研磨方法については、従来から種々の提案がなされている(例えば、特許文献1、特許文献2等を参照)。
特開2004‐265950号公報 特開2007‐152498号公報
A CMP apparatus is known as a typical example of a polishing apparatus for polishing the surface of an object to be polished. A CMP apparatus is widely used for polishing a substrate such as a glass substrate, a silicon substrate, or a semiconductor wafer as a technique for precisely polishing the surface of an object to be polished by chemical mechanical polishing (CMP). Yes. In such a polishing apparatus, the substrate held by the chuck and the polishing pad mounted on the polishing head are rotated relative to each other and pressed against each other, and a slurry (polishing liquid) corresponding to the polishing content is brought into contact with the substrate and the polishing pad. ) To cause a chemical and mechanical polishing action, and the substrate surface is polished flat. Various proposals have been made for such polishing apparatuses and polishing methods (see, for example, Patent Document 1, Patent Document 2 and the like).
JP 2004-265950 A JP 2007-152498 A

ところで、このように研磨パッド等を用いた表面研磨では、研磨パッドが柔らかく研磨中に研磨対象物の表面形状に従って変形する(追従性がある)ため、この変形の影響により研磨対象物を所望の表面形状に研磨することが困難な場合があった。特に、研磨対象物の表面において広範囲にわたる微小なうねり(凹凸)を有する場合、このうねりの凸部のみを研磨(除去)して当該表面の平面度を向上させることは困難であった。   By the way, in such surface polishing using a polishing pad or the like, the polishing pad is soft and deforms according to the surface shape of the object to be polished during polishing (there is followability). In some cases, it was difficult to polish the surface shape. In particular, when the surface of the object to be polished has minute waviness (unevenness) over a wide range, it has been difficult to improve the flatness of the surface by polishing (removing) only the protruding portion of this waviness.

本発明は、このような問題に鑑みてなされたものであり、研磨パッドが研磨対象物の表面形状に影響されることなく、研磨対象物を所望の表面形状に研磨することができる研磨方法および研磨装置を提供することを目的とする。   The present invention has been made in view of such a problem, and a polishing method capable of polishing a polishing object into a desired surface shape without being affected by the surface shape of the polishing object, and a polishing pad. An object is to provide a polishing apparatus.

このような目的達成のため、本発明に係る研磨方法は、研磨対象物と研磨パッドとを当接させた状態で両者を相対移動させて前記研磨対象物の研磨を行うものであって、前記研磨対象物の被研磨面を被覆するとともに、前記研磨対象物の研磨後の形状として求められる表面形状と同一の表面形状を有した被覆層を形成する被覆工程を行い、前記被覆工程において形成された前記被覆層の表面に前記研磨パッドを当接させた状態で前記研磨パッドと前記研磨対象物とを相対移動させて前記被研磨面を研磨する研磨工程を行う。   In order to achieve such an object, the polishing method according to the present invention polishes the polishing object by relatively moving both of the polishing object and the polishing pad in contact with each other, A covering process is performed in which the surface to be polished of the object to be polished is coated and a covering layer having the same surface shape as the shape after polishing of the object to be polished is formed. Further, a polishing step is performed in which the polishing pad and the object to be polished are relatively moved while the polishing pad is in contact with the surface of the coating layer to polish the surface to be polished.

また、本発明に係る研磨装置は、研磨対象物を保持する保持機構と、前記研磨対象物の被研磨面を被覆するとともに、前記研磨対象物の研磨後の形状として求められる表面形状と同一の表面形状を有した被覆層を形成する被覆層形成機構と、前記被覆層形成機構により形成された前記被覆層の表面に研磨パッドを当接させた状態で前記研磨パッドと前記研磨対象物とを相対移動させて前記被研磨面を研磨する研磨機構とを備えて構成される。   The polishing apparatus according to the present invention covers a holding mechanism for holding the object to be polished, a surface to be polished of the object to be polished, and has the same surface shape as the shape after polishing of the object to be polished. A coating layer forming mechanism for forming a coating layer having a surface shape, and the polishing pad and the polishing object in a state where the polishing pad is in contact with the surface of the coating layer formed by the coating layer forming mechanism. And a polishing mechanism that polishes the surface to be polished by relative movement.

本発明によれば、研磨対象物の被研磨面に形成された被覆層により、研磨パッドと被研磨面とが当接するタイミングを被研磨面における位置毎に調整することができる。例えば、研磨対象物において広範囲にわたる微小なうねり(凹凸)を有する被研磨面の平坦研磨を行う場合、被覆層によって研磨パッドと被研磨面におけるうねりの凸部以外の部分との当接を遅らせることにより、被研磨面の平面度を向上させることができる。このようにして研磨パッドが研磨対象物の表面形状に影響されることなく、研磨対象物を所望の表面形状に研磨することができる。   ADVANTAGE OF THE INVENTION According to this invention, the timing which a polishing pad and a to-be-polished surface contact | abut can be adjusted for every position in a to-be-polished surface with the coating layer formed in the to-be-polished surface of the grinding | polishing target object. For example, when flat polishing of a surface to be polished having a wide range of fine waviness (irregularities) in the object to be polished, the contact between the polishing pad and the portion other than the wavy convex portion on the surface to be polished is delayed by the coating layer Thus, the flatness of the surface to be polished can be improved. In this manner, the polishing object can be polished to a desired surface shape without being affected by the surface shape of the polishing object.

以下、図面を参照して本発明の好ましい実施形態について説明する。本発明を適用した研磨装置1の概略構成を図2および図3に示している。なお、以下では、研磨対象物である基板5において広範囲にわたる微小なうねり(凹凸)を有する被研磨面を平坦研磨する場合を例に説明する。   Hereinafter, preferred embodiments of the present invention will be described with reference to the drawings. A schematic configuration of a polishing apparatus 1 to which the present invention is applied is shown in FIGS. In the following, an example will be described in which a surface to be polished that has minute waviness (unevenness) over a wide range is flatly polished on the substrate 5 that is an object to be polished.

この研磨装置1は、角形板状のガラス基板である基板5の被研磨面の化学的機械的研磨(CMP)を行う研磨ステーションST1と、基板5の被研磨面に被覆層を形成する被覆ステーションST2と、基板5の被研磨面の状態を測定する測定ステーションST3と、基板5を保持するとともに基板5を各々の上記ステーションに搬送する基板搬送装置10と、研磨装置1の作動を制御する制御装置70とを主体に構成される。   The polishing apparatus 1 includes a polishing station ST1 that performs chemical mechanical polishing (CMP) on a surface to be polished of a substrate 5 that is a square plate-like glass substrate, and a coating station that forms a coating layer on the surface to be polished of the substrate 5. ST2, a measurement station ST3 that measures the state of the surface to be polished of the substrate 5, a substrate transfer device 10 that holds the substrate 5 and transfers the substrate 5 to each of the stations, and a control that controls the operation of the polishing device 1. The apparatus 70 is mainly configured.

基板搬送装置10は、図3に示すように、基板5を保持可能なチャック20と、チャック20(チャック20に保持された基板5)を各ステーションに移動させるチャック移動機構30を主体に構成され、チャック移動機構30を構成する搬送アーム32の先端にチャック回転機構25を介してチャック20が設けられる。   As shown in FIG. 3, the substrate transport apparatus 10 is mainly configured by a chuck 20 that can hold the substrate 5 and a chuck moving mechanism 30 that moves the chuck 20 (the substrate 5 held by the chuck 20) to each station. The chuck 20 is provided at the tip of the transfer arm 32 constituting the chuck moving mechanism 30 via the chuck rotating mechanism 25.

チャック20は、セラミック等の高剛性材料を用いて、下面に平面度の高い略平坦な保持面を有する角形板状(角形板状の基板5に対応した形状)に形成され、下面側において基板5を保持する。チャック20の内部には、基板5の裏面を真空吸着する真空チャック構造が設けられて基板5を着脱可能に構成され、チャック20に吸着保持された基板5の研磨対象面(すなわち被研磨面)が下向きの水平姿勢で保持される。   The chuck 20 is formed in a square plate shape (a shape corresponding to the square plate-like substrate 5) having a substantially flat holding surface with high flatness on the lower surface, using a highly rigid material such as ceramic. 5 is held. Inside the chuck 20, a vacuum chuck structure for vacuum-sucking the back surface of the substrate 5 is provided so that the substrate 5 can be attached and detached, and the surface to be polished (ie, the surface to be polished) of the substrate 5 held by suction on the chuck 20. Is held in a downward horizontal posture.

チャック回転機構25は、チャック20と連結されて回転可能なハウジング26と、ハウジング26の上部から鉛直上方に延びるスピンドル27と、スピンドル27に回転駆動力を伝達してチャック20を水平面内で回転させるチャック駆動モータ28等を有して構成される。チャック20は、スピンドル27およびチャック駆動モータ28を用いて、ハウジング26とともにチャック20の下面(保持面)に直交する回転軸O1を中心として回転可能になっている。   The chuck rotating mechanism 25 is connected to the chuck 20 to be rotatable, a spindle 27 extending vertically upward from the upper portion of the housing 26, and a rotational driving force transmitted to the spindle 27 to rotate the chuck 20 in a horizontal plane. It has a chuck drive motor 28 and the like. The chuck 20 is rotatable about a rotation axis O1 orthogonal to the lower surface (holding surface) of the chuck 20 together with the housing 26 by using the spindle 27 and the chuck drive motor 28.

ハウジング26の内部に形成された加圧室に、エアの供給を受けてチャック20を下向きに加圧する、いわゆるエアバッグ式のパッド加圧機構(図示せず)が設けられており、チャック移動機構30によりチャック20を研磨ステーションST1に移動させたときに、チャック20に保持された基板5の被研磨面を後述する研磨パッド44の研磨面に当接させた状態で加圧室の圧力を制御することにより、基板5と研磨パッド44との当接圧力、すなわち研磨パッド44による研磨圧力を制御可能になっている。   A pressurizing chamber formed inside the housing 26 is provided with a so-called airbag-type pad pressurizing mechanism (not shown) that receives the supply of air and pressurizes the chuck 20 downward. When the chuck 20 is moved to the polishing station ST1 by 30, the pressure in the pressure chamber is controlled in a state where the surface to be polished of the substrate 5 held by the chuck 20 is in contact with the polishing surface of a polishing pad 44 described later. By doing so, the contact pressure between the substrate 5 and the polishing pad 44, that is, the polishing pressure by the polishing pad 44 can be controlled.

チャック移動機構30は、加工テーブルTから上方に突出する基部31と、この基部31から水平に延びる搬送アーム32と、基部31を通って上下に延びる揺動軸を中心として搬送アーム32を水平揺動させるアーム揺動機構35と、搬送アーム32全体を垂直昇降させるアーム昇降機構(図示せず)等を有して構成され、上述したチャック回転機構25が搬送アーム32の先端部に設けられている。チャック移動機構30は、アーム揺動機構35により搬送アーム32を水平揺動させてチャック20(チャック20に保持された基板5)を研磨ステーションST1、被覆ステーションST2および測定ステーションST3にそれぞれ移動させることが可能である。   The chuck moving mechanism 30 horizontally swings the transport arm 32 around a base 31 protruding upward from the processing table T, a transport arm 32 extending horizontally from the base 31, and a swinging shaft extending vertically through the base 31. An arm swinging mechanism 35 for moving, an arm lifting / lowering mechanism (not shown) for vertically moving the entire transport arm 32, and the like are configured. The chuck rotating mechanism 25 described above is provided at the tip of the transport arm 32. Yes. The chuck moving mechanism 30 moves the chuck 20 (the substrate 5 held by the chuck 20) to the polishing station ST1, the coating station ST2, and the measurement station ST3 by horizontally swinging the transport arm 32 by the arm swing mechanism 35. Is possible.

アーム揺動機構35は、搬送アーム32を水平揺動させてチャック20を研磨ステーションST1に移動させたときに、チャック20が研磨パッド44と対向するように構成されており、チャック20を研磨パッド44と対向させた状態でアーム昇降機構により搬送アーム32全体を下降させ、チャック20に保持されて回転する基板5の被研磨面を研磨パッド44の研磨面に当接させた状態で、研磨パッド44に対し基板5(チャック20)を研磨パッド44との当接面に沿って水平揺動可能に構成される。   The arm swinging mechanism 35 is configured so that the chuck 20 faces the polishing pad 44 when the transport arm 32 is horizontally swinged and the chuck 20 is moved to the polishing station ST1, and the chuck 20 is fixed to the polishing pad 44. The entire surface of the transfer arm 32 is lowered by the arm elevating mechanism in a state of being opposed to 44, and the polishing surface of the substrate 5 held and rotated by the chuck 20 is in contact with the polishing surface of the polishing pad 44. The substrate 5 (chuck 20) can be horizontally swung with respect to 44 along the contact surface with the polishing pad 44.

研磨ステーションST1は、研磨パッド44を用いて基板5の被研磨面を平坦研磨する作業ステーションであり、研磨パッド44が装着されたベース部材41を回転させるパッド回転機構40と、研磨パッド44の上面側にスラリー(研磨液)を供給するスラリー供給機構48とを主体に構成される。   The polishing station ST1 is a work station that flatly polishes the surface to be polished of the substrate 5 using the polishing pad 44, and includes a pad rotating mechanism 40 that rotates the base member 41 on which the polishing pad 44 is mounted, and an upper surface of the polishing pad 44. A slurry supply mechanism 48 for supplying slurry (polishing liquid) to the side is mainly constituted.

パッド回転機構40は、円盤状のベース部材41と、ベース部材41の上面である支持面42に装着された研磨パッド44と、ベース部材41の下部から鉛直下方に延びるスピンドル46と、スピンドル46に回転駆動力を伝達してベース部材41を水平面内で回転させる回転駆動装置47等を有して構成される。ベース部材41は、上述のチャック20と同様に高剛性材料を用いて、上面に平面度の高い略平坦な支持面42を有する円盤状に形成され、スピンドル46および回転駆動装置47を用いて、支持面42に直交する回転軸O2を中心として回転可能に構成される。   The pad rotation mechanism 40 includes a disk-shaped base member 41, a polishing pad 44 mounted on a support surface 42 that is the upper surface of the base member 41, a spindle 46 that extends vertically downward from the lower portion of the base member 41, and a spindle 46 A rotational drive device 47 that transmits the rotational drive force and rotates the base member 41 in a horizontal plane is provided. The base member 41 is formed in a disk shape having a substantially flat support surface 42 with high flatness on the upper surface, using a high-rigidity material in the same manner as the chuck 20 described above, and using the spindle 46 and the rotary drive device 47, It is configured to be rotatable about a rotation axis O2 orthogonal to the support surface 42.

研磨パッド44は、中心部(回転軸O2の近傍)にスラリー供給孔45を有した円盤状に形成されており、例えば、独立発泡構造を有する硬質ポリウレタンのシートを用いて構成され、ベース部材41の支持面42に貼り付けられて研磨面が上向きの水平姿勢で支持される。また、ベース部材41の中心部近傍に、スラリー供給機構48より供給されるスラリーを研磨パッド44のスラリー供給孔45を通じて研磨パッド44の上面側に放出供給するための供給孔43が上下に貫通して設けられている。   The polishing pad 44 is formed in a disk shape having a slurry supply hole 45 in the center (near the rotation axis O2), and is configured by using, for example, a hard polyurethane sheet having an independent foam structure, and the base member 41. The polishing surface is affixed to the support surface 42 and is supported in an upward horizontal posture. Further, in the vicinity of the center portion of the base member 41, a supply hole 43 for discharging and supplying the slurry supplied from the slurry supply mechanism 48 to the upper surface side of the polishing pad 44 through the slurry supply hole 45 of the polishing pad 44 penetrates vertically. Is provided.

被覆ステーションST2は、図2に示すように、基板5の被研磨面に被覆層を形成する作業ステーションであり、紫外線の照射を受けて硬化する紫外線硬化型樹脂52(以下、UV樹脂52と称する)が貯留された容器部材50と、紫外線を照射する紫外線照射装置55とを主体に構成される。内側に離型剤処理が施された容器部材50は、ガラス等の光透過性材料(透明材料)を用いて、内側底部に平面度の高い略平坦な基準面51を有し上方に開口した矩形箱状(角形板状の基板5に対応した形状)に形成され、UV樹脂52が貯留されている。   As shown in FIG. 2, the coating station ST2 is a work station for forming a coating layer on the surface to be polished of the substrate 5. The coating station ST2 is an ultraviolet curable resin 52 (hereinafter referred to as a UV resin 52) that is cured by being irradiated with ultraviolet rays. ) Is stored, and an ultraviolet irradiation device 55 that irradiates ultraviolet rays is mainly configured. The container member 50 that has been treated with a release agent on the inside has a substantially flat reference surface 51 with a high flatness at the inner bottom using an optically transparent material (transparent material) such as glass, and is open upward. It is formed in a rectangular box shape (a shape corresponding to the square plate-like substrate 5), and the UV resin 52 is stored.

UV樹脂52は、紫外線硬化型樹脂であれば特に限定されるものではなく、例えば、アクリル樹脂、不飽和ポリエチレン樹脂、飽和ポリエチレン樹脂、ウレタン樹脂、エステル系樹脂等が用いられ、光重合開始剤などに加えて吸光度を損なわない程度に基板5(被研磨面)と異なる色の着色剤が含有されている。なお、UV樹脂52は、上述のように種々の紫外線硬化型樹脂を用いることができるが、紫外線が照射されて基板5の被研磨面を被覆する被覆層を成したときに、研磨ステーションST1における研磨中にスラリー供給機構48より供給されるスラリーに対して容易に溶け出さない樹脂である必要があり、また、当該被覆層の研磨速度が基板5の研磨速度と同一である(または、基板5の研磨速度と非常に近い)ことが望ましい。   The UV resin 52 is not particularly limited as long as it is an ultraviolet curable resin. For example, an acrylic resin, an unsaturated polyethylene resin, a saturated polyethylene resin, a urethane resin, an ester resin, or the like is used, and a photopolymerization initiator or the like. In addition, a colorant having a color different from that of the substrate 5 (surface to be polished) is contained to such an extent that the absorbance is not impaired. Various UV curable resins can be used as the UV resin 52 as described above. When the UV resin 52 is irradiated with ultraviolet rays to form a coating layer that covers the surface to be polished of the substrate 5, the UV resin 52 in the polishing station ST1 is used. The resin must not be easily dissolved into the slurry supplied from the slurry supply mechanism 48 during polishing, and the polishing rate of the coating layer is the same as the polishing rate of the substrate 5 (or the substrate 5 It is desirable that it is very close to the polishing rate.

紫外線照射装置55は、容器部材50の下方(底部側)から容器部材50に貯留されたUV樹脂52に対して紫外線を照射する装置であり、例えば、高圧水銀ランプ等の紫外線を放射可能な光源56、光源56からの照明光束を集光する楕円鏡57、および楕円鏡57により集光された照明光をコリメートするコリメータレンズ58等を有して構成される。光源56から放射された紫外線を含む照明光は、コリメータレンズ58を透過してほぼ平行な光束となり、容器部材50の下方から容器底部(基準面51)を透過してUV樹脂52に照射される。なお、紫外線照射装置55は、UV樹脂52に対して照射する照明光束の照射幅を調整することが可能であり、基板5の被研磨面に応じた範囲全体に照明光(紫外線)を照射することができる。   The ultraviolet irradiation device 55 is a device that irradiates ultraviolet rays to the UV resin 52 stored in the container member 50 from below (bottom side) of the container member 50. For example, a light source capable of emitting ultraviolet rays such as a high-pressure mercury lamp. 56, an elliptical mirror 57 that collects the illumination light beam from the light source 56, a collimator lens 58 that collimates the illumination light collected by the elliptical mirror 57, and the like. Illumination light including ultraviolet rays emitted from the light source 56 passes through the collimator lens 58 to become a substantially parallel light beam, and passes through the bottom of the container (reference surface 51) from below the container member 50 and is irradiated onto the UV resin 52. . The ultraviolet irradiation device 55 can adjust the irradiation width of the illumination light beam irradiated to the UV resin 52 and irradiates the entire range corresponding to the surface to be polished of the substrate 5 with illumination light (ultraviolet light). be able to.

チャック移動機構30(アーム揺動機構35)によりチャック20が被覆ステーションST2に移動されると、容器部材50の上方開口部とチャック20とが上下に対向し、アーム昇降機構によりチャック20が下降されてチャック20に保持された基板5の被研磨面を容器部材50内のUV樹脂52に浸した状態となる。このように基板5の被研磨面がUV樹脂52に浸った状態において、紫外線照射装置55により紫外線を含む照明光が出射され、この照明光が容器部材50の基準面51を透過して基板5の被研磨面に応じた範囲のUV樹脂52に照射される。このようにして、基板5の被研磨面全体を被覆し、容器部材50の基準面51に応じた略平坦な表面(下面)を有する被覆層8が形成される。   When the chuck 20 is moved to the coating station ST2 by the chuck moving mechanism 30 (arm swinging mechanism 35), the upper opening of the container member 50 and the chuck 20 face vertically, and the chuck 20 is lowered by the arm lifting mechanism. Thus, the surface to be polished of the substrate 5 held by the chuck 20 is immersed in the UV resin 52 in the container member 50. Thus, in a state where the surface to be polished of the substrate 5 is immersed in the UV resin 52, illumination light containing ultraviolet rays is emitted from the ultraviolet irradiation device 55, and this illumination light passes through the reference surface 51 of the container member 50 and passes through the substrate 5. The UV resin 52 in a range corresponding to the surface to be polished is irradiated. In this way, the coating layer 8 that covers the entire surface to be polished of the substrate 5 and has a substantially flat surface (lower surface) corresponding to the reference surface 51 of the container member 50 is formed.

被覆ステーションST2において被覆層8が形成された後、チャック20が研磨ステーションST1に移動されて基板5における被覆層8が形成された被研磨面の研磨が行われる。そして、この研磨が終了すると、チャック20が測定ステーションST3に移動されて基板5の被研磨面の形状や、被研磨面に残留する被覆層8の分布やその厚さ等の測定が行われる。このため、測定ステーションST3には表面測定装置60が備えられており、この表面測定装置60により基板5の被研磨面の状態測定が行われる。また、測定ステーションST3には被覆層除去部(図示せず)が備えられており、この被覆層除去部により研磨終了後、溶剤等を用いて被研磨面に残留する被覆層8の除去が行われる。   After the coating layer 8 is formed at the coating station ST2, the chuck 20 is moved to the polishing station ST1, and the surface of the substrate 5 on which the coating layer 8 is formed is polished. When the polishing is completed, the chuck 20 is moved to the measurement station ST3, and the shape of the surface to be polished of the substrate 5, the distribution of the coating layer 8 remaining on the surface to be polished, the thickness thereof, and the like are measured. Therefore, the measurement station ST3 is provided with a surface measuring device 60, and the surface measuring device 60 measures the state of the surface to be polished of the substrate 5. Further, the measurement station ST3 is provided with a coating layer removing unit (not shown). After the polishing is completed by this coating layer removing unit, the coating layer 8 remaining on the surface to be polished is removed using a solvent or the like. Is called.

表面測定装置60は、測定ステーションST3に移動されたチャック20と上下に対向するセンサ保持部61と、このセンサ保持部61に保持された測定センサ62と、センサ保持部61内に設けられた移動機構(図示せず)を制御して測定センサ62をセンサ保持部61に対して水平方向(左右方向)に移動させる測定制御部63とを主体に構成される。測定センサ62は、基板5の被研磨面に向けて計測光を出射する発光素子(図示せず)と、この計測光が被覆層8の表面および基板5の被研磨面で反射した光を受光する撮像素子(図示せず)とからなる光学式のセンサであり、撮像素子で得られた撮像信号は測定制御部63に送信される。測定制御部63では、その撮像信号を処理して被覆層8の色情報より基板5の被研磨面に残留する被覆層8の分布やその厚さ等を測定し、また、基板5の被研磨面の形状を算出し、それらの測定(算出)結果を制御装置70に出力する。   The surface measuring apparatus 60 includes a sensor holding unit 61 that is vertically opposed to the chuck 20 moved to the measurement station ST3, a measurement sensor 62 held by the sensor holding unit 61, and a movement provided in the sensor holding unit 61. A measurement control unit 63 that controls a mechanism (not shown) to move the measurement sensor 62 in the horizontal direction (left-right direction) with respect to the sensor holding unit 61 is mainly configured. The measurement sensor 62 receives a light emitting element (not shown) that emits measurement light toward the surface to be polished of the substrate 5 and light reflected by the measurement light on the surface of the coating layer 8 and the surface to be polished of the substrate 5. An image sensor obtained by the image sensor is transmitted to the measurement control unit 63. The measurement control unit 63 processes the image pickup signal to measure the distribution and thickness of the coating layer 8 remaining on the surface to be polished of the substrate 5 from the color information of the coating layer 8. The shape of the surface is calculated, and the measurement (calculation) results are output to the control device 70.

制御装置70は、研磨装置1に予め設定記憶された制御プログラム、および研磨対象に応じて読み込まれた加工プログラム等に基づいて、基板搬送装置10(チャック20およびチャック移動機構30)、パッド回転機構40、スラリー供給機構48、紫外線照射装置55、および表面測定装置60等の作動を制御する。なお、パッド回転機構40のベース部材41およびチャック回転機構25のチャック20の回転(回転方向および回転速度)は、上記加工プログラム等に基づいてそれぞれ任意に独立して制御可能である。また、研磨装置1には、パッド回転機構40の近傍においてチャック移動機構30と干渉しない位置に、研磨パッド44に対してドレスを行うドレス機構(図示せず)が設けられる。   The control device 70 is based on a control program set and stored in advance in the polishing apparatus 1 and a processing program read in accordance with the object to be polished, and the substrate transfer apparatus 10 (chuck 20 and chuck moving mechanism 30), pad rotation mechanism. 40, operations of the slurry supply mechanism 48, the ultraviolet irradiation device 55, the surface measuring device 60, and the like are controlled. Note that the rotation (rotation direction and rotation speed) of the base member 41 of the pad rotation mechanism 40 and the chuck 20 of the chuck rotation mechanism 25 can be arbitrarily and independently controlled based on the machining program and the like. Further, the polishing apparatus 1 is provided with a dressing mechanism (not shown) for dressing the polishing pad 44 at a position that does not interfere with the chuck moving mechanism 30 in the vicinity of the pad rotating mechanism 40.

次に、以上のように構成された研磨装置1において、基板5の研磨加工を行うときの研磨方法について、図1のフローチャートおよび図4を併せて参照しながら説明する。なお、以下では、基板5の被研磨面に形成される被覆層8の研磨速度が、基板5の研磨速度よりも多少大きい場合(被覆層8の研磨レートが基板5の研磨レートよりも多少大きい場合)を例に説明する。   Next, a polishing method for polishing the substrate 5 in the polishing apparatus 1 configured as described above will be described with reference to the flowchart of FIG. 1 and FIG. In the following, when the polishing rate of the coating layer 8 formed on the surface to be polished of the substrate 5 is somewhat higher than the polishing rate of the substrate 5 (the polishing rate of the coating layer 8 is slightly higher than the polishing rate of the substrate 5). Case).

まずステップS1に示すように、チャック移動機構30(アーム揺動機構35)により搬送アーム32を揺動させてチャック20に保持された基板5を被覆ステーションST2に移動させ、基板5の被研磨面全体を被覆する被覆層8を形成する。このとき、被覆ステーションST2においては、基板5の被研磨面全体が容器部材50に貯留されたUV樹脂52に浸った状態となり、この状態で紫外線照射装置55により紫外線(照明光)が容器部材50の下方から基準面51を透過して基板5の被研磨面に応じた範囲のUV樹脂52に照射され、被研磨面全体を被覆する被覆層8が形成される。このようにして形成される被覆層8は、基板5の被研磨面が有するうねり(凸面)の頂上部T(図4(a)等を参照)まで完全に覆うように形成され、また、被覆層8の表面8a(下面)は、容器部材50の基準面51に応じて略平坦な面となる(図4(b)を参照)。   First, as shown in step S1, the transfer arm 32 is swung by the chuck moving mechanism 30 (arm swinging mechanism 35) to move the substrate 5 held by the chuck 20 to the coating station ST2, and the surface to be polished of the substrate 5 is polished. A covering layer 8 covering the whole is formed. At this time, in the coating station ST2, the entire polished surface of the substrate 5 is immersed in the UV resin 52 stored in the container member 50. In this state, ultraviolet rays (illumination light) are emitted from the container member 50 by the ultraviolet irradiation device 55. The UV resin 52 in a range corresponding to the polished surface of the substrate 5 is transmitted through the reference surface 51 from below, and the coating layer 8 covering the entire polished surface is formed. The coating layer 8 formed in this way is formed so as to completely cover the top of the waviness (convex surface) of the polished surface of the substrate 5 (see FIG. 4A). The surface 8a (lower surface) of the layer 8 becomes a substantially flat surface according to the reference surface 51 of the container member 50 (see FIG. 4B).

この被覆層8の形成が完了すると、ステップS2において、チャック移動機構30によりチャック20(基板5)を研磨ステーションST1に移動させ、基板5における被覆層8が形成された被研磨面の研磨を行う。このとき、研磨ステーションST1においては、チャック20に保持された基板5が研磨パッド44と対向した状態となり、この状態でチャック20およびベース部材41を回転させながら、チャック20を研磨位置に下降させて、チャック20に保持されて回転する基板5を、ベース部材41に装着されて回転する研磨パッド44に当接させ、ハウジング26内に設けられたパッド加圧機構により基板5を所定の研磨圧力で研磨パッド44に押圧させる。   When the formation of the coating layer 8 is completed, in step S2, the chuck 20 (substrate 5) is moved to the polishing station ST1 by the chuck moving mechanism 30 to polish the surface to be polished on the substrate 5 on which the coating layer 8 is formed. . At this time, in the polishing station ST1, the substrate 5 held by the chuck 20 is in a state of facing the polishing pad 44. In this state, the chuck 20 is lowered to the polishing position while rotating the chuck 20 and the base member 41. Then, the rotating substrate 5 held by the chuck 20 is brought into contact with the rotating polishing pad 44 mounted on the base member 41, and the substrate 5 is pressed at a predetermined polishing pressure by a pad pressurizing mechanism provided in the housing 26. The polishing pad 44 is pressed.

さらに、スラリー供給機構48によりスラリーを研磨パッド44のスラリー供給孔45から基板5と研磨パッド44との当接部に供給しながら、チャック20に保持されて回転する基板5における被覆層8が形成された被研磨面を、ベース部材41とともに回転する研磨パッド44の研磨面に当接せた状態で、アーム揺動機構35により基板5(チャック20)を水平揺動させて、基板5の研磨加工が行われる。   Further, the coating layer 8 is formed on the rotating substrate 5 held by the chuck 20 while supplying the slurry from the slurry supply hole 45 of the polishing pad 44 to the contact portion between the substrate 5 and the polishing pad 44 by the slurry supply mechanism 48. The substrate 5 (chuck 20) is horizontally swung by the arm rocking mechanism 35 in a state where the polished surface is in contact with the polishing surface of the polishing pad 44 that rotates together with the base member 41 to polish the substrate 5. Processing is performed.

このとき、研磨パッド44の研磨面には、はじめに被覆層8の表面8aが当接するため、基板5の被研磨面(頂上部T)に達するまでは同一の材質である被覆層8の表面を均等に研磨する(図4(c)を参照)。そして、研磨パッド44の研磨面が基板5の被研磨面における頂上部Tに達すると、頂上部Tの近傍は研磨パッド44によって直接研磨され、被研磨面におけるそれ以外の部分は被覆層8の表面が研磨される(図4(d)を参照)。なお、本実施形態では、被覆層8の研磨速度が基板5の研磨速度よりも多少大きいため、被覆層8と基板5の間に研磨レートの差はでるが、基板5の被研磨面における頂上部Tの近傍では被覆層8よりも研磨レートが小さいものの確実に研磨されて、被研磨面の凹凸(うねり)が低減され、被研磨面の平面度が向上する(図4(e)を参照)。   At this time, since the surface 8a of the coating layer 8 is first brought into contact with the polishing surface of the polishing pad 44, the surface of the coating layer 8 made of the same material until the surface to be polished (top T) of the substrate 5 is reached. Polish evenly (see FIG. 4C). When the polishing surface of the polishing pad 44 reaches the top T of the surface to be polished of the substrate 5, the vicinity of the top T is directly polished by the polishing pad 44, and the other portion of the surface to be polished is the covering layer 8. The surface is polished (see FIG. 4 (d)). In this embodiment, since the polishing rate of the coating layer 8 is slightly higher than the polishing rate of the substrate 5, there is a difference in the polishing rate between the coating layer 8 and the substrate 5. In the vicinity of the portion T, although the polishing rate is smaller than that of the coating layer 8, the polishing is reliably performed, the unevenness (undulation) of the surface to be polished is reduced, and the flatness of the surface to be polished is improved (see FIG. 4E). ).

このように基板5の被覆層8が形成された被研磨面の研磨加工が所定時間行われると、ステップS3において、チャック移動機構30によりチャック20(基板5)を測定ステーションST3に移動させ、基板5の被研磨面の状態測定を行う。このとき、測定ステーションST3においては、チャック20に保持された基板5が表面測定装置60と対向した状態となり、この状態で測定センサ62をセンサ保持部61に対して水平方向(左右方向)に移動させるとともにチャック20(基板5)を回転させて、測定センサ62により基板5の被研磨面全体における撮像信号を取得し、その撮像信号を測定制御部63に送信する。   When the surface to be polished on which the coating layer 8 of the substrate 5 is thus formed is polished for a predetermined time, the chuck 20 (substrate 5) is moved to the measurement station ST3 by the chuck moving mechanism 30 in step S3, and the substrate is moved. The state of the surface to be polished 5 is measured. At this time, in the measurement station ST3, the substrate 5 held by the chuck 20 is in a state of facing the surface measuring device 60, and in this state, the measurement sensor 62 is moved in the horizontal direction (left-right direction) with respect to the sensor holding unit 61. At the same time, the chuck 20 (substrate 5) is rotated, and the measurement sensor 62 acquires an imaging signal on the entire polished surface of the substrate 5, and transmits the imaging signal to the measurement control unit 63.

そして、測定制御部63では、その撮像信号を処理して被覆層8の色情報より基板5の被研磨面に残留する被覆層8の分布やその厚さを測定し、また、基板5の被研磨面の形状を算出し、これらの結果を制御装置70に出力する。制御装置70では、この測定(算出)結果に基づいて研磨を終了するか否かを判断する(ステップS4)。具体的には、例えば、基板5の被研磨面に残留する被覆層8の分布が所定値以下となる(または、残留する被覆層8が無くなる)、且つ、基板5の被研磨面の平面度が所定値以上となることを研磨終了条件とする。   Then, the measurement control unit 63 processes the imaging signal to measure the distribution and thickness of the coating layer 8 remaining on the polished surface of the substrate 5 from the color information of the coating layer 8, and The shape of the polished surface is calculated, and these results are output to the control device 70. The control device 70 determines whether or not to end the polishing based on the measurement (calculation) result (step S4). Specifically, for example, the distribution of the coating layer 8 remaining on the polished surface of the substrate 5 is equal to or less than a predetermined value (or the remaining coating layer 8 disappears), and the flatness of the polished surface of the substrate 5 is, for example. Is equal to or greater than a predetermined value.

測定結果が研磨終了条件を満たして研磨を終了すると、ステップS5において、測定ステーションST3に備えられた被覆層除去部(図示せず)により、基板5に残留する被覆層8を溶剤等を用いて除去し、研磨加工が完了する。一方、測定結果が研磨完了条件を満たさない場合、例えば所定値以上の被覆層8が基板5の被研磨面に残留する場合には、チャック移動機構30によりチャック20(基板5)を研磨ステーションST1に移動させ、基板5の被研磨面の研磨を再び行う。なお、上記ステップS1〜S5の工程を複数回繰り返し行うことにより、更に基板5の被研磨面の凹凸(うねり)が低減され、被研磨面の平面度が向上する。   When the measurement result satisfies the polishing end condition and polishing is completed, in step S5, the coating layer 8 remaining on the substrate 5 is removed using a solvent or the like by the coating layer removing unit (not shown) provided in the measurement station ST3. Removal is completed. On the other hand, when the measurement result does not satisfy the polishing completion condition, for example, when the coating layer 8 having a predetermined value or more remains on the surface to be polished of the substrate 5, the chuck 20 (substrate 5) is moved to the polishing station ST1 by the chuck moving mechanism 30. The surface to be polished of the substrate 5 is polished again. Note that by repeating the steps S1 to S5 a plurality of times, the unevenness (undulation) of the surface to be polished of the substrate 5 is further reduced, and the flatness of the surface to be polished is improved.

以上のように研磨装置1では、基板5の研磨加工後の表面形状として求められる平坦な表面を有する被覆層8を基板5の被研磨面全体を被覆するように形成し、その被覆層8の表面に研磨パッド44を当接させた状態で研磨パッド44と基板5とを回転および相対揺動させて基板5の研磨加工を行うと、基板5の被研磨面における頂上部T(凸部)の近傍は研磨パッド44によって直接研磨され、被研磨面におけるそれ以外の部分は被覆層8の表面が研磨される状態をつくることができ、これにより基板5の被研磨面の平面度を向上させることができる。このように、被覆層8によって研磨パッド44と基板5の被研磨面とが当接するタイミングを被研磨面における位置毎に調整することが可能であり、研磨パッド44が基板5の表面形状に影響されることなく、基板5を所望の表面形状に研磨することができる。また、研磨中において被覆層8により被覆された部分はマスキングされ、傷やクラック等から保護することができる。   As described above, in the polishing apparatus 1, the coating layer 8 having a flat surface required as the surface shape after polishing of the substrate 5 is formed so as to cover the entire surface to be polished of the substrate 5. When the polishing process is performed by rotating and relatively swinging the polishing pad 44 and the substrate 5 with the polishing pad 44 in contact with the surface, the top T (convex portion) of the surface to be polished of the substrate 5 is obtained. Can be directly polished by the polishing pad 44, and the other portion of the surface to be polished can create a state in which the surface of the coating layer 8 is polished, thereby improving the flatness of the surface to be polished of the substrate 5. be able to. As described above, the timing at which the polishing pad 44 and the surface to be polished of the substrate 5 come into contact with each other by the coating layer 8 can be adjusted for each position on the surface to be polished, and the polishing pad 44 affects the surface shape of the substrate 5. Without being done, the substrate 5 can be polished to a desired surface shape. Further, the portion covered with the coating layer 8 during polishing is masked, and can be protected from scratches, cracks, and the like.

なおこのとき、被覆層8は紫外線硬化型樹脂を用いて形成されることが好ましく、このようにすると、常温硬化型樹脂を用いた場合よりも被覆層の形成を早く行うことができ、研磨加工のスループットを向上させることができる。なお、加熱硬化型樹脂を用いたときには、この加熱により研磨対象物である基板5に不具合が生じる等の好ましくない場合がある。   At this time, the coating layer 8 is preferably formed using an ultraviolet curable resin, and in this way, the coating layer can be formed faster than the case where a room temperature curable resin is used, and polishing processing is performed. Throughput can be improved. In addition, when a thermosetting resin is used, there is a case where it is not preferable that a defect occurs in the substrate 5 that is an object to be polished by this heating.

またこのとき、被覆層8は基板5の被研磨面と異なる色に着色されて形成されることが好ましく、このようにすると、被覆層8の色情報により研磨状態(研磨を終了するか否か等)を容易に判断することができる。例えば、被研磨面において樹脂層8以外の面(被研磨面)が出現した以降の研磨で着色部分(被覆層8)がなくなり始めてから、全面的に着色部分がなくなるまで研磨を行う。このように表面の着色状態で研磨状態を判断するため、ガラス基板のような透明部材の研磨に関しても研磨状態の判断が容易である。   At this time, the covering layer 8 is preferably formed in a different color from the surface to be polished of the substrate 5, and in this way, the polishing state (whether polishing is finished or not) is determined by the color information of the covering layer 8. Etc.) can be easily determined. For example, after the surface after the surface other than the resin layer 8 (surface to be polished) appears on the surface to be polished, the colored portion (coating layer 8) starts to disappear, and then the polishing is performed until the colored portion entirely disappears. Since the polishing state is determined based on the colored state of the surface as described above, it is easy to determine the polishing state for polishing a transparent member such as a glass substrate.

またこのとき、被覆層8は基板5の被研磨面とほぼ同一の研磨速度を有する樹脂を用いて形成されることが好ましく、このようにすると、被覆層8および基板5がほぼ同一の研磨レートで研磨されるため、被覆層8の平坦な表面に応じて被研磨面全体を均一に研磨することができ、これにより基板5の被研磨面の平面度をさらに向上させることが可能となる。なお、被覆層8における研磨速度は、基板5の被研磨面における研磨速度の80〜120%であることが好ましい。   Further, at this time, the covering layer 8 is preferably formed using a resin having a polishing rate substantially the same as the surface to be polished of the substrate 5, and in this way, the covering layer 8 and the substrate 5 have substantially the same polishing rate. Therefore, the entire surface to be polished can be uniformly polished according to the flat surface of the covering layer 8, and the flatness of the surface to be polished of the substrate 5 can be further improved. In addition, it is preferable that the polishing rate in the coating layer 8 is 80 to 120% of the polishing rate on the surface to be polished of the substrate 5.

なお、上述の実施形態では、研磨対象物の被研磨面を平坦研磨する場合について説明したがこれに限らず、例えばレンズ面(曲面)を研磨する場合など、その求められる表面形状と同一の表面形状を有した被覆層を形成することにより、被研磨面の表面形状による影響(研磨パッドの変形)を軽減させて研磨対象物を所望の表面形状に研磨することが可能である。   In the above-described embodiment, the case where the surface to be polished of the object to be polished is polished flat has been described. However, the present invention is not limited thereto, and the same surface shape as the required surface shape is used, for example, when a lens surface (curved surface) is polished. By forming the coating layer having a shape, it is possible to reduce the influence (deformation of the polishing pad) due to the surface shape of the surface to be polished and polish the object to be polished to a desired surface shape.

また、上述の実施形態における研磨装置1では、被覆層の色情報により研磨状態(研磨を終了するか否か)を判断する測定ステーションST3(測定制御部63)を備えて構成されているが、この構成に限らず、例えば、オペレータによる目視等により研磨状態を判断してもよい。   Further, the polishing apparatus 1 in the above-described embodiment is configured to include the measurement station ST3 (measurement control unit 63) that determines the polishing state (whether the polishing is finished) based on the color information of the coating layer. For example, the polishing state may be determined by visual observation or the like by an operator.

また、上述の実施形態において、基板の被研磨面に被覆層を形成するために紫外線硬化型樹脂を用いているが、これに限定されず、例えば、常温硬化型のエポキシ樹脂やポリウレタン樹脂等を用いてもよく、更に、基板が耐熱性を有している場合には熱硬化型樹脂を用いてもよい。   In the above-described embodiment, an ultraviolet curable resin is used to form a coating layer on the polished surface of the substrate. However, the present invention is not limited to this. For example, a room temperature curable epoxy resin or a polyurethane resin is used. Further, when the substrate has heat resistance, a thermosetting resin may be used.

また、上述の実施形態において、容器部材に形成された略平坦な基準面を用いて、基板の被研磨面に平坦な表面を有した被覆層を形成しているが、これに限定されず、例えば、スピンコーター、ディップ、印刷等の手段を用いて、基板の被研磨面に平坦な表面を有した被覆層を形成してもよい。   In the above-described embodiment, the coating layer having a flat surface is formed on the surface to be polished of the substrate using the substantially flat reference surface formed on the container member. For example, a coating layer having a flat surface may be formed on the surface to be polished of the substrate using means such as a spin coater, dip, or printing.

本発明に係る研磨方法の工程を示すフローチャートである。It is a flowchart which shows the process of the grinding | polishing method which concerns on this invention. 本発明に係る研磨装置を示す概略説明図である。It is a schematic explanatory drawing which shows the grinding | polishing apparatus which concerns on this invention. 上記研磨装置を構成する基板搬送装置およびパッド回転機構を示す概略構成図である。It is a schematic block diagram which shows the board | substrate conveyance apparatus and pad rotation mechanism which comprise the said grinding | polishing apparatus. (a)〜(e)は基板および被覆層における研磨の進行状態について説明する説明図である。(A)-(e) is explanatory drawing explaining the advancing state of grinding | polishing in a board | substrate and a coating layer.

符号の説明Explanation of symbols

1 研磨装置
5 基板(研磨対象物)
8 被覆層
20 チャック(保持機構)
30 チャック移動機構(保持機構)
40 パッド回転機構(研磨機構)
44 研磨パッド
51 容器部材(被覆層形成機構)
52 UV樹脂(紫外線硬化型樹脂)
55 紫外線照射装置(被覆層形成機構)
60 表面測定装置(研磨制御部)
1 Polishing device 5 Substrate (polishing object)
8 Coating layer 20 Chuck (holding mechanism)
30 Chuck moving mechanism (holding mechanism)
40 Pad rotation mechanism (polishing mechanism)
44 Polishing pad 51 Container member (coating layer forming mechanism)
52 UV resin (ultraviolet curable resin)
55 UV irradiation device (coating layer formation mechanism)
60 Surface measuring device (polishing controller)

Claims (14)

研磨対象物と研磨パッドとを当接させた状態で両者を相対移動させて前記研磨対象物を研磨する研磨方法であって、
前記研磨対象物の被研磨面を被覆するとともに、前記研磨対象物の研磨後の形状として求められる表面形状と同一の表面形状を有した被覆層を形成する被覆工程を行い、
前記被覆工程において形成された前記被覆層の表面に前記研磨パッドを当接させた状態で前記研磨パッドと前記研磨対象物とを相対移動させて前記被研磨面を研磨する研磨工程を行うことを特徴とする研磨方法。
A polishing method for polishing the polishing object by relatively moving both in a state where the polishing object and the polishing pad are in contact with each other,
Covering the surface to be polished of the object to be polished, and performing a coating step of forming a coating layer having the same surface shape as the surface shape obtained after polishing of the object to be polished,
Performing a polishing step of polishing the surface to be polished by relatively moving the polishing pad and the object to be polished while the polishing pad is in contact with the surface of the coating layer formed in the coating step. A characteristic polishing method.
前記被覆工程において、前記被覆層の表面は前記研磨パッドの研磨面に対して略平坦な面に形成されることを特徴とする請求項1に記載の研磨方法。   2. The polishing method according to claim 1, wherein in the coating step, the surface of the coating layer is formed to be a substantially flat surface with respect to a polishing surface of the polishing pad. 前記被覆工程において、前記被覆層は紫外線の照射を受けて硬化する紫外線硬化型樹脂を用いて形成されることを特徴とする請求項1または請求項2に記載の研磨方法。   3. The polishing method according to claim 1, wherein, in the coating step, the coating layer is formed using an ultraviolet curable resin that is cured by being irradiated with ultraviolet rays. 4. 前記被覆工程において、前記被覆層は前記被研磨面と異なる色に着色されて形成されることを特徴とする請求項1〜3のいずれかに記載の研磨方法。   The polishing method according to claim 1, wherein in the coating step, the coating layer is formed in a color different from that of the surface to be polished. 前記研磨工程において研磨された前記被研磨面の着色状態により前記被研磨面の研磨状態を判断する判断工程を行うことを特徴とする請求項4に記載の研磨方法。   The polishing method according to claim 4, wherein a determination step of determining a polishing state of the surface to be polished is performed based on a colored state of the surface to be polished polished in the polishing step. 前記被覆工程において、前記被覆層は前記被研磨面とほぼ同一の研磨速度を有する材料を用いて形成されることを特徴とする請求項1〜5のいずれかに記載の研磨方法。   6. The polishing method according to claim 1, wherein, in the covering step, the covering layer is formed using a material having a polishing rate substantially the same as the surface to be polished. 前記被覆層を構成する前記材料が前記研磨パッドによって研磨される速度は、前記研磨パッドによって前記被研磨面が研磨される速度の80〜120%であることを特徴とする請求項6に記載の研磨方法。   The speed at which the material constituting the coating layer is polished by the polishing pad is 80 to 120% of the speed at which the surface to be polished is polished by the polishing pad. Polishing method. 研磨対象物を保持する保持機構と、
前記研磨対象物の被研磨面を被覆するとともに、前記研磨対象物の研磨後の形状として求められる表面形状と同一の表面形状を有した被覆層を形成する被覆層形成機構と、
前記被覆層形成機構により形成された前記被覆層の表面に研磨パッドを当接させた状態で前記研磨パッドと前記研磨対象物とを相対移動させて前記被研磨面を研磨する研磨機構とを備えて構成されることを特徴とする研磨装置。
A holding mechanism for holding an object to be polished;
A coating layer forming mechanism that coats the surface to be polished of the polishing object and forms a coating layer having the same surface shape as the surface shape obtained after polishing of the polishing object;
A polishing mechanism for polishing the surface to be polished by relatively moving the polishing pad and the object to be polished in a state where the polishing pad is in contact with the surface of the coating layer formed by the coating layer forming mechanism; A polishing apparatus comprising:
前記被覆層形成機構は、紫外線の照射を受けて硬化する紫外線硬化型樹脂が貯留された容器部材と、紫外線を出射可能な紫外線照射装置とを備え、
少なくとも前記容器部材の底部は紫外線が透過可能に構成されており、
前記被研磨面を前記容器部材内の前記紫外線硬化型樹脂に浸した状態において、前記紫外線照射装置により出射される紫外線を前記容器部材の底部を透過して前記被研磨面に応じた範囲の前記紫外線硬化型樹脂に照射することにより前記被覆層を形成することを特徴とする請求項8に記載の研磨装置。
The coating layer forming mechanism includes a container member storing an ultraviolet curable resin that is cured by being irradiated with ultraviolet rays, and an ultraviolet irradiation device capable of emitting ultraviolet rays.
At least the bottom of the container member is configured to transmit ultraviolet rays,
In a state where the surface to be polished is immersed in the ultraviolet curable resin in the container member, the ultraviolet rays emitted from the ultraviolet irradiation device are transmitted through the bottom portion of the container member and the range in accordance with the surface to be polished. The polishing apparatus according to claim 8, wherein the coating layer is formed by irradiating an ultraviolet curable resin.
前記容器部材は内側底部に略平坦な基準面を有して構成され、前記被覆層の表面は前記基準面に応じた略平坦な面に形成されることを特徴とする請求項9に記載の研磨装置。   The container member according to claim 9, wherein the container member is configured to have a substantially flat reference surface on an inner bottom portion, and the surface of the covering layer is formed in a substantially flat surface corresponding to the reference surface. Polishing equipment. 前記紫外線硬化型樹脂には前記被研磨面と異なる色の色素が含有されることを特徴とする請求項9または請求項10に記載の研磨装置。   11. The polishing apparatus according to claim 9, wherein the ultraviolet curable resin contains a dye having a color different from that of the surface to be polished. 前記被覆層の色情報により前記被研磨面に残留する前記被覆層の分布を測定し、該測定結果に基づいて前記被研磨面の研磨加工を終了するか否かを判断する研磨制御部を備えたことを特徴とする請求項11に記載の研磨装置。   A polishing control unit that measures the distribution of the coating layer remaining on the surface to be polished based on the color information of the coating layer and determines whether or not to finish the polishing process on the surface to be polished based on the measurement result; The polishing apparatus according to claim 11. 前記紫外線硬化型樹脂は、前記被覆層を成したときに前記被研磨面とほぼ同一の研磨速度を有する樹脂であることを特徴とする請求項9〜12のいずれかに記載の研磨装置。   The polishing apparatus according to claim 9, wherein the ultraviolet curable resin is a resin having a polishing rate substantially the same as the surface to be polished when the coating layer is formed. 前記紫外線硬化型樹脂が前記研磨パッドによって研磨される速度は、前記研磨パッドによって前記被研磨面が研磨される速度の80〜120%であることを特徴とする請求項13に記載の研磨装置。
The polishing apparatus according to claim 13, wherein a speed at which the ultraviolet curable resin is polished by the polishing pad is 80 to 120% of a speed at which the polishing target surface is polished by the polishing pad.
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JPS58155169A (en) * 1982-03-11 1983-09-14 Nec Corp Polishing method of wafer
JPS63251164A (en) * 1987-04-02 1988-10-18 Sony Corp Manufacture of semi-conductor device
JPH02124260A (en) * 1988-10-31 1990-05-11 Somar Corp Polishing method for resin
JPH0433336A (en) * 1990-05-29 1992-02-04 Matsushita Electric Ind Co Ltd Method and device for grinding wafer
JPH0671559A (en) * 1992-08-24 1994-03-15 Murata Mfg Co Ltd Lapping method
JPH10294361A (en) * 1997-04-17 1998-11-04 Fujitsu Ltd Manufacture of semiconductor device
JPH11154658A (en) * 1997-09-04 1999-06-08 Lucent Technol Inc Mechanical polishing method
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