JP2010021268A - Light emitting device - Google Patents

Light emitting device Download PDF

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JP2010021268A
JP2010021268A JP2008179172A JP2008179172A JP2010021268A JP 2010021268 A JP2010021268 A JP 2010021268A JP 2008179172 A JP2008179172 A JP 2008179172A JP 2008179172 A JP2008179172 A JP 2008179172A JP 2010021268 A JP2010021268 A JP 2010021268A
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light
led element
fluorescent substrate
emitting device
sic fluorescent
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JP5301904B2 (en
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Yuji Imai
勇次 今井
Satoshi Kamiyama
智 上山
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Meijo University
Ushio Denki KK
Ushio Inc
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Meijo University
Ushio Denki KK
Ushio Inc
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Priority to JP2008179172A priority Critical patent/JP5301904B2/en
Priority to KR1020090052295A priority patent/KR101266226B1/en
Priority to TW098120105A priority patent/TW201011951A/en
Priority to CN200910151263A priority patent/CN101625083A/en
Priority to US12/498,758 priority patent/US8143632B2/en
Priority to EP20090008919 priority patent/EP2146135A3/en
Publication of JP2010021268A publication Critical patent/JP2010021268A/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V3/00Globes; Bowls; Cover glasses
    • F21V3/04Globes; Bowls; Cover glasses characterised by materials, surface treatments or coatings
    • F21V3/049Patterns or structured surfaces for diffusing light, e.g. frosted surfaces
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21KNON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
    • F21K9/00Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
    • F21K9/20Light sources comprising attachment means
    • F21K9/23Retrofit light sources for lighting devices with a single fitting for each light source, e.g. for substitution of incandescent lamps with bayonet or threaded fittings
    • F21K9/232Retrofit light sources for lighting devices with a single fitting for each light source, e.g. for substitution of incandescent lamps with bayonet or threaded fittings specially adapted for generating an essentially omnidirectional light distribution, e.g. with a glass bulb
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21KNON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
    • F21K9/00Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
    • F21K9/20Light sources comprising attachment means
    • F21K9/23Retrofit light sources for lighting devices with a single fitting for each light source, e.g. for substitution of incandescent lamps with bayonet or threaded fittings
    • F21K9/233Retrofit light sources for lighting devices with a single fitting for each light source, e.g. for substitution of incandescent lamps with bayonet or threaded fittings specially adapted for generating a spot light distribution, e.g. for substitution of reflector lamps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21YINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2105/00Planar light sources
    • F21Y2105/10Planar light sources comprising a two-dimensional array of point-like light-generating elements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21YINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2105/00Planar light sources
    • F21Y2105/10Planar light sources comprising a two-dimensional array of point-like light-generating elements
    • F21Y2105/12Planar light sources comprising a two-dimensional array of point-like light-generating elements characterised by the geometrical disposition of the light-generating elements, e.g. arranging light-generating elements in differing patterns or densities
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21YINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2113/00Combination of light sources
    • F21Y2113/10Combination of light sources of different colours
    • F21Y2113/13Combination of light sources of different colours comprising an assembly of point-like light sources
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21YINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2115/00Light-generating elements of semiconductor light sources
    • F21Y2115/10Light-emitting diodes [LED]
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/42Wire connectors; Manufacturing methods related thereto
    • H01L2224/47Structure, shape, material or disposition of the wire connectors after the connecting process
    • H01L2224/48Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
    • H01L2224/4805Shape
    • H01L2224/4809Loop shape
    • H01L2224/48091Arched
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/42Wire connectors; Manufacturing methods related thereto
    • H01L2224/47Structure, shape, material or disposition of the wire connectors after the connecting process
    • H01L2224/48Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
    • H01L2224/481Disposition
    • H01L2224/48135Connecting between different semiconductor or solid-state bodies, i.e. chip-to-chip
    • H01L2224/48137Connecting between different semiconductor or solid-state bodies, i.e. chip-to-chip the bodies being arranged next to each other, e.g. on a common substrate
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/42Wire connectors; Manufacturing methods related thereto
    • H01L2224/47Structure, shape, material or disposition of the wire connectors after the connecting process
    • H01L2224/49Structure, shape, material or disposition of the wire connectors after the connecting process of a plurality of wire connectors
    • H01L2224/491Disposition
    • H01L2224/49105Connecting at different heights
    • H01L2224/49107Connecting at different heights on the semiconductor or solid-state body
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/73Means for bonding being of different types provided for in two or more of groups H01L2224/10, H01L2224/18, H01L2224/26, H01L2224/34, H01L2224/42, H01L2224/50, H01L2224/63, H01L2224/71
    • H01L2224/732Location after the connecting process
    • H01L2224/73251Location after the connecting process on different surfaces
    • H01L2224/73265Layer and wire connectors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/80Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected
    • H01L2224/83Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected using a layer connector
    • H01L2224/8319Arrangement of the layer connectors prior to mounting
    • H01L2224/83192Arrangement of the layer connectors prior to mounting wherein the layer connectors are disposed only on another item or body to be connected to the semiconductor or solid-state body
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/91Methods for connecting semiconductor or solid state bodies including different methods provided for in two or more of groups H01L2224/80 - H01L2224/90
    • H01L2224/92Specific sequence of method steps
    • H01L2224/922Connecting different surfaces of the semiconductor or solid-state body with connectors of different types
    • H01L2224/9222Sequential connecting processes
    • H01L2224/92242Sequential connecting processes the first connecting process involving a layer connector
    • H01L2224/92247Sequential connecting processes the first connecting process involving a layer connector the second connecting process involving a wire connector

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Led Device Packages (AREA)
  • Non-Portable Lighting Devices Or Systems Thereof (AREA)
  • Luminescent Compositions (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a light emitting device that does not reduce a light emitting efficiency when in use, increases the quantity of light by supplying a large current to LED elements, and obtains white light of good color rendering. <P>SOLUTION: The light emitting device includes an SiC fluorescent substrate 10 on which the LED elements for emitting ultraviolet radiation, blue light, green light, and red light are mounted and which is doped with at least one of B and Al; and a housing 2 that stores the mounting substrate 10 and is made of an inorganic material. Respective members of the light emitting device 1 are made of inorganic materials to improve heat resistance, and the white light of good color rendering is obtained by a combination of broad light emission of the SiC fluorescent substrate 10 and light emission of the respective LED elements for the blue light, green light, and red light. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、LED素子を備え、白色光を発する発光装置に関する。   The present invention relates to a light emitting device that includes an LED element and emits white light.

従来、LED素子と蛍光体との組合せにより、白色光を発する発光装置が知られている(例えば、特許文献1参照)。特許文献1に記載の発光装置は、300〜470nmの光を発するLED素子を備え、この光により励起される蛍光体によって部分的に又は完全により長波長の光に変換されることにより、白色光を生成している。尚、蛍光体は、LED素子を封止する封止樹脂に分散されている。
また、赤色LED素子、緑色LED素子及び青色LED素子の組合せにより、白色光を生成可能な発光装置も知られている(例えば、特許文献2参照)。
特表2003−535478号公報 特開2008−085324号公報
Conventionally, a light-emitting device that emits white light by a combination of an LED element and a phosphor is known (see, for example, Patent Document 1). The light-emitting device described in Patent Document 1 includes an LED element that emits light of 300 to 470 nm, and is converted into light having a longer wavelength by partial or complete conversion to light having a longer wavelength by a phosphor excited by this light. Is generated. The phosphor is dispersed in a sealing resin that seals the LED element.
A light emitting device capable of generating white light by a combination of a red LED element, a green LED element, and a blue LED element is also known (see, for example, Patent Document 2).
Special table 2003-535478 gazette JP 2008-085324 A

しかしながら、特許文献1に記載の発光装置では、封止樹脂中の蛍光体の耐熱性が低く、装置の使用時に発光装置の温度が上昇すると発光効率が低下する。また、LED素子の発熱量が制限されるので、LED素子へ大きな電流を流して光量を増大させることは困難である。
ここで、特許文献2に記載の発光装置のように、蛍光体を用いずに赤色、緑色及び青色の各LED素子により白色光を得ることが考えられる。しかしながら、各LED素子の半値幅は蛍光体と比べて極めて小さく、得られる白色光の演色性が低くなってしまう。
However, in the light emitting device described in Patent Document 1, the heat resistance of the phosphor in the sealing resin is low, and the luminous efficiency decreases when the temperature of the light emitting device rises during use of the device. In addition, since the amount of heat generated by the LED element is limited, it is difficult to increase the amount of light by flowing a large current through the LED element.
Here, as in the light emitting device described in Patent Document 2, it is conceivable that white light is obtained by the red, green, and blue LED elements without using a phosphor. However, the half-value width of each LED element is extremely small as compared with the phosphor, and the color rendering property of the obtained white light is lowered.

本発明は、前記事情に鑑みてなされたものであり、その目的とするところは、装置の使用時に発光効率が低下することがなく、LED素子へ大きな電流を流して光量を増大させることができ、かつ、良好な演色性の白色光を得ることのできる発光装置を提供することにある。   The present invention has been made in view of the above circumstances, and the object of the present invention is to reduce the light emission efficiency when the apparatus is used and to increase the amount of light by flowing a large current to the LED element. Another object of the present invention is to provide a light emitting device capable of obtaining white light with good color rendering properties.

前記目的を達成するため、本発明では、
紫外光を発する第1LED素子と、
可視光を発する第2LED素子と、
前記第1LED素子及び前記第2LED素子が搭載され、BとAlの少なくとも一方及びNがドープされたSiCからなり、前記第1LED素子から発せられる光により励起されると可視光を発するSiC蛍光基板と、
前記SiC蛍光基板を収容し、無機材料からなる筐体と、を備えた発光装置が提供される。
In order to achieve the above object, in the present invention,
A first LED element that emits ultraviolet light;
A second LED element that emits visible light;
A SiC fluorescent substrate on which the first LED element and the second LED element are mounted, made of SiC doped with at least one of B and Al and N, and emitting visible light when excited by light emitted from the first LED element; ,
There is provided a light emitting device including a housing made of an inorganic material and containing the SiC fluorescent substrate.

上記発光装置において、
前記第1LED素子のピーク波長は、408nm以下であり、
前記第2LED素子のピーク波長は、408nmを超えることが好ましい。
In the above light emitting device,
The peak wavelength of the first LED element is 408 nm or less,
The peak wavelength of the second LED element preferably exceeds 408 nm.

上記発光装置において、
前記SiC蛍光基板は、前記第1LED素子及び前記第2LED素子の搭載面に、前記第1LED素子の発光波長より小さな周期で形成された周期構造を有することが好ましい。
In the above light emitting device,
It is preferable that the SiC fluorescent substrate has a periodic structure formed on the mounting surface of the first LED element and the second LED element with a period smaller than the emission wavelength of the first LED element.

上記発光装置において、
前記筐体は、開口を有し、
前記開口に設けられ、前記第2LED素子及び前記SiC蛍光基板から発せられる光に対して透明な無機材料からなる透明部材を備える構成としてもよい。
In the above light emitting device,
The housing has an opening;
It is good also as a structure provided with the transparent member which is provided in the said opening and consists of an inorganic material transparent with respect to the light emitted from the said 2nd LED element and the said SiC fluorescent substrate.

上記発光装置において、
前記透明部材は、紫外成分の少なくとも一部をカットすることが好ましい。
In the above light emitting device,
The transparent member preferably cuts at least part of the ultraviolet component.

上記発光装置において、
前記透明部材は、BとAlの少なくとも一方及びNがドープされたSiCからなり、前記第1LED素子から発せられる光を吸収して可視光を発する構成としてもよい。
In the above light emitting device,
The transparent member may be made of SiC doped with at least one of B and Al and doped with N, and may absorb visible light and emit visible light.

また、前記目的を達成するため、本発明では、
紫外光を発する紫外LED素子と、
青色光を発する青色LED素子と、
緑色光を発する緑色LED素子と、
赤色光を発する赤色LED素子と、
前記紫外LED素子、前記青色LED素子、前記緑色LED素子及び前記赤色LED素子が搭載され、BとAlの少なくとも一方及びNがドープされたSiCからなり、前記紫外LED素子から発せられる光により励起されると可視光を発するSiC蛍光基板と、
前記SiC蛍光基板を収容し、無機材料からなる筐体と、を備えた発光装置を提供する。
In order to achieve the object, in the present invention,
An ultraviolet LED element emitting ultraviolet light;
A blue LED element emitting blue light;
A green LED element emitting green light;
A red LED element emitting red light;
The ultraviolet LED element, the blue LED element, the green LED element, and the red LED element are mounted, and are composed of SiC doped with at least one of B and Al and N, and are excited by light emitted from the ultraviolet LED element. Then, a SiC fluorescent substrate that emits visible light,
Provided is a light-emitting device including a housing made of an inorganic material and containing the SiC fluorescent substrate.

本発明によれば、SiC蛍光板は高い耐熱性を有するので、装置の使用時に従来のように発光効率が低下することはないし、装置自体の耐熱性が向上するので、LED素子へ大きな電流を流して光量を増大させることが可能となる。さらにまた、SiC蛍光板は、第1LED素子から発せられた光により励起されると、LED素子等と比べて半値幅の大きな光を発するので、良好な演色性の白色光を得ることができる。   According to the present invention, since the SiC fluorescent plate has high heat resistance, the light emission efficiency does not decrease as in the prior art when the device is used, and the heat resistance of the device itself is improved, so that a large current flows to the LED element. As a result, the amount of light can be increased. Furthermore, when the SiC fluorescent plate is excited by light emitted from the first LED element, it emits light having a larger half-value width than that of the LED element or the like, so that white light with good color rendering can be obtained.

図1は、本発明の一実施形態を示す発光装置の外観斜視図である。
図1に示すように、発光装置1は、一端に開口2aが形成された円筒状の筐体2と、この開口2aを閉塞するレンズ3と、筐体2の他端に形成される端子部4と、筐体2内に配置され紫外LED素子と可視LED素子を搭載したSiC製のSiC蛍光基板10と、を有している。本実施形態においては、筐体2の一端側を上方向、他端側を下方向として説明する。筐体2には、端子部4から電力が供給される複数種類のLED素子が収容されており、LED素子から発せられる紫外光によりSiC蛍光基板10が励起されて発光するようになっている。尚、LED素子から発せられた青色光、緑色光及び赤色光は、波長変換されることなくレンズ3を透過する。
FIG. 1 is an external perspective view of a light emitting device showing an embodiment of the present invention.
As shown in FIG. 1, a light emitting device 1 includes a cylindrical housing 2 having an opening 2 a formed at one end, a lens 3 that closes the opening 2 a, and a terminal portion formed at the other end of the housing 2. 4 and a SiC fluorescent substrate 10 made of SiC and mounted in the housing 2 and equipped with an ultraviolet LED element and a visible LED element. In the present embodiment, description will be given assuming that one end side of the housing 2 is upward and the other end side is downward. The housing 2 accommodates a plurality of types of LED elements to which electric power is supplied from the terminal portion 4, and the SiC fluorescent substrate 10 is excited by ultraviolet light emitted from the LED elements to emit light. The blue light, green light, and red light emitted from the LED element pass through the lens 3 without being wavelength-converted.

図2は、発光装置の概略縦断面図である。
図2に示すように、筐体2は、無機材料からなり、下端が閉塞され、この閉塞部分が底部2bをなしている。筐体2は、セラミックからなり、本実施形態においてAlNである。底部2bには、紫外LED素子11、青色LED素子12、緑色LED素子13及び赤色LED素子14を搭載するSiC蛍光基板10が固定される。SiC蛍光基板10の固定方法は任意であるが、本実施形態においては、SiC蛍光基板10は底部2bと螺合するねじ5により固定されている。本実施形態においては、SiC蛍光体基板10は、底部2bと離隔して設けられ、底部2bと対抗する面に各LED素子11,12,13,14が搭載されている。筐体2の開口2aの部分は、段状に形成されており、レンズ3が段状部に固定されている。また、筐体2は、底部2bから下方へ突出するフランジ2cを有している。本実施形態においては、フランジ2cは、周方向に亘って形成されている。
FIG. 2 is a schematic longitudinal sectional view of the light emitting device.
As shown in FIG. 2, the housing | casing 2 consists of inorganic materials, the lower end is obstruct | occluded and this obstruction | occlusion part has comprised the bottom part 2b. The housing | casing 2 consists of ceramics and is AlN in this embodiment. The SiC fluorescent substrate 10 on which the ultraviolet LED element 11, the blue LED element 12, the green LED element 13, and the red LED element 14 are mounted is fixed to the bottom 2b. Although the fixing method of the SiC fluorescent substrate 10 is arbitrary, in the present embodiment, the SiC fluorescent substrate 10 is fixed by a screw 5 screwed into the bottom portion 2b. In the present embodiment, the SiC phosphor substrate 10 is provided separately from the bottom 2b, and the LED elements 11, 12, 13, and 14 are mounted on the surface facing the bottom 2b. The portion of the opening 2a of the housing 2 is formed in a step shape, and the lens 3 is fixed to the step portion. Moreover, the housing | casing 2 has the flange 2c which protrudes below from the bottom part 2b. In this embodiment, the flange 2c is formed over the circumferential direction.

端子部4は、無機材料からなり、電力を供給する所定のソケットに対して螺合可能に構成される。端子部4は、筐体2のフランジ2cの内周面に固定される円筒部4aと、円筒部4aの下端と連続的に形成され下方へ向かって窄む傾斜部4bと、傾斜部4bの下端に設けられ外面に雄ねじが形成される第1電極部4cと、第1電極部4cの下端と連続的に形成され径方向内側へ延びる絶縁部4dと、絶縁部4dの径方向内側を閉塞する第2電極4eと、を有している。円筒部4a、傾斜部4b及び絶縁部4dは絶縁性を有するセラミックからなり、第1電極4c及び第2電極4eは導電性を有する金属からなる。円筒部4a、傾斜部4b及び絶縁部4dは、筐体2と同じ材料とすることが好ましい。第1電極4c及び第2電極4eは、内部導線6によりねじ5と電気的に接続されている。本実施形態においては、ねじ5は、導電性の金属からなり、SiC蛍光基板10と螺合すると、SiC蛍光基板10の配線パターンと電気的に接続されるようになっている。   The terminal portion 4 is made of an inorganic material and is configured to be screwable with a predetermined socket for supplying power. The terminal portion 4 includes a cylindrical portion 4a that is fixed to the inner peripheral surface of the flange 2c of the housing 2, an inclined portion 4b that is formed continuously with the lower end of the cylindrical portion 4a and is narrowed downward, and the inclined portion 4b. A first electrode portion 4c provided at the lower end and having an external thread formed on the outer surface, an insulating portion 4d formed continuously with the lower end of the first electrode portion 4c and extending radially inward, and the radially inner side of the insulating portion 4d closed And a second electrode 4e. The cylindrical portion 4a, the inclined portion 4b, and the insulating portion 4d are made of an insulating ceramic, and the first electrode 4c and the second electrode 4e are made of a conductive metal. The cylindrical portion 4a, the inclined portion 4b, and the insulating portion 4d are preferably made of the same material as that of the housing 2. The first electrode 4 c and the second electrode 4 e are electrically connected to the screw 5 by the internal conductor 6. In the present embodiment, the screw 5 is made of a conductive metal, and is electrically connected to the wiring pattern of the SiC fluorescent substrate 10 when screwed with the SiC fluorescent substrate 10.

レンズ3は、ガラスからなり、出射面が上方へ凸の形状を呈して筐体2から出射される光を集光する。ここで、ガラスは、透過する光に紫外光が含まれる場合、単体で例えば70%以上の紫外光をカットする。また、本実施形態においては、レンズ3の筐体2の内側の面に、後述する紫外LED素子11から発せられた光を反射し無機材料からなる多層反射膜(DBR膜)が形成されている。多層反射膜は、例えばSiO/TiOの構成とすることができる。尚、多層反射膜でなく、紫外光に対してガラスよりも反射率の高い無機材料を、レンズ3のガラスの内側の面に塗布してもよい。 The lens 3 is made of glass and condenses light emitted from the housing 2 with an emission surface having a convex shape upward. Here, when ultraviolet light is contained in the transmitted light, the glass cuts, for example, 70% or more of ultraviolet light alone. In the present embodiment, a multilayer reflective film (DBR film) made of an inorganic material that reflects light emitted from the ultraviolet LED element 11 described later is formed on the inner surface of the housing 2 of the lens 3. . The multilayer reflective film can be made of SiO 2 / TiO 2 , for example. In addition, instead of the multilayer reflective film, an inorganic material having a higher reflectance than glass for ultraviolet light may be applied to the inner surface of the glass of the lens 3.

SiC蛍光基板10は、6層ごとに周期的な構造をとる6H型のSiC結晶からなる。SiC蛍光基板10は、ドナー不純物としてNを含むとともに、アクセプタ不純物としてAl及びBを含んでいる。SiC蛍光基板10には、Alが例えば2×1018cm−3、Bが例えば1×1019cm−3、Nが例えば1.5×1019cm−3の濃度でドープされている。尚、Al、B及びNの濃度は任意であるが、SiC蛍光基板10を励起させて発光させるには、AlとBの濃度の和が、Nの濃度よりも小さくなければならない。SiC蛍光基板10は、紫外光により励起されると、ドナーとアクセプタの再結合により蛍光を生じる。この蛍光は、LED素子から発せられる光と比べると、極めて大きな半値幅を有している。SiC蛍光基板10の製造方法は任意であるが、例えば昇華法、化学気相成長法によってSiC結晶を成長させて製造することができる。このとき、結晶成長中の雰囲気における窒素ガス(N)の分圧を適度に調整することにより、SiC蛍光基板10における窒素濃度を任意に設定することができる。一方、Al及びBを単体で、または、Al化合物及びB化合物を原料に対して適量混合させることにより、SiC蛍光基板10におけるAl濃度及びB濃度を任意に設定することができる。 The SiC fluorescent substrate 10 is made of a 6H type SiC crystal having a periodic structure every six layers. The SiC fluorescent substrate 10 includes N as a donor impurity and Al and B as acceptor impurities. The SiC fluorescent substrate 10 is doped with Al at a concentration of 2 × 10 18 cm −3 , B at 1 × 10 19 cm −3 , and N at 1.5 × 10 19 cm −3 , for example. The concentrations of Al, B, and N are arbitrary, but in order to excite the SiC fluorescent substrate 10 to emit light, the sum of the concentrations of Al and B must be smaller than the concentration of N. When the SiC fluorescent substrate 10 is excited by ultraviolet light, fluorescence is generated by recombination of a donor and an acceptor. This fluorescence has an extremely large half-value width as compared with light emitted from the LED element. Although the manufacturing method of the SiC fluorescent substrate 10 is arbitrary, it can be manufactured by growing a SiC crystal by, for example, a sublimation method or a chemical vapor deposition method. At this time, the nitrogen concentration in the SiC fluorescent substrate 10 can be arbitrarily set by appropriately adjusting the partial pressure of nitrogen gas (N 2 ) in the atmosphere during crystal growth. On the other hand, the Al concentration and the B concentration in the SiC fluorescent substrate 10 can be arbitrarily set by mixing Al and B alone or by mixing appropriate amounts of the Al compound and the B compound with the raw material.

図3はSiC蛍光基板の拡大図であり、(a)は一部縦断面図、(b)は一部平面図である。
図3(a)に示すように、SiC蛍光基板3は、各LED素子の搭載面及び搭載面と反対側の面に所定の周期構造が形成されている。周期構造は多数の略円錐状の凸部10eによって構成されており、各凸部10eがSiC蛍光基板3の搭載面に沿った方向に周期的に配列されている。尚、各凸部10eを三角錐、四角錐のような多角錘形状としてもよいし、周期構造を設けるか否かも任意である。
3A and 3B are enlarged views of the SiC fluorescent substrate, in which FIG. 3A is a partial longitudinal sectional view, and FIG. 3B is a partial plan view.
As shown in FIG. 3A, the SiC fluorescent substrate 3 has a predetermined periodic structure formed on the mounting surface of each LED element and the surface opposite to the mounting surface. The periodic structure is constituted by a large number of substantially conical convex portions 10e, and each convex portion 10e is periodically arranged in a direction along the mounting surface of the SiC fluorescent substrate 3. Each convex portion 10e may have a polygonal pyramid shape such as a triangular pyramid or a quadrangular pyramid, and whether or not to provide a periodic structure is also arbitrary.

図3(b)に示すように、各凸部10eは、平面視にて、所定の周期で三角格子状に整列して形成される。各凸部10eの平均周期は、任意であるが、本実施形態では200nmとされている。なお、平均周期は、互いに隣接する凸部10eの平均ピーク間距離で定義される。各凸部10eは、略円錐状に形成され、平均的なボトム直径が150nmであり、平均高さが400nmとなっている。このように、紫外LED素子11が発する光の光学波長に対して十分に小さな周期構造を形成することにより、SiC蛍光基板10の表面にて光が反射することが防止できる。従って、各紫外LED素子11から発せられる近紫外光をSiC蛍光基板10へ効率よく入射させるとともに、近紫外光が波長変換された白色光をSiC蛍光基板10から効率よく出射させることができる。   As shown in FIG. 3B, the convex portions 10e are formed in a triangular lattice pattern with a predetermined period in plan view. Although the average period of each convex part 10e is arbitrary, in this embodiment, it is set to 200 nm. The average period is defined by the average peak-to-peak distance between the adjacent convex portions 10e. Each convex portion 10e is formed in a substantially conical shape, has an average bottom diameter of 150 nm, and an average height of 400 nm. Thus, by forming a periodic structure that is sufficiently small with respect to the optical wavelength of the light emitted from the ultraviolet LED element 11, it is possible to prevent light from being reflected from the surface of the SiC fluorescent substrate 10. Therefore, near ultraviolet light emitted from each ultraviolet LED element 11 can be efficiently incident on the SiC fluorescent substrate 10, and white light obtained by converting the wavelength of near ultraviolet light can be efficiently emitted from the SiC fluorescent substrate 10.

図4は、SiC蛍光基板の模式平面図である。
図4に示すように、SiC蛍光基板10は、平面視にて正方形状に形成され、各LED素子11,12,13,14が前後方向及び左右方向に所定の間隔をおいて搭載されている。本実施形態においては、各LED素子11,12,13,14は、平面視にて約350μm角に形成され、各LED素子11,12,13,14同士の間隔は約20μmとなっている。本実施形態においては、各LED素子11,12,13,14は、封止されていない。また、本実施形態においては、SiC蛍光基板10には、7列及び7行で計49個の各LED素子11,12,13,14が搭載される。詳しくは、紫外LED素子11が41個、青色LED素子12が2個、緑色LED素子13が4個、赤色LED素子14が2個となっている。
FIG. 4 is a schematic plan view of the SiC fluorescent substrate.
As shown in FIG. 4, the SiC fluorescent substrate 10 is formed in a square shape in plan view, and the LED elements 11, 12, 13, and 14 are mounted at predetermined intervals in the front-rear direction and the left-right direction. . In this embodiment, each LED element 11, 12, 13, 14 is formed in about 350 micrometers square in planar view, and the space | interval of each LED element 11, 12, 13, 14 is about 20 micrometers. In this embodiment, each LED element 11, 12, 13, 14 is not sealed. In the present embodiment, a total of 49 LED elements 11, 12, 13, and 14 are mounted on the SiC fluorescent substrate 10 in seven columns and seven rows. Specifically, there are 41 ultraviolet LED elements 11, 2 blue LED elements 12, 4 green LED elements 13, and 2 red LED elements 14.

第1LED素子としての紫外LED素子11は例えばピーク波長が380nmの光を発し、第2LED素子としての青色LED素子12は例えばピーク波長が450nmの光を発し、第2LED素子としての緑色LED素子13は例えばピーク波長が550nmの光を発し、第2LED素子としての赤色LED素子14は例えばピーク波長が650nmの光を発する。尚、各LED素子11,12,13,14は、材質が特に限定されることはなく、例えば、AlINGaN、AlGaN、InGaN、GaN、ZnSe、GaP、GaAsP、AlGaInP、AlGaAs等の材料を用いることができる。   For example, the ultraviolet LED element 11 as the first LED element emits light having a peak wavelength of 380 nm, the blue LED element 12 as the second LED element emits light having a peak wavelength of 450 nm, for example, and the green LED element 13 as the second LED element is For example, light having a peak wavelength of 550 nm is emitted, and the red LED element 14 as the second LED element emits light having a peak wavelength of 650 nm, for example. The LED elements 11, 12, 13, and 14 are not particularly limited in material. For example, materials such as AlINGaN, AlGaN, InGaN, GaN, ZnSe, GaP, GaAsP, AlGaInP, and AlGaAs are used. it can.

SiC蛍光基板10は、絶縁性の無機材料からなり、表面に配線パターン10aが形成されている。また、SiC蛍光基板10は、4つの角部にてねじ5により筐体2に締結されている。4つのねじ5のうち、対角に位置する2つのねじ5に配線パターン10aが電気的に接続されている。   The SiC fluorescent substrate 10 is made of an insulating inorganic material, and has a wiring pattern 10a formed on the surface thereof. The SiC fluorescent substrate 10 is fastened to the housing 2 by screws 5 at four corners. Of the four screws 5, the wiring pattern 10 a is electrically connected to the two screws 5 positioned diagonally.

図5は、LED素子のSiC蛍光基板への搭載方法の一例を示す説明図であり、(a)はLED素子を搭載する前のSiC蛍光基板の平面図、(b)はLED素子を搭載する際のSiC蛍光基板の側面図、(c)はLED素子を搭載した後のSiC蛍光基板の側面図である。
図5(a)に示すように、SiC蛍光基板10には、例えばAuからなる配線パターン10aが形成され、各LED素子11との電気接続位置にはSn膜10bが形成されている。尚、図5(a)においては、フリップチップ型の各LED素子11を図示している。
一方、図5(b)に示すように、各LED素子11の一対の電極には、Au膜11aが形成されている。そして、図5(b)中の矢印に示すように、SiC蛍光基板10のSn膜10b上に、Au膜11aを下方として各LED素子11を載置する。
この状態で、SiC蛍光基板10を、水素ガスと窒素ガスの混合ガスよりなるフォーミングガスが流動する雰囲気において加熱して、各LEDチップ11をSiC蛍光基板10に接合する。これにより、図5(c)に示すように、各LEDチップ11は、AuSn合金10cによりSiC蛍光基板10の配線パターン10aに接続される。
FIG. 5 is an explanatory view showing an example of a method for mounting the LED element on the SiC fluorescent substrate, (a) is a plan view of the SiC fluorescent substrate before mounting the LED element, and (b) is mounting the LED element. The side view of the SiC fluorescent substrate at the time, (c) is a side view of the SiC fluorescent substrate after mounting the LED element.
As shown in FIG. 5A, a wiring pattern 10 a made of, for example, Au is formed on the SiC fluorescent substrate 10, and an Sn film 10 b is formed at an electrical connection position with each LED element 11. In FIG. 5A, each flip-chip type LED element 11 is shown.
On the other hand, as shown in FIG. 5B, an Au film 11 a is formed on the pair of electrodes of each LED element 11. Then, as indicated by an arrow in FIG. 5B, each LED element 11 is placed on the Sn film 10b of the SiC fluorescent substrate 10 with the Au film 11a facing downward.
In this state, the SiC fluorescent substrate 10 is heated in an atmosphere in which a forming gas composed of a mixed gas of hydrogen gas and nitrogen gas flows to bond each LED chip 11 to the SiC fluorescent substrate 10. Thereby, as shown in FIG. 5C, each LED chip 11 is connected to the wiring pattern 10a of the SiC fluorescent substrate 10 by the AuSn alloy 10c.

このように各LED素子11,12,13,14をSiC蛍光基板10に接合する場合、SiC蛍光基板10及び各LEDチップ11,12,13,14にAuSn合金による合金膜を予め形成する必要はない。また、各LED素子11,12,13,14が自重によりSiC蛍光基板10に接合されることになるので、各LED素子11,12,13,14を必ずしも加圧する必要はないし、加圧の不均一性に起因する弊害を抑制することができる。さらには、AuSn合金10cには柱状結晶が形成されるようになるので、各LED素子11,12,13,14は電流に対する高い発光効率を得ることができ、AuSn合金10cによる接合部に優れた耐熱性及び熱伝導性が付与される。   Thus, when each LED element 11, 12, 13, 14 is joined to the SiC fluorescent substrate 10, it is necessary to previously form an alloy film of AuSn alloy on the SiC fluorescent substrate 10 and each LED chip 11, 12, 13, 14 Absent. Further, since the LED elements 11, 12, 13, and 14 are bonded to the SiC fluorescent substrate 10 by their own weight, it is not always necessary to pressurize the LED elements 11, 12, 13, and 14, and the pressurization is not required. Detrimental effects caused by uniformity can be suppressed. Furthermore, since columnar crystals are formed in the AuSn alloy 10c, each of the LED elements 11, 12, 13, and 14 can obtain a high luminous efficiency with respect to current, and is excellent in a joint portion by the AuSn alloy 10c. Heat resistance and thermal conductivity are imparted.

以上のように構成された発光装置1では、端子部4を外部のソケットへ螺合することにより、各LED素子11,12,13,14へ電力を供給可能な状態となる。そして、各LED素子11,12,13,14に電流を印加すると、各LED素子11,12,13,14から所定波長の光が発せられる。   In the light emitting device 1 configured as described above, the terminal portion 4 is screwed into an external socket, so that power can be supplied to the LED elements 11, 12, 13, and 14. When a current is applied to each LED element 11, 12, 13, 14, light having a predetermined wavelength is emitted from each LED element 11, 12, 13, 14.

紫外LED素子11からSiC蛍光基板10側へ発せられた紫外光は、搭載面からSiC蛍光基板10へ入射し、SiC蛍光基板10に吸収されて白色に変換された後、SiC蛍光基板10から出射する。SiC蛍光基板10から出射した白色光は、レンズ3を透過して筐体2の外部へ放射される。尚、紫外LED素子11から波長変換されることなくレンズ3へ入射した紫外光は、レンズ3の多層反射膜によりSiC蛍光基板10側へ反射された後、SiC蛍光基板10へ入射し、SiC蛍光基板10に吸収されて白色に変換された後、SiC蛍光基板10から出射する。   The ultraviolet light emitted from the ultraviolet LED element 11 toward the SiC fluorescent substrate 10 enters the SiC fluorescent substrate 10 from the mounting surface, is absorbed by the SiC fluorescent substrate 10 and converted into white, and then is emitted from the SiC fluorescent substrate 10. To do. White light emitted from the SiC fluorescent substrate 10 passes through the lens 3 and is emitted to the outside of the housing 2. The ultraviolet light incident on the lens 3 without being wavelength-converted from the ultraviolet LED element 11 is reflected to the SiC fluorescent substrate 10 side by the multilayer reflective film of the lens 3 and then incident on the SiC fluorescent substrate 10, and the SiC fluorescence. After being absorbed by the substrate 10 and converted to white, it is emitted from the SiC fluorescent substrate 10.

ここで、SiC蛍光基板10の搭載面及び搭載面と反対側の面に周期構造が形成されていることから、SiC蛍光基板10内へ紫外光が効率よく入射するとともに、白色光がSiC蛍光基板10から効率よく出射する。また、SiC蛍光基板10内においては、紫外光を励起光としてドナー・アクセプタ・ペアによって発光している。本実施形態においては、アクセプタとしてAlとBがドープされており、緑色領域にピーク波長を有する青色領域から赤色領域にかけてのブロードな波長の発光により純白色の発光が得られることになる。この純白色の発光のみであっても、青色LED素子と黄色蛍光体を組み合わせた従来の発光装置よりも高い演色性の白色光を得ることができる。本実施形態の発光装置1は、LED素子を用いて、従来のハロゲンランプの代替品の照明装置として利用することができる。   Here, since the periodic structure is formed on the mounting surface of the SiC fluorescent substrate 10 and the surface opposite to the mounting surface, the ultraviolet light efficiently enters the SiC fluorescent substrate 10 and the white light is incident on the SiC fluorescent substrate. 10 is emitted efficiently. Further, in the SiC fluorescent substrate 10, light is emitted by a donor-acceptor pair using ultraviolet light as excitation light. In this embodiment, Al and B are doped as acceptors, and pure white light emission is obtained by light emission of a broad wavelength from a blue region having a peak wavelength in the green region to a red region. Even with this pure white light emission, it is possible to obtain white light with higher color rendering than a conventional light emitting device combining a blue LED element and a yellow phosphor. The light emitting device 1 of the present embodiment can be used as an illumination device as an alternative to a conventional halogen lamp using an LED element.

また、紫外LED素子11を除く各LED素子12,13,14から発せられた可視光(本実施形態においては、青色光、緑色光及び赤色光)は、SiC蛍光基板10へ入射し、波長変換されることなくSiC蛍光基板10の表面から出射する。これは、SiC蛍光基板10は、408nm以下の波長の光で励起され、408nmを超える波長の光に対しては透明であることによる。SiC蛍光基板10から出射した可視光は、レンズ3を透過して筐体2の外部へ放射される。   Moreover, visible light (in this embodiment, blue light, green light, and red light) emitted from the LED elements 12, 13, and 14 other than the ultraviolet LED element 11 is incident on the SiC fluorescent substrate 10 and wavelength-converted. The light is emitted from the surface of the SiC fluorescent substrate 10 without being emitted. This is because the SiC fluorescent substrate 10 is excited by light having a wavelength of 408 nm or less and is transparent to light having a wavelength exceeding 408 nm. Visible light emitted from the SiC fluorescent substrate 10 passes through the lens 3 and is emitted to the outside of the housing 2.

このように、各LED素子11,12,13,14へ通電すると、SiC蛍光板3の蛍光による白色光と、SiC蛍光板3を透過した青色光、緑色光及び赤色光と、の混合光が外部へ放出される。従って、SiC蛍光板3の純白色の蛍光に加えて、青色成分、緑色成分及び赤色成分を青色LED素子12、緑色LED素子13及び赤色LED素子14で補うことができ、極めて高い演色性を有する白色光を得ることができる。   As described above, when the LED elements 11, 12, 13, and 14 are energized, mixed light of white light due to fluorescence of the SiC fluorescent plate 3 and blue light, green light, and red light transmitted through the SiC fluorescent plate 3 is externally transmitted. Released. Therefore, in addition to the pure white fluorescence of the SiC fluorescent plate 3, the blue component, the green component, and the red component can be supplemented by the blue LED element 12, the green LED element 13, and the red LED element 14, and the white having extremely high color rendering properties. Light can be obtained.

また、レンズ3が紫外光をカットするようにしたので、紫外光が筐体2の外へ放射されることはない。さらに、レンズ3により紫外光が筐体2内へ反射されるようにしたので、紫外光を筐体2内へ閉じ込めて、SiC蛍光基板10の励起を効率良く行うことができる。   In addition, since the lens 3 cuts off the ultraviolet light, the ultraviolet light is not radiated out of the housing 2. Furthermore, since the ultraviolet light is reflected into the housing 2 by the lens 3, the ultraviolet light can be confined in the housing 2 and the SiC fluorescent substrate 10 can be excited efficiently.

また、本実施形態においては、可視光を発する各LED素子12,13,14のうち、緑色LED素子13の数を、青色LED素子12及び赤色LED素子14の数よりも多くしたので、出射する白色光を利用者に対してより明るく感じさせることができる。これは、人間の視感度は、緑色領域で最も高いからである。   In the present embodiment, among the LED elements 12, 13, and 14 that emit visible light, the number of the green LED elements 13 is larger than the number of the blue LED elements 12 and the red LED elements 14, and thus the light is emitted. White light can be felt brighter to the user. This is because human visibility is highest in the green region.

また、各LED素子11,12,13,14が発光した際には、各LED素子11,12,13,14が発熱する。本実施形態の発光装置1では、筐体2、レンズ3、端子部4、SiC蛍光基板10等が無機材料により構成されているので、LED素子を蛍光体含有樹脂で封止したり、樹脂製のレンズを有する従来の発光装置と比べ、耐熱性を飛躍的に向上することができる。従って、従来必要とされていた放熱機構を省略したり、各LED素子11,12,13,14へ流す電流を増大させて発光量を増大させたりすることができ、実用に際して極めて有利である。尚、耐熱性の観点からは、発光装置1に樹脂を一切使わない構成とすることが好ましい。   Further, when each LED element 11, 12, 13, 14 emits light, each LED element 11, 12, 13, 14 generates heat. In the light emitting device 1 of the present embodiment, since the housing 2, the lens 3, the terminal portion 4, the SiC fluorescent substrate 10 and the like are made of an inorganic material, the LED element is sealed with a phosphor-containing resin or made of resin. Compared with a conventional light emitting device having the above lens, the heat resistance can be drastically improved. Therefore, it is possible to omit the heat dissipation mechanism that has been conventionally required, or to increase the amount of light emitted by increasing the current flowing to the LED elements 11, 12, 13, and 14. This is extremely advantageous in practical use. From the viewpoint of heat resistance, it is preferable that the light emitting device 1 has no resin.

尚、前記実施形態においては、レンズ3が紫外光を反射する反射膜を形成したものを示したが、レンズ3は紫外カット膜を有するものであってもよい。紫外カット膜は、例えば無機ポリマーに無機紫外吸収剤を含有させてなり、レンズ3の少なくとも一方の面に形成してもよいし、合わせガラスの中間の膜としてもよい。尚、レンズ3は、筐体2から発せられる可視光に対して透過性を有していれば、ガラス以外の無機材料から形成してもよい。この場合も、レンズ3を、紫外成分を吸収する材料、紫外成分を反射する構造等を用いることにより、紫外光の少なくとも一部をカットすることが望ましい。   In the above embodiment, the lens 3 is formed with a reflective film that reflects ultraviolet light. However, the lens 3 may have an ultraviolet cut film. The ultraviolet cut film may be formed, for example, by adding an inorganic ultraviolet absorber to an inorganic polymer and may be formed on at least one surface of the lens 3 or may be an intermediate film of laminated glass. The lens 3 may be formed of an inorganic material other than glass as long as it has transparency to visible light emitted from the housing 2. In this case as well, it is desirable to cut at least part of the ultraviolet light by using a material that absorbs the ultraviolet component, a structure that reflects the ultraviolet component, or the like.

例えば、レンズ3を、ドナー不純物としてNを含むとともに、アクセプタ不純物としてAl及びBを含むSiC蛍光板としてもよい。レンズ3をSiC蛍光板とすることにより、レンズ3により紫外光を吸収しつつ、レンズ3から可視光を放出することができる。この場合、レンズ3のSiC蛍光板の両面に、SiC蛍光基板10と同様に周期構造を形成することが望ましい。また、例えば、SiC蛍光基板10にはB及びNをドープして黄色光を生じさせるとともにレンズ3のSiC蛍光板にはAl及びNをドープして青色光を生じさせたり、この逆に、SiC蛍光基板10にAl及びNをドープしてレンズ3のSiC蛍光板にはB及びNをドープするなど、SiC蛍光基板10とレンズ3とが異なる波長で発光するようにしてもよい。   For example, the lens 3 may be a SiC fluorescent plate containing N as a donor impurity and Al and B as acceptor impurities. By making the lens 3 an SiC fluorescent plate, visible light can be emitted from the lens 3 while absorbing ultraviolet light by the lens 3. In this case, it is desirable to form a periodic structure on both surfaces of the SiC fluorescent plate of the lens 3 similarly to the SiC fluorescent substrate 10. Further, for example, the SiC fluorescent substrate 10 is doped with B and N to generate yellow light, and the SiC fluorescent plate of the lens 3 is doped with Al and N to generate blue light. The SiC fluorescent substrate 10 and the lens 3 may emit light at different wavelengths, such as doping the substrate 10 with Al and N and doping the SiC fluorescent plate of the lens 3 with B and N.

また、前記実施形態においては、ソケットに端子部4を螺合させる発光装置1を示したが、例えば図6から図8に示すように、車両200用のヘッドライト200aの発光装置201とすることもできる。図6の車両200は、自動車車両であり、前部にヘッドライト200aを備えている。図7に示すヘッドライト200a用の発光装置201は、筐体2の下部に端子部が設けられておらず、筐体2の底部2bにヒートシンク8が接続されている。また、筐体2の上部には、開口2aから出射した光を反射させる反射鏡9が設けられている。図8に示すように、反射鏡9にて反射された白色光は、レンズ220によって所定方向へ集光されるようになっている。この発光装置201では、耐熱温度が高いことから、従来の樹脂封止タイプのLEDヘッドライトと比較して、ヒートシンク8を小型とすることができる。また、ヒートシンク8を設けない構成としても支障はないし、自動車車体の所定箇所に発光装置201を接続して車体自体を放熱部材として利用することも可能である。   Moreover, in the said embodiment, although the light-emitting device 1 which screwed the terminal part 4 in a socket was shown, it is set as the light-emitting device 201 of the headlight 200a for vehicles 200 as shown, for example in FIGS. You can also. A vehicle 200 in FIG. 6 is an automobile vehicle and includes a headlight 200a at the front. In the light emitting device 201 for the headlight 200 a shown in FIG. 7, no terminal portion is provided at the lower part of the housing 2, and the heat sink 8 is connected to the bottom 2 b of the housing 2. In addition, a reflecting mirror 9 that reflects light emitted from the opening 2 a is provided on the upper portion of the housing 2. As shown in FIG. 8, the white light reflected by the reflecting mirror 9 is condensed in a predetermined direction by the lens 220. In this light emitting device 201, since the heat-resistant temperature is high, the heat sink 8 can be made smaller than a conventional resin-encapsulated LED headlight. Further, there is no problem even if the heat sink 8 is not provided, and it is also possible to connect the light emitting device 201 to a predetermined portion of the automobile body and use the vehicle body itself as a heat radiating member.

また、前記実施形態においては、筐体2及び端子部4をAlNから形成したものを示したが、無機材料であれば材質は任意であり、例えば、Si、SiC等を用いてもよいし、アクセプタ不純物及びドナー不純物がドープされた波長変換SiCを用いることも可能である。また、例えば、図9及び図10に示すように、筐体302,402が可視光に対して透明なガラスからなる発光装置301,401としてもよい。   Moreover, in the said embodiment, although what formed the housing | casing 2 and the terminal part 4 from AlN was shown, the material will be arbitrary if it is an inorganic material, For example, Si, SiC, etc. may be used, It is also possible to use wavelength conversion SiC doped with acceptor impurities and donor impurities. Further, for example, as shown in FIGS. 9 and 10, the housings 302 and 402 may be light emitting devices 301 and 401 made of glass transparent to visible light.

図9の発光装置301は、LEDランプであり、ガラスの筐体302が略球形に形成されるとともに、端子部4が従来の白熱電球と同様に構成され、端子部4とSiC蛍光基板10とは内部導線306により電気的に接続されている。この発光装置301では、SiC蛍光基板10は、筐体302の中心側に配置され、各LED素子11,12,13,14の搭載面及び搭載面と反対側の面に前述の周期構造が形成されている。また、SiC蛍光基板10は、端子部4から延び無機材料からなる支持部305により支持されている。   The light-emitting device 301 of FIG. 9 is an LED lamp, the glass housing 302 is formed in a substantially spherical shape, the terminal portion 4 is configured in the same manner as a conventional incandescent bulb, and the terminal portion 4 and the SiC fluorescent substrate 10 Are electrically connected by an internal conductor 306. In the light emitting device 301, the SiC fluorescent substrate 10 is disposed on the center side of the housing 302, and the above-described periodic structure is formed on the mounting surface of each LED element 11, 12, 13, 14 and the surface opposite to the mounting surface. Has been. The SiC fluorescent substrate 10 is supported by a support portion 305 extending from the terminal portion 4 and made of an inorganic material.

図10の発光装置401は、LEDランプであり、ガラスの筐体402が略半球形に形成されるとともに筐体402の開口を閉塞する平板状のガラスのレンズ403が設けられ、端子部4が従来のハロゲンランプと同様に構成され、端子部4とSiC蛍光基板10とは内部導線406により電気的に接続されている。この発光装置401では、SiC蛍光基板10は、筐体402の中心側に配置され、各LED素子11,12,13,14の搭載面及び搭載面と反対側の面に前述の周期構造が形成されている。   The light-emitting device 401 in FIG. 10 is an LED lamp. A glass casing 402 is formed in a substantially hemispherical shape, and a flat glass lens 403 that closes an opening of the casing 402 is provided. The terminal portion 4 and the SiC fluorescent substrate 10 are electrically connected by an internal conductor 406, which is configured in the same manner as a conventional halogen lamp. In the light emitting device 401, the SiC fluorescent substrate 10 is disposed on the center side of the housing 402, and the above-described periodic structure is formed on the mounting surface of each LED element 11, 12, 13, 14 and the surface opposite to the mounting surface. Has been.

図9及び図10の発光装置301,401では、各LED素子11,12,13,14をSiC蛍光基板10に片面実装したものを図示しているが、両面実装としてもよい。また、図9及び図10の発光装置301,401においても、筐体302,402やレンズ403に紫外光を反射させる反射膜を設けたり、紫外光を吸収する紫外カット膜を設けることが好ましい。さらに、筐体302,402やレンズ403を、アクセプタ不純物及びドナー不純物がドープされた波長変換SiCとしてもよい。   In the light emitting devices 301 and 401 shown in FIGS. 9 and 10, the LED elements 11, 12, 13, and 14 are mounted on the SiC fluorescent substrate 10 on one side, but they may be mounted on both sides. Also in the light emitting devices 301 and 401 of FIGS. 9 and 10, it is preferable to provide a reflective film that reflects ultraviolet light or a UV cut film that absorbs ultraviolet light on the housings 302 and 402 and the lens 403. Furthermore, the housings 302 and 402 and the lens 403 may be wavelength conversion SiC doped with acceptor impurities and donor impurities.

また、前記実施形態においては、各LED素子11にAu膜11aを形成し、SiC蛍光基板10にSn膜10bと接合されるものを示したが、例えば図11に示すように、SiC蛍光基板10にAuSnはんだ10dを形成しておいて各LED素子11をSiC蛍光基板10にはんだ接合するようにしてもよい。また、前記実施形態のおいては、各LED素子11がフリップチップ接合されるものを示したが、例えば図11に示すようにワイヤ11bを用いたフェイスアップ接合であってもよく、各LED素子11,12,13,14の実装形態は任意である。   Moreover, in the said embodiment, although Au film | membrane 11a was formed in each LED element 11, and what was joined to Sn film | membrane 10b to SiC fluorescent substrate 10, the SiC fluorescent substrate 10 was shown, for example as shown in FIG. Alternatively, the AuSn solder 10d may be formed on each of the LED elements 11 to be soldered to the SiC fluorescent substrate 10. Moreover, in the said embodiment, although each LED element 11 showed what flip-chip joined, for example, as shown in FIG. 11, the face-up joining using the wire 11b may be sufficient, each LED element The mounting form of 11, 12, 13, and 14 is arbitrary.

また、例えば、図12(a)及び(b)に示すように、SiC蛍光基板510に、主回路パターン510aとともに、交流を直流に整流する整流回路510bを設けてもよい。図12(a)に示すSiC蛍光基板510と、図12(b)に示すSiC蛍光基板510は、それぞれLEDランプに用いられる。
図12(a)では、計21個のLED素子がSiC蛍光基板510に搭載され、ワイヤボンディングを用いて直列に接続された3つのLED素子を単位とする回路が、7つ並列に設けられている。電源として交流12Vが用いられ、各LED素子には約4Vの電圧が印加される。
図12(b)では、計33個のLED素子がSiC蛍光基板510に搭載され、全LED素子がワイヤボンディングを用いて直列に接続されている。電源として交流100Vが用いられ、各LED素子には約3Vの電圧が印加される。
For example, as shown in FIGS. 12A and 12B, a rectifier circuit 510b that rectifies alternating current into direct current may be provided on the SiC fluorescent substrate 510 together with the main circuit pattern 510a. The SiC fluorescent substrate 510 shown in FIG. 12A and the SiC fluorescent substrate 510 shown in FIG. 12B are used for LED lamps, respectively.
In FIG. 12 (a), a total of 21 LED elements are mounted on the SiC fluorescent substrate 510, and seven circuits each composed of three LED elements connected in series using wire bonding are provided in parallel. Yes. An alternating current of 12 V is used as a power source, and a voltage of about 4 V is applied to each LED element.
In FIG. 12B, a total of 33 LED elements are mounted on the SiC fluorescent substrate 510, and all the LED elements are connected in series using wire bonding. An alternating current of 100 V is used as a power source, and a voltage of about 3 V is applied to each LED element.

また、前記実施形態においては、紫外LED素子11が41個、青色LED素子12が2個、緑色LED素子13が4個、赤色LED素子14が2個の例を示したが、各LED素子11,12,13,14の数は任意に設定できる。また、青色LED素子12、緑色LED素子13及び赤色LED素子14を全て備える必要はなく、例えば、暖色系の白色を得るのであれば青色LED素子12を設けずに赤色LED14の割合を多くし、寒色系の白色を得るのであれば赤色LED素子14を設けずに青色LED14の割合を多くすればよい。すなわち、第1LED素子として紫外光を発するLED素子を用い、第2LED素子として可視光を発するLED素子を用いれば、各LED素子の発光波長は任意である。ただし、SiC蛍光板3が408nm以下の光により励起されるので、第1LED素子のピーク波長は408nm以下で、第2LED素子のピーク波長が408nmを超えるようにすることが望ましい。   Moreover, in the said embodiment, although the ultraviolet LED element 11 was 41, the blue LED element 12 was two pieces, the green LED element 13 was four pieces, and the red LED element 14 was shown, each LED element 11 was shown. , 12, 13, and 14 can be arbitrarily set. Further, it is not necessary to provide all of the blue LED element 12, the green LED element 13, and the red LED element 14, for example, if a warm white color is obtained, the ratio of the red LED 14 is increased without providing the blue LED element 12, If a cold white color is to be obtained, the ratio of the blue LEDs 14 may be increased without providing the red LED elements 14. That is, if an LED element that emits ultraviolet light is used as the first LED element and an LED element that emits visible light is used as the second LED element, the emission wavelength of each LED element is arbitrary. However, since the SiC fluorescent plate 3 is excited by light of 408 nm or less, it is desirable that the peak wavelength of the first LED element is 408 nm or less and the peak wavelength of the second LED element exceeds 408 nm.

また、前記実施形態においては、各LED素子11,12,13,14が封止されていないものを示したが、透明ガラス等の無機材料で封止されるようにしてもよい。この場合も、封止材の無機材料であるので、発光装置1の耐熱性が損なわれることはない。   In the embodiment, the LED elements 11, 12, 13, and 14 are not sealed, but may be sealed with an inorganic material such as transparent glass. Also in this case, since the sealing material is an inorganic material, the heat resistance of the light emitting device 1 is not impaired.

また、前記実施形態においては、SiC蛍光基板10にアクセプタとしてAl及びBをドープしたものを示したが、アクセプタとしてAlとBの一方をドープしたものであってもよい。アクセプタがAlのみでドナーがNの場合は、青色領域にピーク波長を有する蛍光を発し、アクセプタがBのみでドナーがNの場合は、黄色領域にピーク波長を有する蛍光を発することになる。すなわち、暖色系の白色を得るのであれば、アクセプタをBのみとすると好適であり、寒色系の白色を得るのであれば、アクセプタをAlのみとすると好適である。その他、具体的な細部構造等についても適宜に変更可能であることは勿論である。   Moreover, in the said embodiment, although what doped Al and B as an acceptor to the SiC fluorescent substrate 10 was shown, what doped one of Al and B as an acceptor may be used. When the acceptor is only Al and the donor is N, fluorescence having a peak wavelength in the blue region is emitted, and when the acceptor is only B and the donor is N, fluorescence having a peak wavelength in the yellow region is emitted. That is, if a warm white color is to be obtained, it is preferable that the acceptor is only B, and if a cool white color is to be obtained, it is preferable that the acceptor is only Al. In addition, it is needless to say that specific detailed structures and the like can be appropriately changed.

図1は、本発明の一実施形態を示す発光装置の外観斜視図である。FIG. 1 is an external perspective view of a light emitting device showing an embodiment of the present invention. 図2は、発光装置の概略縦断面図である。FIG. 2 is a schematic longitudinal sectional view of the light emitting device. 図3はSiC蛍光基板の拡大図であり、(a)は一部縦断面図、(b)は一部平面図である。3A and 3B are enlarged views of the SiC fluorescent substrate, in which FIG. 3A is a partial longitudinal sectional view, and FIG. 3B is a partial plan view. 図4は、SiC蛍光基板の模式平面図である。FIG. 4 is a schematic plan view of the SiC fluorescent substrate. 図5はLED素子のSiC蛍光基板への搭載方法の一例を示す説明図であり、(a)はLED素子を搭載する前のSiC蛍光基板の平面図、(b)はLED素子を搭載する際のSiC蛍光基板の側面図、(c)はLED素子を搭載した後のSiC蛍光基板の側面図である。FIG. 5 is an explanatory view showing an example of a method of mounting the LED element on the SiC fluorescent substrate, (a) is a plan view of the SiC fluorescent substrate before mounting the LED element, and (b) is when mounting the LED element. The side view of a SiC fluorescent substrate of this, (c) is a side view of a SiC fluorescent substrate after mounting an LED element. 図6は、自動車車両の前部の外観図である。FIG. 6 is an external view of the front portion of the automobile vehicle. 図7は、変形例を示す発光装置の概略縦断面図である。FIG. 7 is a schematic longitudinal sectional view of a light emitting device showing a modification. 図8は、変形例を示すヘッドライトの内部構造を示す説明図である。FIG. 8 is an explanatory diagram showing the internal structure of a headlight showing a modification. 図9は、変形例を示す発光装置の概略側面図である。FIG. 9 is a schematic side view of a light emitting device showing a modification. 図10は、変形例を示す発光装置の概略側面図である。FIG. 10 is a schematic side view of a light emitting device showing a modification. 図11はLED素子のSiC蛍光基板への搭載方法の他の例を示す説明図であり、(a)はLED素子を搭載する前のSiC蛍光基板の平面図、(b)はLED素子を搭載する際のSiC蛍光基板の側面図、(c)はLED素子を搭載した後のSiC蛍光基板の側面図である。FIG. 11 is an explanatory view showing another example of a method of mounting the LED element on the SiC fluorescent substrate, (a) is a plan view of the SiC fluorescent substrate before mounting the LED element, and (b) is a mounting of the LED element. FIG. 5C is a side view of the SiC fluorescent substrate after mounting the LED element. 図12は、変形例を示す搭載基板の平面図であり、(a)は3つのLED素子が直列に接続された回路が7つ並列に接続されているもの、(b)は全てのLED素子が直列に接続されているものである。FIG. 12 is a plan view of a mounting board showing a modified example, in which (a) shows seven circuits in which three LED elements are connected in series, and (b) shows all LED elements. Are connected in series.

符号の説明Explanation of symbols

1 発光装置
2 筐体
2a 開口
2b 底部
2c フランジ
3 レンズ
4 端子部
4a 円筒部
4b 傾斜部
4c 第1電極
4d 絶縁部
4e 第2電極
5 ねじ
6 内部導線
7 レンズ
8 ヒートシンク
9 反射鏡
10 SiC蛍光基板
10e 凸部
11 紫外LED素子
12 青色LED素子
13 緑色LED素子
14 赤色LED素子
101 発光装置
200 車両
200a ヘッドライト
201 発光装置
220 レンズ
301 発光装置
302 筐体
305 支持部
306 内部導線
401 発光装置
402 筐体
403 レンズ
405 支持部
406 内部導線
510 SiC蛍光基板
510a 主回路パターン
510b 整流回路
DESCRIPTION OF SYMBOLS 1 Light-emitting device 2 Case 2a Opening 2b Bottom part 2c Flange 3 Lens 4 Terminal part 4a Cylindrical part 4b Inclined part 4c 1st electrode 4d Insulation part 4e 2nd electrode 5 Screw 6 Internal conductor 7 Lens 8 Heat sink 9 Reflective mirror 10 SiC fluorescent substrate 10e convex part 11 ultraviolet LED element 12 blue LED element 13 green LED element 14 red LED element 101 light emitting device 200 vehicle 200a headlight 201 light emitting device 220 lens 301 light emitting device 302 housing 305 support unit 306 internal conductor 401 light emitting device 402 housing 403 Lens 405 Supporting part 406 Internal conductor 510 SiC fluorescent substrate 510a Main circuit pattern 510b Rectifier circuit

Claims (7)

紫外光を発する第1LED素子と、
可視光を発する第2LED素子と、
前記第1LED素子及び前記第2LED素子が搭載され、BとAlの少なくとも一方及びNがドープされたSiCからなり、前記第1LED素子から発せられる光により励起されると可視光を発するSiC蛍光基板と、
前記SiC蛍光基板を収容し、無機材料からなる筐体と、を備えた発光装置。
A first LED element that emits ultraviolet light;
A second LED element that emits visible light;
A SiC fluorescent substrate on which the first LED element and the second LED element are mounted, made of SiC doped with at least one of B and Al and N, and emitting visible light when excited by light emitted from the first LED element; ,
A light-emitting device comprising: a housing made of an inorganic material that houses the SiC fluorescent substrate.
前記第1LED素子のピーク波長は、408nm以下であり、
前記第2LED素子のピーク波長は、408nmを超える請求項1に記載の発光装置。
The peak wavelength of the first LED element is 408 nm or less,
The light emitting device according to claim 1, wherein a peak wavelength of the second LED element exceeds 408 nm.
前記SiC蛍光基板は、前記第1LED素子及び前記第2LED素子の搭載面に、前記第1LED素子の発光波長より小さな周期で形成された周期構造を有する請求項2に記載の発光装置。   The light emitting device according to claim 2, wherein the SiC fluorescent substrate has a periodic structure formed on a mounting surface of the first LED element and the second LED element with a period smaller than a light emission wavelength of the first LED element. 前記筐体は、開口を有し、
前記開口に設けられ、前記第2LED素子及び前記SiC蛍光基板から発せられる光に対して透明な無機材料からなる透明部材を備えた請求項2または3に記載の発光装置。
The housing has an opening;
The light emitting device according to claim 2, further comprising a transparent member made of an inorganic material that is provided in the opening and is transparent to light emitted from the second LED element and the SiC fluorescent substrate.
前記透明部材は、紫外成分の少なくとも一部をカットする請求項4に記載の発光装置。   The light emitting device according to claim 4, wherein the transparent member cuts at least a part of an ultraviolet component. 前記透明部材は、BとAlの少なくとも一方及びNがドープされたSiCからなり、前記第1LED素子から発せられる光を吸収して可視光を発する請求項5に記載の発光装置。   The light-emitting device according to claim 5, wherein the transparent member is made of SiC doped with at least one of B and Al and doped with N, and absorbs light emitted from the first LED element to emit visible light. 紫外光を発する紫外LED素子と、
青色光を発する青色LED素子と、
緑色光を発する緑色LED素子と、
赤色光を発する赤色LED素子と、
前記紫外LED素子、前記青色LED素子、前記緑色LED素子及び前記赤色LED素子が搭載され、BとAlの少なくとも一方及びNがドープされたSiCからなり、前記紫外LED素子から発せられる光により励起されると可視光を発するSiC蛍光基板と、
前記SiC蛍光基板を収容し、無機材料からなる筐体と、を備えた発光装置。
An ultraviolet LED element emitting ultraviolet light;
A blue LED element emitting blue light;
A green LED element emitting green light;
A red LED element emitting red light;
The ultraviolet LED element, the blue LED element, the green LED element, and the red LED element are mounted, and are composed of SiC doped with at least one of B and Al and N, and are excited by light emitted from the ultraviolet LED element. Then, a SiC fluorescent substrate that emits visible light,
A light-emitting device comprising: a housing made of an inorganic material that houses the SiC fluorescent substrate.
JP2008179172A 2008-07-09 2008-07-09 Light emitting device Expired - Fee Related JP5301904B2 (en)

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TW098120105A TW201011951A (en) 2008-07-09 2009-06-16 Light emitting device and method for manufacturing the same
CN200910151263A CN101625083A (en) 2008-07-09 2009-07-01 Light emitting device and method for producing the light emitting device
US12/498,758 US8143632B2 (en) 2008-07-09 2009-07-07 Light emitting device and method for producing the light emitting device
EP20090008919 EP2146135A3 (en) 2008-07-09 2009-07-08 Light emitting device and method for producing the light emitting device

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